CA1108396A - Cushion pad for sport shoes and the like and method for fabricating same - Google Patents

Cushion pad for sport shoes and the like and method for fabricating same

Info

Publication number
CA1108396A
CA1108396A CA318,107A CA318107A CA1108396A CA 1108396 A CA1108396 A CA 1108396A CA 318107 A CA318107 A CA 318107A CA 1108396 A CA1108396 A CA 1108396A
Authority
CA
Canada
Prior art keywords
molded sheet
arch
leading edge
heel
pad
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA318,107A
Other languages
French (fr)
Inventor
John E. Larsen
Rob R. Mcgregor
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Colgate Palmolive Co
Original Assignee
Colgate Palmolive Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Colgate Palmolive Co filed Critical Colgate Palmolive Co
Application granted granted Critical
Publication of CA1108396A publication Critical patent/CA1108396A/en
Expired legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D35/00Producing footwear
    • B29D35/12Producing parts thereof, e.g. soles, heels, uppers, by a moulding technique
    • B29D35/122Soles
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B17/00Insoles for insertion, e.g. footbeds or inlays, for attachment to the shoe after the upper has been joined
    • A43B17/02Insoles for insertion, e.g. footbeds or inlays, for attachment to the shoe after the upper has been joined wedge-like or resilient
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B7/00Footwear with health or hygienic arrangements
    • A43B7/14Footwear with health or hygienic arrangements with foot-supporting parts
    • A43B7/1405Footwear with health or hygienic arrangements with foot-supporting parts with pads or holes on one or more locations, or having an anatomical or curved form
    • A43B7/1415Footwear with health or hygienic arrangements with foot-supporting parts with pads or holes on one or more locations, or having an anatomical or curved form characterised by the location under the foot
    • A43B7/144Footwear with health or hygienic arrangements with foot-supporting parts with pads or holes on one or more locations, or having an anatomical or curved form characterised by the location under the foot situated under the heel, i.e. the calcaneus bone
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B7/00Footwear with health or hygienic arrangements
    • A43B7/14Footwear with health or hygienic arrangements with foot-supporting parts
    • A43B7/28Adapting the inner sole or the side of the upper of the shoe to the sole of the foot

Abstract

ABSTRACT OF THE DISCLOSURE
There is disclosed a cushion pad for sport shoes and the like and a method for manufacturing such a pad and the combination of such a pad with a sport shoe and the like. The pad of the present invention is fabricated from a flat web of closed pore foam of cross-linked ethylene vinyl acetate-low density polyethylene copolymer. The pad is formed between two opposing molds to present a shape having a cup-like depression adapted and constructed to accept essentially the heel portion of a human being. The so-formed pad is then cut out of the remainder of the formed web in a manner whereby the pad provides support from just in back of the first metatarsal joint to the sides and back of the calcaneus. It has been found that the resultant pad made within the purview of the invention requires only a few sizes to fit most of the feet of possible users.

Description

33~

BACKGROUND OF 'Il-le IN~ENTION
___ ___ lt will be appreciated that much of the population, both male and female, have taken up the laudable sport of running or jogging all in the name of acquiring aerobic exercise.
Unfortunately, most runners do not have access to what is known as a cinder track which has the ability to soften or cushion considerably the impact of a r~mner. ~lard surfaces as are normally found for use by r~mnexs are extremely injurious to the heels oE runners unless proper precautions are taken to cushion the impact of the runner's foot on the rumling surface.
The need for a properly cushioned athletic shoe is even more important with regard to racing shoes which may be only two-thirds the weight of a long distance running shoe or ~ ~ -a training shoe. ILong distance is usually defined as being greater than one mile.) Consequent]y, with a racing shoe greater provision must be made to provide good cushioning properties to ~he heel; i.e., especially to the calcaneus. It has been discovered that if the calcaneus is not properly cushioned, a jarring effect can be transferred through the ankle and up the leg to the spine, extending as far as the neck portion of the spine. Long periods of such mistreatment of the calcaneus might result in the formation of bone spurs thereon and other bones associated therewith.
Fortunately, the calcaneus ordi.narily has a consider-able layer of fat around the outwardly facing portion which provides some useful padding or cushioning. ~lowever, there is a tendency for some of the fat to be dissipated when if is abused by overuse. In such a situation, prior art concepts 33~ ~

