CA1113811A - Balancing device for an engine - Google Patents
Balancing device for an engineInfo
- Publication number
- CA1113811A CA1113811A CA334,745A CA334745A CA1113811A CA 1113811 A CA1113811 A CA 1113811A CA 334745 A CA334745 A CA 334745A CA 1113811 A CA1113811 A CA 1113811A
- Authority
- CA
- Canada
- Prior art keywords
- engine
- balancing
- rotating
- force
- moment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B75/00—Other engines
- F02B75/16—Engines characterised by number of cylinders, e.g. single-cylinder engines
- F02B75/18—Multi-cylinder engines
- F02B75/20—Multi-cylinder engines with cylinders all in one line
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
- F16F15/22—Compensation of inertia forces
- F16F15/26—Compensation of inertia forces of crankshaft systems using solid masses, other than the ordinary pistons, moving with the system, i.e. masses connected through a kinematic mechanism or gear system
- F16F15/264—Rotating balancer shafts
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B75/00—Other engines
- F02B75/16—Engines characterised by number of cylinders, e.g. single-cylinder engines
- F02B75/18—Multi-cylinder engines
- F02B2075/1804—Number of cylinders
- F02B2075/1816—Number of cylinders four
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B3/00—Engines characterised by air compression and subsequent fuel addition
- F02B3/06—Engines characterised by air compression and subsequent fuel addition with compression ignition
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B67/00—Engines characterised by the arrangement of auxiliary apparatus not being otherwise provided for, e.g. the apparatus having different functions; Driving auxiliary apparatus from engines, not otherwise provided for
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Aviation & Aerospace Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Shafts, Cranks, Connecting Bars, And Related Bearings (AREA)
Abstract
ABSTRACT OF THE DISCLOSURE
A balancing device comprising three or more rotating balancers mounted within a housing is detachably mounted on a reciprocating, internal combustion engine.
The balancing device generates a balancing force ?? chosen to cancel the vibrating force ?? produced by the engine.
The vibrating force ?? lies on a vibration line S, and the balancing force ?? is spaced a distance ? therefrom, whereby a rotating moment ? is generated. The balancing device also generates a balancing moment ?, chosen to cancel the rotating moment ?.
A balancing device comprising three or more rotating balancers mounted within a housing is detachably mounted on a reciprocating, internal combustion engine.
The balancing device generates a balancing force ?? chosen to cancel the vibrating force ?? produced by the engine.
The vibrating force ?? lies on a vibration line S, and the balancing force ?? is spaced a distance ? therefrom, whereby a rotating moment ? is generated. The balancing device also generates a balancing moment ?, chosen to cancel the rotating moment ?.
Description
1~138~1i , BALANCING DEVICE FOR AN ENGINE
. .
TECHNICAL FIELD OF THE INVENTION
''' This invention relates generally to a balanc-ing device for attaching to a reciprocating piston, in-5 ternal combustion engine for counteracting vibrationforces generated by operation of the engine. ~oreparti-cularly, it relates to an improved balancing device so designed and constructed that it can be attached to substantially any location on the engine, and effective 10 to cancel the dominant nth harmonic component of the vibration force.
i BACKGROUND OF THE INVENTION
When reciprocating piston, 'internal combustion `
engines are operated,'they will inherently generate vi- ~ ' 3 1S brations originating from the centerline of the engine crankshaft and oriented along a vibration line which , passes through said centerline. The vibrating force Fr generated by an engine and transmitted from the crank-shaft can be annoying and disruptive, and thus efforts 20 have been made to counteract it and the vibrations ' 'resulting therefrom.
'~ Balancing devices are known in the art which can be attached to an engine, and which will generate a balancing force Fb to oppose the vibrating force Fr.
25 However, in previous balancing devices it has been necessary to locate the device in a position on the ~' engine wherein the balancing force g generated by the !`.`
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, device is aligned with the vibration line S and the point O on the centerline of the crankshaft from which the vibrations emanate. This has severely limited the loca-tional choices for known balancing devices, and has 5 caused engines to which they are attached to be unusually bulky and to have unacceptable large cross sections in the vicinity of where the balancing devices are mounted.
A principal reason prior balancing devices have been limited to mounting locations on the vibration 10 line S of the engine is that if located a distance Q
away from such vibration line S, their operation will -generate a rotating moment M which will then create a further undesirable operating condition.
There is need for a new concept in balancing 15 devices for internal combustion engines, one which does not have the locational limitations of known devices.
Specifically, there is need for a new balancing device which can be located in substantially any position on the engine, so that unused empty spaces found about the 20 typical engine can be utilized and engine size and weight can be held to a minimum. The present invention is intended to fill this need.
.
BRIEF _ SUMMARY OF THE INVENTION
The balancing device of the present invention 25 is designed and arranged so that it can be located at substantially any desired position on an internal com-bustion engine. The device of the invention generates a balancing force Fb, and can be located a distance Q
from the engine vibration line S. Any rotating moment 30 M generated because the balancing device of the invention is spaced from the vibration line S is canceled by a balancing moment -M, also generated by the present balancing device. By designing the balancing device in accordance with the principles of the invention, smooth 35 engine operation is assured. Moreover, engine dimen-~_~ sions can be minimized.
More specifically, the invention consists of ."~.,.,.. ~.. .... .
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a balancing device for attachment to a reciprocating, internal combustion engine for countering the vibrating force ~r generated during operation of the engine, said vibrating force~r being directed along a vibration line S, said engine including an engine block having an enlarged crankcase portion in which is housed a crankshaft and a portion of smaller dimensions containing the engine cylinders, there being a recessed region adjacent the cylinder-containing portion of said engine block because of the smaller dimensions thereof compared to the crank-case portion of said engine block, and said balancing device comprising:
housing means mounted on said engine; and balancing means mounted within said housing means, constructed and arranged to generate a selected balancing force ~b and a selected balancing moment-M~;
said balancing force Fb being chosen to cancel the nth harmonic component of said engine vibrating force ~r' and said housing means being positioned on said engine within saids recessed region adjacent the cylinder-containing portion of said engine block so that said balancing force ~b is spaced a distance from said vibration line S passing through the origin of said vibrating force ~r;
said distance Q between said balancing force ~b and said vibrating force ~r resulting in the generation of a rotating moment M; and said balancing moment -~ being chosen to cancél said rotating moment ~
The preferred form of balancing device according to the invention is driven from the crankshaft of the engine, to assure synchronous operating thereof with the engine's reciprocating pistons and rotating crankshaft. The device includes three or more rotating balancers, arranged to rotate about axes that are disposed parallel to each ,; .
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- 3a -other, and parallel to the central axis of the engine crankshaft. One of the three balancers rotates in a direction opposite to the direction of rotation of the other two, and all are driven simultaneously from the engine crankshaft. The arrangement is such that the balancing device will generate a balancing force1@~b which cancels out the nth harmonic component of the vibrating force Fr~ and a balancing moment force -M
which cancels out a rotating moment M generated by having the balancing device spaced a distance Q from the vibration line S.
The typical vibrating force Fr will have a number n of harmonic components, but usually one of these components will tend to dominate. The present balancing device is constructed to cancel out the dominant nth harmonic of the vibrating force ~r. This will usually be sufficient to assure smooth engine operation.
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Other features and many of the attendant advan-tages will become apparent from the following description of the preferred embodiments, when taken in conjunction with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
With respect to the attached drawings:
FIG. 1 is a cross-sectional, diagrammatic front view of a water-cooled, four-cylinder,~ four-cycle verti-cal diesel engine, illustrating the working mechanism of 10 the balancing device of the invention;
FIG. 2 is a partial, diagrammatic perspective view of the balancing device of FIG. 1, showing the three parallel, rotating balancers, and the gear arrange-ment for driving such from the crankshaft of the engine;
FIG. 3 is a longitudinal, sectional view taken through the engine of FIG. 1 showing the construction thereof, portions of the engine being illustrated in diagrammatic form;
FIG. 4 is a top, plan view of the block of the 20 engine of FIG. 3, with the head structure removed to show the cylinders and pistons, the fuel-injection camshaft, and the connecting driving gears;
FIG. 5 is a rear, elevational view of the interior of.the balancing device of FIG. 2, taken from 25 the arrow V in FIG. 2;
FIG. 6 is a horizontal, sectional view through the balancing device ofthe invention as shown in PIG. 5;
FIG. 7 is a vertical, sectional view through the balancing device of the invention as shown in FIG. 5;
FIG. 8 is a diagrammatic view illustrating the vibration force generating mechanism occurring because of the piston and connecting rod movement in a four-cylinder vertical diesel engine;
FIG. 9 is a diagrammatic side view of the engine 35 of FIG. 8;
FIG. 10 is a vector analysis graph of the cen-trifugal force vectors generated by the balancing device .... . . . . .
.
' ' . ~ ' . ~ ' ~' '. : . ' : ,. , : , ; : . :
.
