CA1171694A - Positive clutch differential - Google Patents

Abstract

1270.001 POSITIVE CLUTCH DIFFERENTIAL

ABSTRACT OF DISCLOSURE

A differential assembly of the automotive vehicle type, for rotating axially aligned drive axles, having a rotatable driving casing which distributes the power to the inner end portions of the axles. A center ring member, having opposite wedge-like, face tooth formations, is secured within the casing for meshing with and driving corresponding tooth formations on a pair of pressure rings between which the center ring member is positioned. Each pressure ring is connected to one of the axles through a clutch. The pressure rings are movable towards and away from the center ring for respectively disengaging and engaging their clutches. A splined stop ring meshes with corresponding internal splines formed on each of the pressure rings for limiting each pressure ring's rotational movement relative to the center ring for holding the meshed center ring teeth and the teeth of either pressure ring apart when that pressure ring's rotational speed exceeds the rotational speed of the center ring and casing. During such speed conditions, the respective pressure ring can move towards the center ring so as to disengage its clutch and permit its axle to free wheel while the opposite axle is still driven by the rotating casing.

Description

r ~" ~ r 1270.001 BACKGROUND OF INVENTlON

The most commonly used automo~ive vehicle differential is of the bevel gear confirguration. This dif~erential is coupled to the vehicle engine drive shaft and divides the engine's output and torque equally to both drive wheel axles. This differential permits the speeds of the driven shafts to change according to demand.

The conventional differential does not permit any larger amount of torque to be transmitted to the~ ground than twice the amount that may be - transmitted to the wheel with the Iesser traction. Consequently, when the traction of either wheel is æro, such as~ when the wheel is spinning on ice, there is no power or torque transmitted~ tcs the- ground by either of the wheels or driven axles. As is well known, when one wheel spins, the opposite wheel does not rotate at~ll with this-conventional differential.

Consequently, ~ various types of power-dividing or limited slip differentials have~ been developed~ for the purpose of powering one wheel when the opposite wheel spins, i.e., has lost traction. By way of example only, one form of such a;- power-di-iding differential is disclosed in my prior~patent No. 2,720,796 issued January 18, 1955.

However, avallable limited~ slip power-div~ding differentials are relatively expensive and complex in construction and tend to wear out sooner than the above conventional differential. Moreover, they typically do not perform satisfactorily at low ground frictlon when the vehicie goes around a curve where the outer wheel must rotate faster than the inner wheel, in which . ~
cases, there is a tendency to lose control due to lock up of wheels causing scuffing of the~ tires. Further, problems tend to arise when a wheel momentarily leaves the ground while the other remains in contact with the ~round. Further, when one wheel looses traction, there Is still a tendency for it to spin to some . . .

-2-.

'- ~ ,r _70.0Ql extent. Consequently, there has been a need for an improved di~ferential capable of instantaneously transmitting torque to the wheel having traction while the other wheel looses its traction and also to handle the problem of one wheel rotating faster than the other, without further complica~ing or increasing the cost of the differential and preferably reducing same.

SUMMARY OF INVENTION

.

ll~e- invention herein relates to what may be called a positive clutch differential. The differential housing is of the size and shape of a conventional differential.. However, within the differential are two self-locking and torque responsive friction clutches, each connected to one of the driven shafts~ or axles~ When the vehicle is driven straight forward, both clutches are . j locked and torque is distributed substantially equally to both output shafts or axles so that the driven wheels rotate equally. However, when the vehicle moves along a curve or turns, the wheel on the outer side of the curve is disengaged, that is, its clutch unlocks, so that such wheel is free~ wheeling. Consequently, all power and torque flow to the inner wheel in the turn whlch inner wheel now transmits all of the torque to the graund.. Likewise, should either wheel lose traction, all driving torque will be di5tributed to the opposite wheel. The performance of this differential is the same in either driving direction, that is, whether the vehlcle travels forwardly or reversely.