incl~cle an attelllpt to c~lp the fat and -to urge it towards the center portion of the bottom of the calcaneus to emphasize its thickness where it is needed.
In some instances this has been accomplished by using a plastic cup~like insert to, in effect, narrow the counter of the~shoe to push the fat as here-tofore noted. (The counter is, of course, a form-conferring stiffener for the heel portion of the shoe).
In special circumstances it is often necessary to enlist the aid of a podiatrist who may prescribe arl orthotic of post-formable material. Such a device may be constructed of a closed cell polyethylene foam having thermo-1~ forming or compression molding properties. The podiatrist conforms the top surface of the device to the foot by pressure and heat. ~he bottom of the device is laboriously formed to the shoe by employing a grinding wheel. ~lard orthotics are also known which are designed for other purposes.
In any event a useful cushion pad deuice should also provide arch support extending from just in back of the first metatarsal joint to the back of the calcaneus. Normal arch support arrangements in shoes have been dis-covered to be of minimal value in this regard.
SUMMARY OF T~ INV~NTION
According to one aspect of the present inven~ion there is provided a cushion pad for shoes consisting essentially of a single molded sheet of closed cell foam material adapted to support the calcaneus and the arch of a user's foot and having heel and arch portions of configuration conforming to the arch and heel portions of the foot being supported, said molded sheet having a forwardly extending leading edge for disposition in back of the first metatarsal joint when said cushion pad is in place in a shoe; said molded sheet having an inside edge portion which forms an upstanding arch support inside side wall extending from said leading edge; said molded sheet having an upstanding substantially vertical wall portion extending from said arch support side wall arcuately around the heel portion to an outer side thereof said vertical wall gradually diminishing in height to merge with an outside ..~.`~

eclge portion of the nlolded sheet at a substantial distance from said beginning ~ -leading edge.
The pad of the present invention provides calcaneus support and relief from jarring.
According ~o another aspec~ of the present invention there is provided the cushion pad of the above wherein the upstanding substantially vertical wall portion extencling from said arch support side wall arcuately around the heel portion possesses an upwardly facing leading edge that is substantially in a horizontal plane.
According to another aspect o the present invention there is provided in combination, a shoe and a cushioning means therein comprising a molded sheet of closed cell foam material adapted to support the calcaneus and the arch of a user's foot and having heel and arch portions of configura-tion conforming to the arch and heel portions of the foot being supported, said molded sheet having a forwardly extending leading edge for disposition in back of the first metatarsal joint when said cushion pad is in place in a shoe; said molded sheet having an inside edge portion which forms an upstand-ing arch support inside side wall extending from said leading edge; said mold-ed sheet having an upstanding subs~antially vertical wall portion extending from said arch support side wall arcuately around the heel portion to an outer side thereof~ said vertical wall gradually diminishing in height to merge with an outside edge portion of the molded sheet at a substantial distance from said beginning leading edge~ and a planar elongated resilient web fixedly positioned internally of said molded sheet and extending forwardly therefrom substantially beyond said leading edge of said molded sheet.
The closed cell foam material is preferably a cross-linked ethylene vinyl acetate-low density polyethylene copolymer. In molding~ only four sizes need be formed for the entire range of men's and women's sizes. Once suitably molded and cut the device is inserted in a shoe under the sock liner.
The cushioning means or pad may be abricated by positioning a web 3~

of closed cell foalTl ma-terial between open male and female complementary molds~
molding said material between said molds, ejecting said molded material from said molds~ trimming said material to cut away extraneous portions of the material, said molds being adapted and constructed to produce a cushion pad for support of the heel and arch portions of a user's foot and having heel and arch portions of configuration conforming to those portions of the foot being supportedJ said cushion pad having a forwardly extending leading edge for disposition in back of -the irst metatarsal joint when said cushion pad is in place in a shoe; saicl pad having an inside edge portion which forms an upstanding arch support inside side wall, said molded sheet having an upstand-ing substantially vertical wall portion extending from said arch support side wall arcuately around the heel portion to an outer side thereof~ said vertical wall gradually diminishing in height to merge with an outside edge portion of the cushion pad at a substantial distance from said beginning leading edge.
The molds may be supplied with suitable heating and pressurizing means, or compression molding techniques may be employed without heat, to deform the web and cause it to assume the desired proportions and configura-tion of the device of the present invention. It has been found efficacious to mold a plurality of the devices of the present invention at one time from a single relatively large web of material. Subsequently, after cooling, the shapes imparted are maintained; each of the pads of the present invention are cut out of the remaining portion either manually as with a pair of scissors or by a suitable and conventional die cutting device.
In the drawings~
Figure 1 is a perspective view of upper and lower molds ready for acceptance of a ~o-be-deformed sheet material.
Figure 2 is a cross-sectional view of the two molds of Figure 1 with a deformed~shee~ material therebetween.
Figure 3 is a perspective ~iew of the deformed sheet material.
Figure ~ is a cushion pad of the present invention.

