CA1068596A - Assembly for enabling close tolerance punching with a reusable system - Google Patents
Assembly for enabling close tolerance punching with a reusable systemInfo
- Publication number
- CA1068596A CA1068596A CA287,013A CA287013A CA1068596A CA 1068596 A CA1068596 A CA 1068596A CA 287013 A CA287013 A CA 287013A CA 1068596 A CA1068596 A CA 1068596A
- Authority
- CA
- Canada
- Prior art keywords
- guide
- punch
- templet
- die
- openings
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/24—Perforating, i.e. punching holes
- B21D28/34—Perforating tools; Die holders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/24—Perforating, i.e. punching holes
- B21D28/26—Perforating, i.e. punching holes in sheets or flat parts
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
- Punching Or Piercing (AREA)
Abstract
ABSTRACT OF THE DISCLOSURE
An assembly adapted for use in substantially in-creasing the accuracy of a reusable type punching system features a floating locater or guide templet and associated stripper-punch tip guide element to accurately, positionally locate a punch relative to an associated die part.
An assembly adapted for use in substantially in-creasing the accuracy of a reusable type punching system features a floating locater or guide templet and associated stripper-punch tip guide element to accurately, positionally locate a punch relative to an associated die part.
Description
- ~0685~6 h, The present invention relates to an assembly adapted for use in substantially increasing the accuracy of a reusable type punching system features a floating locater or guide templet and associated stripper-punch tip guide element to accurately, positionally locate a punch relative to an :
associated die part.
BACKGROUND OF THE INVENTION
Prior U.S. Patent 3,125,917 discloses a punch and 10 die assembly comprising upper and lower plates or templets ~:~
serving to positionally locate the upper and lower ends of -.
punch and die elements in supported engagement with punch aid .
die shoes, respectively, an intermediate plate or templet fixed ` .
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~068596 to the die shoe via lower portions of shoe guide device and serving to positionally locate the dies of the die elements;
and a moveable plate means or locater templet means movably suspended below the punch shoe via upper portions of the punch shoe guide devices and carrying a plurality of guide elements or buttons having openings sized to slideably recelve the punching or tip ends of the punch elements in order to orient same relative to their associated dies. Stripper devices in the form of coil type compression springs dispose concentrically of the die elements for opposite end bearing engagement with a lower surface of the upper plate and an upper surface of an associated guide button. The spring devices, working through --the guide buttons, additionally function to normally bias remov-able plate means to bottom out against an abutment defined by upper portions of a shoe guide devices.
In one embodiment of the assembly, lower surfaces of the guide buttons project below a lower surface of the moveable plate means for stripping engagement with a workpiece.
The moveable plate means is illustrated and described as including two or more identical plates or templets, which are clamped in surface-to-surface engagement and appear to individually be of a thickness corresponding t~ that of the upper, lower and intermediate plates, such thickness being as to permit punch forming of the guide or locater apertureS
1068596 ~ ~
in such plates. Apparently, as workpieces of increasing thickness are to be punched, the number of plates comprising the moveable plate means must be increased for stiffening pur-poses.
; Applicant became aware of U.S. Pat. No. 3,125,917 as ; a result of prosecution of his above mentioned patent application, ~
and subsequently conducted tests in an effort to compare the ~-performance capabilities of the patented system with those of the --system disclosed in his application.
In that the patented system was not available for test purposes~ Applicant's system was modified in an effort to simulate operational conditions of the patented system. In this respect, Applicant's die set was modified by removing stripper sleeves 138, and by modifying pin support devices 82j such that they supported templet 80 to position guide elements or buttons 90 in essential surface-to-surface abutting engagement with the lower ends of stripper sleeves 60, when the punch shoe 20 is disposed in an operative or die set open condition. As modified pin supports 82 and strlpper sleeves 60 are believed to function-~, 20 ally replace the abutment device defined by said screw 47 and ;
shoulder 40 and stripping springs 65 of the system disclosed in , U.S. Pat. No. 3,125,917.
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~ iO68596 For reference test ~urposes, die set illustrated in Applicant's application was set up to ensure that the spacing between guide sleeves 126 and guide bushings 132 permitted com-pression o stripper sleeves 138 no later than stripper sleeves 60, when a stock or workpiece thickness of 0.1 inch was being :~
punched; this dictating that the initial spacing of approximately . .
0.1 inch is present between the bottom of stripper sleeves 60 ~.
and the upper surfaces of their associated guide buttons 90, when the latter are fully seated relative to templet 80.
- . .
. 10 A series of four reference tests were conducted with first and second tests using 0.001 inch thick stock or workpiece material and difering from one another only in that in a first test the stock was "full-sized" to permit all punches to be :
simultaneously operative and in a second test the stock was "half-sized", so that only one half of the punches arranged on .
one side or half of the die set were operative. The third and fourth tests were conducted using 0.1 inch thick stock or workpiece material with the "full and half sized" punching . , .
- conditions of the first and second tests being repeated, respec-tively. Results of the referenced tests demonstrated the sub-stantially increased accuracy described in Applicant's patent application~
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A series of four comparison tests were conducted ~
- using Applicantls die set modified in the manner described -above with stock thicknesses and sizes identical to those used ~`-in the referenced tests. In conducting the comparison tests, -the same punch and die elements were used, as those used in the referenced tests; such punch and die elements having been inspected prior to conducting the comparison tests and no damage or wear being noted as a result of the reference tests. Also, in conducting the comparison tests, the single, thin locater - 10 templet used in referencs tests was used in place of the multiple thickness moveable plate means disclosed in U.S. Pat.
No. 3,125,917.
The results of the first three comparison tests were found to be comparable to the results of the first three ; reference tests. Howe~er, when the fourth comparison test was conducted on 0.1 inch stock, using a "half-size" workpiece, it was found that the punch tips of the operative punches failed during the first press stroke; such failure being in the form of a shearing away of a portion of the cutting edge or corner of each of the operable punches, due to misalignment between such operable punches and their assorted dies. A sheared portion =~ of the punches was left, as a deposit on the workpiece, and its ~ presence was readily detectable by visual observation.
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Failure of punches during the fourth comparison test -~
is attributable to "cocking" or the non-parallel relationship of the guide templet xelative to the die templet, during the punching operation. This results from failure of the prior patented system to provide support, i.e. clamp, to corners of the guide templet prior to compression of the stripped sleeves associated with the punches.
- The reason for conducting the second and forth tests using "half-sized" workpieces, and thus rendering only one half , . . ~ .
' lO of the available punches operative at a given time, was to permit simulation of "multi-station" operation of the die set.
In this connection, it will be understood that it is conventional to design a single die set with its punches and die elements ;~; arranged to create multiple stations, whenever it is desirable to provide for multiple hits to be performed on a single work-piece, as when the holes required to be formed in such work-piece are too close together to permit punching in a single operation, or where it is desired to punch different hole patterns in a plurality of small workpieces, which may vary in thickness, within a single press.
. SUMM~R~ OF THE INVENT ION
The present invention is directed toward a system adapted to substantially increase the accuracy of or reduce the center-to-center tolerances achievable with reusable punching systems of the type disclosed for instance in V.S. Pat. Nos.
associated die part.
BACKGROUND OF THE INVENTION
Prior U.S. Patent 3,125,917 discloses a punch and 10 die assembly comprising upper and lower plates or templets ~:~
serving to positionally locate the upper and lower ends of -.
punch and die elements in supported engagement with punch aid .
die shoes, respectively, an intermediate plate or templet fixed ` .
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~068596 to the die shoe via lower portions of shoe guide device and serving to positionally locate the dies of the die elements;
and a moveable plate means or locater templet means movably suspended below the punch shoe via upper portions of the punch shoe guide devices and carrying a plurality of guide elements or buttons having openings sized to slideably recelve the punching or tip ends of the punch elements in order to orient same relative to their associated dies. Stripper devices in the form of coil type compression springs dispose concentrically of the die elements for opposite end bearing engagement with a lower surface of the upper plate and an upper surface of an associated guide button. The spring devices, working through --the guide buttons, additionally function to normally bias remov-able plate means to bottom out against an abutment defined by upper portions of a shoe guide devices.
In one embodiment of the assembly, lower surfaces of the guide buttons project below a lower surface of the moveable plate means for stripping engagement with a workpiece.
The moveable plate means is illustrated and described as including two or more identical plates or templets, which are clamped in surface-to-surface engagement and appear to individually be of a thickness corresponding t~ that of the upper, lower and intermediate plates, such thickness being as to permit punch forming of the guide or locater apertureS
1068596 ~ ~
in such plates. Apparently, as workpieces of increasing thickness are to be punched, the number of plates comprising the moveable plate means must be increased for stiffening pur-poses.
; Applicant became aware of U.S. Pat. No. 3,125,917 as ; a result of prosecution of his above mentioned patent application, ~
and subsequently conducted tests in an effort to compare the ~-performance capabilities of the patented system with those of the --system disclosed in his application.
In that the patented system was not available for test purposes~ Applicant's system was modified in an effort to simulate operational conditions of the patented system. In this respect, Applicant's die set was modified by removing stripper sleeves 138, and by modifying pin support devices 82j such that they supported templet 80 to position guide elements or buttons 90 in essential surface-to-surface abutting engagement with the lower ends of stripper sleeves 60, when the punch shoe 20 is disposed in an operative or die set open condition. As modified pin supports 82 and strlpper sleeves 60 are believed to function-~, 20 ally replace the abutment device defined by said screw 47 and ;
shoulder 40 and stripping springs 65 of the system disclosed in , U.S. Pat. No. 3,125,917.
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~ iO68596 For reference test ~urposes, die set illustrated in Applicant's application was set up to ensure that the spacing between guide sleeves 126 and guide bushings 132 permitted com-pression o stripper sleeves 138 no later than stripper sleeves 60, when a stock or workpiece thickness of 0.1 inch was being :~
punched; this dictating that the initial spacing of approximately . .
0.1 inch is present between the bottom of stripper sleeves 60 ~.
and the upper surfaces of their associated guide buttons 90, when the latter are fully seated relative to templet 80.
- . .
. 10 A series of four reference tests were conducted with first and second tests using 0.001 inch thick stock or workpiece material and difering from one another only in that in a first test the stock was "full-sized" to permit all punches to be :
simultaneously operative and in a second test the stock was "half-sized", so that only one half of the punches arranged on .
one side or half of the die set were operative. The third and fourth tests were conducted using 0.1 inch thick stock or workpiece material with the "full and half sized" punching . , .
- conditions of the first and second tests being repeated, respec-tively. Results of the referenced tests demonstrated the sub-stantially increased accuracy described in Applicant's patent application~
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A series of four comparison tests were conducted ~
- using Applicantls die set modified in the manner described -above with stock thicknesses and sizes identical to those used ~`-in the referenced tests. In conducting the comparison tests, -the same punch and die elements were used, as those used in the referenced tests; such punch and die elements having been inspected prior to conducting the comparison tests and no damage or wear being noted as a result of the reference tests. Also, in conducting the comparison tests, the single, thin locater - 10 templet used in referencs tests was used in place of the multiple thickness moveable plate means disclosed in U.S. Pat.
No. 3,125,917.
