CA1071066A - Whole tree chipper - Google Patents

Whole tree chipper

Info

Publication number
CA1071066A
CA1071066A CA296,242A CA296242A CA1071066A CA 1071066 A CA1071066 A CA 1071066A CA 296242 A CA296242 A CA 296242A CA 1071066 A CA1071066 A CA 1071066A
Authority
CA
Canada
Prior art keywords
debris
discs
chamber
chipper
paddles
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA296,242A
Other languages
French (fr)
Inventor
Joseph A. Lapointe
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Domtar Inc
Original Assignee
Domtar Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to CA250,407A priority Critical patent/CA1029284A/en
Application filed by Domtar Inc filed Critical Domtar Inc
Priority to CA296,242A priority patent/CA1071066A/en
Priority to US05/874,795 priority patent/US4162769A/en
Application granted granted Critical
Publication of CA1071066A publication Critical patent/CA1071066A/en
Expired legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27LREMOVING BARK OR VESTIGES OF BRANCHES; SPLITTING WOOD; MANUFACTURE OF VENEER, WOODEN STICKS, WOOD SHAVINGS, WOOD FIBRES OR WOOD POWDER
    • B27L11/00Manufacture of wood shavings, chips, powder, or the like; Tools therefor
    • B27L11/02Manufacture of wood shavings, chips, powder, or the like; Tools therefor of wood shavings or the like
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01GHORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G3/00Cutting implements specially adapted for horticultural purposes; Delimbing standing trees
    • A01G3/002Cutting implements specially adapted for horticultural purposes; Delimbing standing trees for comminuting plant waste
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/14Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/14Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
    • B02C18/143Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers with a disc rotor having generally radially extending slots or openings bordered with cutting knives

Landscapes

  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Food Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Biodiversity & Conservation Biology (AREA)
  • Ecology (AREA)
  • Environmental Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Debarking, Splitting, And Disintegration Of Timber (AREA)

Abstract

WHOLE TREE CHIPPER
ABSTRACT FOR THE DISCLOSURE
A whole tree chipper composed of a housing en-casing a rotor formed by a pair of substantially identical axially aligned frustro-conical hollow discs having their minimum diameter ends connected together and provided with at least one knife on each disc is disclosed. A slot ex-tends through each disc adjacent each knife, for directing chips cut by the knife through the disc into a chip chamber located at the adjacent axial end of the housing. The rotor is rotated about the said axially aligned axes of the pair of discs and wood in the form of whole tree sections, is advanced longitudinally through an inlet spout which extends through the peripheral wall of the housing toward the conical faces of the discs forming the rotor. A debris chamber extends circumferentially of the rotor in said housing between the inlet spout and a debris outlet. Pre-ferably a deflector is provided in the debris chamber to deflect debris toward the larger diameter ends of the discs into a position to be engaged by a set of paddles mounted on the larger diameter ends of each disc in a position to pass through the debris chamber and eject debris through the debris outlet. A chip outlet is provided from each of the chip chambers in the housing for ejecting chips from the chipper. The chipper thus ejects cut chips separately from debris which includes twigs and branches etc.

Description

107~66 F I ELD OF TH~ I NVENT I ON
The present invention relates to a conical disc or V-drum chipper for processing whole trees while simultaneous-ly separating debris including twigs and the like from chips as the chips are cut.

BACKGROUND OF THE INVENTION
The chips from whole trees and similar material provide an inexpensive source of fibre which may pulp mills are now using in varying proportions in combination with re-gular chips. Chips from whole trees generally contain signif-icant amounts of long twigs or branches that cause costly handling problems, for example, hang up in chip bins, meter-ing valves etc., and the use of these chips is therefore restricted.
Conventional V-drum chippers used to chip whole trees include a substantially cyclindrical housing containing a V-drum rotor (formed by a pair of axially aligned subs-tantially identical frustro-conical hollow disc having their smaller diameter ends connected together to form the rotor).
2~ Each of the discs of the rotor is provided with knives and ~-slots therethrough adjacent the knives for passage of chips cut by the knives through the discs into chip chambers pro-vided one at each end of the rotor. The chips are ejected from the chip chamber by suitable paddles formed at the larger diameter end of each of the discs. Twigs or branch stems or other debris that do not pass through the discs are dixected into the chamber and ejected with the chips.
No simple and effective means has been provided for sepa-rating this debris from the chips in the V-drum chipper.