, - 5 ~.~;1 3~1 of the invention, as applied to the engine of FIGS. 8 and l0, the balancing device being shown for 12 succes-sive operating phases of the engine;
FIG. 11 is a graph of the centrifugal force 5 vectors at phase 1 of operation, taken from FIG. 10;
and FIG. 12 is a diagra~matic, cross-sectional front view of an engine similar to FIG. 1, but showing mounted thereon a typical balancing device of the prior 10 art. Fig. 12 is with Fig. 1.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
The balancing deviceofthe invention is so designed and arranged as to cancel the nth harmonic com-ponent of vibrating forces generated by an internal com-15 bustion engine, without generating any net ro~atingmoment. The device can be attached as a unit to sùb-stantially any position on the engine, spaced away from the vibration line S which passes through the vibration origin point ~ on the centerline of the engine crankshaft.
` In order to fully appreciate the importance of the invention, reference is first made to FIG. 12, which shows the prior art in engine balancing. In FIG. 12, the engine Ep includes a crankshaft 4p to which pistons 3p are connected by connecting ro~s Sp. When the crank-25 shaft 4p is rotated, it will generate a vibration forceFrp, which is shown directed along a vertical vibration line Sp that passes through the vibrating force origin O on the centerline of the crankshaft 4 . In order to counteract the vibration force Frp, an engine balancing 30 device 21p is mounted to the bottom of the engine Ep vertically beneath the centerline of the crankshaft 4p.
The balancing device 21p is designed to gener-ate a balancing force Fbp to cancel out the force F-~p.
If the device 21p is located on the vibration line Sp 35 so that the force vector Fbp is aligned with the force Frp, it can function properly. If desired, an alternate location for the balancing device is shown in broken .j ~,, .
~,........
. . ' ' .
lines at 21p,. In this instance, the crankarms of the crankshaft 4p are provided with 100% counterweights, so that the 1st harmonic component of vibrating force Frp is directed horizontally, and the balancing force Fbp, 5 generated by the relocated device 21p, is then effective to balance the vibrating force.
If the balancing device should be mounted in FIG. 12 so that the balancing force generated thereby is not in alignment either vertically or longitudinally with 10 the origin O of the vibration force, then a problem is created. This is illustrated by the location of the balancing force vector Fbp" in FIG. 12, which is shown by broken lines and is spaced a distance Qp from the vibration line Sp. In this circumstance, the vibrating 15 force vector Frp and the parallel balancing force vector Fbp" are separated by the distance Qp with the result that a rotating moment Mp is generated, which places a new, undesirable force on the engine Ep. Heretofore, no effective arrangement has been known for counteracting 20 this problem, and hence it has been the practice to locate the balancing device on y or. the vi~,ration line Sp so that the balancing force Fbp is in line with the vibrating force Frp~
In the past, if the creation of a rotating 25 moment M was to be avoided, the locations for a balancing device in a reciprocating, vertical engine have essen-tially been limited to two. The first is a position beneath the crankshaft, as shown by the device 21p in FIG. 12. The second location is to place the device ih 30 horizontal alignment with the crankshaft, as shown by the device 21p, in FIG. 12; this arrangement requires counter-weighting of the crankarms on the crankshaft, as has been noted. Both positions add to what are already the larg-est cross-sectional measurements of an engine, and thus 35 increase the size of an already bulky assembly. The pre---sent invention provides a new balancing device which is free of these locational limitations, and which thus makes it possible to significantly reduce the overall dimensions of an internal combustion engine.
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In the invention, the balancing device is mounted on the engine so that a balance force Fb is generated, spaced a certain distance Q from the vibration line S. While this creates a rotating moment M, the 5 device of the invention is designed and arranged to also generate a balancing moment -~. The result is that the balancing device of the invention can be located sub-stantially anywhere on the engine, and advantage can be taken of unused spaces and recesses found about the 10 typical engine to reduce overall engine size while at the same time counteracting vibration.
Referring now to FIG. 1, a water-cooled, vertical four-cycle, four cylinder diesel engine is shown generally at E, and incorporates a crankshaft 4 15 having crankarms thereon to which connecting rods 5 are connected, the connecting rods 5 carrying pistons 3 which are reciprocally received in cylinders 2. The engine E generates a vibration force Fr when in opera-tion, directed along a vibration line S that passes 20 through the center of the crankshaft 4.
Mounted on the side of the engine E in a recessed space at a location above the main body of the engine is the balancing device 21 of the invention, including a balancing unit 21a which is constructed and 25 arranged to generate both a balancing force Fb and a balancing moment -~. Because the balancing force ~ is offset from the vibration line S by the distance Q , the rotating moment ~ is generated; but such is balanced and canceled by the balancing moment ~.
Turning now to FIGS. 2-7, the construction of the engine E and the balancing device 21 are shown in greater detail. The cylinders 2 are contained within the engine block 1, and the upper end of the engine block has a head assembly 16 bolted thereto with a gasket 15 35 interposed therebetween. The head assembly 16 contains combustion chambers 20, and explosion pressure generated by combustion of a fuel-air mixture within the combustion chamber flows into contact with the piston 2 and causes ~; , 3~
the crankshaft 4 to rotate.
i When the crankshaft 4 is rotated a valve-moving camshaft 10 and a fuel-injection camshaft 17 rotate there-with, such rotation being effected by a drive gear 6 5 carried on the crankshaft 4 which engages gears 8 and 9 carried by the camshafts 10 and 17, respectively. The arrangement of the gears 6, 8 and 9 is such that the camshafts 10 and 17 are driven at one-half the rotating speed of the crankshaft 4.
The valve-moving camshaft 10 opens and closes intake and exhaust valves 14, through tappets 11, push rods 12 and rocker arms 13, in the usual manner. The fuel-injection camshaft 17 effects operation of a fuel-injection pump 18 mounted thereabove, to cause fuel to 15 be injected into the combustion chambers 20. The fuel-injection pump 18 is housed in a casing 18a which is part of the engine block 1, the casing 18a being arranged to project laterally outwardly from the front end of the engine E.
The balancing unit 21a of the balancing device 21 and the engine's hydraulic pump 22 are both attached to the rear side of the fuel-injection pump casing 18a, in line therewith. This arrangement is particularly well shown in FIG. 4 and, by such, the hydraulic pump 25 22 and the balancing unit 21a are positioned in a loca-tion on the engine E where they do not add to the over-all dimensions thereof. Both the hydraulic pump 22 and the balancing unit 21a are driven from the fuel-injection camshaft 17, and thus indirectly from the engine cranK-30 shaft 4.
Turning now to the balancing device 21, ashas been described, such is designed both to cancel the nth component of the vibrating force Fr of the engine E, and to cancel the moment M generated because the balanc-35 ing unit 21a is positioned a distance Q from the engine'svibration line S. When working with a four-cycle, four-cylinder engine, the vibrating force Fr will typically . ~. . ...
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have a number of harmonic components. Of these, the 2nd harmonic component is typically the largest and therefore the balancing device 21 of the invention will usually be designed to cancel the 2nd harmonic component of the vibrating force Fr.
The balancing unit 21a of the balancing device includes a casing 24, one end of which is removably attached to the casing 18a of the fuel-injection pump 18 by bolts 18b. The hydraulic pump 22 is connected to the other end of the balancing unit casing with bolts 22a. Rotatably mounted within the casing 24 are three rotating balancers 37, 38 and 39, arranged so that their axes of rotation are parallel to each other, and parallel to the axis of rotation of the crankshaft 4. The center balancer 37 is placed between the upper and lower balancers 38 and 39, and the three balancers 37, 38 and 39 are interconnected by balancer gears 44, 45 and 46, respectively, arranged so that the center balancer 37 will rotate in a direction opposite to the upper and lower balancers 38 and 39. The balancer gears 44, 45 and 46 are of the same diameter, so that all three balancers will rotate at the same speed.
An intermediate shaft 32a is also mounted in the casing 24, and extends parallel to the balancer 37. The intermediate shaft 32a carries a small gear 32 and a large gear 42, the latter being in engagement with a small gear 43 carried on the center balancer 37.
The outer end of the fuel-injection camshaft 17 carries a large drive gear 36 thereon, which meshes with the gear 32. Thus, a two-stage drive train is established for driving the three balancers 37, 38 and 39 from the fuel-injection camshaft 17, the sizes of the respective gears in the drive train being chosen so that the balancers 37, 38 and 39 are rotated at twice the speed of the engine crankshaft 4.
The drive shaft 48 of the hydraulic pump 22 can be driven from one of the balancers 37, 38 or 39, or prefer-ably from the intermediate shaft 32a, as shown in FIG. 6.
A disengageable coupler element 47 is utilized to . : , -.
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connect the pump drive shaft 48 to the intermediate shaft 32a.