The results of the first three comparison tests were found to be comparable to the results of the first three ; reference tests. Howe~er, when the fourth comparison test was conducted on 0.1 inch stock, using a "half-size" workpiece, it was found that the punch tips of the operative punches failed during the first press stroke; such failure being in the form of a shearing away of a portion of the cutting edge or corner of each of the operable punches, due to misalignment between such operable punches and their assorted dies. A sheared portion =~ of the punches was left, as a deposit on the workpiece, and its ~ presence was readily detectable by visual observation.
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1068596 - ~
Failure of punches during the fourth comparison test -~
is attributable to "cocking" or the non-parallel relationship of the guide templet xelative to the die templet, during the punching operation. This results from failure of the prior patented system to provide support, i.e. clamp, to corners of the guide templet prior to compression of the stripped sleeves associated with the punches.
- The reason for conducting the second and forth tests using "half-sized" workpieces, and thus rendering only one half , . . ~ .
' lO of the available punches operative at a given time, was to permit simulation of "multi-station" operation of the die set.
In this connection, it will be understood that it is conventional to design a single die set with its punches and die elements ;~; arranged to create multiple stations, whenever it is desirable to provide for multiple hits to be performed on a single work-piece, as when the holes required to be formed in such work-piece are too close together to permit punching in a single operation, or where it is desired to punch different hole patterns in a plurality of small workpieces, which may vary in thickness, within a single press.
. SUMM~R~ OF THE INVENT ION
The present invention is directed toward a system adapted to substantially increase the accuracy of or reduce the center-to-center tolerances achievable with reusable punching systems of the type disclosed for instance in V.S. Pat. Nos.
2,364,834; 3,089,376; and 3,782,186.
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According to the prevent invention there is provided in a system for punching workpieces including a die set including punch and die shoes, said punch shoe being mounted for vertical ~
. movement relative to said die shoe between open and closed positions; `
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a punch templet in the form of a metal plate fixed to said punch shoe having a plurality of guide openings and a plurality of - retainer openings; a die templet in the form of a metal plate fixed to said die shoe and having a plurality of guide openings _:
and a plurality of retainer openings, the pattern and center-to-. 10 center spacing between said openings of said punch and die templets `
being equal and associated ones of said openings of said punch and die templets being disposed in vertical alignment; a plurality of s~: ' punch parts positionally located one within each of said punch : templet retainer openings, each of said punch parts including a punch fixed within its associated punch templet retainer opening .
and a resiliently deformable stripper device, said punch extending towards said die templet and terminating in a punch tip; a plura-.. . . .
lity of die parts positionally located one within each of said die templet retainer openings and associated one with each of said , 20 punch parts, each of said die parts including a die bushing formed with an opening sized and shaped to receive said punch tip of an :
: associated punch part for effecting punching of said workpieces in : alignment therewith during movement of said shoes into said closed ... .
position; a guide templet having a plurality of guide openings and a plurality of locat~r openings characterized as having a pattern :-~
and center-to-center spacing equal to said guide and retainer openings of said punch and die templets; a plurality of guide elements slidably received one within each of said locator openings for association one with each of said punch parts, each of said :.
guide elements having an upper surface, a lower surface, a supporting portion and a guide opening sized and shaped to slidably receive said punch tip of its associated punch part, said guide elements .. .
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. ~ . , . -1~368596 `~eing insertable into their associated locator openings to place said supporting portion in engagement with an upper surface of said guide templet and said lower surface relatively below a lower sur-face of said guide templet; supporting means for normally su~pending said guide templet from said punch shoe for vertical movement there-with while permitting movement of said punch templet relative to said guide templet when it is in a lower-operative position thereof, : said guide templet being arranged horizontally intermediate said punch and die templets with each of said guide elements positionally i 10 locating said punch tip of its assocaited punch part within the guide opening thereof and being arranged for upper and lower surface engagement with said stripper device of its associated punch part and said workpieces arranged in alignment therewith, respectively, during movement of said punch shoe towards closed position and a plurality of guide assemblies, each of said guide assemblies inclu-ding a guide pin having an upper end portion fixed to said punch sh~e and a lower end portion, a guide sleeve fixed to said die shoe and a guide bushing, said guide sleeve and said guide bushing having centrally located guide openings sized to slidably receive said 20 lower end portion of said guide pin, said upper end portion of said ; guide pin, said guide sleeve and said guide bushing being position-ally located within associated ones of said guide openings of said . punch, die and guide templets, respectively, characterized in that receipt of the guide pin lower end portions within their associated guide sleeve openings at least during a portion of the movement of said punch shoe towards closed position serves to vertically align ~: said guide openings of said guide templet with said guide openings of said die templet, whereby said guide templet and said guide elements are operative to position the punch tips in vertical alignment with the openings of their associated die bushings, the . improvement in combination for punching workpieces ranging in thickness up to a maximum thickness and selectivity in a single or :
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~ ~ - 7a -~68596 `, :.multiple station operation; said guide templet is in the form of a metal plate having a tllickness corresponding to the thickness of :
said plates forming said punch and die templets, said guide templet when suspended by said supporting means spacing said upper surface .:
of each of said guide elements from its associated stripper device through a distance essentially equal to said maximum thickness, when the supporting portions of said guide elements engage with an upper surface of said guide templets, said guide pin of each of said guide assemblies is of stepped diameter having a relatively large diameter upper end portion and a lower relatively small diameter end portion, and each of said guide assemblies additionally includes a resiliently deformable stripper device arranged for opposite end engagement with said upper end portion of said guide pin and said guide bushing, said guide bushing being engagable with their associated guide sleeves during a further portion of movement o~ said punch shoe towards closed position to arrest moVement of said guide templet relative to said die templet to define said lower-operative position of said guide templet and to -~
initiate deformation of said stripper device of each said guide :.
assembly, said distance between said upper surface of each of said -~
guide elements and its associated stripper device accommodating for engagement therebetween and initiation of resilient deformation . .: ,. .of such stripper device during movement of said punch shoe towards closed position no sooner than initiation of deformation of the stripper devices of said guide assemblies, and said punch tips `~ being forced to move relative to said guide elements and into said : openings of their associated die bushings to effect punching of "
said workpiece, during a still further portion of the movement of said punch shoe into closed position.
The present invention provides the means for intercon-necting said punch, die and guide templets includes a plurality of guide assemblies, each of said guide assemblies including a stepped ,`'',' '~
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` ` 1~68596 diameter guide pin having a relatively large diameter upper end portion fixed to said punch shoe and a lower relatively small .
diameter end portion, a guide sleeve fixed to said die shoe and slidably receiving said lower end portions, a guide bushing slidably --~supported on said lower end portion and a resiliently deformable stripper device arranged for opposite end engagement with said upper end portion of said guide pin and said guide bushing, said upper end portion of said guide pin, said guide sleeve, and said guide bushing being positionally located within aligned guide openings formed in said punch, die and guide templet, respectively, the guide bushings of said guide assemblies being maintained at least in proximate surface engagement with their associated stripper devices by said guide templet when suspended in said rest position, and said guide bushings engaging with their associated guide sleeves to arrest movement of said guide templet.
The present invention still further provides a method of increasing the accuracy of a conventional reusable system employed in the punching of workpieces, having a given range of thicknesses up to and including a maximum thickness in either a single or multiple station operation, wherein said reusable syst.em includes in combination punch and die shoes wherein said punch shoe is mounted for vertical movement relative to said die shoe between open and closed positions; a punch templet, said punch templet having a plurality of retainer openings; a die templet, said die :-templet having a plurality of retainer openings arranged in a pattern and center-to-center spacing corresponding to the pattern ~;
and center-to-center spacing of said retainer openings of said punch templet; means to fix said punch and die templet to said punch and die shoes, respectively, whereby to arrange associated ones of said retainer openings of said punch and die templets in vertical alignment; a plurality of punch parts positionally located one within each of said punch templet retainer openings, each of .
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- 7c -., s ` 1068596 said punch parts including a punch and a resiliently deformable stripper device disposed concentrically of said punch, said punch having an upper end centrally located within its associated retainer .-opening and extending in a direction towards said die templet to terminate in a punch tip extending below said stripper device; a --plurality of die parts positionally located one within each of said .
die templet retainer openings in vertical alignment with an assoc-.: iated one of said punch parts, each of said die parts including a die bushing formed with a centrally located opening sized and shaped to receive a punch tip of an associated punch part, associated ones of said punch and die parts having their punch tips and die bushing openings vertically aligned to a degree sufficient to effect -.
punching of said workpiece when arranged intermediate said punch ' :
and die templets during movement of said punch shoe into said : closed position; a guide templet fabricated simultaneously with said pun~h and die templets by stacking said punch, guide and die templets in juxtaposition and simultaneously forming a plurality . of aligned guide openings in the stackedtemplets and simultaneously forming a plurality of other aligned openings in the stacked templets wherein associated ones of said other openings of said templets define said retainer openings of said punch and die templets and locator openings of said guide templet, wherein the pattern and center-to-center spacing of said guide and retainer openings of said punch and die templets is identical to the pattern and center-, to-center spacing of said guide and locator openings of said guide temple-t; and a plurality of guide elements slide fitted one within . each of said locator openings, each of said guide elements having .
.. a supporting portion and a through guide opening sized and shaped to slidably receive an associated one of said punch tips determined 3Q by that one of said punch parts received within that one of said retainer openings with which its locator opening is associated, said method comprising the steps of providing a relatively tight .~' ~
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~ 1068596 . slide fit for said guide elements within their associated locator openings; arranging said guide templet intermediate said punch and guide templets at least when said punch shoe is in said open posi-tion to insert said punch tips within their associated guide element openings and to provide for initial vertical spacing between said guide elements when said supporting portion is engaged with an upper surface of said guide templet and said stripper devices essentially equal to said maximum thickness; moving said guide templet with said punch templet downwardly towards said die templet as said punch shoe is moved towards closed position sufficiently to bring lower su.rfaces of said guide elements into engagement with said workpieces when aligned therewith and effect sliding movement .~ of engaged ones of said guide e~ements upwardly within said locator openings through a distance correspoinding essentially to the : thickness of said workpieces with which they engage, whereby engaged ones of said guide elements are caused to assume operative ,~, positions thereof; locating said guide openings of said guide - templet in vertical alignment with said guide openings of said "
die templet at least during the step of moving said guide templet towards said die templet and prior to movement of said guide . elements into said operative positions thereof, whereby to locate said punch tips in vertical alignment with their associated die bushing openings; continuing movement of said punch shoe into closed positior through a vertical distance sufficient to effect resilient deformation of said stripper devices due to engagement with their associated engaged ones of said guide elements and to '- force said punch tips to project downwardly below their associated guide elements to effect punching of said workpieces when aligned ~ therewith; arresting movement of said guide templet relative to .` 30 said die templet during said continuing movement of said punch shoe no later than initiation of resilient deformation of said stripper devices and continuing to arrest movement of said guide templet '',: .
... . . .
- -` 1068596 ` -relative to said die templet during return movement of said punch shoe towards open position at least until termination of resilient -deformation of said stripper devices; and thereafter lifting said guide templet for movement with said punch templet during continued movement of said punch shoe into open position, characterized in that said guide elements tend to remain in said operative positions thereof during subsequent closing and opening movements of said punch shoe for performing punching operations on successive work- _ -pieces of the same thickness.