- 4a -!
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~3~33~

~:igure 5 is a cross-section taken along line 5-5 of Fi.gure 4.
Figure 6 is a cross-section taken along line 6-6 of Figure 4.
Figure 7 is an exploded perspective view showing the relating position of the cush:ion pad of the present invention.

- 4b -'f3~

DETAILED Dr.SCRIPTION (~E~ T~IF~ VENTION
Attention is invited to F:igure 1 from which it will be discerned that a sheet or web o:f materlal 11 of 5 mm in thick-ness is about to be positioned between opposed separa-ted compress-ion molds. The upper mold 12 is a male mold while the lower mold 13 is a Eemale mold. The two molds together define cavities 1~
for establishing the unique configuration of the cushion or pad 15 of the present invention; see ~igure ~.
Before proceeding with this detailed description, a word must be stated with regard to the material of which the cushion or pad of the present invention is constructed. While numercus materials may in fact be utilizable, it has been found to be most propitious to employ a sheet of closed cell, foamed cross-linked ethylene vinyl acetate-low density polyethylene co-polymer having a density of ~5-55 kg/m3. It is contemplated that the material have a thickness of between about 3 mm to 10 mm with 5 mm being the preEerred embodiment. A suitable material is sold by United Foam Plastics Corporation under the trademark of ;:
EVAZOTE. ~ :
When the web material 11 has been suitably positioned, the molds are brought together by respective driven rod means 16, shown schematically. Turning to Eigure 2, it will be noted that the web has now been suitably deformed to produce at least a pair of deformed units 17. These units in this embodiment are depicted for a right shoe and a left shoe. It should be appreciated that the units may be produced in pairs or may all be for either the right shoe or conversely all for the left shoe. In such a situation differing molds are contemplated so that a sufficient number of each may be fabricated. Likewise, the number of units may be increased to any desirable number that may be accommodated 3~

successf-ully by the mold. Additionally, the s.ize confi.guration wlll also have to differ from embodiment to em~odiment so that lat least four sizes may be molded wllich will extend over the entire range of sizes necessary for both won~en~s and men~s normal Ijshoe sizes.
! Fi~ure 3 shows the web 11 after it has been e~jec-ted Ifrom the mold wi.th the unlts 17 sti.ll together ready for cutting~
¦IThe flat non-deformed portion is care~ully trimmed away from the units 17, thereby no-t only separating them but also producing the pad 15 of the present lnvention. The pad 15 shown in Figure 4 is for a left shoe.
For a consideration of the pad 15, attention is invited ,jto Figures ~ 5 and 6. The pad 15 has a bottom portion 21. Alon~
~the right side of the pad there is an upwardly projecting arch support portion 20. The forward leadlng edge 22 of the pad ter- I
minates in a relatively smooth inclined edge that is comfortable ¦under the i.nstep of the wearerl The left or outer side of the jpad, opposite to the arch support 20, has a relatively low -forward ~side portion 23~ Rearwardly from the highest point o~ the arch support portion 20~ the edge of the pad phases downwardly ln ~eight to produce a lower arcuate wall 24 whi~h extends all the ¦¦way rearwardly and on around the heel and then diminlshes in ¦I,vertical height to merge with the aforementioned relatively low ¦forward side portion 23.
The p~d of the present invention may be readily installed li l¦in a shoe for use. According~y~ attention is invited to Figure ,r~ in which an athletic track shoe 30 for the left foot is depi.cted.
~or the purpose o~ clarity, the pad of the present invention is ~shown only partially insexted into the shoe. ~The pad i.s ad~justed ~nce it is in the rearward portion of the shoe so that it lies ~nugly against the counter area 31 of the shoe~ and is glued into ; _6-,.

: l l li :
posi-tion. To provlde even :~urt~her enhanced comrort, Figure 7 ¦1 also illustrates a sock li.ner 3Z which ls lnserted into the shoe Iland glued therein to s~ndwich the pad of the present invention jlbetween the llner and the lnside of the shoe. 1.

