CA1123381A - Method and apparatus for producing seamless tubes - Google Patents

Method and apparatus for producing seamless tubes

Info

Publication number
CA1123381A
CA1123381A CA336,443A CA336443A CA1123381A CA 1123381 A CA1123381 A CA 1123381A CA 336443 A CA336443 A CA 336443A CA 1123381 A CA1123381 A CA 1123381A
Authority
CA
Canada
Prior art keywords
mandrel
blank
axis
rollers
walled
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA336,443A
Other languages
French (fr)
Inventor
Heinz Blaser
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Application granted granted Critical
Publication of CA1123381A publication Critical patent/CA1123381A/en
Expired legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B21C37/06Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
    • B21C37/15Making tubes of special shape; Making tube fittings
    • B21C37/28Making tube fittings for connecting pipes, e.g. U-pieces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/14Spinning
    • B21D22/16Spinning over shaping mandrels or formers

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)
  • Forging (AREA)

Abstract

"Method and Apparatus for Producing Seamless Tubes"

ABSTRACT

A short thick-walled tubular blank is placed onto a curved mandrel and then moved between rotating pressure rollers which convert the blank to the desired thin-walled tube by flow-pressing and shaping its material.

Description

11 2 3 ~ ~

"Method and Apparatus for Producing Seamless Tubes"

This invention relates to a method of making thin-walled seamless tubes and to an apparatus ~or carrying out the method.

There has not, here~ofore, been any possibili~y of forming bends in one-piece thin-walled seamless sheet-metal tubes. Thick-walled drawn elbows and other curved tube pieces have the disadvantage that in the bent area the tube diameter changes from the normal lO diameter, due to the upse~ting which occurs on the outer side o the bend, so that exac~t maintenance of the dimensions and precision in the shaping are im-possible. Such elbows as are used, for example, as part of downspouts on houses, are therefore mostly still made of two parts which are connected by welding or otherwise. If made of one piece and then bent, they develop large, unsightly ribs which are the result o~
upsetting at the inner side of the bend.

The present invention seeks to overcome the ~0 disadvantage of the p~ior art, and to provide a me~hod of, and an apparatus for, forming bends in thin-walled tubes while main~aining the exact desired shape and dimensions. Further, the surface of the bent tube is to remain smooth. The tube bends may be made with or without cylindrical extensions and o~ a variety ~`
of metals such as iron, copper, brass, , li~33E~l aluminum, zinc and othersO They may have a wall thick-ness of about 105 mm or mored down to about 0.2 mm.

Pursuant to the invention, a thick-walled short tubular blank is placed onto a core or mandrel which determines the shape of the desired bend, and is then moved between pressure rollers which rotate and also orbit about the blank; these cause the material of the blank to flow ànd thereby convert the blank into a thin-walled bent tube section having the desired shape Io and being provided with a smooth surfaceO While the blank is moved between the rollers, these are adjusted so as to move radially towards one anotherO

The invention permits the conversion of a thick-walled blank into a bend having a wall thickness of about 0O2 to 1O5mmO The radius of curvature of the bend may be selected as desired, and the same is true of the base angle and tube diameterO The surface of the finished bend will be completely smooth and without any seam, the desired shape will be achieved with ~O complete accuracy, and the selected diameter will be fully maintainedO

If it is desired to produce the already formed bend with cylindrical extensions, a cylindrical mandrel is secured to one or both ends of the curved mandrel, and a support of the apparatus is then shifted parallel to the axis of the swaging head : . :
:. - .

233~

carrying the pressure rollers, so as to form the desired extensions. It follows from this, incidentally, that the present invention also makes it possible to convert thick-walled tubes (serving as blanks) into thin-walled cylindrical tubes without bends. In no event do the blanks themselves rotate; they are only subjected to pressure causing their material to flow, by the radiall~
adjustable pressure rolls which orbit the blanks.
In accordance with one aspect of the invention there is provided a method of making thin-walled seamless tubes, comprising the steps of placing a short, thick-walled tubular blank onto an arcuately curved mandrel; moving the blank and mandrel between driven pressure rollers of a swaging head; and orbiting the head and rollers about the blank and deforming its material to cause the same to flow and accomodate itself to the shape of the mandrel; and placing a cylindrical mandrel against one end of the cur-ved mandrel; and shifting the blank and mandrels lengthwise of the orbiting axis of the swaging head 50 as to form over the cylindrical mandrel a cylindrical extension on the bent tube.
In accordance with another aspect of the invention there is provided an apparatus for making thin-walled seamless tubes, comprising mandrel means for supparting a short, thick-walled tubular blank; a swaging head including a plurality of driven pressure rollers movable radially towards and away from one another; means for moving the ! mandrel means and supported blank between the rollers;
means for orbiting the rollers about the mandrel means in pressure-exerting contact with the blank so as to cause the material thereof to flow and become converted into ~- 4 -llZ33~1 a thin-walled tube corresponding in shape and diameter to the mandrel means; and a base on which said means and swaging head are mounted, said mandrel means including a support pivotable on said base about a vertical axis, and an arcuately curved mandrel on said support.
The invention will now be explained with reference to an exemplary embodiment whlch is illustrated in the appended drawings, but which is not to be considered limiting in any sense.
FIG. 1 is a side view illustrating a machine for carrying out the method;
FIG. 2 is a top plan view thereof;
FIG. 3 is a view similar to the one in FIG. 2, but with the swaging head omitted;
FIG. 4 is a longitudinal section through the swaging head and support therefor;
FIG. 5 is a front elevation of the swaging head;