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107~066 Canadian patent number 1,029,284 (issued Aprll 11, 1978 to Domtar Limited) discloses a disc type chipper --wherein the chipper disc divides the housing into a front chamber and a rear chamber. In this arrangement the debris including the twigs and branches not chipped by the knives are moved into the front chamber and ejected through a debris outlet leading from the front chamber while the cut material ~chips) passes through slots in the disc into a chip chamber and is ejected separately from the housing to a chip outlet.
10It has also been proposed to separate dirt and loose bark in a drum chipper designed to chip short lengths or large diameter logs. In this chipper the short lengths are fed radially (longitudinal axes of the log and of the drum are aligned) and the knives cut substantially parallel to the grain of the wood to cut chips which pass into the drum. This device is totally unsuitable for chipping of whole trees.
BRIEF DESCRIPTION OF THE INVENTION
It is the object of the present invention to pro-vide a conical disc or V-drum chipper wherein chips and debris are separated within the housing as the chips are cut.
Broadly the present invention relates to a whole tree chipper comprising a housing having a rotor therein, said rotor being formed by a pair of substantially identical axially aligned frustro-conical hollow discs having their minimum diameter ends connected together, at least one knife mounted on the conical outer face of each disc, a slot through each said conical face adjacent each said knife for permiting chips cut by said knife to pass through said con-ical discs to a chip chamber formed in said housing, meansto rotate said rotor about said axially aligned axes of said - ~ .

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1(~71066 pair of discs; an inlet spout through a peripheral wall of said housing; means for feeding tree lengths with twigs and branches thereon substantially axially through said inlet spout against said conical faces of said rotor; a debris chamber in said housing extending circumferentially of said rotor between said inlet spout and a debris outlet from said chipper; and a chip outlet from said housing to eject chips from each of said chip chambers, whereby chips are ejected from said chipper separated from debris which in-cludes at least some of said twigs and branches entering with said tree sections.
Preferably deflector means are provided in said debris chamber to deflect debris to the larger diameter axial ends of the discs and paddles are provided adjacent the larger diameter axial end of each of said disc project-ing outward from said outer conical faces of said disc~; _ said paddles passing through said debris chamber for eject- -ing debris from said chamber through said debris outlet.
BRIEF DESCRIPTION OF THE DRAWINGS
Further features, objects and advantages will be evident from the following detailed description of the pre-ferred embodiments of the present invention taken in con-junction with the accompanying drawings in which:
Figure 1 is a schematic isometric view of a chip-per incorporating the present invention.
Figure 2 is a section along the line 2-2 of figure 1.
Figure 3 i~ a section along the line 3-3 of figure 2.
Figure 4 is a section along the line 4-4 of figure 2.
Figure 5 is a section along the lines 5-5 of figure 2.