In particular, the present invention features the provi-sion of a floating locat~r or guide templet, which is adapted to be positioned intermediate the punch and die templets of a die set and serves to positionally locate and slideably support a stripper-punch tip guide element or but for free floating movement normal to the plane of the locator templet. The guide element is formed with a ~- through opening sized to slideably receive the tip end of a punch element and arranged for opposite surface engagement with a resiliently deformable stripper sleeve and a workpiece to be punched.
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The locator or guide templet is in the form of a single thicknessmetal plate, whose thickness corresponds essentially to the thickness of the punch and die templets.
During a punching operation, corner located guide assem-; blies serve to positionally located the locator templet relative to the punch and die templets, whereby to provide for accurate align-ment of the tip ends of the punch element relative to their associ-ated dles.
The present system employs stripper sleeve disposed con-centrically of the guide assemblies for bearing engagement with the locator templet and strippersleeves disposed concentrically of the punch elements for bearing engagement with guide elements or stripper buttons. The parts are sized to insure substantially simultaneous compression of both sets of - 7f -stripper sleeves when a given ~aximum thickness workpiece is being punched and to provide an initial spacing between the lower ends of the stripper sleeves surrounding the punch elements and the upper surfaces of their associated guide elements, when fuIly seated relative to the locater templet, correspond-ing essentially to such maximum thickness. Thus, when a work-piece being punched is of a thickness less than such maximum thickness, compression of the stripper sleeves associated with the guide assemblies is initiated before compression of the stripper sleeves associated with the punch elements. In all ; cases, the guide elements move vertically relative to the : locater templet by an amount equal to the thickness of the work- ;~
piece being punched thereby and remain in such displaced position ; during punching of subsequent workpieces of like thickness.
Utilization of an assembly formed in accordance with the present invention in an otherwise conventional reusable punching system permits reduction in obtainable center-to-center tolerances from about plus or minus 0.005 inch to about plus or ,.. ~. , minus 0.001 inch, and therefore greatly increases the versatility -~
of such conventional system.
Moreover, the system of the present invention consti-tues an improvement over that described in U.S. Pat. No. 3,125, 917 from the standpoint, that is capable of being employed to perform either single or multiple station punching operations on workpieces of substantially varying thickness without resort - to thick or multiple piece locater templets.
RAWINGS
The nature and mode of operation of the present inven-tion will now be more fully described in the following detailed description taken with the accompanying drawings whérein:
Fig. 1 is a perspective view of a press in open condi-tion showing the assembly of the present invention employed with , , :' ~
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1068596 `
a conventional reusable type system;
: Fig. 2 is a partially sectionalized side elevational - view taken generally alon~ the line 2-2 in Fig. l; and ` Fig. 3 is a view similar to Fig. 2, but showing the press in closed condition.
DET~ILED DESCRIPTION
Reference is first made particularly to Fig. 1, wherein a die set is generally designated as 10 and shown as mounting therewithin assembled, reusable punch and die units 12 and 14, respectively, and a close tolerance punching assembly, which is formed in accordance with the present invention and generally designated as 16. A workpiece, such as a piece of : sheet metal, on which a punching operation is to be performed, ~' is generally designated at 18.
i .
Now makIng reference to`Fi~s 1-3, it will be " , understood that die set 10 is conventional from the standpoint that it includes a punch shoe 20, which is adapted to be suitably secured to a press ram 22; a die shoe 24, which is adapted to , ., ~ be suitably secured to a press bolster 26; a plurality of shoe ~,......................................................................... .
guide assemblies 28, which include die shoe mounted guide posts 30 and punch shoe mounted guide post receiving bushings 32.
Punch and die units 12 and 14 are conventional from - the standpoint that they include punch and die templets 34 and 36, which are in the form of flat metal plates removably secured or attached to punch and die shoes 20 and 24. In the illustrated construction, clampin~ devices in the form of posts 38 and 40 threadably attached to the punch and die shoes and templet clamp-ing screw devices 38a and 40a loosely received within punch and die templet openings 34a and 36a are employed to secure the templets to their respective shoes. Punch anddie units 12 and 14 are also shown as including cooperating pairs of punch and die parts 42 and 44, which are positionally located for relatlve , `
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~)68S96 ` .
'." ' vertical alignment b~ retainer openings or holes 46 and 48 formed in the punch and die temylets. Die unit 14 would normally include a plurality of gauge members 50, which are fixed to upstand from die templet 36 and serve to positionally locate workpiece 18 relative to the punch and die parts during a punching operation. It will be understood that the specific design of the punch and die unlts will vary with press setup requirements and may incorporate diverse cooperating pairs of ; metal forming parts, such as may be required to additionally permit embossing, lancing, ~orming, severing etc. of workpiece ;
18.
By now referring to Figs. 2 and 3, it will be under-stood that each of punch parts 42 would normally include a punch holder 52, which is positionally located by punch templet -opening 46 and in turn formed with a centrally located opening 52a sized to receive the upper end portion of a punch 54; and -a stripper device 56, which includes a header 58 and a dependent, resiliently deformable stripper sleeve 60. Punch holder 52 may be releasably attached to punch shoe 20 by a magnet device, not shown, and suitable means, such as set screws 62 and 64, may be employed to releasably clamp punch 54 relative to punch holder 52 and header 58, respectively. Further, each of die parts 44 would normally include a die holder or body portion 70, - which is shaped to supportingly receive a die bushing 72 having a centrally located opening 74 sized and shaped to receive the tip or punching end portion 76 of punch 54. Die bushing 72 is positionally located by die templet opening 48, and the force of gravity is normally employed to maintain die holder 70 in supported engagement with the upwardly facing surface of die shoe 24.
It will be understood that reusable punching systems of the type thus far described are conventional and disclosed, .~ . . , . . -, . ........................... .. . .
.. , . . . -. ,. .. . , . . ... :, . :
- 10685g6 as by way of example, in U.S. Pat, Nos. 3,089!376 and 3,782,166 whose disclosures are incorporated herein by reference. It will be also understood that with reusable systems of this type, the above described locater devices are employed to vertically align templet openings 46 and 48, such that the ` punches and die bushings positioned thereby are arranged in vertical alignment to a degree sufficient to permit the simul-taneous punching of multiple holes in workpiece 18 upon converg-ing movement of punch and die shoes 20 and 24 from their open position shown in Fig. 2 into their closed position shown in Fig. 3.
; As a practical matter, the characteristics of reusable ~, , .
systems are such as to prevent a punching operation from being ~; perormed with the same accuracy as a conventional "ixed"
punching system, and thus reusable systems are not now recom-mended for use where center-to-center tolerances below about plus or minus 0.005 inch must be maintained. Further, with pre-sent reusable systems, it is difficult to maintain concentricity between the punch tip and opening of the die bushing and thus it is normally necessary to provide a relatively "loose" 0.003 inch total tolerance between these elements. The lack of con-centricity between these elements and their relatively "loose"
fitting relationship has heretofore prevented reusable systems from being employed in the punching of sheet materials having thicknesses below about 0.023-0.024 inch.
... .
Reference is again made to Figs. 1-3, wherein a close .":' tolerance punching assembly 16 formed in accordance with the present invention is shown as including a guide or locater tem-plet 80 in the form of a flat metal plate, which is sized to extend essentially coextensive with punch and die templets 34 and 36. Guide templet 80 is best shown in Figs. 2 and 3 as : being loosely suspended from punch templet 34 to lie essentially .:
.. ' --11--- .:
.' par~llel and vertically intermediate the punch and die templets by a plurality of supporting plns 82, which loosely extend through openings 84 and 86 in the punch and guide templets '- -and have their opposite ends fitted with snap ring retainers 88.
Assembly 16 additionally includes a plurality of strip~
per-punch tip guide elements or buttons 90, which are slidably received within locator openings 92 of guide templet 80; and a plurality of guide assemblies 94, which are received within guide openings 96, 98 and 100 of templets 34, 80 and 36, ~-respectively.
Guide elements 90 are shown in Figs.2 and 3 as being formed with a centrally located guide opening 102, which is sized and shaped to slidably receive punch tip 76; and an enlarged upper rim portion 104, which serves to prevent move-ment of the guide elements downwardly through their associated locator openings 92. As will be apparent from viewing Figs. 2 and 3, the upper and lower surfaces of guide elements 90 are arranged for engagement with the lower ends of the stripper sleeves 60 of the punch parts with which they are associated and workpiece 18, respectiveiy.
` Guide assemblies 94 are also best shown in Figs. 2 and 3 as generally including a stepped diameter guide pin 120 having a relatively small diameter lower end portion 120a and a relatively large diameter upper end portion 120b, which is positionally received within punch templet guide opening 96 and removably adjustably fixed to punch shoe 20 by means of a spacer device 122 and clamping bolt 124; a guide sleeve 126, ;- which is positionally received with die templet guide opening 100 and removably adjustably fixed to die shoe 24 by means of spacer device 128 and clamping bolt 130; a guide bushing 132, which is positionally located within guide templet guide opening 98; and a stripper device 134, which is disposed concentrically :', : -12-` 1068596 .:
of guide pin lower end portion 120a and vertically intermediate guide pin upper end portion 120b and guide bushing 132. Guide sleeve 126 and ~uide bushing 132 are formed with centrally located guide openings 126a and 132a, respectively, which are sized to slidably receive guide pin lower end portion 120a.
.
Guide bushing 132 may, if desired, be releasably constrained against axial movement within guide templet guide opening 98 by means of a snap ring retainer 136.
Stripper device 134 is shown as including a resiliently deformable stripper sleeve 138 having its ends snap-fitted or otherwise fixed to a pair of end bearing caps 140, such device being suitably removably fixed to guide pin 120, as by a set screw 142. Preferably, stripper sleeves 60 and 138 would be formed from the same resiliently deformable material and possess essentially the same resistance to deormation.
In accordance with a preferred form of the present invention, a user would be supplied with "blank" punch, die and guide templets of essentially like thickness on the order of about 0.164 inch, wherein the punch, die and guide templets are accurately pre-bored to define guide openings 96, 100 and 98, respectively. The user would complete the manufacturing opera-tion by stacking the templets and then inserting conventional templet clamping plugs, not shown, through associated ones of guide openings 96, 100 and 98 in order to clamp the templets in juxtaposition and place associated ones of the guide openings in accurate vertical alignment, and finally boring the clamped .:
templets to form associated ones of openings 46, 48 and 92, in .:.
` a number, size and pattern determined by press setup requirements.
Fabrication o~ the templets In this manner serves to eliminate horizontal or center-to-center tolerances between their respective ~4 holes. Openings 34a, 36a, 84 and 86 may be provided in the 'Iblank'' templets or subsequently bored by the user, as desired.
.-11:)68596 Alternatively, the punch, die and guide templets may be sup-plied to a user with all holes pre~bored. `
The punch and die units would then be assembled and the punch and die templets fixed to the punch and die shoes using conventional installation techniques in order to arrange associated ones of retainer openings 46 and 48 and associated ones of guide openings 96 and 100 in accurate vertical alignment.
More specifically, the asse~bled punch unit is lifted tc place : -guide pin upper end portions 120b within guide openings 96, and the punch unit firmly clamped in place by means of clamping scr~ws 38a. The assembled die units is then lowered to insert guide sleeves 126 within guide openings 100, and the die unit -firmly clamped in place by means of clamping screws 40a.