- - 4a -11;~33~3~

FIGO 6 iS a plan view o~ a blank to be deformed;

FIGD 7 is an end perspective of the same blank; and FIGO 8 iS a plan view o~ an article produced from the blank in FIGSO 6 and 70 Referring~ now to the drawing in detail, it will be seen that the machine has a base 1 and a frame 20 An electric mo~or 3 is mounted on the base I and serves to drive the swaging head 40 The head 4 is turnably mounted on frame 2 via l~ a hollow shaft 5 and bearings 6, 70 A push rod 8 iS
received in shaft 5 in which it can slide axially but not turn; it is actuated by a cylinder and piston 9 which may be hydraulic or pneumatic, or in some other suitable mannerO The free end of ~he push rod 8 extends into the swaging head 4 (FIGO 4) where it carries a removable cylindrical core or mandrel 10 which can be replaced by other cores having different diametersO

Rod 8 is guided in bearings 11 and a reciprocable cylinder 12 is mounted on the swaging head ~, which is reciprocable mechanically or in any other suitable man-ner, as indicated by the double-headed arrow l3D
Cylinder 12 has a conical inner part 14 which controls three pressure rollers 15 that are arranged in a star-shaped pattern in head 4 and can be moved radially l:lZ33Bl towards and away from one anotherO Rollers 15 are mounted on rods 16 which may be eOgO spring-loaded, so that the free ends of the rods 16 abut the inner surface of part 140 Rollers 17 may be provided, to act upon a ~lange 18 so as to move the cylinder 12 on the head 40 A cross-slide 19 is located beneath the head 4 and movable along rods 20 of the frame 2 lengthwise of the frame; its upper part 21 is movable cross-wise of the frame and carries a vertical shaft 22 which, in turn, carries a support 23 for a replaceable curved mandrel 240 The thick-walled tubular blank 25 is placed onto this mandrel 240 The pivoting radius R of the support 23 can be shortened or lengthened (by replacing the support with another one and shifting the part 21 cross-wise via utilization of slots 26 therein) to permit selection of different desired bending ratios and tube diame~ersO An electric motor 27 drives the support 23 via a transmission 28, to impart to the ao mandrel 24 a pivoting movement R in direction of the head 4 and the rollers 150 Cross-slide l9 is coupled with a rod 30 which is powered by a hydraulic or pneumatic cylinder 29 or else is movable electrically or manuallyO -An ejector 31 is provided which is pivotable on the part 21 of the cross-slide 19 and serves to eject l~Z33~3~

the finished thin-walled bend (tubular article) 33 from the mandrel 240 E~ector 31 has a free end formed with e~gO a bifurcated part 32 which engages one end of the finished article 33 at 360 Pivoting of ejector 31 in direction of the bend radius pushes article 33 off the mandrel 24 after the cross slide 19, 21 is moved away from the head 4 with rod 30 and support 230 It may be desired for the bend 33 to have cylin-drical extensions 24D If so, the mandrel 10 must be /0 applied to one end of the mandrel 240 The m~ndrel 10 is then moved against the end of mandrel 24c The cylin-drical extension may have the same diameter:as the bend 33, or its diameter may be larger or smaller (in which case a mandrel 10 of appropriate diameter must be installed)0 To form the cylindrical extension 34 the unit 9 is operated to shift the cross slide 19 lengthwise; the unit 29 may cooperate or may simply be taken along as the slide moves and the rollers de-form the material of the blank to form the cylindrical a o extensionO

The change of the radius R when an article having a different radius of bend than before is to be produced, could also be effected by constructing the arm 25 of support 23 so that it can be lengthened or shortened.