I` ,. .
i` :

, I
i 1270.001 The differential includes a center driving ring-shaped thrùst coupling member that is secured within a conven~ional differential casing for rotation therewith. Such casin~s are normally rotated by means of a beYel gear secured to the casing which engages a pinion mounted upon the engine propeller or output shaft. The center driving ring is located between a pair of pressure rings, each of which is movable towards and away from ~he adjacent face of the center ring.

Each of the opposite faces of the center dri~in~ rin~ is provided with wedge-shaped cam-like teeth. Th'ese ~eeth couple with corresponding teeth formed on the adjacent faces of the pressure rings.

Each of the pressure rings is connected to the inner end of one of the axles or shafts which extends into the casing. This conr~ection is through a friction clut~-h which locks or engages when the respective pressure ring moves;
.. . . .. .
outwardly, i.e., away from the centèr driving ring, and disengage or unlock when the pressure rings move- inwardly towards the driving ring.

When the vehicle' wheels are rotating at the same speed, as when the~ vehicle is moving on a straight path, the center ring rotates with the differential casing due to the power received from the engine. The center ring teeth engage and'wedge outwardly the corresponding teeth of the two pressure rings. Because of the axially outward wedging orce upon the pressure rings, these in turn,~ press outwardly to positively engage their respective friction clutches. ~These clutches are connected to the axles so that power is transmitted to the axles.

i However, when one of the axles rotates faster than the other, as ... .
for example when the~vehicle is going around a curve wherein the wheel on the outside of the curve must rotate faster, then the pressure ring of that wheel \ (~ ;-. I

~70.001 over-runs or rotates more rapidly than the center ring. ConscquentJy, the pressure ring wedge-like teeth, moving faster than the teeth of the center ring,disengage ~herefrom. That disengagement results in the pressure ring moving axially inwardly, that is, towards th~ center driving ring, which results in thedisengagement of that pressure ring's clutch. When its clu~ch disengages, its axle no longer receives power or torque and all of the torque is transmitted to the opposite axle. Consequently, while one of the axles is "free wheeling" the othercarries all of the torque and transmits it through its wheel to the ground.

Because the pressure ring teeth over-run or speed-up relative to the center ring teeth~ which they engage, there is a normal tendency for the teeth to re-engage. That is, the teeth disengage on one surface and tend to re-engage on the opposite surfaces. In order to prevent this from happening, that is to maintain a gap between the teeth during the over-run or speed-up condition7 a stop ringis provided; The stop rlng, which is~ als~called a 'ibalking" ring extends through the middle of the center driving ring and connects the two pressure rings together. Each connection`is provided by interengaging splines formed on the surface of the stop ring and within openings in the pressure rings through whichthe stop ring is inserted. These splines, that is the teeth making up the splines, 'I are~ relatively Ioose to provide a predetermined amount of backlash. Such backlash permits the pressure ring ~to move sufficiently so that its teeth disengage from the corresponding teeth on the center driving ring, but then the spline teeth engage to hold the specific pressure ring against further rotàtional movement reiative to the center driving ring. This results in the gapping or spacing apart of the opposite surfaces of the meshing wedge-like teeth of both the pressùre ring and the~center rlng. That is, the backlash in the splines permit limited movement and then hoid each pressure ring agains~ further movement with respect to the center drivmg ring.

~ ~ 5 I

, ~_ - r ~70.001 Restated in more detail, the differential of this invention normaLly transmits torque substantially equally to both of the axles or drive shafts through a thrust coupling, which is made up of the center driving ring and the pair of pressure rings which are coupled together because of thcir meshed wedge-like teeth. The pressure members each are ~rictionally clutched to their respective axles or shafts. However, during over-runs or speed-ups of one axle, such as when going around a curve or when a wheel spins due to lack of traction,i~s pressure ring rotates faster than the center ring so that the trailing faces of the pressure ring teeth move ahead of the leading faces of the center drive ringteeth which they otherwise contact during normal operation. Momentarily, a gap appears between the respective teeth which disengages the thrust mechanism.