Referring now to the graphs of FIGS. 10 and 11, a brief explanation of the manner of operation of 5 the balancing device 21 will be given. In FIG. 10 there is shown a vector analysis of the balancing device 21, drawn from the back side thereof as viewed in FIGS. 2 and 6. The vector analysis diagram of FIG. 10 shows balancing force vectors ~1' F2 and i~, generated as centrifugal 10 forces by the rotating balancers 37, 38 and 39, respec-tively. Note that in FIG. 10 the center balancer 37 is shown to be rotating in a direction opposite to the direction of rotation of the upper and lower balancers 38 and 39, as described earlier. The balancing force 15 vector Fl generated by the center rotating balancer 37 is relatively small and rotates counterclockwise, whereas the balancing force vectors F2 and F3 generated by the balancers 38 and 39, respectively, are relatively large and rotate clockwise.
In FIG. 10, each of the vectors Fl, F2 and F3 is associated with a symbol (~), which shows the initial phase when any selected piston 3 of the engine E is at its top, dead point. The vectors each rotate continuously from the position (j;) to positions (~), ~), (~), ... ~), 25 with a constant rotating speed. The resultant force of said vectors ~;, F2 and F3 generate, taken as a whole, the balancing force Fb and the balancing moment ~i, as shown in FIG. 1 of the drawings. The balancing force i~;;
is established to cancel out the 2nd harmonic component 30 of the vibrating force F~.
The balancing moment ~i is generated by the three balancers 37, 38 and 39, and is spaced a distance Q from the vibration line S passing through the origin of the vibrating force Fr. The balancing force Fb is 35 also spaced from the vibration line S by the distance Q ,-which creates the rotating moment M. By balancing the magnitude of the balancing moment -M with the rotating moment ~ the two moments are made to cancel out.
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.
Placing this brief explanation into mathemati-cal expressions, and referring to FIGS. 10 and 11, the .
balancing device 21 is designed and arranged so that the vectors Fl, F2 and ~ satisfy the following relationships: .
5 (1) (FlX + F2X + F3X) r
. .
TECHNICAL FIELD OF THE INVENTION
''' This invention relates generally to a balanc-ing device for attaching to a reciprocating piston, in-5 ternal combustion engine for counteracting vibrationforces generated by operation of the engine. ~oreparti-cularly, it relates to an improved balancing device so designed and constructed that it can be attached to substantially any location on the engine, and effective 10 to cancel the dominant nth harmonic component of the vibration force.
i BACKGROUND OF THE INVENTION
When reciprocating piston, 'internal combustion `
engines are operated,'they will inherently generate vi- ~ ' 3 1S brations originating from the centerline of the engine crankshaft and oriented along a vibration line which , passes through said centerline. The vibrating force Fr generated by an engine and transmitted from the crank-shaft can be annoying and disruptive, and thus efforts 20 have been made to counteract it and the vibrations ' 'resulting therefrom.
'~ Balancing devices are known in the art which can be attached to an engine, and which will generate a balancing force Fb to oppose the vibrating force Fr.
25 However, in previous balancing devices it has been necessary to locate the device in a position on the ~' engine wherein the balancing force g generated by the !`.`
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- . . . . . . - . . . .
1~3~
, device is aligned with the vibration line S and the point O on the centerline of the crankshaft from which the vibrations emanate. This has severely limited the loca-tional choices for known balancing devices, and has 5 caused engines to which they are attached to be unusually bulky and to have unacceptable large cross sections in the vicinity of where the balancing devices are mounted.
A principal reason prior balancing devices have been limited to mounting locations on the vibration 10 line S of the engine is that if located a distance Q
away from such vibration line S, their operation will -generate a rotating moment M which will then create a further undesirable operating condition.
There is need for a new concept in balancing 15 devices for internal combustion engines, one which does not have the locational limitations of known devices.
Specifically, there is need for a new balancing device which can be located in substantially any position on the engine, so that unused empty spaces found about the 20 typical engine can be utilized and engine size and weight can be held to a minimum. The present invention is intended to fill this need.
.
BRIEF _ SUMMARY OF THE INVENTION
The balancing device of the present invention 25 is designed and arranged so that it can be located at substantially any desired position on an internal com-bustion engine. The device of the invention generates a balancing force Fb, and can be located a distance Q
from the engine vibration line S. Any rotating moment 30 M generated because the balancing device of the invention is spaced from the vibration line S is canceled by a balancing moment -M, also generated by the present balancing device. By designing the balancing device in accordance with the principles of the invention, smooth 35 engine operation is assured. Moreover, engine dimen-~_~ sions can be minimized.
More specifically, the invention consists of ."~.,.,.. ~.. .... .
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1~13g?:~1 - 3 ~
a balancing device for attachment to a reciprocating, internal combustion engine for countering the vibrating force ~r generated during operation of the engine, said vibrating force~r being directed along a vibration line S, said engine including an engine block having an enlarged crankcase portion in which is housed a crankshaft and a portion of smaller dimensions containing the engine cylinders, there being a recessed region adjacent the cylinder-containing portion of said engine block because of the smaller dimensions thereof compared to the crank-case portion of said engine block, and said balancing device comprising:
housing means mounted on said engine; and balancing means mounted within said housing means, constructed and arranged to generate a selected balancing force ~b and a selected balancing moment-M~;
said balancing force Fb being chosen to cancel the nth harmonic component of said engine vibrating force ~r' and said housing means being positioned on said engine within saids recessed region adjacent the cylinder-containing portion of said engine block so that said balancing force ~b is spaced a distance from said vibration line S passing through the origin of said vibrating force ~r;
said distance Q between said balancing force ~b and said vibrating force ~r resulting in the generation of a rotating moment M; and said balancing moment -~ being chosen to cancél said rotating moment ~
The preferred form of balancing device according to the invention is driven from the crankshaft of the engine, to assure synchronous operating thereof with the engine's reciprocating pistons and rotating crankshaft. The device includes three or more rotating balancers, arranged to rotate about axes that are disposed parallel to each ,; .
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.. . .
- 3a -other, and parallel to the central axis of the engine crankshaft. One of the three balancers rotates in a direction opposite to the direction of rotation of the other two, and all are driven simultaneously from the engine crankshaft. The arrangement is such that the balancing device will generate a balancing force1@~b which cancels out the nth harmonic component of the vibrating force Fr~ and a balancing moment force -M
which cancels out a rotating moment M generated by having the balancing device spaced a distance Q from the vibration line S.
The typical vibrating force Fr will have a number n of harmonic components, but usually one of these components will tend to dominate. The present balancing device is constructed to cancel out the dominant nth harmonic of the vibrating force ~r. This will usually be sufficient to assure smooth engine operation.
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._ .. .. - . . . ..
.: , . .. .
,-~ - ' 1 ,'; ~
~. ~. ' ' : . ' ' .
- 4 - ~ ~
Other features and many of the attendant advan-tages will become apparent from the following description of the preferred embodiments, when taken in conjunction with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
With respect to the attached drawings:
FIG. 1 is a cross-sectional, diagrammatic front view of a water-cooled, four-cylinder,~ four-cycle verti-cal diesel engine, illustrating the working mechanism of 10 the balancing device of the invention;
FIG. 2 is a partial, diagrammatic perspective view of the balancing device of FIG. 1, showing the three parallel, rotating balancers, and the gear arrange-ment for driving such from the crankshaft of the engine;
FIG. 3 is a longitudinal, sectional view taken through the engine of FIG. 1 showing the construction thereof, portions of the engine being illustrated in diagrammatic form;
FIG. 4 is a top, plan view of the block of the 20 engine of FIG. 3, with the head structure removed to show the cylinders and pistons, the fuel-injection camshaft, and the connecting driving gears;
FIG. 5 is a rear, elevational view of the interior of.the balancing device of FIG. 2, taken from 25 the arrow V in FIG. 2;
FIG. 6 is a horizontal, sectional view through the balancing device ofthe invention as shown in PIG. 5;
FIG. 7 is a vertical, sectional view through the balancing device of the invention as shown in FIG. 5;
FIG. 8 is a diagrammatic view illustrating the vibration force generating mechanism occurring because of the piston and connecting rod movement in a four-cylinder vertical diesel engine;
FIG. 9 is a diagrammatic side view of the engine 35 of FIG. 8;
FIG. 10 is a vector analysis graph of the cen-trifugal force vectors generated by the balancing device .... . . . . .
.
' ' . ~ ' . ~ ' ~' '. : . ' : ,. , : , ; : . :
.
, - 5 ~.~;1 3~1 of the invention, as applied to the engine of FIGS. 8 and l0, the balancing device being shown for 12 succes-sive operating phases of the engine;
FIG. 11 is a graph of the centrifugal force 5 vectors at phase 1 of operation, taken from FIG. 10;
and FIG. 12 is a diagra~matic, cross-sectional front view of an engine similar to FIG. 1, but showing mounted thereon a typical balancing device of the prior 10 art. Fig. 12 is with Fig. 1.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
The balancing deviceofthe invention is so designed and arranged as to cancel the nth harmonic com-ponent of vibrating forces generated by an internal com-15 bustion engine, without generating any net ro~atingmoment. The device can be attached as a unit to sùb-stantially any position on the engine, spaced away from the vibration line S which passes through the vibration origin point ~ on the centerline of the engine crankshaft.