11~33~31 FIG D 8 shows that the Einal article produced from the blank 25 in FIGSo 6 and 7 is formed of one piece and has a completely smooth and seamless surfaceD
It has precisely the desired shape and exactly the desired diameterO The tubular extensions 24 may have the same diameter, or a smaller or larger diameter and the wall thickness may, depending upon the intended use, be between about 002 ànd about 105mmO

Claims (11)

The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:
1. A method of making thin-walled seamless tubes, comprising the steps of placing a short, thick-walled tubular blank onto an arcuately curved mandrel;
moving the blank and mandrel between driven pressure rollers of a swaging head; and orbiting the head and rollers about the blank and deforming its material to cause the same to flow and accomodate itself to the shape of the mandrel; and placing a cylindrical mandrel against one end of the curved mandrel; and shifting the blank and mandrels lengthwise of the orbiting axis of the swaging head so as to form over the cylindrical mandrel a cylindrical extension on the bent tube.
2. A method as defined in claim 1 r wherein the mandrel is cylindrical and non-rotatable; and wherein the step of moving comprises advancing the mandrel and blank lengthwise of the orbiting axis of the head so as to convert the blank into a thin-walled cylindrical tube.
3. An apparatus for making thin-walled seamless tubes, comprising mandrel means for supporting a short, thick-walled tubular blank;
a swaging head including a plurality of driven pressure rollers movable radially towards and away from one another;
means for moving the mandrel means and supported blank between the rollers;

means for orbiting the rollers about the mandrel means in pressure-exerting contact with the blank so as to cause the material thereof to flow and become converted into a thin-walled tube corresponding in shape and diameter to the mandrel means; and a base on which said means and swaging head are mounted, said mandrel means including a support pivotable on said base about a vertical axis, and an arcuately curved mandrel on said support.
4. An apparatus as defined in claim 3, said support having an arm extending transversely of said axis and said support being replaceable with another support having an arm of a different length so as to produce a bend having a different radius.
5. An apparatus as defined in claim 3, said support having an arm extending transversely of said axis and being of variable length, so as to produce bends of different radii in dependence upon the selected length of the arm.
6. An apparatus as defined in claim 3, said swaging head including a cylinder coaxial to the orbiting axis of the rollers and being shiftable lengthwise of said axis, said cylinder having a conical inner surface, and said rollers each being mounted on a radially extending rod having a radially outer end which is spring-biased into contact with said inner surface, so that said rollers are movable towards and away from said axis and from one another by axial shifting of said cylinder.
7. An apparatus as defined in claim 3, said mandrel being a curved mandrel; further comprising a hollow shaft for said swaging head and a rod shiftable but non-rotatably received in said hollow shaft, a replaceable cylindrical mandrel secured to one end of said rod and located within said swaging head and being movable against one end of said curved mandrel so as to permit the formation of a cylindrical extension on -the curved thin-walled tube by longitudinal shifting of said rod and cylindrical mandrel.
8. An apparatus as defined in claim 3, further comprising an electric motor coupled to a transmission which is linked to said support to effect pivoting of the same.
9. An apparatus as defined in claim 8, further comprising a cross-slide having a lower part movable lengthwise of said axis, and an upper part movable transverse to said axis, said support being mounted on said upper part.
10. An apparatus as defined in claim 3, and further comprising means for varying the spacing between said vertical axis and the orbiting axis of said rollers.
11. An apparatus as defined in claim 3, and further comprising a pivotable lever having a portion engageable with the thin-walled tube on the mandrel for pushing the tube off the mandrel.
CA336,443A 1978-10-11 1979-09-26 Method and apparatus for producing seamless tubes Expired CA1123381A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CH10534/78-3 1978-10-11
CH1053478A CH634238A5 (en) 1978-10-11 1978-10-11 METHOD AND MACHINE FOR FLOW PRESSING A THIN-WALLED SEAMLESS AND FOLDLESS SHEET PIPE SHEET FROM A SHORT AND THICK-WALLED PIPE SHEET BLANK.