Continued advancing movement of the pressure ring is stopped by the spacer ring whose backlash permits a gap to appear between the tralling faces of the pressure ring teeth and the leading faces of the center ring teeth but then prevent the opposite teeth faces from engaging during the over-run. Now that the wedge-shaped teeth are disengaged, that axle and its wheel are "free wheelin~" and all torque is transmitted to the opposite axle or shaft and its wheel. The disengagement occurs because the pressure ring, which is no longer being wedged outwardly due to the released teeth contact, moves axially inwardly to release its clutch.
.

When the over-run axle slo~s down to the speed of the casing and the center driving ring, its pressure ring teeth again re-engage the teeth of the center driving ring and norrnal power transmission takes place again. This occurs because the re-engaging teeth again wedge or move outwardly the pressure rin~
teeth so that the pressure ring clutch re-engages.

} :
The differential of this invention is formed of essentially five elements which are of relatively simple and inexpensive construction. These elements are: First, a conventional appearing, that is, conventional size and shape, casing or housing which is rotated in the conventional m~nner throu~h the fi _70.001 usual gearing from the engine drive shaft or propeller shaft. Second, a flat disk-like or ring-shaped center driving ring which rotat~s with and is fastened within the interior of the casing. Third, a pair of pressure rings located on opposite sides of the center ring. Fourth, a stop ring which extends through the axially aligned pressure rings and center driving ring, interconnectin~ with the pressure rings through the loosely meshed corresponding splines. Fifth, a coil spring is arranged around the stop ring and between the pressure rings, extending through a central opening in the center driving ring, to exert a slight amount oE axially~
outwardly directed pressure upon the pressure rings. The springs provide for virtually instantanenous engagement of the clutches when drivin~ power is applied.

These five elements, particularly the rings, are extremely simple in construction and simple and inexpenslve to construct. For- example, their wedge-like teeth may b~ made through the use of forging processes with minimal machining required. Moreover, the clutch- engagement and disengagement requires movemen~ of a small amountj such as within a few thousandths of an inch and the movement is virtually instantanenous whereby there is practically no wear upon the clutches during engagement or disengagement so that the differential is expected to wear far better and longer than currently available differentials.

Among the objec* of this invention is to provide an automotive type differential with improved traction under slippin~ conditions, and eliminatlng ~e spinning of either wheel when it looses traction and which provides a higher efficiency and safer operation. This type of differential is particularly useful in four-wheel drive vehicles and off the road vehicles.
Nevertheless, despite its subst~ntially improved operation, its construction is so simplified as to be less costly to produce than other locking type differentials.

1, - ~ .. :,.: . ,.

~~ 'r 'r 1270.001 Another object of this invention is to provide a differential which is quiet under all driving conditions or when the power is shifted from one to another of the driYen axles due to slippery conditions or drivinO about curves or turns. Further, this differential construction eliminates the ne~ative torques which are induced in the unit and the so-cal~ed ~stick-slip" conditions which are common in currently available limited slip type of differentials.

These and other objects and advantages will become apparent upon reading the following description, of which the attached drawings form part.

.. ... . . .;;_ . .. ~ - ~ .
~, .

. ,.. ,.

::
.
' :

' _/0.001 DESCRIPTION OF I~RAWINGS

Fig. 1 is a cross-sectional view schematically illustrating the differential herein. , . .
. ~ , Fig. 2 is a diagramatic view of the differential center driving ring and the ~wo pressure rings during normal power drive conditions, ~hat is, with b~th axles driven at the same speed.

Fig. 3 is a diagramatic view of the stop ring and the two pressure rings showing the relative positioning of their respective T~eshed teeth during normal power drive conditions as illus~rated in Fig. 2.

Fig. 4 is a diagramatic view, sirnilar~ to Fig. 2, but illustraffng the right side pressure ring disengaged~ from the center driving rin~ and with its clutch disengaged for free-wheeling of the right-hand anxle.