` In order to fully appreciate the importance of the invention, reference is first made to FIG. 12, which shows the prior art in engine balancing. In FIG. 12, the engine Ep includes a crankshaft 4p to which pistons 3p are connected by connecting ro~s Sp. When the crank-25 shaft 4p is rotated, it will generate a vibration forceFrp, which is shown directed along a vertical vibration line Sp that passes through the vibrating force origin O on the centerline of the crankshaft 4 . In order to counteract the vibration force Frp, an engine balancing 30 device 21p is mounted to the bottom of the engine Ep vertically beneath the centerline of the crankshaft 4p.
The balancing device 21p is designed to gener-ate a balancing force Fbp to cancel out the force F-~p.
If the device 21p is located on the vibration line Sp 35 so that the force vector Fbp is aligned with the force Frp, it can function properly. If desired, an alternate location for the balancing device is shown in broken .j ~,, .
~,........
. . ' ' .
lines at 21p,. In this instance, the crankarms of the crankshaft 4p are provided with 100% counterweights, so that the 1st harmonic component of vibrating force Frp is directed horizontally, and the balancing force Fbp, 5 generated by the relocated device 21p, is then effective to balance the vibrating force.
If the balancing device should be mounted in FIG. 12 so that the balancing force generated thereby is not in alignment either vertically or longitudinally with 10 the origin O of the vibration force, then a problem is created. This is illustrated by the location of the balancing force vector Fbp" in FIG. 12, which is shown by broken lines and is spaced a distance Qp from the vibration line Sp. In this circumstance, the vibrating 15 force vector Frp and the parallel balancing force vector Fbp" are separated by the distance Qp with the result that a rotating moment Mp is generated, which places a new, undesirable force on the engine Ep. Heretofore, no effective arrangement has been known for counteracting 20 this problem, and hence it has been the practice to locate the balancing device on y or. the vi~,ration line Sp so that the balancing force Fbp is in line with the vibrating force Frp~
In the past, if the creation of a rotating 25 moment M was to be avoided, the locations for a balancing device in a reciprocating, vertical engine have essen-tially been limited to two. The first is a position beneath the crankshaft, as shown by the device 21p in FIG. 12. The second location is to place the device ih 30 horizontal alignment with the crankshaft, as shown by the device 21p, in FIG. 12; this arrangement requires counter-weighting of the crankarms on the crankshaft, as has been noted. Both positions add to what are already the larg-est cross-sectional measurements of an engine, and thus 35 increase the size of an already bulky assembly. The pre---sent invention provides a new balancing device which is free of these locational limitations, and which thus makes it possible to significantly reduce the overall dimensions of an internal combustion engine.
, ,.
:: :
.
?
:
,. ,. . . . .
-'; :.
~ 3~
In the invention, the balancing device is mounted on the engine so that a balance force Fb is generated, spaced a certain distance Q from the vibration line S. While this creates a rotating moment M, the 5 device of the invention is designed and arranged to also generate a balancing moment -~. The result is that the balancing device of the invention can be located sub-stantially anywhere on the engine, and advantage can be taken of unused spaces and recesses found about the 10 typical engine to reduce overall engine size while at the same time counteracting vibration.
Referring now to FIG. 1, a water-cooled, vertical four-cycle, four cylinder diesel engine is shown generally at E, and incorporates a crankshaft 4 15 having crankarms thereon to which connecting rods 5 are connected, the connecting rods 5 carrying pistons 3 which are reciprocally received in cylinders 2. The engine E generates a vibration force Fr when in opera-tion, directed along a vibration line S that passes 20 through the center of the crankshaft 4.
Mounted on the side of the engine E in a recessed space at a location above the main body of the engine is the balancing device 21 of the invention, including a balancing unit 21a which is constructed and 25 arranged to generate both a balancing force Fb and a balancing moment -~. Because the balancing force ~ is offset from the vibration line S by the distance Q , the rotating moment ~ is generated; but such is balanced and canceled by the balancing moment ~.
Turning now to FIGS. 2-7, the construction of the engine E and the balancing device 21 are shown in greater detail. The cylinders 2 are contained within the engine block 1, and the upper end of the engine block has a head assembly 16 bolted thereto with a gasket 15 35 interposed therebetween. The head assembly 16 contains combustion chambers 20, and explosion pressure generated by combustion of a fuel-air mixture within the combustion chamber flows into contact with the piston 2 and causes ~; , 3~
the crankshaft 4 to rotate.
i When the crankshaft 4 is rotated a valve-moving camshaft 10 and a fuel-injection camshaft 17 rotate there-with, such rotation being effected by a drive gear 6 5 carried on the crankshaft 4 which engages gears 8 and 9 carried by the camshafts 10 and 17, respectively. The arrangement of the gears 6, 8 and 9 is such that the camshafts 10 and 17 are driven at one-half the rotating speed of the crankshaft 4.
The valve-moving camshaft 10 opens and closes intake and exhaust valves 14, through tappets 11, push rods 12 and rocker arms 13, in the usual manner. The fuel-injection camshaft 17 effects operation of a fuel-injection pump 18 mounted thereabove, to cause fuel to 15 be injected into the combustion chambers 20. The fuel-injection pump 18 is housed in a casing 18a which is part of the engine block 1, the casing 18a being arranged to project laterally outwardly from the front end of the engine E.
The balancing unit 21a of the balancing device 21 and the engine's hydraulic pump 22 are both attached to the rear side of the fuel-injection pump casing 18a, in line therewith. This arrangement is particularly well shown in FIG. 4 and, by such, the hydraulic pump 25 22 and the balancing unit 21a are positioned in a loca-tion on the engine E where they do not add to the over-all dimensions thereof. Both the hydraulic pump 22 and the balancing unit 21a are driven from the fuel-injection camshaft 17, and thus indirectly from the engine cranK-30 shaft 4.
Turning now to the balancing device 21, ashas been described, such is designed both to cancel the nth component of the vibrating force Fr of the engine E, and to cancel the moment M generated because the balanc-35 ing unit 21a is positioned a distance Q from the engine'svibration line S. When working with a four-cycle, four-cylinder engine, the vibrating force Fr will typically . ~. . ...
. , .
-;' ~ ~ ' ' ' :. - ' . : , , . .; ,. . . .
. . , . ~ : .
: - . .
~ 9 1~3~
have a number of harmonic components. Of these, the 2nd harmonic component is typically the largest and therefore the balancing device 21 of the invention will usually be designed to cancel the 2nd harmonic component of the vibrating force Fr.
The balancing unit 21a of the balancing device includes a casing 24, one end of which is removably attached to the casing 18a of the fuel-injection pump 18 by bolts 18b. The hydraulic pump 22 is connected to the other end of the balancing unit casing with bolts 22a. Rotatably mounted within the casing 24 are three rotating balancers 37, 38 and 39, arranged so that their axes of rotation are parallel to each other, and parallel to the axis of rotation of the crankshaft 4. The center balancer 37 is placed between the upper and lower balancers 38 and 39, and the three balancers 37, 38 and 39 are interconnected by balancer gears 44, 45 and 46, respectively, arranged so that the center balancer 37 will rotate in a direction opposite to the upper and lower balancers 38 and 39. The balancer gears 44, 45 and 46 are of the same diameter, so that all three balancers will rotate at the same speed.
An intermediate shaft 32a is also mounted in the casing 24, and extends parallel to the balancer 37. The intermediate shaft 32a carries a small gear 32 and a large gear 42, the latter being in engagement with a small gear 43 carried on the center balancer 37.
The outer end of the fuel-injection camshaft 17 carries a large drive gear 36 thereon, which meshes with the gear 32. Thus, a two-stage drive train is established for driving the three balancers 37, 38 and 39 from the fuel-injection camshaft 17, the sizes of the respective gears in the drive train being chosen so that the balancers 37, 38 and 39 are rotated at twice the speed of the engine crankshaft 4.
The drive shaft 48 of the hydraulic pump 22 can be driven from one of the balancers 37, 38 or 39, or prefer-ably from the intermediate shaft 32a, as shown in FIG. 6.
A disengageable coupler element 47 is utilized to . : , -.
: .
. ~ , :'' . ' :: .
, :
connect the pump drive shaft 48 to the intermediate shaft 32a.
Referring now to the graphs of FIGS. 10 and 11, a brief explanation of the manner of operation of 5 the balancing device 21 will be given. In FIG. 10 there is shown a vector analysis of the balancing device 21, drawn from the back side thereof as viewed in FIGS. 2 and 6. The vector analysis diagram of FIG. 10 shows balancing force vectors ~1' F2 and i~, generated as centrifugal 10 forces by the rotating balancers 37, 38 and 39, respec-tively. Note that in FIG. 10 the center balancer 37 is shown to be rotating in a direction opposite to the direction of rotation of the upper and lower balancers 38 and 39, as described earlier. The balancing force 15 vector Fl generated by the center rotating balancer 37 is relatively small and rotates counterclockwise, whereas the balancing force vectors F2 and F3 generated by the balancers 38 and 39, respectively, are relatively large and rotate clockwise.