Installation of the assembled punch and die units in this manner serves to essentially align punch tips 76 with their associated die bushing openings74 and guide pin end portion 120a with guide -~
sleeve opening 126a. Conventional techni~ues may be employed to provide for accurate alignment of guide pins 120 and guide ' sleeves 126.
It will be understood that guicle pin upper end portions 120b and guide sleeves 126 functionally replace locator bushings used in prior reusable systems to align the punch and die tem-plets; such bushings having been formed with ~hreaded openings in their facing ends to receive clamping screws identical in function to clamping screws 38a and 3~b. Thus, an important , .
feature of the invention ls that customers may have their pre-sent reusable systems modified to accommodate assemblv 16 by , " .
simply replacing their locator bushings with the guide pin and - the guide sleeve of the present invention. It is further en-visioned that the illustrated holder post and clamping screw arrangement may be dispensed with in favor of guide pin ;:nd guide sleeve mounted snap ring retainers, not shown, arranged to engage ` 1068596 .
with the lower and uppex surfaces of the punch and guide templets, respectively.
Assembly 16 is completed by attaching stripper de-vices 134 to their associated gui~e pins 120; inserting guide elements 90 and guide bushings 132 w~thin their associated templet openings 92 and 98; placing guid~- templet 80 within die set 10, while t is in its open condition, shown in Fig. 2, , and elevating the guide templet to successively insert guide pin lower ends 120a within guide bushing openings 132a and punch tips 76 within guide element openings 102; and finally suspend-ing the guide templet from punch templet 34 by means of support~
ing pins 82.
Upon completion of the punch setup operation described abo~e, the several parts of the reusable system incorporating the present invention initially assume the respective positions shown in Fig. 2. At this point it will be understood that an initia~ spacing exists between the upper surfaces of guide elements 90 and their associated stripper sleeves 60, which is intended to correspond essentially to the maximum thickness of a given range of thickness of a workpiéce or workpieces to be punched. Also, it will be understood that the axial dimension of guide bushing 132 is chosen to insure that when the press is first closed to effect punching of a workpiece of maximum thickness, the guide bushing will abut or engage with sleeve guide 126 to arrest movement of the guide templet relative to the die templet and initiate compression of stripper sleeve 138 at essentially the same time, but no later than the time, that the guide elements engaged with such workpiece are being forced upwardly from their inltial or installed position shown in Fig. 2 to engage with their associated stripper sleeves 60 and initiate compression thereof. When workpieces being punched are of a thickness less than such maximum thickness, compression - \ :
of stripper sleeves 138 occurs in advance of stripper sleeves 60, that is, templet 80 is arrested before stripper sleeves 60 have been moved downwardly sufficiently to engage with their associated guide elements.
As a practical matter, an initial spacing between the : guide elements and their stripper sleeves of 0.1 inch will normally permit punching o~ stock material varying in thickness between about 0.001 and 0.1 inch without causing deflection or resilient deformation of guide templet 80 sufficient to adversely 10 effect the desired degree of alignment of punch tip 76 and die bushing opening 74 or binding of the punch tip within guide : opening 102. .
When stock materials in a greater range of thicknesses :
are to be punched, a di~ferently sized guide bushing 132 must normally ~e provided and/or spacers, not shown, added to increase the axial length of the original guide bushing to insure . compression of stripper sleeves 138 immediately precedent to or essentially simultaneous with compression of stripper sleeves : :-`i 60. In any event, the initial spacing between guide elements . 20 90 and stripper sleeves 60 and the axial length of the guide element would preferably be such as to prevent punch tip ` penetration of the workpiece before initiation of compression of stripper sleeve 60.
- :` As will be apparent from viewing Fig. 2 and 3, the : construction of assembly 16 is such as to cause guide pins lower end portions 120a to engage within guide sleeve openings 126a immediately prior to engagement of guide elements 90 with work-piece 18, whereby to provide for slight horizontal shifting of .~ guide templet 80, as may be required to bring guide openings 98 - 30 and 100, and thus openings 92 and 48, into accurate vertical alignment. In that punch tip guide openings 102 are centered . within their associated guide elements and openings 74 centered ,. ~
- , ............. .. . . .................. .
.:
within their associated ~ie bushings~ the above described i hcrizontal shifting of gu~de te~ple* 80 and resultant h~rizontal moVement of punch tips 76 serves to greatly increase the degree ~
of concentricit~ of the associated punch tips and die bushing -openings immediately prior to and during each punch tip ~- -penetration of workpiece 18. Alternatively, guide pins 120 could be lengthened to continuously engage with guide sleeves 126, but this construction would necessitate opening of the press beyond its normal die set open position in order to permit insertion/removal of the guide templet and/or alterations in the illustration construction of assembly 16.
After proper alignment of punch tips 76 has been achieved, continued downward movement of punch shoe 20 into die set closed position serves in succession to cause guide templet 80 t~ move downwardly relative to the guide elements until guide bushing 132 abuts against guide sleeve 126 whereb~ to define the , "lower-operative" position of the guide templet and initiate compression of stripper sleeves 138, and to place guide elements 90 in engagement with workpiece 18 whereby to arrest further down-ward movement thereof and cause the guide elements to assume "operative" positions relative to the guide templet, as shown in Fig. 3; and finally to effect compression of stripper sleeve 60, as actual punching of the workpiece is effected. Upon die set opening movements of punch shoe 20, guide elements 90 and guide templet 80 are initially maintained in their positions shown in Fig. 3 by the bias of stripper sleeves 60 and 138, as - punch tips 76 are drawn into guide element openings 102, whereby to effect stripping of workpiece 18 there~rom. After the punch shoe 20 has been moved upwardly through a distance sufficient to permit the stripper sleeves to fully expand, supporting pins 82 become effective to support ~uide templet 80 and subsequently lift same for return with punch templet 34 to its initial position :~ i ~ ` ~
~068596 shown in Fig. 2. The guide templet when supported by pins '' 82 may be considered as residing in its "rest" position.
Thus, it will be noted that guide templet 80 and guide elements 90 cooperate to retain punch tips 76 accurately located relative to one another and to provide for horizontal movements of the punch tips as may be required to bring same into accurate alignment with the die bushing openings, whereas the guide ' elements act independently of the guide templet in connection -with the clamping and subsequent stripping of workpiece 18. ' This arrangement coupled with the above described operation of .. . . . . .
' stripper sleeves 60 and 138 serves to prevent the application of ' ~'~
workpiece stripping forces to the relatively thin gage templet, , which might otherwise cause deformation thereof and resultant ; misalignment of the punch tip and die bushing and/or excessive ''' , binding between and wearing away of the punch ,tips and guide ' elements. `'~
, It will be understood that the displacement of guide ', elements 90 between their initial or installed positions shown ~' ' ' in Fig. 2 and their operative positions shown in Fig. 3 corres- -' 20 ponds to the thickness of workpiece being punched. Further, it '- will be understood that guide elements tend to remain in such ` operative positions, during subsequent punching operations which ,', a given press setup is intended to perform on a series of work- , :~ pie~es having the same thickness. This is due to the provision of a relatively tight sliding fit between the guide elements and their associated templet openings'and to the lack of any attach-, ment between the guide elements and their associated stripper ' sleeves. This is a particularly desirable feature of the 'present construction, since the ability of the guide e,lements to remain in their operative positions after the initial punching ., operation prevents tolerance change producing wear at the inter-; faces of the guide elements and the guide templet. Also, once ~,. . .
. ~ - , . , -,- ;
the present system is set up to punch workpieces falling within a given range of thicknesses, e.g. between about O.O01 ~
~; and 0.1 inch, the individual guide elements may automatically - ~ -adjust themselves relative to the guide templet, as required to accommodate for multiple-station punching operations performed on workpieces of different thickness falling within such given range.
As indicated above, by the utilization of assembly ~' 16, punched hole center-to-center tolerances of plus or minus 0.001 inch are now readily achievable with a conventional reusable punching system heretofore capable of consistently obtaining - center-to-center tolerances only of about plus or minus 0.005 inch. The substantial increase in the degree of concentricity of the punch tips and their associated die bushing openings, which is now obtainable by a conventional reusable system incor~
porating assembly 16, yields the additional advantage of allowing ;
such system to be employed in the punching of thinningstock material than heretofore possible.
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According to the prevent invention there is provided in a system for punching workpieces including a die set including punch and die shoes, said punch shoe being mounted for vertical ~
. movement relative to said die shoe between open and closed positions; `
... . .
a punch templet in the form of a metal plate fixed to said punch shoe having a plurality of guide openings and a plurality of - retainer openings; a die templet in the form of a metal plate fixed to said die shoe and having a plurality of guide openings _:
and a plurality of retainer openings, the pattern and center-to-. 10 center spacing between said openings of said punch and die templets `
being equal and associated ones of said openings of said punch and die templets being disposed in vertical alignment; a plurality of s~: ' punch parts positionally located one within each of said punch : templet retainer openings, each of said punch parts including a punch fixed within its associated punch templet retainer opening .
and a resiliently deformable stripper device, said punch extending towards said die templet and terminating in a punch tip; a plura-.. . . .
lity of die parts positionally located one within each of said die templet retainer openings and associated one with each of said , 20 punch parts, each of said die parts including a die bushing formed with an opening sized and shaped to receive said punch tip of an :
: associated punch part for effecting punching of said workpieces in : alignment therewith during movement of said shoes into said closed ... .
position; a guide templet having a plurality of guide openings and a plurality of locat~r openings characterized as having a pattern :-~
and center-to-center spacing equal to said guide and retainer openings of said punch and die templets; a plurality of guide elements slidably received one within each of said locator openings for association one with each of said punch parts, each of said :.
guide elements having an upper surface, a lower surface, a supporting portion and a guide opening sized and shaped to slidably receive said punch tip of its associated punch part, said guide elements .. .
.~. - 7 -:, .
,, ~ : ,~ , : : .
. ~ . , . -1~368596 `~eing insertable into their associated locator openings to place said supporting portion in engagement with an upper surface of said guide templet and said lower surface relatively below a lower sur-face of said guide templet; supporting means for normally su~pending said guide templet from said punch shoe for vertical movement there-with while permitting movement of said punch templet relative to said guide templet when it is in a lower-operative position thereof, : said guide templet being arranged horizontally intermediate said punch and die templets with each of said guide elements positionally i 10 locating said punch tip of its assocaited punch part within the guide opening thereof and being arranged for upper and lower surface engagement with said stripper device of its associated punch part and said workpieces arranged in alignment therewith, respectively, during movement of said punch shoe towards closed position and a plurality of guide assemblies, each of said guide assemblies inclu-ding a guide pin having an upper end portion fixed to said punch sh~e and a lower end portion, a guide sleeve fixed to said die shoe and a guide bushing, said guide sleeve and said guide bushing having centrally located guide openings sized to slidably receive said 20 lower end portion of said guide pin, said upper end portion of said ; guide pin, said guide sleeve and said guide bushing being position-ally located within associated ones of said guide openings of said . punch, die and guide templets, respectively, characterized in that receipt of the guide pin lower end portions within their associated guide sleeve openings at least during a portion of the movement of said punch shoe towards closed position serves to vertically align ~: said guide openings of said guide templet with said guide openings of said die templet, whereby said guide templet and said guide elements are operative to position the punch tips in vertical alignment with the openings of their associated die bushings, the . improvement in combination for punching workpieces ranging in thickness up to a maximum thickness and selectivity in a single or :
. L
~ ~ - 7a -~68596 `, :.multiple station operation; said guide templet is in the form of a metal plate having a tllickness corresponding to the thickness of :
said plates forming said punch and die templets, said guide templet when suspended by said supporting means spacing said upper surface .:
of each of said guide elements from its associated stripper device through a distance essentially equal to said maximum thickness, when the supporting portions of said guide elements engage with an upper surface of said guide templets, said guide pin of each of said guide assemblies is of stepped diameter having a relatively large diameter upper end portion and a lower relatively small diameter end portion, and each of said guide assemblies additionally includes a resiliently deformable stripper device arranged for opposite end engagement with said upper end portion of said guide pin and said guide bushing, said guide bushing being engagable with their associated guide sleeves during a further portion of movement o~ said punch shoe towards closed position to arrest moVement of said guide templet relative to said die templet to define said lower-operative position of said guide templet and to -~
initiate deformation of said stripper device of each said guide :.
assembly, said distance between said upper surface of each of said -~
guide elements and its associated stripper device accommodating for engagement therebetween and initiation of resilient deformation . .: ,. .of such stripper device during movement of said punch shoe towards closed position no sooner than initiation of deformation of the stripper devices of said guide assemblies, and said punch tips `~ being forced to move relative to said guide elements and into said : openings of their associated die bushings to effect punching of "
said workpiece, during a still further portion of the movement of said punch shoe into closed position.