. .
Fig. 5 Is a diagramatic view9 similar to Fig. 3, showing the relative~positioning of the meshed teeth of the stop~ ringland the two pressure rings during the condition shown in Fig. 4.
. ~ ' ' ' , Fig~ 6 is a~ partial cross-sectional, disassembled view of a nurnber of the parts which make up the differential.
. ' ~ .
Fig. 7 is a~ partial~ cross-sectional, schematic view of a modified differential having~a dlsk type~dutch.
~ ~ .

Fig. g is a fragmentary cross-sectional view of certain of t~e parts which make up the disk clutch type dlfferential of Fig. 7.
.

: : ' ` ! : :~
- , I ~ g .~. , . I
-.~ .

?70.001 DETAILED DESCRIPTION

Fig~ I illustrates an embodiment of the differential of this invention which utilizes a cone type clutch. This differential includes a rotatable outer casing or housing 10. The casing is made of a flanged part 11 and an opposite part 12, between which is positioned a flat ring-like member 13. The two casing parts are fastened together by bolts 14 which pass through aligned openings in each of the parts and also through openings 15 in the flat ring. The openings in the opposite part 1Z are threaded so that the bolts may mechanically secure the two parts together into the hollow casing shape.

Each of the casing parts is provided with a sleeve-like bearing end 16 around which a bearing 17 is mounted. The bearings ~7, in turn, are secured within the~ differential outer structure or outer housing which is s~ationaryjso that the casing 10 may rotate within~it about the bearings 17. The stationary housing is omitted from this~ d~sclosure since it is convent;onal. For illustration purposes, the construction shown in my above-mentioned~ patent No. 2,720,796 includes such a support.~

A conventional bevel gear 18 is fastened to the flange 19 which is formed integral with the flanged part 11 of the caslng. Suitable bolts 20 are used to fasten the bevel gear to the flange. The bevel gear meshes with a drive~pinion 21 secured on the end of the power drive shaft 22 which may be the propeller shaft or engine drive shaftj as is conventional.

A pair of axles or shafts 25 extend into the casing through the bearing ends 16. The inner ends of the axles are provided with splines 26. Axle hubs or axle rings 27 having spline~ teeth 28 fit over and mesh with ~e splined inner ends 26 of the axles so that the hubs may slide axially of the axles.

.

( r (,~

`70.Q01 The center drive ring or chrust member 30 is integral with the flat ring 13 that separates ~he two casin~ parts. Thus, the center drive ring rotateswith the casing as if it ~vere part of the casing. The opposite faces of the center drive ring are provided with wed~e-shaped teeth 31, which are V-shaped in cross section.

The center drive ring is located between a pair of pressure rings 32, each of which has wedge-shaped teeth 33 for meshing with or coupling with the ~ee~ 31 of the center drive ring.

Each of the pressure rings is also provided with an internal spline 34.

The stop ring or so-called "balking" ring 35 is located within the casingS co-axially with and extending ~hrough the centers of the pressure rings and the center drivin~- rin~. Spline teeth 36 formed- upon the stop ring, particularly at:its opposite edges, Ioosely mesh with the teeth of spline 34 of the pressure rings 32. The spline teeth 36 of the stop ring may be formed as a pair of spaced apart gear-like formations or alternatively as a unitary tooth formation extending completely across the surface of the ring.

The rims 37 of the pressure rings 32 are widened considerably and each is provided with an internal conical clutch face 39 which engages an external conical clutch face 40 on its adjacent axle clutch hub 27. Each hub is also formed with an outer conical portion 41 which fits within a conical seat 42formed within the casing parts 11 and 12 tsee Fig. 1).
' A coil spring 43 encircles the~ stop rin~ and its opposite ends abut against the opposed pressure rings. The coil spring provides a small amount o~
axially outwardly directed pressure upon the pressure rings so that they normally tend to virtually instantaneously move outwardly for clutch engagement.