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1~7~66 DESCRIPTION OF THE PREFERRED EMsoDIMENTS
The chipper 10 is composed of housing 12 having a ~eripheral wall 14 with an inlet spout 16 extending there-through to permit whole trees to be fed longitudinally into the chipper. Each axial end of the housing 12 is formed in-to a chip chamber 18 having a tangential outlet 20 for ejecting chips cut by the chipper from the housing.
The peripheral wall 14 in the area leading the in-let spout 16 in the direction of rotation of the rotor (will be described hereinbelow) is preferably provided with means to deflect debris toward the larger diameter ends of the rotor. In the illustrated arrangement the deflector means is in the form of a substantially V-shaped wall as in-dicated at 22 which deflects the debris toward the larger axial ends of the rotor thereby to facilitate the ejection of twigs and debris through the debris outlet 24 which -extend3substantially tangentially from the peripheral wall -14.
A rotor 26 ~see figures 2, 3, 4 & 5) formed by a pair of substantially identical axially aligned hollow frustro-conical discs 28 and 30 having their minimum diameter ends 32 and 34 secured together is contained within the housing 12. The rotor 26 i9 rotatably mounted-on shaft 36 (see figure 1) aligned with the axes of the discs 28 and 30.
Each of the discs 28 and 30 is provided with substantially radially extending knives generally indicated at 38 and slots 40 positioned relative to the knives so that the chips cut by each knife 38 pass through a slot 40 into the hollow interior 42 or 44 of the discs 28 or 30 respectively and into one of the chip chambers18 at each end of the chipper. The knives 38 substantially uniformly pro~ect out from the conical outer surfaces of the discs 28 A 5 _ ~07:1066 and 30 by a distance determined primarily by chip length (generally about ~ inch from the surface).
A debris chamber 46 is formed in the housing 12 between the V-shaped portion 22 of the peripheral wall 12 and the rotor 26 as shown in figures 2, 4 and 5 and extends to the debris outlet 24. Two walls of the chamber 46 are formed by the outer conical faces 48 and 50 of the discs 28 and 30 respectively, and a pair of opposed or outer walls 52 and 54 preferably substantially parallel to the faces or walls 48 and 50 and meeting at an apex 56 i.e. the angle at the apex 56 is substantially equal to the angle between the outer faces 48 and S0. ~hese walls 52 and 54 provide a pair of bottom walls for the chamber 46 which deflect debris including twigs and the like to slide towards the ends of the chamber 46 defined by the end walls 58 and 60 respec-tively.
Chamber 46 exits tangentially from the housing 12 via a debris outlet 24 which is further defined by a pair of side walls 58' and 60' and a top wall 62. The top wall 62 extends into the chipper housing and has its side edges spaced from and substantially parallel to the faces 48 and 50 of the discs 28 and 30 (see figures 2 and 5). The space between the side edge of the top wall 62 and the faces 48 and 50 of the rotor 26 may be slightly less than the spacing between the bottom of the inlet spout (anvil) and the said conical faces 4~ and 50.
~ ounted on the outer faces 48 and 50 of the discs 28 and 30 beyond the knives 38 are a first set of circum-ferential spaced paddles 64 which are contained within the debris chambex 46 and function to propel debris out through the debris outlet 24 as will be described hereinbelow.