The present invention provides the means for intercon-necting said punch, die and guide templets includes a plurality of guide assemblies, each of said guide assemblies including a stepped ,`'',' '~
"
~ 7b -.
` ` 1~68596 diameter guide pin having a relatively large diameter upper end portion fixed to said punch shoe and a lower relatively small .
diameter end portion, a guide sleeve fixed to said die shoe and slidably receiving said lower end portions, a guide bushing slidably --~supported on said lower end portion and a resiliently deformable stripper device arranged for opposite end engagement with said upper end portion of said guide pin and said guide bushing, said upper end portion of said guide pin, said guide sleeve, and said guide bushing being positionally located within aligned guide openings formed in said punch, die and guide templet, respectively, the guide bushings of said guide assemblies being maintained at least in proximate surface engagement with their associated stripper devices by said guide templet when suspended in said rest position, and said guide bushings engaging with their associated guide sleeves to arrest movement of said guide templet.
The present invention still further provides a method of increasing the accuracy of a conventional reusable system employed in the punching of workpieces, having a given range of thicknesses up to and including a maximum thickness in either a single or multiple station operation, wherein said reusable syst.em includes in combination punch and die shoes wherein said punch shoe is mounted for vertical movement relative to said die shoe between open and closed positions; a punch templet, said punch templet having a plurality of retainer openings; a die templet, said die :-templet having a plurality of retainer openings arranged in a pattern and center-to-center spacing corresponding to the pattern ~;
and center-to-center spacing of said retainer openings of said punch templet; means to fix said punch and die templet to said punch and die shoes, respectively, whereby to arrange associated ones of said retainer openings of said punch and die templets in vertical alignment; a plurality of punch parts positionally located one within each of said punch templet retainer openings, each of .
.
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- 7c -., s ` 1068596 said punch parts including a punch and a resiliently deformable stripper device disposed concentrically of said punch, said punch having an upper end centrally located within its associated retainer .-opening and extending in a direction towards said die templet to terminate in a punch tip extending below said stripper device; a --plurality of die parts positionally located one within each of said .
die templet retainer openings in vertical alignment with an assoc-.: iated one of said punch parts, each of said die parts including a die bushing formed with a centrally located opening sized and shaped to receive a punch tip of an associated punch part, associated ones of said punch and die parts having their punch tips and die bushing openings vertically aligned to a degree sufficient to effect -.
punching of said workpiece when arranged intermediate said punch ' :
and die templets during movement of said punch shoe into said : closed position; a guide templet fabricated simultaneously with said pun~h and die templets by stacking said punch, guide and die templets in juxtaposition and simultaneously forming a plurality . of aligned guide openings in the stackedtemplets and simultaneously forming a plurality of other aligned openings in the stacked templets wherein associated ones of said other openings of said templets define said retainer openings of said punch and die templets and locator openings of said guide templet, wherein the pattern and center-to-center spacing of said guide and retainer openings of said punch and die templets is identical to the pattern and center-, to-center spacing of said guide and locator openings of said guide temple-t; and a plurality of guide elements slide fitted one within . each of said locator openings, each of said guide elements having .
.. a supporting portion and a through guide opening sized and shaped to slidably receive an associated one of said punch tips determined 3Q by that one of said punch parts received within that one of said retainer openings with which its locator opening is associated, said method comprising the steps of providing a relatively tight .~' ~
.
~ 1068596 . slide fit for said guide elements within their associated locator openings; arranging said guide templet intermediate said punch and guide templets at least when said punch shoe is in said open posi-tion to insert said punch tips within their associated guide element openings and to provide for initial vertical spacing between said guide elements when said supporting portion is engaged with an upper surface of said guide templet and said stripper devices essentially equal to said maximum thickness; moving said guide templet with said punch templet downwardly towards said die templet as said punch shoe is moved towards closed position sufficiently to bring lower su.rfaces of said guide elements into engagement with said workpieces when aligned therewith and effect sliding movement .~ of engaged ones of said guide e~ements upwardly within said locator openings through a distance correspoinding essentially to the : thickness of said workpieces with which they engage, whereby engaged ones of said guide elements are caused to assume operative ,~, positions thereof; locating said guide openings of said guide - templet in vertical alignment with said guide openings of said "
die templet at least during the step of moving said guide templet towards said die templet and prior to movement of said guide . elements into said operative positions thereof, whereby to locate said punch tips in vertical alignment with their associated die bushing openings; continuing movement of said punch shoe into closed positior through a vertical distance sufficient to effect resilient deformation of said stripper devices due to engagement with their associated engaged ones of said guide elements and to '- force said punch tips to project downwardly below their associated guide elements to effect punching of said workpieces when aligned ~ therewith; arresting movement of said guide templet relative to .` 30 said die templet during said continuing movement of said punch shoe no later than initiation of resilient deformation of said stripper devices and continuing to arrest movement of said guide templet '',: .
... . . .
- -` 1068596 ` -relative to said die templet during return movement of said punch shoe towards open position at least until termination of resilient -deformation of said stripper devices; and thereafter lifting said guide templet for movement with said punch templet during continued movement of said punch shoe into open position, characterized in that said guide elements tend to remain in said operative positions thereof during subsequent closing and opening movements of said punch shoe for performing punching operations on successive work- _ -pieces of the same thickness.
In particular, the present invention features the provi-sion of a floating locat~r or guide templet, which is adapted to be positioned intermediate the punch and die templets of a die set and serves to positionally locate and slideably support a stripper-punch tip guide element or but for free floating movement normal to the plane of the locator templet. The guide element is formed with a ~- through opening sized to slideably receive the tip end of a punch element and arranged for opposite surface engagement with a resiliently deformable stripper sleeve and a workpiece to be punched.
, .
The locator or guide templet is in the form of a single thicknessmetal plate, whose thickness corresponds essentially to the thickness of the punch and die templets.
During a punching operation, corner located guide assem-; blies serve to positionally located the locator templet relative to the punch and die templets, whereby to provide for accurate align-ment of the tip ends of the punch element relative to their associ-ated dles.
The present system employs stripper sleeve disposed con-centrically of the guide assemblies for bearing engagement with the locator templet and strippersleeves disposed concentrically of the punch elements for bearing engagement with guide elements or stripper buttons. The parts are sized to insure substantially simultaneous compression of both sets of - 7f -stripper sleeves when a given ~aximum thickness workpiece is being punched and to provide an initial spacing between the lower ends of the stripper sleeves surrounding the punch elements and the upper surfaces of their associated guide elements, when fuIly seated relative to the locater templet, correspond-ing essentially to such maximum thickness. Thus, when a work-piece being punched is of a thickness less than such maximum thickness, compression of the stripper sleeves associated with the guide assemblies is initiated before compression of the stripper sleeves associated with the punch elements. In all ; cases, the guide elements move vertically relative to the : locater templet by an amount equal to the thickness of the work- ;~
piece being punched thereby and remain in such displaced position ; during punching of subsequent workpieces of like thickness.
Utilization of an assembly formed in accordance with the present invention in an otherwise conventional reusable punching system permits reduction in obtainable center-to-center tolerances from about plus or minus 0.005 inch to about plus or ,.. ~. , minus 0.001 inch, and therefore greatly increases the versatility -~
of such conventional system.
Moreover, the system of the present invention consti-tues an improvement over that described in U.S. Pat. No. 3,125, 917 from the standpoint, that is capable of being employed to perform either single or multiple station punching operations on workpieces of substantially varying thickness without resort - to thick or multiple piece locater templets.
RAWINGS
The nature and mode of operation of the present inven-tion will now be more fully described in the following detailed description taken with the accompanying drawings whérein:
Fig. 1 is a perspective view of a press in open condi-tion showing the assembly of the present invention employed with , , :' ~
.. . . .. .
1068596 `
a conventional reusable type system;
: Fig. 2 is a partially sectionalized side elevational - view taken generally alon~ the line 2-2 in Fig. l; and ` Fig. 3 is a view similar to Fig. 2, but showing the press in closed condition.
DET~ILED DESCRIPTION
Reference is first made particularly to Fig. 1, wherein a die set is generally designated as 10 and shown as mounting therewithin assembled, reusable punch and die units 12 and 14, respectively, and a close tolerance punching assembly, which is formed in accordance with the present invention and generally designated as 16. A workpiece, such as a piece of : sheet metal, on which a punching operation is to be performed, ~' is generally designated at 18.
i .
Now makIng reference to`Fi~s 1-3, it will be " , understood that die set 10 is conventional from the standpoint that it includes a punch shoe 20, which is adapted to be suitably secured to a press ram 22; a die shoe 24, which is adapted to , ., ~ be suitably secured to a press bolster 26; a plurality of shoe ~,......................................................................... .
guide assemblies 28, which include die shoe mounted guide posts 30 and punch shoe mounted guide post receiving bushings 32.
Punch and die units 12 and 14 are conventional from - the standpoint that they include punch and die templets 34 and 36, which are in the form of flat metal plates removably secured or attached to punch and die shoes 20 and 24. In the illustrated construction, clampin~ devices in the form of posts 38 and 40 threadably attached to the punch and die shoes and templet clamp-ing screw devices 38a and 40a loosely received within punch and die templet openings 34a and 36a are employed to secure the templets to their respective shoes. Punch anddie units 12 and 14 are also shown as including cooperating pairs of punch and die parts 42 and 44, which are positionally located for relatlve , `
_g _ ': .
~)68S96 ` .
'." ' vertical alignment b~ retainer openings or holes 46 and 48 formed in the punch and die temylets. Die unit 14 would normally include a plurality of gauge members 50, which are fixed to upstand from die templet 36 and serve to positionally locate workpiece 18 relative to the punch and die parts during a punching operation. It will be understood that the specific design of the punch and die unlts will vary with press setup requirements and may incorporate diverse cooperating pairs of ; metal forming parts, such as may be required to additionally permit embossing, lancing, ~orming, severing etc. of workpiece ;
18.