-I I

~270.001 The operation of the differential is diagramatically illustrated in Figs. 2 through 5. Thus9 referring to Fig,. 2, the center driving ring 30 is rotatably driven by the rotating casing, as illustrated by the large arrow. As the center drive ring 30 rotates, its wedge-shaped teeth 31 engage and wedge againstthe adjacent wedge-like teeth 33 of each of the adjacent pressure rings 32. The wedging force is illustrated by the small arrows drawn at the enga~ing teeth.
Thus, the ro~ational movement of the center drive gear results in ~e pressure rings likewise rotating. The pressure conical clutch surfaces or clutch faces 38engage ~e corresponding conical clutch faces 40 on the double cone clutch hubs 27. Therefore, the hubs rotate with the pressure rings and because they arespline connected with the axles, the axles rotate at the same speed, which wouldcorrespond to the vehicle moving along a straight path.

The arnount of movement axially outward by the pressure rings, due to the wedging action of the engaging wedge-like teeth, may be on the order of 20-30 mousandths of; an inch~ The lesser amount of movement, the shorter the tirne of engagement. Ordinarily, the engagement time is Yery small so tha~ thereis virtually instantaneous engagement for all practical purposes which substantially increases the time that both driven axles share the torque output to the differential.

During the driving cgnditions shown in Fig. 2, the stop ring or balking ring 35 has its spline teeth 36 centered relative to the teeth of the spline 34 of the pressure rings. The meshed teeth of the spline 34 and the stop ring spline are loosely interfitted so that there is sufficient backlash to permit the teeth to be centered, as illustrated in diagramatically exaggerated form in Fig. 3.
' Next, turning to Fig. 4, the right hand pressure ring 32 is shown as disengaged from its clutch connèction with the axle hub. A condition like this comes about when the vehicle makes a left turn or travels about a Jeft 1, 0.001 directional curve so that the right-hand wheel must rotate at a faster speed than the left-hand wheel. During the time of that faster speed, the shaft of the right-hand wheel rotates at a greater speed than the center driving rin~ 30 and the differential casing 10.

When the shaft rotates faster than the driving ring, because of the clutch connection between the axle hub 27 and the adjacent pressure ring, that pressure ring tends to over-run or go faster than the center drive ring~ This results in the meshing teeth separating (see Fig. 4) because the pressure ring teeth advance more rapidly than the wedge-shaped teeth of the center driYing ring. Thus, the trailing surface of the teeth o the pressure ring advance away from the lead teeth surfaces of the center driving ring teeth. That advancement could very well result in the teeth continuing until they again engage on their opposite surfaces. That is, continued movement could result in ~e lead surfaces of the pressure ring teeth engaging the~ trailing surfaces of the center ring teeth.

~ . .
However, to prevent the now momentarily separated wedge-shaped teeth from re-engaging on thelr opposite faces, the stop ring 35 is now located so that its teeth engage the surfaces of the teeth of the two pressure rings. As can be seen in Fig. 5, the trailing surfaces of the teeth on the right-hand pressure ring engage the leading surfaces of the spline teeth of the stop ring. The converse occurs on the left-hand teeth. That i5, the backlash is over come and the teeth engage so that they form a stop and thereby maintain the wedge-shaped teeth in the condition shown in Fig. 4.

Because the wedge-shaped teeth shown in Fig. 4 are not engaging on the right-hand side, the right-hand pressure rlng tends to move inwardly axially, that is to the left, and center itself in an unloaded position.
Consequently, the interengaging clutch surfaces separate. Now, the axle hub is disengaged from the pressure ring so that it is free to turn independently of the center drive ring. As a result, the right hand axle is now free wheeling, i.e., not _13_ . -` (r ~ I
'7 ~

!270.001 powered. However, the left-hand axle remains powered, with the left-hand pressure ring having its teeth still in contact with the wedge-shaped tee~h of the - center drive ring and operating normally.

As can be seen, the interengaging, but loosely meshed teeth of the stop ring and the pressure ring splines, work together to forrn a stop. In one situation, that stop permits ~e wedge tee~ of the center ring to engage the pressure ring teeth. In another situation, that is, when one axle over-runs the speed of th~ casing, ~at stop allows the wedge-shaped teeth to disengage and holds them disengaged.