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,

Claims (18)

THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. A cushion pad for shoes consisting essentially of a single molded sheet of closed cell foam material adapted to support the calcaneus and the arch of a user's foot and having heel and arch portions of configuration con-forming to the arch and heel portions of the foot being supported, said molded sheet having a forwardly extending leading edge for disposition in back of the first metatarsal joint when said cushion pad is in place in a shoe;
said molded sheet having an inside edge portion which forms an upstanding arch support inside side wall extending from said leading edge; said molded sheet having an upstanding substantially vertical wall portion extending from said arch support side wall arcuately around the heel portion to an outer side thereof said vertical wall gradually diminishing in height to merge with an outside edge portion of the molded sheet at a substantial distance from said beginning leading edge.
2. The cushion pad of claim 1 wherein the closed cell foam material is a cross-linked ethylene vinyl acetate-low density polyethylene copolymer.
3. The cushion pad of claim 2 wherein the material is between about 3 mm to 10 mm in thickness.
4. The cushion pad of claim 3 wherein the material is about 5 mm in thickness.
5. The cushion pad of claim 2 wherein the foam material has a density of 45.55 kg/m3.
6. The cushion pad of claim 1 wherein the upstanding substantially vertical wall portion extending from said arch support side wall arcuately around the heel portion possesses an upwardly facing leading edge that is substantially in a horizontal plane.
7. A cushioning means for shoes comprising a molded sheet of closed cell foam material adapted to support the calcaneus and the arch of a user's foot and having heel and arch portions of configuration conforming to the arch and heel portions of the foot being supported, said molded sheet having a forwardly extending leading edge for disposition in back of the first metatarsal joint when said cushion pad is in place in a shoe; said molded sheet having an inside edge portion which forms an upstanding arch support inside side wall extending from said leading edge; said molded sheet having an upstanding substantially vertical wall portion extending from said arch support side wall arcuately around the heel portion to an outer side thereof, said vertical wall gradually diminishing in height to merge with an outside edge portion of the molded sheet at a substantial distance from said beginning leading edge, and a planar elongated resilient web fixedly positioned internal-ly of said molded sheet and extending forwardly therefrom substantially beyond said leading edge of said molded sheet.
8. The cushioning means of claim 7 wherein the molded sheet of closed cell foam material is a cross-linked ethylene vinyl acetate-low density poly-ethylene copolymer.
9. The cushioning means of claim 8 wherein the molded sheet of material is about 3 mm to 10 mm in thickness.
10. The cushioning means of claim 9 wherein the molded sheet of material is about 5 mm in thickness.
11. The cushioning means of claim 8 wherein the molded sheet of foam material has a density of 45.55 kg/m3.
12. The cushioning means of claim 7 wherein the upstanding substantially vertical wall portion extending from said arch support side wall arcuately around the heel portion possesses an upwardly facing leading edge that is sub-stantially in a horizontal plane.
13. In combination, a shoe and a cushioning means therein comprising a molded sheet of closed cell foam material adapted to support the calcaneus and the arch of a user's foot and having heel and arch portions of configura-tion conforming to the arch and heel portions of the foot being supported, said molded sheet having a forwardly extending leading edge for disposition in back of the first metatarsal joint when said cushion pad is in place in a shoe; said molded sheet having an inside edge portion which forms an upstand-ing arch support inside side wall extending from said leading edge; said molded sheet having an upstanding substantially vertical wall portion extend-ing from said arch support side wall arcuately around the heel portion to an outer side thereof, said vertical wall gradually diminishing in height to merge with an outside edge portion of the molded sheet at a substantial distance from said beginning leading edge, and a planar elongated resilient web fixedly positioned internally of said molded sheet and extending forwardly therefrom substantially beyond said leading edge of said molded sheet.
14. The combination of claim 13 wherein the molded sheet of closed cell foam material is a cross-linked ethylene vinyl acetate-low density polyethy-lene copolymer.
15. The combination of claim 14 wherein the molded sheet of material is between about 3 mm to 10 mm in thickness.
16. The combination of claim 15 wherein the molded sheet of material is about 5 mm in thickness.
17. The combination of claim 14 wherein the molded sheet of foam material has a density of 45.55 kg/m3.
18. The combination of claim 13 wherein the upstanding substantially vertical wall portion extending from said arch support side wall arcuately around the heel portion possesses an upwardly facing leading edge that is substantially in a horizontal plane.
CA318,107A 1977-12-16 1978-12-18 Cushion pad for sport shoes and the like and method for fabricating same Expired CA1108396A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US86115377A 1977-12-16 1977-12-16
US861,153 1977-12-16

Publications (1)

Publication Number Publication Date
CA1108396A true CA1108396A (en) 1981-09-08

Family

ID=25335037

Family Applications (1)

Application Number Title Priority Date Filing Date
CA318,107A Expired CA1108396A (en) 1977-12-16 1978-12-18 Cushion pad for sport shoes and the like and method for fabricating same

Country Status (14)

Country Link
JP (1) JPS5929242B2 (en)
AU (1) AU522897B2 (en)
BE (1) BE872840A (en)
CA (1) CA1108396A (en)
DE (1) DE2853982A1 (en)
DK (1) DK156241C (en)
FR (1) FR2411582A1 (en)
GB (1) GB2010068B (en)
IE (1) IE47537B1 (en)
NL (1) NL186060C (en)
NZ (1) NZ189191A (en)
PH (1) PH18192A (en)
SE (1) SE438245B (en)
ZA (1) ZA786873B (en)