By now referring to Figs. 2 and 3, it will be under-stood that each of punch parts 42 would normally include a punch holder 52, which is positionally located by punch templet -opening 46 and in turn formed with a centrally located opening 52a sized to receive the upper end portion of a punch 54; and -a stripper device 56, which includes a header 58 and a dependent, resiliently deformable stripper sleeve 60. Punch holder 52 may be releasably attached to punch shoe 20 by a magnet device, not shown, and suitable means, such as set screws 62 and 64, may be employed to releasably clamp punch 54 relative to punch holder 52 and header 58, respectively. Further, each of die parts 44 would normally include a die holder or body portion 70, - which is shaped to supportingly receive a die bushing 72 having a centrally located opening 74 sized and shaped to receive the tip or punching end portion 76 of punch 54. Die bushing 72 is positionally located by die templet opening 48, and the force of gravity is normally employed to maintain die holder 70 in supported engagement with the upwardly facing surface of die shoe 24.
It will be understood that reusable punching systems of the type thus far described are conventional and disclosed, .~ . . , . . -, . ........................... .. . .
.. , . . . -. ,. .. . , . . ... :, . :
- 10685g6 as by way of example, in U.S. Pat, Nos. 3,089!376 and 3,782,166 whose disclosures are incorporated herein by reference. It will be also understood that with reusable systems of this type, the above described locater devices are employed to vertically align templet openings 46 and 48, such that the ` punches and die bushings positioned thereby are arranged in vertical alignment to a degree sufficient to permit the simul-taneous punching of multiple holes in workpiece 18 upon converg-ing movement of punch and die shoes 20 and 24 from their open position shown in Fig. 2 into their closed position shown in Fig. 3.
; As a practical matter, the characteristics of reusable ~, , .
systems are such as to prevent a punching operation from being ~; perormed with the same accuracy as a conventional "ixed"
punching system, and thus reusable systems are not now recom-mended for use where center-to-center tolerances below about plus or minus 0.005 inch must be maintained. Further, with pre-sent reusable systems, it is difficult to maintain concentricity between the punch tip and opening of the die bushing and thus it is normally necessary to provide a relatively "loose" 0.003 inch total tolerance between these elements. The lack of con-centricity between these elements and their relatively "loose"
fitting relationship has heretofore prevented reusable systems from being employed in the punching of sheet materials having thicknesses below about 0.023-0.024 inch.
... .
Reference is again made to Figs. 1-3, wherein a close .":' tolerance punching assembly 16 formed in accordance with the present invention is shown as including a guide or locater tem-plet 80 in the form of a flat metal plate, which is sized to extend essentially coextensive with punch and die templets 34 and 36. Guide templet 80 is best shown in Figs. 2 and 3 as : being loosely suspended from punch templet 34 to lie essentially .:
.. ' --11--- .:
.' par~llel and vertically intermediate the punch and die templets by a plurality of supporting plns 82, which loosely extend through openings 84 and 86 in the punch and guide templets '- -and have their opposite ends fitted with snap ring retainers 88.
Assembly 16 additionally includes a plurality of strip~
per-punch tip guide elements or buttons 90, which are slidably received within locator openings 92 of guide templet 80; and a plurality of guide assemblies 94, which are received within guide openings 96, 98 and 100 of templets 34, 80 and 36, ~-respectively.
Guide elements 90 are shown in Figs.2 and 3 as being formed with a centrally located guide opening 102, which is sized and shaped to slidably receive punch tip 76; and an enlarged upper rim portion 104, which serves to prevent move-ment of the guide elements downwardly through their associated locator openings 92. As will be apparent from viewing Figs. 2 and 3, the upper and lower surfaces of guide elements 90 are arranged for engagement with the lower ends of the stripper sleeves 60 of the punch parts with which they are associated and workpiece 18, respectiveiy.
` Guide assemblies 94 are also best shown in Figs. 2 and 3 as generally including a stepped diameter guide pin 120 having a relatively small diameter lower end portion 120a and a relatively large diameter upper end portion 120b, which is positionally received within punch templet guide opening 96 and removably adjustably fixed to punch shoe 20 by means of a spacer device 122 and clamping bolt 124; a guide sleeve 126, ;- which is positionally received with die templet guide opening 100 and removably adjustably fixed to die shoe 24 by means of spacer device 128 and clamping bolt 130; a guide bushing 132, which is positionally located within guide templet guide opening 98; and a stripper device 134, which is disposed concentrically :', : -12-` 1068596 .:
of guide pin lower end portion 120a and vertically intermediate guide pin upper end portion 120b and guide bushing 132. Guide sleeve 126 and ~uide bushing 132 are formed with centrally located guide openings 126a and 132a, respectively, which are sized to slidably receive guide pin lower end portion 120a.
.
Guide bushing 132 may, if desired, be releasably constrained against axial movement within guide templet guide opening 98 by means of a snap ring retainer 136.
Stripper device 134 is shown as including a resiliently deformable stripper sleeve 138 having its ends snap-fitted or otherwise fixed to a pair of end bearing caps 140, such device being suitably removably fixed to guide pin 120, as by a set screw 142. Preferably, stripper sleeves 60 and 138 would be formed from the same resiliently deformable material and possess essentially the same resistance to deormation.
In accordance with a preferred form of the present invention, a user would be supplied with "blank" punch, die and guide templets of essentially like thickness on the order of about 0.164 inch, wherein the punch, die and guide templets are accurately pre-bored to define guide openings 96, 100 and 98, respectively. The user would complete the manufacturing opera-tion by stacking the templets and then inserting conventional templet clamping plugs, not shown, through associated ones of guide openings 96, 100 and 98 in order to clamp the templets in juxtaposition and place associated ones of the guide openings in accurate vertical alignment, and finally boring the clamped .:
templets to form associated ones of openings 46, 48 and 92, in .:.
` a number, size and pattern determined by press setup requirements.
Fabrication o~ the templets In this manner serves to eliminate horizontal or center-to-center tolerances between their respective ~4 holes. Openings 34a, 36a, 84 and 86 may be provided in the 'Iblank'' templets or subsequently bored by the user, as desired.
.-11:)68596 Alternatively, the punch, die and guide templets may be sup-plied to a user with all holes pre~bored. `
The punch and die units would then be assembled and the punch and die templets fixed to the punch and die shoes using conventional installation techniques in order to arrange associated ones of retainer openings 46 and 48 and associated ones of guide openings 96 and 100 in accurate vertical alignment.
More specifically, the asse~bled punch unit is lifted tc place : -guide pin upper end portions 120b within guide openings 96, and the punch unit firmly clamped in place by means of clamping scr~ws 38a. The assembled die units is then lowered to insert guide sleeves 126 within guide openings 100, and the die unit -firmly clamped in place by means of clamping screws 40a.
Installation of the assembled punch and die units in this manner serves to essentially align punch tips 76 with their associated die bushing openings74 and guide pin end portion 120a with guide -~
sleeve opening 126a. Conventional techni~ues may be employed to provide for accurate alignment of guide pins 120 and guide ' sleeves 126.
It will be understood that guicle pin upper end portions 120b and guide sleeves 126 functionally replace locator bushings used in prior reusable systems to align the punch and die tem-plets; such bushings having been formed with ~hreaded openings in their facing ends to receive clamping screws identical in function to clamping screws 38a and 3~b. Thus, an important , .
feature of the invention ls that customers may have their pre-sent reusable systems modified to accommodate assemblv 16 by , " .
simply replacing their locator bushings with the guide pin and - the guide sleeve of the present invention. It is further en-visioned that the illustrated holder post and clamping screw arrangement may be dispensed with in favor of guide pin ;:nd guide sleeve mounted snap ring retainers, not shown, arranged to engage ` 1068596 .
with the lower and uppex surfaces of the punch and guide templets, respectively.
Assembly 16 is completed by attaching stripper de-vices 134 to their associated gui~e pins 120; inserting guide elements 90 and guide bushings 132 w~thin their associated templet openings 92 and 98; placing guid~- templet 80 within die set 10, while t is in its open condition, shown in Fig. 2, , and elevating the guide templet to successively insert guide pin lower ends 120a within guide bushing openings 132a and punch tips 76 within guide element openings 102; and finally suspend-ing the guide templet from punch templet 34 by means of support~
ing pins 82.
Upon completion of the punch setup operation described abo~e, the several parts of the reusable system incorporating the present invention initially assume the respective positions shown in Fig. 2. At this point it will be understood that an initia~ spacing exists between the upper surfaces of guide elements 90 and their associated stripper sleeves 60, which is intended to correspond essentially to the maximum thickness of a given range of thickness of a workpiéce or workpieces to be punched. Also, it will be understood that the axial dimension of guide bushing 132 is chosen to insure that when the press is first closed to effect punching of a workpiece of maximum thickness, the guide bushing will abut or engage with sleeve guide 126 to arrest movement of the guide templet relative to the die templet and initiate compression of stripper sleeve 138 at essentially the same time, but no later than the time, that the guide elements engaged with such workpiece are being forced upwardly from their inltial or installed position shown in Fig. 2 to engage with their associated stripper sleeves 60 and initiate compression thereof. When workpieces being punched are of a thickness less than such maximum thickness, compression - \ :
of stripper sleeves 138 occurs in advance of stripper sleeves 60, that is, templet 80 is arrested before stripper sleeves 60 have been moved downwardly sufficiently to engage with their associated guide elements.
As a practical matter, an initial spacing between the : guide elements and their stripper sleeves of 0.1 inch will normally permit punching o~ stock material varying in thickness between about 0.001 and 0.1 inch without causing deflection or resilient deformation of guide templet 80 sufficient to adversely 10 effect the desired degree of alignment of punch tip 76 and die bushing opening 74 or binding of the punch tip within guide : opening 102. .
When stock materials in a greater range of thicknesses :
are to be punched, a di~ferently sized guide bushing 132 must normally ~e provided and/or spacers, not shown, added to increase the axial length of the original guide bushing to insure . compression of stripper sleeves 138 immediately precedent to or essentially simultaneous with compression of stripper sleeves : :-`i 60. In any event, the initial spacing between guide elements . 20 90 and stripper sleeves 60 and the axial length of the guide element would preferably be such as to prevent punch tip ` penetration of the workpiece before initiation of compression of stripper sleeve 60.
- :` As will be apparent from viewing Fig. 2 and 3, the : construction of assembly 16 is such as to cause guide pins lower end portions 120a to engage within guide sleeve openings 126a immediately prior to engagement of guide elements 90 with work-piece 18, whereby to provide for slight horizontal shifting of .~ guide templet 80, as may be required to bring guide openings 98 - 30 and 100, and thus openings 92 and 48, into accurate vertical alignment. In that punch tip guide openings 102 are centered . within their associated guide elements and openings 74 centered ,. ~
- , ............. .. . . .................. .
.:
within their associated ~ie bushings~ the above described i hcrizontal shifting of gu~de te~ple* 80 and resultant h~rizontal moVement of punch tips 76 serves to greatly increase the degree ~
of concentricit~ of the associated punch tips and die bushing -openings immediately prior to and during each punch tip ~- -penetration of workpiece 18. Alternatively, guide pins 120 could be lengthened to continuously engage with guide sleeves 126, but this construction would necessitate opening of the press beyond its normal die set open position in order to permit insertion/removal of the guide templet and/or alterations in the illustration construction of assembly 16.