In FIG. 10, each of the vectors Fl, F2 and F3 is associated with a symbol (~), which shows the initial phase when any selected piston 3 of the engine E is at its top, dead point. The vectors each rotate continuously from the position (j;) to positions (~), ~), (~), ... ~), 25 with a constant rotating speed. The resultant force of said vectors ~;, F2 and F3 generate, taken as a whole, the balancing force Fb and the balancing moment ~i, as shown in FIG. 1 of the drawings. The balancing force i~;;
is established to cancel out the 2nd harmonic component 30 of the vibrating force F~.
The balancing moment ~i is generated by the three balancers 37, 38 and 39, and is spaced a distance Q from the vibration line S passing through the origin of the vibrating force Fr. The balancing force Fb is 35 also spaced from the vibration line S by the distance Q ,-which creates the rotating moment M. By balancing the magnitude of the balancing moment -M with the rotating moment ~ the two moments are made to cancel out.
` 1' . - _ ., .: . ,, .. ~
; '- :
- ~ , .: - ~, ' 3~
.
Placing this brief explanation into mathemati-cal expressions, and referring to FIGS. 10 and 11, the .
balancing device 21 is designed and arranged so that the vectors Fl, F2 and ~ satisfy the following relationships: .
5 (1) (FlX + F2X + F3X) r
(2) (Fly + F2y + F3y) = 0 .
(3) My + MX = .
Wherein: .
, FlX, F2X, F3x = The X'direction component of Fl, F2, F3 , F2y~ F3y = The Y direction component of Fl, F2, F3 `
Mx = The rotating moment generated by FlX, F2X, F3x ~ = The rotating moment generated by Fly~ F2y, F3y : Explaining relationships (1), (2) and (3) in reference to FIG. 1, ~- equates to the rotating moment M, 15 ~ equals -M, and FlX + F2X + F3x equates to the balancing force Fb.
Therefore, from the above expressions (1), (2) ; and (3):
' ~+Fr=O
-M + M = O
Consequently, it is seen that the vibrating force, ~ and the rotating moment M are canceled by means of the balancing device 21, which is designed so that it can be attached to any eccentric position on the engine E.
In order to facilitate understanding and practice ~of the invention, a more detailed mathematical explanation thereof will now be of,fered. It is assumed that the . . .
: - : :- - :~ :
.. . .
- 1$~ : -ba]ancing device 21 will be applied to a four-cycle, four-cylinder, in-line type engine.
Referring now to FIGS. 8 and 9, the vibrating force ~ generated by the reciprocating inertia force .
5 in such an engine is as follows:
~ .
) r Fx' ex + Fy e y + F e :
(5) Fx = 4 mrw (0 + A2 cos 2~ + 0 + A4 cos 4~ + .. ) :
(6) Fy = 0 : .
(7) Fz = o 10 Wherein:
_~ ~ ~
eX ey eZ = The unit vector directing along the X, Y and Z axes, respectively .
Fx ~ Fy , Fz = The magnitude of the x, y, z axes component of the force Fr, respectively :
r = The crank radius .
m = The~ reciprocating mass for one cylin~er = The crankshaft rotation angle from the .
top dead point of any piston w = The rotating speed of the crankshaft, which is in accord with the equation:
= wt t = Time Q = The length of the connecting rod j' . ~ .
....
' . : , : . .. .
.i : . ' ' '. ~ . ' .
1~13~
Ai = The coefficient referring to the ith harmonic component of Fr / 4 mrw2; thus, A2 = P + 1/4 P3 + 15/128 P5 + ...
` A4 = -1/4 p - 3/16 p + . .
p = r/Q .
It is known that the 4th and higher harmonic :
components of the vibration force Fr are equal to or less than 1/30 of the 2nd harmonic component. Therefore, in .
this instance, only the 2nd harmonic component is picked ;10 out and canceled by the balancing device 21 of the inven-tion. And thus:
( ) ( r)2 rx cos ~ x .
Wherein:
(Fr)2 = The said 2nd harmonic component of Fr FrX = 4 mrw2 (p + 1/4p3 + 15/128pS +
Referring to the centrifugal forces generated by the device 21 and the rotating moment generated by its rotating balancers:
~g) Ri, = Xi eX + Yi ~ ey 20 Wherein:
; ' i . Ri = The symbol showing the position of No. i . rotating balancer axle, that is, the dis-~ placement vector , _ .
xi, Yi = The magnitude of the x, y components of 25. the vector ~, respectively . .
;':, , ' . ,.
7 1 ' ' ' '~. ' ' , . : . ' ' ' , ' ,: , ' ' ' . ' ' ~'; ' ' ' ' ' . . ' ,' , ' ' ~ ', '; . ' ' " ', ' ~ ' ' ' ' ' ~ ' ~'' " ''' ., ' ' ~ ' ' ,, ' ' ' ' ' ~L13B~l I
.~ .
i = 1, 2, 3 ... N .
N = The total number of rotating balancers :
included in the balancing device It was stated earlier that in the invention the .
5 rotating balancers 37, 38 and 39 are to be rotated at double the rotating speed of the crankshaft 4. With this assumption, then the resultant centrifugal force vector Fi is obtained as follows: l (10) Fi = FBi [cos 2(9+~ ex + sin 2ki(9 + ~i) ey] :
10 Wherein: ~ ~ :
Fi ~ The centrifugal force vector generated by the No. i rotating balancer, that is, No. i . balancing force vector ¦ .
Bi 4mBi r8i w , in which ?
mBi = The eccentric mass of said No. i .
rotating balancer rBi ~ The eccentric radius of saifl mBi .
ai = The initi.al phase of said No. i rotating . balancer .
ki = The symbol showing the rotating direction .
of said No. i rotating balancer, defined in the right-hand coordinate system as - follows:
when the rotating direction is plus, ki = +1 when the rotating direction is minns, ki = -1 . :
: ' .:: ' ' ' '. " ' ; ~ , :
, ,. . , - :.: ~ :
. ~ , . .
--15~ Bll ' ~, w and t = As described hereinbefore ; Thus, the resultant balancing force of said F.
is calculated as follows: 1 ¦
_,~ N ~_ }
) ( B)2 i~l Fi (Fxc cos 2e + Fxs-sin 2~) e +
yc cos 2~ + Fys sin 2~) e Wherein:
N
xc i~lxci, with xci = FBi- cos 2 N
xs i-l si' with x~i = FBi- sin 2 N
y c i ~1 i s i Fys = ~ ki Xci The resultant rotating moment generated by all of the rotating balancers is calculated as follows:
(12) (M)2 = ~ (RiX Fi) i=l (MBc cos 2~ + MBS ~ sin 2~ ) e 15 Wherein: , N
~Bc i~l(ki Xi Xsi Yi Xci) i `
N
MB5 i~l(ki Xi xci Yi Xsi) Z~ In order to cancel the vibrating force ~r~' the balancing device 21 must be designed to satisfy the 20 following relationships:
-- .. , ~;
- , , . ~
,, ~ . - :
.
.
' ~ : .
' I. Generate a balancing force (FB)n which cancels the vibrating force ~Fr)n caused by the piston and crank mechanism of the engine E; and II. The rotating moment (M)n caused by (Fr)n and (FB)n must be equal to zero, that is, the sum of the rotat-ing moments around the crankshaft 4 must be equal to zero, which rotating moments are generated by centri-fugal forces of the rotating balancers.
In relationships I and II, the symbol n of ( )n .
10 shows the nth harmonic component, and in the preferred embodiment n equals 2. The two relationships I and II
. can be expressed mathematically as follows: .
a N ~ .
I. (FB)2 = ~ Fi = ~(Fr)2 :
II. (M)2 =
If equations (8), (11) and (12) are now applied to equations I and II, the following results: :
(13)(FXc cos 20 + FXs sin 2~)ex + (Fyc cos 20 +
F sin 2~) e = -F cos 20 e (14) (MBc cos 2~ + MBs sin 20) eZ = o 20 Thereforë
F = -F
xc rx F = O
xs (15) Fyc =
.
F =
~5 MBc =
Bs ! .
.. ' ' ' .
' ' ' . "''' '. ' . ' ' ' .
.: : .. , . . ' :
': , ' ' . . : ' ' ' . ' ,' ' . ;
- -and : ~ 2 .
FrX = 4 mrw ~p + 1/4p3 + 15/128p . . . ) N .
F = ~ x .
, XC i=l Cl N
( 16 ) Fx s =--~: x s i N .
Y i--1 s i N
Ys i--1 i ci MBc i-l(ki xi xSi Yi Xci) N . .
MB5 = ~ (ki Xi Xci ~ Yi x i) For the relationships set forth in (16), and 10 recognizing the position (xi,yi) of the rotating balancers as known, xci and xsi can be calculated by solving a 2N
dimensional simple simultaneous equation obtained from the expressions of (15).