A second set of circumferentially spaced paddles 66 project from the inner surface of the hollow conical ~71~66 discs 28 and 30 adjacent their maximum diameter end into the chip chambers 18 and function to eject the chips from the chambers 18 through the chip outlets 20.
Positioned in the housing 12 immediately before the inlet 16 in the direction of travel of the discs 28 and 30 as indicated by the arrow 68 is a V-shaped plow 70 which directs debris, that carries past the top wall 62, toward the end walls 58 and 60 of the debris chamber (walls 58 and 60 extend comple~ely around the periphery of the housing).
The V-shaped plow 70 flares toward the maximum diameter ends of the discs 28 and 30 and in the direction of movement of the peripheres of discs 28 and 30 as indicated in figure 2.
This plow 70 is not essential and may if desired be elimi-nated. A plow similar to plow 70 but positioned properly in the debris chamber could be used to deflect debris to-ward the larger diameter ends of the rotor but it would not be as effective as the V-shaped section 22 of the housing and for this reason the V-shaped section formed by the walls 52 and 54 is preferred.
A suitable ~eal may be provided between debris chamber 46 and the adjacent chip chambers 18, this seal may -take the form of a la~yrinth as shown for example at 72 i.e. a projection extends in from the wall 56 or 58 and is received within a grove provided on the end wall of the conical discs 28 or 30.
To operate the chipper as described hereinabove, the tree lengths, shown in phantom lines 76 with branches and twigs attached, are fed axially into the chipper as indi-cated schematically in figure 1 via the arrow 74. Knives 38 on the discs 28 and 30 forming the rotor 26 engage and chip the log thereby to shape the leading end of the log into a substantially V-shape. The chips cut by the knives 38 pass through the respective slots 40 and travel directly to the - . :
- , ' ' : -' adjacent chip chamber 18 i.e. the angle of the conical disc is such that the trajectory of the chips cut by either disc will carry beyond the axial end of the disc into the adja-cent chamber 18. The chips are driven from the chamber 18 and out through the outlets 20 by the paddles 66.
Whole trees include twigs and branch sections and have grit, dirt and other debris attached thereto. The bran-ches are not all chipped and unchipped portions of branches and twigs are moved through the space 78 between the free end of the inlet spout adjacent the rotor (the anvil) and the surfaces 48 and 50 of the rotor into the debris chamber 46. Forces acting on this debris material tend to throw it against the surfaces 52 and 54 which deflect same towards the walls 58 and 60 into a position to be engaged by the paddles 64 and be positively ejected through the debris outlet 24.
In order for twigs and the like material of elon-gated shape to enter the chamber 46 they must pass through the space or passage 78 between the free edge or anvil of the inlet spout 16 adjacent the rotor and the conical faces of the rotor (some may pass between the side edges of the spout 16 and the rotor). To pass through this passage the branches or twigs (assuming they have a high length to dia-meter ratio as would normally be the case) must be oriented so their smallest dimension is substantially perpendicular to the surface of the rotor. The action of the knives and of the faces 48 and 50 tend to align a significant number of the twigs and the like with the surfaces 48 and 50 so that they may pass through the clearance or pas~age 78 into the chamber 46 and be ejected through the outlet 24 via the paddles 60.