After proper alignment of punch tips 76 has been achieved, continued downward movement of punch shoe 20 into die set closed position serves in succession to cause guide templet 80 t~ move downwardly relative to the guide elements until guide bushing 132 abuts against guide sleeve 126 whereb~ to define the , "lower-operative" position of the guide templet and initiate compression of stripper sleeves 138, and to place guide elements 90 in engagement with workpiece 18 whereby to arrest further down-ward movement thereof and cause the guide elements to assume "operative" positions relative to the guide templet, as shown in Fig. 3; and finally to effect compression of stripper sleeve 60, as actual punching of the workpiece is effected. Upon die set opening movements of punch shoe 20, guide elements 90 and guide templet 80 are initially maintained in their positions shown in Fig. 3 by the bias of stripper sleeves 60 and 138, as - punch tips 76 are drawn into guide element openings 102, whereby to effect stripping of workpiece 18 there~rom. After the punch shoe 20 has been moved upwardly through a distance sufficient to permit the stripper sleeves to fully expand, supporting pins 82 become effective to support ~uide templet 80 and subsequently lift same for return with punch templet 34 to its initial position :~ i ~ ` ~
~068596 shown in Fig. 2. The guide templet when supported by pins '' 82 may be considered as residing in its "rest" position.
Thus, it will be noted that guide templet 80 and guide elements 90 cooperate to retain punch tips 76 accurately located relative to one another and to provide for horizontal movements of the punch tips as may be required to bring same into accurate alignment with the die bushing openings, whereas the guide ' elements act independently of the guide templet in connection -with the clamping and subsequent stripping of workpiece 18. ' This arrangement coupled with the above described operation of .. . . . . .
' stripper sleeves 60 and 138 serves to prevent the application of ' ~'~
workpiece stripping forces to the relatively thin gage templet, , which might otherwise cause deformation thereof and resultant ; misalignment of the punch tip and die bushing and/or excessive ''' , binding between and wearing away of the punch ,tips and guide ' elements. `'~
, It will be understood that the displacement of guide ', elements 90 between their initial or installed positions shown ~' ' ' in Fig. 2 and their operative positions shown in Fig. 3 corres- -' 20 ponds to the thickness of workpiece being punched. Further, it '- will be understood that guide elements tend to remain in such ` operative positions, during subsequent punching operations which ,', a given press setup is intended to perform on a series of work- , :~ pie~es having the same thickness. This is due to the provision of a relatively tight sliding fit between the guide elements and their associated templet openings'and to the lack of any attach-, ment between the guide elements and their associated stripper ' sleeves. This is a particularly desirable feature of the 'present construction, since the ability of the guide e,lements to remain in their operative positions after the initial punching ., operation prevents tolerance change producing wear at the inter-; faces of the guide elements and the guide templet. Also, once ~,. . .
. ~ - , . , -,- ;
the present system is set up to punch workpieces falling within a given range of thicknesses, e.g. between about O.O01 ~
~; and 0.1 inch, the individual guide elements may automatically - ~ -adjust themselves relative to the guide templet, as required to accommodate for multiple-station punching operations performed on workpieces of different thickness falling within such given range.
As indicated above, by the utilization of assembly ~' 16, punched hole center-to-center tolerances of plus or minus 0.001 inch are now readily achievable with a conventional reusable punching system heretofore capable of consistently obtaining - center-to-center tolerances only of about plus or minus 0.005 inch. The substantial increase in the degree of concentricity of the punch tips and their associated die bushing openings, which is now obtainable by a conventional reusable system incor~
porating assembly 16, yields the additional advantage of allowing ;
such system to be employed in the punching of thinningstock material than heretofore possible.
:, ~ 20 , ;'~ ' ', .. . .
~.
. ' ..'' ; ' -19-"
Claims (6)
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. In a system for punching workpieces including a die set including punch and die shoes, said punch shoe being mounted for vertical movement relative to said die shoe between open and closed positions; a punch templet in the form of a metal plate fixed to said punch shoe and having a plurality of guide openings and a plurality of retainer openings; a die templet in the form of a metal plate fixed to said die shoe and having a plurality of guide openings and a plurality of retainer openings, the pattern and center-to-center spacing between said openings of said punch and die templets being equal and associated ones of said openings of said punch and die templets being disposed in vertical alignment;.
a plurality of punch parts positionally located one within each of said punch templet retainer openings, each of said punch parts including a punch fixed within its associated punch templet retainer opening and a resiliently deformable stripper device, said punch extending towards said die templet and terminating in a punch tip;
a plurality of die parts positionally located one within each of said die templet retainer openings and associated one with each of said punch parts, each of said die parts including a die bushing formed with an opening sized and shaped to receive said punch tip of an associated punch part for effecting punching of said work-pieces in alignment therewith during movement of said shoes into said closed position; a guide templet having a plurality of guide openings and a plurality of locator openings characterized as having a pattern and center-to-center spacing equal to said guide and retainer openings of said punch and die templets; a plurality of guide elements slidably received one within each of said locator openings for association one with each of said punch parts, each of said guide elements having an upper surface, a lower surface, a supporting portion and a guide opening sized and shaped to slidably receive said punch tip of its associated punch part, said guide elements being insertable into their associated locator openings to place said supporting portion in engagement with an upper sur-face of said guide templet and said lower surface relatively below a lower surface of said guide templet; supporting means for normally suspending said guide templet from said punch shoe for vertical movement therewith while permitting movement of said punch templet relative to said guide templet when it is in a lower-operative position thereof, said guide templet being arranged horizontally intermediate said punch-and die templets with each of said guide elements positionally locating said punch tip of its associated punch part within the guide opening thereof and being arranged for upper and lower surface engagement with said stripper device of its associated punch part and said workpieces arranged in alignment therewith, respectively, during movement of said punch shoe towards closed position and a plurality of guide assemblies, each of said guide assemblies including a guide pin having an upper end portion fixed to said punch shoe and a lower end portion, a guide sleeve fixed to said die shoe and a guide bushing said guide sleeve and said guide bushing having centrally located guide openings sized to slidably receive said lower end portion of said guide pin, said upper end portion of said guide pin, said guide sleeve and said guide bushing being positionally located within associated ones of said guide openings of said punch, die and guide templets, respec-tively, characterized in that receipt of the guide pin lower end portions within their associated guide sleeve openings at least during a portion of the movement of said punch shoe towards closed position serves to vertically align said guide openings of said guide templet with said guide openings of said die templet, whereby said guide templet and said guide elements are operative to position the punch tips in vertical alignment with the openings of their associated die bushings, the improvement in combination for punching workpieces ranging in thickness up to a maximum thickness and selectivity in a single or multiple station operation; said guide templet is in the form of a metal plate having a thickness corres-ponding to the thickness of said plates forming said punch and die templets, said guide templet when suspended by said supporting means spacing said upper surface of each of said guide elements from its associated stripper device through a distance essentially equal to said maximum thickness, when the supporting portions of said guide elements engage with an upper surface of said guide templets, said guide pin of each of said guide assemblies is of stepped diameter having a relatively large diameter upper end portion and a lower relatively small diameter end portion, and each of said guide assemblies additionally includes a resiliently deformable stripper device arranged for opposite end engagement with said upper end portion of said guide pin and said guide bushing, said guide bushings being engagable with their associated guide sleeves during a further portion of movement of said punch shoe towards closed position to arrest movement of said guide templet relative to said die templet to define said lower-operative position of said guide templet and to initiate deformation of said stripper device of each said guide assembly, said distance between said upper surface of each of said guide elements and its associated stripper device accommodating for engagement therebetween and initiation of resilient deformation of such stripper device during movement of said punch shoe towards closed position no sooner than initiation of deformation of the stripper devices of said guide assemblies, and said punch tips being forced to move relative to said guide elements and into said openings of their associated die bushings to effect punching of said workpiece, during a still further portion of the movement of said punch shoe into closed position.
a plurality of punch parts positionally located one within each of said punch templet retainer openings, each of said punch parts including a punch fixed within its associated punch templet retainer opening and a resiliently deformable stripper device, said punch extending towards said die templet and terminating in a punch tip;
a plurality of die parts positionally located one within each of said die templet retainer openings and associated one with each of said punch parts, each of said die parts including a die bushing formed with an opening sized and shaped to receive said punch tip of an associated punch part for effecting punching of said work-pieces in alignment therewith during movement of said shoes into said closed position; a guide templet having a plurality of guide openings and a plurality of locator openings characterized as having a pattern and center-to-center spacing equal to said guide and retainer openings of said punch and die templets; a plurality of guide elements slidably received one within each of said locator openings for association one with each of said punch parts, each of said guide elements having an upper surface, a lower surface, a supporting portion and a guide opening sized and shaped to slidably receive said punch tip of its associated punch part, said guide elements being insertable into their associated locator openings to place said supporting portion in engagement with an upper sur-face of said guide templet and said lower surface relatively below a lower surface of said guide templet; supporting means for normally suspending said guide templet from said punch shoe for vertical movement therewith while permitting movement of said punch templet relative to said guide templet when it is in a lower-operative position thereof, said guide templet being arranged horizontally intermediate said punch-and die templets with each of said guide elements positionally locating said punch tip of its associated punch part within the guide opening thereof and being arranged for upper and lower surface engagement with said stripper device of its associated punch part and said workpieces arranged in alignment therewith, respectively, during movement of said punch shoe towards closed position and a plurality of guide assemblies, each of said guide assemblies including a guide pin having an upper end portion fixed to said punch shoe and a lower end portion, a guide sleeve fixed to said die shoe and a guide bushing said guide sleeve and said guide bushing having centrally located guide openings sized to slidably receive said lower end portion of said guide pin, said upper end portion of said guide pin, said guide sleeve and said guide bushing being positionally located within associated ones of said guide openings of said punch, die and guide templets, respec-tively, characterized in that receipt of the guide pin lower end portions within their associated guide sleeve openings at least during a portion of the movement of said punch shoe towards closed position serves to vertically align said guide openings of said guide templet with said guide openings of said die templet, whereby said guide templet and said guide elements are operative to position the punch tips in vertical alignment with the openings of their associated die bushings, the improvement in combination for punching workpieces ranging in thickness up to a maximum thickness and selectivity in a single or multiple station operation; said guide templet is in the form of a metal plate having a thickness corres-ponding to the thickness of said plates forming said punch and die templets, said guide templet when suspended by said supporting means spacing said upper surface of each of said guide elements from its associated stripper device through a distance essentially equal to said maximum thickness, when the supporting portions of said guide elements engage with an upper surface of said guide templets, said guide pin of each of said guide assemblies is of stepped diameter having a relatively large diameter upper end portion and a lower relatively small diameter end portion, and each of said guide assemblies additionally includes a resiliently deformable stripper device arranged for opposite end engagement with said upper end portion of said guide pin and said guide bushing, said guide bushings being engagable with their associated guide sleeves during a further portion of movement of said punch shoe towards closed position to arrest movement of said guide templet relative to said die templet to define said lower-operative position of said guide templet and to initiate deformation of said stripper device of each said guide assembly, said distance between said upper surface of each of said guide elements and its associated stripper device accommodating for engagement therebetween and initiation of resilient deformation of such stripper device during movement of said punch shoe towards closed position no sooner than initiation of deformation of the stripper devices of said guide assemblies, and said punch tips being forced to move relative to said guide elements and into said openings of their associated die bushings to effect punching of said workpiece, during a still further portion of the movement of said punch shoe into closed position.