Ultilizing expression (11), xci, xSi Bi 15 as follows:
ci = FBi cos 2 i , xsi = FBi sin 2 i FBi = 4 mBi rBi ., .
Therefore, the attached moment (i.e., MBi rBi 20 = FBi/4w ) and the initial phases (i.e., 2ai) of each of ~
,,the rotating balancers can be calculated from xci an(l x5i.
Consequently, it is possible to determine the attached moment mBi rBi and the initial phase 2~i of the rotating .,.
'. .
: ' ' ' ' ' : ' ' . ~ , , ~' ~ . -1~3~
balancers satisfying the conditions I and II, described earlier, consisting of N rotating axles, with each of them being attached to any position of the engine E.
The reason for the number of rotating balancers 5 37, 38 and 39 being three or more in the preferred embodi- -ment of the invention is as follows. In order to generate a balancing force Fb that will cancel the vibrating force Fr, fundamentally two rotating balancers would be enough.
And in order to generate a balancing moment -~ to cancel lO the rotating moment ~ it would fundamentally be enough to arrange these two rotating balancers separately in their upper and lower positions.
However, if this is done, the phase of the balancing moment -lh loses l/4 of a cycle (i.e., 45 of 15 angle in the case of the illustrated preferred embodiment) from the rotating moment M. In order to modify this phase delay, one or more rotating balancers must be added to the basic two. Three balancers will usually suffice, as shown in the drawings.
Using the concepts and principles set out herein, it is possible to determine the value of the balancing force ~ so that the balancing moment -~ generated by the balancing force Fb in the device of the invention can cancel both the resultant rotating moment of the rotating 25 moment ~, and the rolLing moment -~O inherent in the reciprocating engine E. Further, should it be desired to cancel the 1st harmonic component of the vibrating force Fr~ one of the rotating balancers 37, 38 or 39 can be fixed in the crankshaft 4.
It has also been found that under the condition wherein the respective rotating center axis of the rotat-ing balancers 37, 38 and 39 is normal to an imaginary plane including the vibration line S, the rotating balancers 37, 38 and 39 directing in any direction can be 35 attached to such locations on the engine E as the front, -back, oblique front and oblique back thereof. The engine E can also be changed from a four-cylinder engine to a multi-cylinder or a single-cylinder engine.
. . .
, .
.~
, - ' ',' ~ ' , '; -:'-' ' .
.
.. . . . .
Returning again to the N harmonic components of th'e vibrating force Fr, it is to be understood that the balancing device 21 can be designed to cancel the 1st harmonic component or any one of the 3rd and higher S components, if it so desired, utilizing the concepts and principles as set forth herein. The balancing device 21 can also be applied to existing internal combustion engines, without requiring replacement or exchange of crankcases or oil pans, and without major reconstruction 10 of the engines.
It is thus seen that a balancing device has been provided which meets the objects hereinabove set forth, and which can be applied to nearly any location on an engine, particularly in recesses and cavities which 15 are now unused. Obviously, additional modifications and variations of the invention are possible.
',: , , ' ' .
.. . . .
` ' ' ' , ' ~ ':
~, ' ~ . , ' ' ~
:
Wherein: .
, FlX, F2X, F3x = The X'direction component of Fl, F2, F3 , F2y~ F3y = The Y direction component of Fl, F2, F3 `
Mx = The rotating moment generated by FlX, F2X, F3x ~ = The rotating moment generated by Fly~ F2y, F3y : Explaining relationships (1), (2) and (3) in reference to FIG. 1, ~- equates to the rotating moment M, 15 ~ equals -M, and FlX + F2X + F3x equates to the balancing force Fb.
Therefore, from the above expressions (1), (2) ; and (3):
' ~+Fr=O
-M + M = O
Consequently, it is seen that the vibrating force, ~ and the rotating moment M are canceled by means of the balancing device 21, which is designed so that it can be attached to any eccentric position on the engine E.
In order to facilitate understanding and practice ~of the invention, a more detailed mathematical explanation thereof will now be of,fered. It is assumed that the . . .
: - : :- - :~ :
.. . .
- 1$~ : -ba]ancing device 21 will be applied to a four-cycle, four-cylinder, in-line type engine.
Referring now to FIGS. 8 and 9, the vibrating force ~ generated by the reciprocating inertia force .
5 in such an engine is as follows:
~ .
) r Fx' ex + Fy e y + F e :
(5) Fx = 4 mrw (0 + A2 cos 2~ + 0 + A4 cos 4~ + .. ) :
(6) Fy = 0 : .
(7) Fz = o 10 Wherein:
_~ ~ ~
eX ey eZ = The unit vector directing along the X, Y and Z axes, respectively .
Fx ~ Fy , Fz = The magnitude of the x, y, z axes component of the force Fr, respectively :
r = The crank radius .
m = The~ reciprocating mass for one cylin~er = The crankshaft rotation angle from the .
top dead point of any piston w = The rotating speed of the crankshaft, which is in accord with the equation:
= wt t = Time Q = The length of the connecting rod j' . ~ .
....
' . : , : . .. .
.i : . ' ' '. ~ . ' .
1~13~
Ai = The coefficient referring to the ith harmonic component of Fr / 4 mrw2; thus, A2 = P + 1/4 P3 + 15/128 P5 + ...
` A4 = -1/4 p - 3/16 p + . .
p = r/Q .
It is known that the 4th and higher harmonic :
components of the vibration force Fr are equal to or less than 1/30 of the 2nd harmonic component. Therefore, in .
this instance, only the 2nd harmonic component is picked ;10 out and canceled by the balancing device 21 of the inven-tion. And thus:
( ) ( r)2 rx cos ~ x .
Wherein:
(Fr)2 = The said 2nd harmonic component of Fr FrX = 4 mrw2 (p + 1/4p3 + 15/128pS +
Referring to the centrifugal forces generated by the device 21 and the rotating moment generated by its rotating balancers:
~g) Ri, = Xi eX + Yi ~ ey 20 Wherein:
; ' i . Ri = The symbol showing the position of No. i . rotating balancer axle, that is, the dis-~ placement vector , _ .
xi, Yi = The magnitude of the x, y components of 25. the vector ~, respectively . .
;':, , ' . ,.
7 1 ' ' ' '~. ' ' , . : . ' ' ' , ' ,: , ' ' ' . ' ' ~'; ' ' ' ' ' . . ' ,' , ' ' ~ ', '; . ' ' " ', ' ~ ' ' ' ' ' ~ ' ~'' " ''' ., ' ' ~ ' ' ,, ' ' ' ' ' ~L13B~l I
.~ .
i = 1, 2, 3 ... N .
N = The total number of rotating balancers :
included in the balancing device It was stated earlier that in the invention the .
5 rotating balancers 37, 38 and 39 are to be rotated at double the rotating speed of the crankshaft 4. With this assumption, then the resultant centrifugal force vector Fi is obtained as follows: l (10) Fi = FBi [cos 2(9+~ ex + sin 2ki(9 + ~i) ey] :
10 Wherein: ~ ~ :
Fi ~ The centrifugal force vector generated by the No. i rotating balancer, that is, No. i . balancing force vector ¦ .
Bi 4mBi r8i w , in which ?
mBi = The eccentric mass of said No. i .
rotating balancer rBi ~ The eccentric radius of saifl mBi .
ai = The initi.al phase of said No. i rotating . balancer .
ki = The symbol showing the rotating direction .
of said No. i rotating balancer, defined in the right-hand coordinate system as - follows:
when the rotating direction is plus, ki = +1 when the rotating direction is minns, ki = -1 . :
: ' .:: ' ' ' '. " ' ; ~ , :
, ,. . , - :.: ~ :
. ~ , . .
--15~ Bll ' ~, w and t = As described hereinbefore ; Thus, the resultant balancing force of said F.
is calculated as follows: 1 ¦
_,~ N ~_ }
) ( B)2 i~l Fi (Fxc cos 2e + Fxs-sin 2~) e +
yc cos 2~ + Fys sin 2~) e Wherein:
N
xc i~lxci, with xci = FBi- cos 2 N
xs i-l si' with x~i = FBi- sin 2 N
y c i ~1 i s i Fys = ~ ki Xci The resultant rotating moment generated by all of the rotating balancers is calculated as follows:
(12) (M)2 = ~ (RiX Fi) i=l (MBc cos 2~ + MBS ~ sin 2~ ) e 15 Wherein: , N
~Bc i~l(ki Xi Xsi Yi Xci) i `
N
MB5 i~l(ki Xi xci Yi Xsi) Z~ In order to cancel the vibrating force ~r~' the balancing device 21 must be designed to satisfy the 20 following relationships:
-- .. , ~;
- , , . ~
,, ~ . - :
.
.
' ~ : .