During the. hme that the wedge-shaped teeth are engaged, the wedging action forces the respective pressure rlngs outwardly. However, when they are not interengaged, there is an~inherent tendency for the pressure rings ta move inwardly.. In order to provide for.. instantaneous- response of the clutch.
engagement, the coi1 sping 43 IS relied upon to provlde a slight amount of spring pressure which normally urges the two pressure rings apart and axially outwardly into clutch engagement:positions.

The~relative proportions required of the differential's elements in order to make the cone type~ differentials' clutches self-locking may be expressed in the following mathematical relationship~
Tan B tan Ar Where:

B = Thrust angle, cam angle r = Mean radius, thrust coupling R = Mean radius clutch facings U = Friction coefficient A = Cone angle The thrust angle 6 refers to the angle of the surface of a wed~e-.shaped tooth relative to the altitude or line which bisects the triangle formed by : . - l 4-'~ ¦

70.001 the opposed faces of adjacent teeth. That is, it is the angle between the hypotenuse (tooth surface) and altitude of the equilateral triangle ~ormed by adjacent wedge-shaped tooth surfaces.

Although the clutches are illustrated as being o~ the conical type, disk type clutches rrlay also be used, depending upon the requirements of the differential. Thus, Figs. 7 and 8 illustrate a modification which is similar in operation an~ construction to that shown in Figs. 1 through 6, but utilize disk type clutches instead of conical clutches. Fig. 7 illustrates the differential which includes the~ casin~ 10 made of opposing parts 11 and 12 similar to the casing shown in Fig. 1. Opposed axles or shafts 25 are inserted within the casing in the same manner as described above, and each axle includes an axle hub 27 having internal splines which mesh with splines formed on the inner ends of the shafts 25.

.... ,, ~ _ -- The inner or facing ends of the axie hubs 45 are- reduced in diameter and are surrounded by- the stop ring 46 which has an external spline tooth arrangement 47. The coil spring 48 surrounds the~ splined stop ring and fits within the open~ center of the center driving ring 30 which is slmilar to the center driving- ring described in connection with Fig.- 1.

The pressure rings 32a have wedge-shaped teeth 33 which mesh with the correspondingly shaped wedge-shaped teeth 31 on the center driving ring 30 as above.

The pressure ring 32 includes an internal splined tooth configuration 34 which meshes with the stop ring spline teeth 47 in the same manner as that set forth above in connéction with Figs. 3 and 5 in the embodiment of Fig. 1. However, a second spfine or tooth configuratlon 49 is formed on the exterior of the pressure rings. These teeth 49 mesh with internal splines 50 formed on clutch rings 51 which surround the pressure rings.

.i ' ~
-l5~
.

'r - ~ I
~-~t7~,~

70.001 A plurality of flat clutch plates 52 surround each hub 45 and are engaged between the pressure rin~ outer plate engaging face 53 and an anvil or rib annular formation 54 formed within the casing (see Fig. 7).

The clutch plates 52 alternate between plates that have outer notches which receive the teeth of the spline 50 of the outer clutch ring S1 andreduced diameter plates which have inner notches that receive spline teeth 55 ofthe hub 45. Thus the clutch plates 52 alternate between larger diameter plates 56 an~ smaller diameter plates 57 which are squeezed together by the pressure of the face 53 of `the pressure ring directed towards the annual anYil 54.
This pressure occurs when the pressure ring tee~h 33 are engaged with and are driven by the wedge-shaped teeth 31 o. the center driving ring as illustrated inFig. 2.

When an axle over-runs, its pressure plate moves into the gapped apart position illustrated in Fig. 4, i.e., where the wedge-shaped teeth disengage and the flat pressure or clutch surface 53 moves axially inwardly towards the center drivin~ ring so as to release the pressure on the clutch plates and thereby open the clutch.