2. A system according to claim 1, wherein said supporting means includes a plurality of supporting pins having upper and lower ends thereof freely and slidably received within aligned openings formed in said punch and guide templets and means carried by said upper and lower ends of said supporting pins and arranged for engagement with upper and lower surfaces of said punch and guide templets, respectively.
3. In a reusable punching system adapted to effect punching of workpieces and including punch and die shoes, wherein said punch shoe is mounted for vertical movement between open and closed positions; a punch templet fixed to said punch shoe, said punch templet having a plurality of retainer openings; a die templet fixed to said die shoe, said die templet having a plurality of retainer openings; a plurality of punch parts positionally located one within each of said punch templet retainer openings, each of said punch parts including a punch and a resiliently deformable workpiece stripper device, each said punch being located within one of said punch templet retainer openings, extending in a direc-tion towards said die templet and terminating in a punch tip; a plurality of die parts operably associated one with each punch part and positionally located one by each of said die templet retainer openings, each of said die parts including a die bushing formed with an opening sized and shaped to receive said punch tip of a punch part with which it is associated, said punch and die templets being oriented to place said retainer openings thereof in accurate vertical alignment, whereby to vertically align associated ones of the punch tips and the die bushing openings to a degree sufficient to effect punching of workpieces when arranged intermediate said punch and die templets during movement of said punch shoe into said closed position; a guide templet having a plurality of locator openings extending therethrough; a plurality of stripper-punch tip guide elements, said guide elements being slidably received within and extending one through each of said locater openings, said guide elements each defining a guide opening extending therethrough, each said guide opening being sized and shaped to slidably receive an associated one of said punch tips, and each of said guide elements having a supporting portion adapted for engagement with an upper surface of said guide templet, an upper stripper engaging surface and a lower workpiece engaging surface; supporting means for suspending said guide templet to assume a rest position relative to said punch templet, wherein said guide templet is disposed vertically intermediate said punch and die templets with said guide elements arranged for opposite surface engagement with a workpiece aligned therewith and said stripper device and with said punch tip inserted within said guide opening, said supporting means permitting movement of said guide templet relatively towards said punch templet from said rest position and means for operably interconnecting said punch, die and guide templets for shifting said guide templet hori-zontally during movement of said punch shoe towards closed position and prior to engagement of said punch tips with said workpieces as required to place said locator openings in vertical alignment with said retainer opening of said die templet and thereby to more accurately align said punch tips with said die bushing openings prior to and during punching of said workpieces, the improvement for more accurately aligning said punch tip with said die bushing opening and for permitting single or multiple station punching of workpieces having a given range of thickness including a maximum and a minimum thickness, including in combination said guide templet when suspended in said rest position spacing the upper surfaces of said guide elements from their associated stripper devices through a distance corresponding to said maximum thickness when the supporting portion of said guide elements engage with said upper surface of said guide templet, said means for interconnecting said punch, die and guide templets being operable to move said guide templet while in said rest position with said punch templet in a direction towards said die templet during movement of said punch shoe towards closed position to thereby move said guide elements downwardly towards said workpiece and then arrest movement of said guide templet relative to said die templet no later than initiation of compression of the stripper devices associated with the guide elements engaged with said workpiece and said means for intercon-necting said punch, die and guide templets being thereafter operable to prevent movement of said guide templet relative to said die templet until return movement of said punch templet with said punch shoe into open position sufficient to return said guide templet to said rest position.
4. The system according to claim 3, wherein said supporting means includes a plurality of supporting pins having upper and lower ends thereof freely and slidably received within aligned openings formed in said punch and guide templets and means carried by said upper and lower ends of said pins and arranged for engagement with upper and lower surfaces of said punch and guide templets, respectively.
5. The system according to claim 3, wherein the means for interconnecting said punch, die and guide templets includes a plurality of guide assemblies, each of said guide assemblies including a stepped diameter guide pin having a relatively large diameter upper end portion fixed to said punch shoe and a lower relatively small diameter end portion, a guide sleeve fixed to said die shoe and slidably receiving said lower end portions, a guide bushing slidably supported on said lower end portion and a resiliently deformable stripper device arranged for opposite end engagement with said upper end portion of said guide pin and said guide bushing, said upper end portion of said guide pin, said guide sleeve, and said guide bushing being positionally located within aligned guide openings formed in said punch, die and guide templets, respectively, the guide bushings of said guide assemblies being maintained at least in proximate surface engagement with their associated stripper devices by said guide templet when suspended in said rest position, and said guide bushings engaging with their associated guide sleeves to arrest movement of said guide templet.
6. A method of increasing the accuracy of a conventional reusable system employed in the punching of workpieces, having a given range of thicknesses up to and including a maximum thickness in either a single or multiple station operation, wherein said reusable system includes in combination punch and die shoes wherein said punch shoe is mounted for vertical movement relative to said die shoe between open and closed positions; a punch templet, said punch templet having a plurality of retainer openings; a die templet, said die templet having a plurality of retainer openings arranged in a pattern and center-to-center spacing corresponding to the pattern and center-to-center spacing of said retainer openings of said punch templet; means to fix said punch and die templet to said punch and die shoes, respectively, whereby to arrange associated ones of said retainer openings of said punch and die templets in vertical alignment; a plurality of punch parts positionally located one within each of said punch templet retainer openings, each of said punch parts including a punch and a resiliently deformable stripper device disposed concentrically of said punch, said punch having an upper end centrally located within it associated retainer opening and extending in a direction towards said die templet to terminate in a punch tip extending below said stripper device; a plurality of die parts positionally located one within each of said die templet retainer openings in vertical alignment with an assoc-iated one of said punch parts, each of said die parts including a die bushing formed with a centrally located opening sized and shaped to receive a punch tip of an associated punch part, assoc-iated ones of said punch and die parts having their punch tips and die bushing openings vertically aligned to a degree sufficient to effect punching of said workpiece when arranged intermediate said punch and die templets during movement of said punch shoe into said closed position; a guide templet fabricated simultaneously with said punch and die templets by stacking said punch, guide and die templets in juxtaposition and simultaneously forming a plurality of aligned guide openings in the stacked templets and simultaneously forming a plurality of other aligned openings in the stacked tem-plets wherein associated ones of said other openings of said tem-plets define said retainer openings of said punch and die templets and locator openings of said guide templet, wherein the pattern and center-to-center spacing of said guide and retainer openings of said punch and die templets is identical to the pattern and center-to-center spacing of said guide and locator openings of said guide templet; and a plurality of guide elements slide fitted one within each of said locator openings, each of said guide elements having a supporting portion and a through guide opening sized and shaped to slidably receive an associated one of said punch tips determined by that one of said punch parts received within that one of said retainer openings with which its locator opening is associated, said method comprising the steps of providing a relatively tight slide fit for said guide elements within their associated locator openings arranging said guide templet intermediate said punch and guide templets at least when said punch shoe is in said open posi-tion to insert said punch tips within their associated guide element openings and to provide for initial vertical spacing between said guide elements when said supporting portion is engaged with an upper surface of said guide templet and said stripper devices essentially equal to said maximum thickness; moving said guide templet with said punch templet downwardly towards said die templet as said punch shoe is moved towards closed position sufficiently to bring lower surfaces of said guide elements into engagement with said workpieces when aligned therewith and effect sliding movement of engaged ones of said guide elements upwardly within said locator openings through a distance corresponding essentially to the thickness of said workpieces with which they engage, whereby engaged ones of said guide elements are caused to assume operative positions thereof; locating said guide openings of said guide templet in vertical alignment with said guide openings of said die templet at least during the step of moving said guide templet towards said die templet and prior to movement of said guide elements into said operative positions thereof, whereby to locate said punch tips in vertical alignment with their associated die bushing openings; continuing movement of said punch shoe into closed position through a vertical distance sufficient to effect resilient deformation of said stripper devices due to engagement with their associated engaged ones of said guide elements and to force said punch tips to project downwardly below their associated guide elements to effect punching of said workpieces when aligned therewith; arresting movement of said guide templet relative to said die templet during said continuing movement of said punch shoe no later than initiation of resilient deformation of said stripper devices and continuing to arrest movement of said guide templet relative to said die templet during return movement of said punch shoe towards open position at least until termination of resilient deformation of said stripper devices; and thereafter lifting said guide templet for movement with said punch templet during continued movement of said punch shoe into open position, characterized in that said guide elements tend to remain in said operative positions thereof during subsequent closing and opening movements of said punch shoe for performing punching operations on successive work-pieces of the same thickness.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US72525976A | 1976-09-21 | 1976-09-21 | |
| US05/824,155 US4104941A (en) | 1976-09-21 | 1977-08-12 | Assembly for enabling close tolerance punching with a reusable system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA1068596A true CA1068596A (en) | 1979-12-25 |
Family
ID=27111115
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA287,013A Expired CA1068596A (en) | 1976-09-21 | 1977-09-19 | Assembly for enabling close tolerance punching with a reusable system |
Country Status (5)
| Country | Link |
|---|---|
| BR (1) | BR7706264A (en) |
| CA (1) | CA1068596A (en) |
| CH (1) | CH628537A5 (en) |
| DE (1) | DE2742515A1 (en) |
| GB (1) | GB1591722A (en) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104511528A (en) * | 2013-09-30 | 2015-04-15 | 广东合和建筑五金制品有限公司 | Automatic stamping die |
| DE102014205249B4 (en) * | 2014-03-20 | 2017-11-16 | Trumpf Werkzeugmaschinen Gmbh + Co. Kg | Tool for a universal punching machine, universal punching machine with such a tool and method for operating a universal punching machine with such a tool |
| CN106391855A (en) * | 2016-11-17 | 2017-02-15 | 苏州市职业大学 | Punching die base plate |
| DE102019129787A1 (en) * | 2019-11-05 | 2021-05-06 | Trumpf Werkzeugmaschinen Gmbh + Co. Kg | Tool and method for processing plate-shaped workpieces, in particular sheet metal |
| CN113732166A (en) * | 2021-08-22 | 2021-12-03 | 晟通科技集团有限公司 | Template guiding device and punching machine |
| CN114535453A (en) * | 2022-01-13 | 2022-05-27 | 中国长江动力集团有限公司 | Moving blade shroud forming device |
| CN115229039A (en) * | 2022-07-22 | 2022-10-25 | 蔚来汽车科技(安徽)有限公司 | Drawing and punching die |
-
1977
- 1977-09-19 CA CA287,013A patent/CA1068596A/en not_active Expired
- 1977-09-20 GB GB3916277A patent/GB1591722A/en not_active Expired
- 1977-09-20 BR BR7706264A patent/BR7706264A/en unknown
- 1977-09-21 DE DE19772742515 patent/DE2742515A1/en not_active Withdrawn
- 1977-09-21 CH CH1157077A patent/CH628537A5/en not_active IP Right Cessation
Also Published As
| Publication number | Publication date |
|---|---|
| BR7706264A (en) | 1978-05-09 |
| GB1591722A (en) | 1981-06-24 |
| DE2742515A1 (en) | 1978-03-23 |
| CH628537A5 (en) | 1982-03-15 |
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