' I. Generate a balancing force (FB)n which cancels the vibrating force ~Fr)n caused by the piston and crank mechanism of the engine E; and II. The rotating moment (M)n caused by (Fr)n and (FB)n must be equal to zero, that is, the sum of the rotat-ing moments around the crankshaft 4 must be equal to zero, which rotating moments are generated by centri-fugal forces of the rotating balancers.
In relationships I and II, the symbol n of ( )n .
10 shows the nth harmonic component, and in the preferred embodiment n equals 2. The two relationships I and II
. can be expressed mathematically as follows: .
a N ~ .
I. (FB)2 = ~ Fi = ~(Fr)2 :
II. (M)2 =
If equations (8), (11) and (12) are now applied to equations I and II, the following results: :
(13)(FXc cos 20 + FXs sin 2~)ex + (Fyc cos 20 +
F sin 2~) e = -F cos 20 e (14) (MBc cos 2~ + MBs sin 20) eZ = o 20 Thereforë
F = -F
xc rx F = O
xs (15) Fyc =
.
F =
~5 MBc =
Bs ! .
.. ' ' ' .
' ' ' . "''' '. ' . ' ' ' .
.: : .. , . . ' :
': , ' ' . . : ' ' ' . ' ,' ' . ;
- -and : ~ 2 .
FrX = 4 mrw ~p + 1/4p3 + 15/128p . . . ) N .
F = ~ x .
, XC i=l Cl N
( 16 ) Fx s =--~: x s i N .
Y i--1 s i N
Ys i--1 i ci MBc i-l(ki xi xSi Yi Xci) N . .
MB5 = ~ (ki Xi Xci ~ Yi x i) For the relationships set forth in (16), and 10 recognizing the position (xi,yi) of the rotating balancers as known, xci and xsi can be calculated by solving a 2N
dimensional simple simultaneous equation obtained from the expressions of (15).
Ultilizing expression (11), xci, xSi Bi 15 as follows:
ci = FBi cos 2 i , xsi = FBi sin 2 i FBi = 4 mBi rBi ., .
Therefore, the attached moment (i.e., MBi rBi 20 = FBi/4w ) and the initial phases (i.e., 2ai) of each of ~
,,the rotating balancers can be calculated from xci an(l x5i.
Consequently, it is possible to determine the attached moment mBi rBi and the initial phase 2~i of the rotating .,.
'. .
: ' ' ' ' ' : ' ' . ~ , , ~' ~ . -1~3~
balancers satisfying the conditions I and II, described earlier, consisting of N rotating axles, with each of them being attached to any position of the engine E.
The reason for the number of rotating balancers 5 37, 38 and 39 being three or more in the preferred embodi- -ment of the invention is as follows. In order to generate a balancing force Fb that will cancel the vibrating force Fr, fundamentally two rotating balancers would be enough.
And in order to generate a balancing moment -~ to cancel lO the rotating moment ~ it would fundamentally be enough to arrange these two rotating balancers separately in their upper and lower positions.
However, if this is done, the phase of the balancing moment -lh loses l/4 of a cycle (i.e., 45 of 15 angle in the case of the illustrated preferred embodiment) from the rotating moment M. In order to modify this phase delay, one or more rotating balancers must be added to the basic two. Three balancers will usually suffice, as shown in the drawings.
Using the concepts and principles set out herein, it is possible to determine the value of the balancing force ~ so that the balancing moment -~ generated by the balancing force Fb in the device of the invention can cancel both the resultant rotating moment of the rotating 25 moment ~, and the rolLing moment -~O inherent in the reciprocating engine E. Further, should it be desired to cancel the 1st harmonic component of the vibrating force Fr~ one of the rotating balancers 37, 38 or 39 can be fixed in the crankshaft 4.
It has also been found that under the condition wherein the respective rotating center axis of the rotat-ing balancers 37, 38 and 39 is normal to an imaginary plane including the vibration line S, the rotating balancers 37, 38 and 39 directing in any direction can be 35 attached to such locations on the engine E as the front, -back, oblique front and oblique back thereof. The engine E can also be changed from a four-cylinder engine to a multi-cylinder or a single-cylinder engine.
. . .
, .
.~
, - ' ',' ~ ' , '; -:'-' ' .
.
.. . . . .
Returning again to the N harmonic components of th'e vibrating force Fr, it is to be understood that the balancing device 21 can be designed to cancel the 1st harmonic component or any one of the 3rd and higher S components, if it so desired, utilizing the concepts and principles as set forth herein. The balancing device 21 can also be applied to existing internal combustion engines, without requiring replacement or exchange of crankcases or oil pans, and without major reconstruction 10 of the engines.
It is thus seen that a balancing device has been provided which meets the objects hereinabove set forth, and which can be applied to nearly any location on an engine, particularly in recesses and cavities which 15 are now unused. Obviously, additional modifications and variations of the invention are possible.
',: , , ' ' .
.. . . .
` ' ' ' , ' ~ ':
~, ' ~ . , ' ' ~
:
Claims (8)
1. A balancing device for attachment to a reciprocating, internal combustion engine for countering the vibrating force ?? generated during operation of the engine, said vibrating force ?? being directed along a vibration line S, said engine including an engine block having an enlarged crankcase portion in which is housed a crankshaft and a portion of smaller dimensions containing the engine cylinder(s), there being a recessed region adjacent the cylinder-containing portion of said engine block because of the smaller dimensions thereof compared to the crank-case portion of said engine block, and said balancing device comprising:
housing means mounted on said engine; and balancing means mounted within said housing means, constructed and arranged to generate a selected balancing force ?? and a selected balancing moment-?;
said balancing force ?? being chosen to cancel the nth harmonic component of said engine vibrating force ??, and said housing means being positioned on said engine within said recessed region adjacent the cylinder-containing portion of said engine block so that said balancing force ?? is spaced a distance ? from said vibration line S passing through the origin of said vibrating force ??;
said distance ? between said balancing force ?? and said vibrating force ?? resulting in the generation of a rotating moment ?; and said balancing moment ?? being chosen to cancel said rotating moment ?.
housing means mounted on said engine; and balancing means mounted within said housing means, constructed and arranged to generate a selected balancing force ?? and a selected balancing moment-?;
said balancing force ?? being chosen to cancel the nth harmonic component of said engine vibrating force ??, and said housing means being positioned on said engine within said recessed region adjacent the cylinder-containing portion of said engine block so that said balancing force ?? is spaced a distance ? from said vibration line S passing through the origin of said vibrating force ??;
said distance ? between said balancing force ?? and said vibrating force ?? resulting in the generation of a rotating moment ?; and said balancing moment ?? being chosen to cancel said rotating moment ?.
2. A balancing device as recited in Claim 1, wherein said balancer means comprises:
a set of three or more rotating balancers separate from said crankshaft, each of said rotating balancers having an axis of rotation extending normal to an imaginary plane including said vibration line S, and all of said rotating balancers being mounted within said housing means and being spaced from said crankshaft;
at least one of said rotating balancers being arranged to rotate in a direction reverse that of the others of said rotating balancers; and drive means connecting said rotating balancers with the crankshaft of said engine, to be driven thereby.
a set of three or more rotating balancers separate from said crankshaft, each of said rotating balancers having an axis of rotation extending normal to an imaginary plane including said vibration line S, and all of said rotating balancers being mounted within said housing means and being spaced from said crankshaft;
at least one of said rotating balancers being arranged to rotate in a direction reverse that of the others of said rotating balancers; and drive means connecting said rotating balancers with the crankshaft of said engine, to be driven thereby.
3. A balancing device as recited in Claims 1 or 2, wherein said balancing device is detachably mounted on said engine.
4. A balancing device for attachment to a reciprocating, internal combustion engine for countering the vibrating force ?? generated during operation of the engine, said vibrating force ? being directed along a vibration line S, said engine including an engine block having a crankshaft mounted therein, and fuel pump means mounted on said engine block and including a camshaft mounted within said casing and driven from said engine crankshaft, said balancing device comprising:
housing means attached to said fuel pump means casing;
and balancer means mounted within said housing means, constructed and arranged to generate a selected balancing force ?? and a selected balancing moment ??;
said balancing force ?? being chosen to cancel the nth harmonic component of said engine vibrating force ??, and said housing means being positioned on said engine so that said balancing force ?? is spaced a distance ? from said vibration line S passing through the origin of said vibrating force ??;
said distance ? between said balancing force ?? and said vibrating force ?? resulting in the generation of a rotating moment ?; and said balancing moment ?? being chosen to cancel said rotating moment ?, said balancer means comprising:
a set of three or more rotating balancers, each of said rotating balancers having an axis of rotation extending normal to an imaginary plane including said vibration line S, and all of said rotating balancers being mounted within said housing means;
at least one of said rotating balancers being arranged to rotate in a direction reverse that of the others of said rotating balancers; and drive means connecting said rotating balancers with said fuel pump means camshaft, whereby said rotating balancers are driven indirectly from said crankshaft through said camshaft.
housing means attached to said fuel pump means casing;
and balancer means mounted within said housing means, constructed and arranged to generate a selected balancing force ?? and a selected balancing moment ??;
said balancing force ?? being chosen to cancel the nth harmonic component of said engine vibrating force ??, and said housing means being positioned on said engine so that said balancing force ?? is spaced a distance ? from said vibration line S passing through the origin of said vibrating force ??;
said distance ? between said balancing force ?? and said vibrating force ?? resulting in the generation of a rotating moment ?; and said balancing moment ?? being chosen to cancel said rotating moment ?, said balancer means comprising:
a set of three or more rotating balancers, each of said rotating balancers having an axis of rotation extending normal to an imaginary plane including said vibration line S, and all of said rotating balancers being mounted within said housing means;
at least one of said rotating balancers being arranged to rotate in a direction reverse that of the others of said rotating balancers; and drive means connecting said rotating balancers with said fuel pump means camshaft, whereby said rotating balancers are driven indirectly from said crankshaft through said camshaft.