.
The inner spline 34a of the pressure ring 32a is engaged with and ax~ally slides relative to the spline 47 of the stop ring 46 to provide for the stopping and spacing action which is illustrated in Fig. 5.
~ ~ .
As in the cse of~ the cone type of clutch, a small amount of movement in the axial direction of the pressure rin~, such as in the range of a Iew thousandths of an inch is sufficient~ to engage or disengsge the clutch for that particular axle. Thus,~ ~there is minimal wear on the clutch faces and clutching and de-clutching is virtually instantanèous. In the disk type clutch, as well as in the cone type clutch, the clutch faces enga8e when the parts are at the same speed which substantially eliminates wear due to engagement or disengagement.

7~
1270.001 The relative proportions required of the elements of the disk type different;al of Fig. 7 and 5 to make the diferentials' clutches self-locking is slightly different than the proportions expressed in the mathematical relatiohship given above in connection with the cone type clutch. lllis relationship is as f ollo~s:
Tan B = r Where:-B - Thrust angle~ cam angle r = Means radius,. thrust coupling R = Means radius clutch facings N- = Number of friction surfaces U - Friction coefficien~

l~ie~ construction of the differential described herein, whether of the cone clutch type o~- the plate clutch type, is not complex and the parts are produceable by relati.vely inexpensive manufæturing processes.- Consequently, the construction is economical. to. produce and is more efficient, more wear : ,. .
resistant and substantially better in operation than prior cornparable differentials. ~ ~

Having fully described. an operative embodiment of this inven~ion, I no\~l daim:

' .
: -. ~ .
!

.

. I
, ; . ' .

Claims (7)

The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:

1. In a differential assembly for rotatably driving a pair of axially aligned axle-like shafts and having a housing within which adjacent end portions of the two shafts extend, with said housing being rotatable about an axis aligned with the shaft axis, an improved means arranged within the housing for releasably interconnecting the shaft ends to the housing for thereby rotating the shafts, comprising:
a center driving ring axially aligned with and connected to the the housing for rotation therewith;
a pair of annular pressure rings, each axially aligned with and arranged adjacent one end of the center driving ring, with the pressure rings each being axially movable a short distance towards and away from the center driving ring;
interengaging, generally v-shaped, wedge-like teeth formations integrally formed on the adjacent facing portions of the center driving ring and each of the pressure rings, with said adjacent interengaging teeth being loosely meshed so that rotation of the center driving ring causes the pressure ring teeth to engage with and wedge axially outwardly of the center driving ring teeth, but with rotation of either of the pressure rings at a speed in excess of the center ring speed, resulting in the pressure ring teeth gapping away from contact with their respective adjacent center driving ring teeth, so that the wedging action is released, wherein the pressure ring may move axially in a direction towards the center driving ring; :
a stop ring extending within and being coaxial with the center driving ring and through an axially aligned opening formed in each of the annular pressure rings; said stop ring having gear-like teeth formed upon its opposite edge portions, and meshing with corresponding gear-like teeth formed on the periphery edge portion defining the opening formed in its adjacent pressure ring, with said stop ring and pressure ring teeth being loosely interfitted for limited relative rotational movement of the stop ring and each pressure ring, before engagement of their respective teeth;
and with the spacing between adjacent pressure ring teeth and stop ring teeth being formed so that such adjacent teeth will engage when. the center ring teeth and adjacent pressure ring teeth are gapped apart to thereby roughly center the gapped apart teeth from each other and prevent the opposite tooth surfaces of the gapped apart teeth from engaging each other;

releasable clutch means for inter-engaging each pressure ring with its respective adjacent axle end when the respective pressure ring is wedged in a direction outwardly of the center pressure ring during engagement of the respective teeth and for releasing the pressure ring from its adjacent axle end when the respective teeth are gapped apart;
a spring extending between and pressing apart the two pressure rings for resiliently urging the pressure rings into engagement with their respective clutch means;
whereby normal rotation of the center driving ring, with the housing, rotates both pressure rings and the axle shafts through the respective clutch means, but during any over-speed of either axle, relative to the housing rotation, the meshing teeth of its respective pressure ring gaps relative to the corresponding teeth of the center driving ring so that the pressure ring moves axially towards the center driving ring for thereby releasing its clutch connection to its axle so that its axle is free to rotate independently of the housing.