Publications (1)

Publication Number Publication Date
CA1123381A true CA1123381A (en) 1982-05-11

Family

ID=4364244

Family Applications (1)

Application Number Title Priority Date Filing Date
CA336,443A Expired CA1123381A (en) 1978-10-11 1979-09-26 Method and apparatus for producing seamless tubes

Country Status (14)

Country Link
EP (1) EP0010057B1 (en)
CA (1) CA1123381A (en)
CH (1) CH634238A5 (en)
CS (1) CS216685B2 (en)
DD (1) DD146402A5 (en)
DE (1) DE2964544D1 (en)
ES (1) ES484879A1 (en)
FI (1) FI792882A (en)
HU (1) HU178179B (en)
IE (1) IE49621B1 (en)
NO (1) NO148665C (en)
PL (1) PL218848A1 (en)
PT (1) PT70295A (en)
YU (1) YU231279A (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
IT1223306B (en) * 1987-10-09 1990-09-19 Blm Spa PROCEDURE AND MACHINE FOR THE PLASTIC DEFORMATION OF TUBULAR BODIES
US4989435A (en) * 1989-12-11 1991-02-05 Kabushiki Kaisha Asahi Kinzoku Hogyosho Method and apparatus for manufacturing curved pipe
US5979202A (en) * 1997-05-29 1999-11-09 Blakeley Engineering Ltd. Method and apparatus for making pipe line steel grooved-end fittings
US7316142B2 (en) 2004-05-21 2008-01-08 Lancaster Paul B Metal spin forming head

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2137864A (en) * 1935-09-28 1938-11-22 Taylor James Hall Method of making pipe fittings
US2560822A (en) * 1945-11-08 1951-07-17 Walton S Robinson Means and method for making seamless pipe elbows
DE1289017B (en) * 1963-10-03 1969-02-13 Lodge And Shipley Company Centrifugal force absorption of a radially adjustable carrier for a pressure tool during operation
US3340713A (en) * 1965-02-11 1967-09-12 James E Webb Spin forming tubular elbows
FR1540166A (en) * 1967-10-09 1968-09-20 Zentrale Entwicklung Konstrukt Device for pressing parts stretched in length with symmetry of revolution
DE2714782A1 (en) * 1977-04-02 1978-10-05 Bertrams Ag Bender for thin-wall pipes - has mandrel built up from discs to fit in bend during external working by rollers

Also Published As

Publication number Publication date
IE791923L (en) 1980-04-11
EP0010057A1 (en) 1980-04-16
DD146402A5 (en) 1981-02-11
PL218848A1 (en) 1980-06-16
CS216685B2 (en) 1982-11-26
HU178179B (en) 1982-03-28
NO793232L (en) 1980-04-14
ES484879A1 (en) 1980-04-01
PT70295A (en) 1979-11-01
EP0010057B1 (en) 1983-01-19
IE49621B1 (en) 1985-11-13
FI792882A (en) 1980-04-12
NO148665C (en) 1983-11-23
DE2964544D1 (en) 1983-02-24
YU231279A (en) 1984-04-30
NO148665B (en) 1983-08-15
CH634238A5 (en) 1983-01-31

Similar Documents

Publication Publication Date Title
EP1270104A1 (en) Bending machine
CA1119849A (en) Line pipe forming apparatus and method
CN116550758B (en) Efficient sizing adjustment skew rolling equipment and method for seamless metal corrugated composite pipe
CA1123381A (en) Method and apparatus for producing seamless tubes
CA1117899A (en) Method of cold forming tubes with interior thicker wall sections
US5657922A (en) Machine and process for forming tapered or cylindrical utility poles from flat sheet metal
US4085608A (en) Return elbow and crossover bender
CN206794626U (en) A kind of automatic spring winding machine
CN114260327A (en) Method for preparing axial variable cross-section pipe by radial continuous extrusion
CN110788175A (en) Roll bending forming method and device for straight edge of pipe to be welded
JPS6238048B2 (en)
RU2250807C2 (en) Machine and method for corrugating helical seam tube (variants)
US3809522A (en) Apparatus for making corrugated tubing
EP0148514B1 (en) Method and apparatus for cold drawing and imparting curvature to metal tubes
CN104826903A (en) Method and device for molding dual-S-shaped honeycomb carrier
US6769164B2 (en) Method and an apparatus for can making
US4220028A (en) Method and device for producing tube bends
RU2329110C2 (en) Method of manufacturing spiral-profile pipes
US4208004A (en) Method for making augers
CN219443006U (en) Pipe coiling device
CN108856402A (en) Aluminum Alloy U pipe forming machine structure
CN115041595B (en) Automatic centripetal bending forming mechanism for special-shaped pipe and complete machine comprising same
CN214184755U (en) Stepping small-curvature pipe bending forming device
CN214601198U (en) Equipment for manufacturing small-diameter slotted cylindrical metal piece with one end turned over
CN113000647B (en) Method and equipment for manufacturing small-diameter slotted cylindrical metal piece with one end turned

Legal Events

Date Code Title Description
MKEX Expiry