5. A balancing device as recited in Claim 4, wherein there are three rotating balancers, and the middle one of said rotating balancers rotates in a direction opposite to the other two thereof.
6. A balancing device as recited in Claims 1 or 2, wherein said balancing moment ?? is chosen to cancel both the resultant rotating moment of said rotating moment ?, and the rolling moment ?? inherent in said engine.
7. A balancing device as recited in Claim 2, wherein said drive means comprises meshed gears, arranged to be driven by the rotation of said crankshaft.
8. A balancing device as recited in Claim 4, wherein said drive means comprises meshed gears, arranged to be driven by the rotation of said crankshaft.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP12600878A JPS5554745A (en) | 1978-10-12 | 1978-10-12 | Balancer for engine |
JP126008/1978 | 1978-10-12 |
Publications (1)
Publication Number | Publication Date |
---|---|
CA1113811A true CA1113811A (en) | 1981-12-08 |
Family
ID=14924434
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA334,745A Expired CA1113811A (en) | 1978-10-12 | 1979-08-30 | Balancing device for an engine |
Country Status (9)
Country | Link |
---|---|
US (1) | US4290395A (en) |
EP (1) | EP0011378B1 (en) |
JP (1) | JPS5554745A (en) |
AU (1) | AU528096B2 (en) |
CA (1) | CA1113811A (en) |
DE (1) | DE2965864D1 (en) |
FI (1) | FI793113A (en) |
NZ (1) | NZ191400A (en) |
PH (1) | PH19775A (en) |
Families Citing this family (23)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS576142A (en) * | 1980-06-09 | 1982-01-13 | Kubota Ltd | Rotary eccentric weight type balancer apparatus of internal combustion engine |
US4414934A (en) * | 1981-03-30 | 1983-11-15 | Briggs & Stratton Corporation | Reciprocating piston-type internal combustion engine with improved balancing system |
SE449648B (en) * | 1981-06-17 | 1987-05-11 | Volvo Ab | FORBRENNINGSMOTOR |
JPS58112751U (en) * | 1982-01-27 | 1983-08-02 | ヤンマーディーゼル株式会社 | Internal combustion engine balancer shaft support structure |
US4509378A (en) * | 1983-02-22 | 1985-04-09 | Brown Arthur E | Reciprocating machines with both primary and secondary counter rotating balancers |
JPS6069344A (en) * | 1983-08-31 | 1985-04-20 | Mazda Motor Corp | Balancer device of engine with controlled number of operating cylinder |
AT378585B (en) * | 1984-01-16 | 1985-08-26 | Avl Verbrennungskraft Messtech | Internal combustion engine with mass balance I. order |
JPS6127329A (en) * | 1984-07-18 | 1986-02-06 | Mazda Motor Corp | Balancer controller for 4 cycle 2 cylinder operation engine |
US4683849A (en) * | 1984-11-20 | 1987-08-04 | Brown Arthur E | Reciprocating multicylinder vee machines with secondary counterbalancers |
US4712436A (en) * | 1985-10-02 | 1987-12-15 | Brown Arthur E | Balancers for various reciprocating machines using rotating balance weights |
US4800852A (en) * | 1986-05-12 | 1989-01-31 | Tecumseh Products Company | Inline counterbalance weight system for a single cylinder engine |
JPH0765639B2 (en) * | 1987-04-15 | 1995-07-19 | 本田技研工業株式会社 | Balancer shaft support device |
DK155544C (en) * | 1987-03-02 | 1989-10-09 | Smidth & Co As F L | VICTION COMPENSATOR |
US4819593A (en) * | 1988-04-28 | 1989-04-11 | Briggs & Stratton Corporation | Pivoting balancer system |
DE4032593A1 (en) * | 1990-10-13 | 1992-04-16 | Porsche Ag | PISTON PISTON ENGINE WITH WHEEL DRIVE |
JPH04296240A (en) * | 1991-03-22 | 1992-10-20 | Kubota Corp | Biaxial balancer for engine |
US5282397A (en) * | 1992-03-19 | 1994-02-01 | Briggs & Stratton Corporation | Engine balancing system having at least one pivoting counterbalance weight |
US6732697B1 (en) | 2003-05-30 | 2004-05-11 | Ford Global Technologies, Llc | Inertial balancing system for internal combustion engine |
CZ2007425A3 (en) * | 2007-06-21 | 2008-12-29 | Škoda Auto a. s. | Piston machine balancing system |
US7823567B2 (en) * | 2009-01-06 | 2010-11-02 | Ford Global Technologies | Fuel pump for internal combustion engine |
JP5847688B2 (en) * | 2012-11-08 | 2016-01-27 | 本田技研工業株式会社 | Balancer device for parallel two-cylinder internal combustion engine |
RU2601891C2 (en) * | 2015-01-12 | 2016-11-10 | Федеральное государственное бюджетное образовательное учреждение высшего профессионального образования "Курганский государственный университет" | Device for balancing of inertial forces |
JP6484576B2 (en) * | 2016-02-26 | 2019-03-13 | ヤンマー株式会社 | Vibration reduction device |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE522065C (en) * | 1931-03-30 | William Gerb Dipl Ing | Mass balancing device for machines with reciprocating masses | |
US1163832A (en) * | 1912-10-31 | 1915-12-14 | Frederick William Lanchester | Balancing means for reciprocating engines. |
US2304892A (en) * | 1939-06-05 | 1942-12-15 | Gen Motors Corp | Engine balancing |
US2807249A (en) * | 1953-11-20 | 1957-09-24 | Renault | Two-stroke engine having two opposed cylinders |
GB722783A (en) * | 1954-01-01 | 1955-01-26 | English Electric Co Ltd | Improvements in and relating to internal combustion engines |
DE1070441B (en) * | 1956-01-09 | 1959-12-03 | Awm.·. Vyzkwmtny ustav naftovych motoru, Karel Oktavec, Prag und Bofivoj Odstrcil, Prag-Stfesovice | Device for mass balancing for roller machines. 5. 1. 5> 7. Czechoslovakia |
US2914137A (en) * | 1956-12-26 | 1959-11-24 | Continental Motors Corp | Engine construction |
US3402707A (en) * | 1964-09-18 | 1968-09-24 | Heron Paul | Vibrationless engines |
US3511110A (en) * | 1968-07-22 | 1970-05-12 | Deere & Co | Engine balancer |
JPS5038762B2 (en) * | 1972-05-18 | 1975-12-12 | ||
FR2328842A1 (en) * | 1975-10-23 | 1977-05-20 | Citroen Sa | Dynamic balancing of two cylinder in line engine - has balance weight rotating in opposite direction to crankshaft |
-
1978
- 1978-10-12 JP JP12600878A patent/JPS5554745A/en active Granted
-
1979
- 1979-08-27 NZ NZ191400A patent/NZ191400A/en unknown
- 1979-08-30 CA CA334,745A patent/CA1113811A/en not_active Expired
- 1979-09-03 AU AU50457/79A patent/AU528096B2/en not_active Ceased
- 1979-09-12 PH PH23027A patent/PH19775A/en unknown
- 1979-09-14 US US06/075,411 patent/US4290395A/en not_active Expired - Lifetime
- 1979-10-08 FI FI793113A patent/FI793113A/en not_active Application Discontinuation
- 1979-10-11 EP EP79302190A patent/EP0011378B1/en not_active Expired
- 1979-10-11 DE DE7979302190T patent/DE2965864D1/en not_active Expired
Also Published As
Publication number | Publication date |
---|---|
FI793113A (en) | 1980-04-13 |
US4290395A (en) | 1981-09-22 |
JPS6131332B2 (en) | 1986-07-19 |
NZ191400A (en) | 1983-06-17 |
AU5045779A (en) | 1980-04-17 |
DE2965864D1 (en) | 1983-08-18 |
PH19775A (en) | 1986-06-27 |
EP0011378B1 (en) | 1983-07-13 |
AU528096B2 (en) | 1983-04-14 |
EP0011378A1 (en) | 1980-05-28 |
JPS5554745A (en) | 1980-04-22 |
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