Families Citing this family (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0019673A1 (en) * 1979-05-29 1980-12-10 Murray Richard Davidson Foot cushioning device
DE3011847A1 (en) * 1980-03-27 1981-10-01 Fa. Carl Freudenberg, 6940 Weinheim WEDGE
JPS59196103U (en) * 1983-06-13 1984-12-27 江原 優子 short shoes
US4764880A (en) * 1986-01-09 1988-08-16 Gerber Garment Technology, Inc. Compound plotting apparatus and related method of operation
DE3604958A1 (en) * 1986-02-17 1987-08-20 Achim Mayer Method of damping the shocks transmitted to the human organism during walking or running
FR2629692A1 (en) * 1988-04-06 1989-10-13 Saprimac Ste Nouvelle Removable comfort and hygiene insole for shoes, particularly sports or leisure shoes, and method for manufacturing such an insole
AT398157B (en) * 1990-11-21 1994-10-25 M & C Oswald Gmbh SHOE WITH A MULTI-LAYER INSOLE, INSOLE FOR SUCH A SHOE AND METHOD FOR PRODUCING AN INSOLE
WO1998001050A1 (en) * 1996-07-08 1998-01-15 Mardix Bar Cochva Custom insoles
US6408543B1 (en) * 2000-05-18 2002-06-25 Acushnet Company Footbed system with variable sized heel cups
ATE311286T1 (en) * 2003-09-17 2005-12-15 Spannrit Schuhkomponenten Gmbh METHOD FOR PRODUCING AN ORTHOPEDIC SHOE INSERT AND SHOE INSERT PRODUCED ACCORDING TO THE METHOD
CN104921407A (en) * 2015-06-30 2015-09-23 陈正盛 Shoe-pad and slipper using same

Family Cites Families (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1244027A (en) * 1916-12-14 1917-10-23 Charles Polaner Combination arch-support and heel-cushion.
FR738688A (en) * 1932-06-16 1932-12-28 Cambrillon-heel for shoes
GB408937A (en) * 1932-10-14 1934-04-16 Phillips Rubber Soles Ltd Improvements in or relating to heel cushions for use inside boots and shoes
DE826508C (en) * 1949-08-28 1952-01-03 Westfaelische Berggewerkschaft Temperature monitoring device for installation in containers and pipelines
US2598782A (en) * 1949-11-04 1952-06-03 George H Gillis Track shoe with cushioned heelreceiving pocket
BE500717A (en) * 1950-02-03
US2924849A (en) * 1956-08-16 1960-02-16 Buchman Henry Tray for making a corrective footmolded appliance
US3068872A (en) * 1959-08-11 1962-12-18 Brody Alec Elliot Foot supporting device
DE1985930U (en) * 1968-01-31 1968-05-22 Ind Lemm & Co G M B H SHOE INSERT, IN PARTICULAR FOR SPORTSHOES.
US3766669A (en) * 1969-08-21 1973-10-23 Usm Corp Profiled cellular article
GB1345150A (en) * 1970-10-23 1974-01-30 Monsanto Chemicals Footwear
BE808547A (en) * 1973-12-12 1974-03-29 Clercq Wilhelm De FOOTBALL SHOE
DE7627371U1 (en) * 1976-09-02 1976-12-30 Fa. Carl Freudenberg, 6940 Weinheim Shoe insert

Also Published As

Publication number Publication date
JPS5929242B2 (en) 1984-07-19
PH18192A (en) 1985-04-23
ZA786873B (en) 1980-08-27
IE782484L (en) 1979-06-16
SE7812897L (en) 1979-06-17
AU4261778A (en) 1979-06-21
FR2411582A1 (en) 1979-07-13
FR2411582B1 (en) 1985-02-22
NZ189191A (en) 1980-10-24
GB2010068B (en) 1982-05-19
DK563978A (en) 1979-06-17
JPS5494949A (en) 1979-07-27
BE872840A (en) 1979-04-17
IE47537B1 (en) 1984-04-18
NL7812229A (en) 1979-06-19
DK156241C (en) 1989-12-11
DK156241B (en) 1989-07-17
NL186060B (en) 1990-04-17
SE438245B (en) 1985-04-15
DE2853982A1 (en) 1979-06-21
NL186060C (en) 1990-09-17
GB2010068A (en) 1979-06-27
AU522897B2 (en) 1982-07-01

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