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-~71~66 Modifications may be made without departing from the spirit of ~he invention as defined in the appended claims.

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Claims (12)

Claims
1. A whole tree chipper comprising a housing having a rotor therein, said housing including a circumferential wall and chip chambers formed at each axial end thereof, said rotor being formed by a pair of substantially identical axially aligned frustro-conical hollow discs connected together at their minimum diameter axial ends and rotatable about their common axis, at least one knife projecting from said conical outer face adjacent said knife for directing chips cut by said knife to the interior of said hollow disc and into said chip chamber at the adjacent axial end of said rotor; means to rotate said rotor; an inlet through said circumferential wall for feeding tree lengths with twigs and branches thereon sub-stantially longitudinally through said inlet and against said circumferential wall; a debris chamber in said housing be-tween said circumferential wall and said conical faces of said discs, means separating said debris chamber from said chip chambers, said debris chamber extending between said in-let and said debris outlet, said debris outlet connected with said debris chamber, means on said rotor for ejecting debris from said debris chamber through said debris outlet, and a chip outlet from each of said chip chambers for ejecting the chips from said chip chamber whereby chips are ejected from said chipper separate from debris, said debris including at least some of said twigs and branches.
2. A whole tree chipper as defined in claim 1 fur-ther comprising deflecting means in said debris chamber for deflecting said debris toward the larger diameter axial ends of said discs.
3. A whole tree chipper as defined in claim 2 where-in said deflection means comprises a pair of outer walls of said debris chamber meeting at an apex substantially aligned with the minimum diameter axial ends of said discs.
4. A whole tree chipper as defined in claim 3 where-in the angle formed at the apex between said outer walls is substantially equal to the angle formed between said conical outer faces of said disc.
5. A chipper as defined in claim 2 wherein said means for ejecting debris comprises; a set of circumferentially spaced paddles on said rotor beyond said knives and adjacent the larger diameter end of each of said conical discs, said paddles projecting outward from said outer conical faces of said discs, said paddles passing into said debris chamber adjacent the sides of said debris chamber and forcing debris from said debris chamber through said debris outlet.
6. A chipper as defined in claim 5 further comprising a second set of paddles on each of said discs; said second set of paddles projecting beyond the larger end of said frustro-conical discs and being contained within said chip chamber; said second set of paddles ejecting chips from each of said chip chambers.
7. A chipper as defined in claim 3 wherein said means for ejecting debris comprises a set of circumferentially spaced paddles mounted on said rotor beyond said knives and adjacent the larger diameter end of each of said conical discs; said paddles projecting outward from said outer conical faces of said discs, said paddles passing into said debris chamber adjacent the sides of said debris chamber and forcing debris from said debris chamber through said debris outlet.
8. A chipper as defined in claim 7 further comprising a second set of paddles on each of said discs; said second set of paddles projecting beyond the larger end of said frustro-conical discs and being contained within said chip chamber; said second set of paddles ejecting chips from each of said chip chambers.
9. A chipper as defined in claim 4 wherein said means for ejecting debris comprises; a set of circumferentially spaced paddles on said rotor beyond said knives and adjacent the larger diameter end of each of said conical discs; said paddles projecting outward from said outer conical faces of said discs, said paddles passing into said debris chamber the sides of said debris chamber and forcing debris from said debris chamber through said debris outlet.
10. A chipper as defined in claim 3 wherein said debris outlet comprises an extension of said debris chamber and is further defined by a pair of side walls and a top wall; said top wall projecting into said housing and being in close proximity to said outer conical faces of said discs.
11. A chipper as defined in claim 5 wherein said debris outlet comprises an extension of said debris chamber and is further defined by a pair of side walls and a top wall; said top wall projecting into said housing and being in close proximity to said outer conical faces of said discs.
12. A chipper as defined in claim 7 wherein said debris outlet comprises an extension of said debris chamber and is further defined by a pair of side walls and a top wall; said top wall projecting into said housing and being in close proximity to said outer conical faces of said discs.
CA296,242A 1976-04-15 1978-02-03 Whole tree chipper Expired CA1071066A (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
CA250,407A CA1029284A (en) 1976-04-15 1976-04-15 Debris separating chipper
CA296,242A CA1071066A (en) 1976-04-15 1978-02-03 Whole tree chipper
US05/874,795 US4162769A (en) 1976-04-15 1978-02-03 Whole tree chipper

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US67731776A 1976-04-15 1976-04-15
CA250,407A CA1029284A (en) 1976-04-15 1976-04-15 Debris separating chipper
CA296,242A CA1071066A (en) 1976-04-15 1978-02-03 Whole tree chipper

Publications (1)

Publication Number Publication Date
CA1071066A true CA1071066A (en) 1980-02-05

Family

ID=27164425

Family Applications (2)

Application Number Title Priority Date Filing Date
CA250,407A Expired CA1029284A (en) 1976-04-15 1976-04-15 Debris separating chipper
CA296,242A Expired CA1071066A (en) 1976-04-15 1978-02-03 Whole tree chipper

Family Applications Before (1)

Application Number Title Priority Date Filing Date
CA250,407A Expired CA1029284A (en) 1976-04-15 1976-04-15 Debris separating chipper

Country Status (1)

Country Link
CA (2) CA1029284A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4527604A (en) * 1984-02-21 1985-07-09 Everett Colvin K Wood chipping assembly
CN112024086A (en) * 2020-08-05 2020-12-04 秦宇鹏 Crushing device for fermentation treatment of fallen leaf garbage

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2938215A1 (en) * 1978-09-22 1980-04-03 Domtar Inc CRUSHING DEVICE, ESPECIALLY FOR WOOD

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4527604A (en) * 1984-02-21 1985-07-09 Everett Colvin K Wood chipping assembly
CN112024086A (en) * 2020-08-05 2020-12-04 秦宇鹏 Crushing device for fermentation treatment of fallen leaf garbage

Also Published As

Publication number Publication date
CA1029284A (en) 1978-04-11

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