2. A differential assembly, as defined in claim 1 and wherein said clutch means comprises a conical clutch surface formed on each of the pressure rings for frictionally engaging in face to face contact with e mating conical clutch surface formed on an axle-ring mounted upon its adjacent axle end for thereby clutch engaging and disengaging the pressure ring and its respective axle end.

3. A differential assembly as defined in claim 1, and where said clutch means for each of the pressure rings comprises a series of interleaved clutch plates alternatively secured to the respective pressure ring and its adjacent clutch hub, with the interleaved clutch plates being relatively axially movable into clutch surface to surface contact and disengagement as their pressure rings move axially in directions away from and towards the center drive ring respectively.

4. A differential assembly as defined in claim 1, and including said spring being formed as a coil surrounding the stop ring and extending through the center driving ring and having. its opposite ends each engaging against a pressure plate for normally resiliently pressing the two pressure rings apart, that is, in directions away from the center driving ring for engagement of the adjacent wedge-like teeth formations and the clutch means.

5. A differential drive assembly for rotatably driving a pair of axially aligned shafts such as automotive driven wheel axles, comprising:
a rotatable casing for receiving end portions of said shafts coaxially with the casing axis of rotation;
a center ring arranged within and coaxial with and secured to the casing for rotation therewith, said ring having its opposite end faces arranged normal to the casing axis and provided with integral wedge-like tooth formations to form an opposing face coupling on the opposite faces of the center ring;
an annular pressure ring arranged coaxial with the housing adjacent each of the center ring faces and surrounding an adjacent shaft end, and each pressure ring having a corresponding integral coupling upon its face portion which overlays and is aligned with the adjacent center ring end face for meshing with its adjacent center ring face coupling teeth formation, with the meshed teeth formations being. relatively loose, that is, having sufficient backlash causing spacing between adjacent teeth so that each of the pressure rings may move axially a limited distance in directions toward and away from the center ring for roughly centering the teeth of either pressure ring relative to their meshed center ring teeth;
a stop ring arranged coaxial with the casing axis and extending through the center ring and between the two pressure rings and having peripheral teeth on its opposite ends which are loosely meshed with corresponding teeth formed on each of the two pressure rings and being so dimensioned that the adjacent meshing teeth on the stop ring and each of the pressure rings respectively contact together when the respective meshed center ring and pressure ring coupling teeth are spaced apart, and conversely are spaced apart when the meshed center ring and pressure ring coupling teeth are engaged;

clutch means for releasably connecting and disconnecting each of the pressure rings with its adjacent shaft end portions in response to axial movement of that pressure ring in directions respectively away from and towards said center ring;
and a spring means normally resiliently pressing the two pressure rings apart, that is, in directions away from the center ring for engagement of the adjacent wedge-like formations and the clutch means;
whereby under normal driving conditions, the rotating casing rotates the center ring which rotates the pressure rings, which in turn rotate the shafts through their respective connected clutches, but wherein if either shaft rotates at a speed greater than the casing, its respective pressure ring will tend to rotate more rapidly than the center ring so that their meshed coupling teeth will be spaced apart and will be approximately centered due to the engagement between. the meshed stop ring teeth and pressure ring teeth, so that the pressure ring moves axially towards the center ring for disconnecting its clutch, whereby its shaft may rotate freely.

6. A differential drive assembly as defined in claim 5, and wherein said clutch means comprises a conical clutch surface formed on each of the pressure rings for frictionally engaging in face to face contact with a mating conical clutch surface formed. on a clutch hub mounted upon its adjacent shaft end for thereby clutch engaging and disengaging the pressure ring and its respective shaft end.

.

7. A differential drive assembly as defined in claim 5, and wherein said clutch means for each of the pressure rings comprises a series of interleaved clutch disks alternatively secured to the respective pressure ring and its adjacent shaft end, with the interleaved clutch disks being relatively axially movable into clutch surface to surface contact and disengagement as their respective pressure rings move axially in directions away from and towards the center ring respectively.