CA1067751A - Method and apparatus for automatic low-bacteria to aseptic filling and packing of foodstuffs - Google Patents

Method and apparatus for automatic low-bacteria to aseptic filling and packing of foodstuffs

Info

Publication number
CA1067751A
CA1067751A CA221,715A CA221715A CA1067751A CA 1067751 A CA1067751 A CA 1067751A CA 221715 A CA221715 A CA 221715A CA 1067751 A CA1067751 A CA 1067751A
Authority
CA
Canada
Prior art keywords
packaging material
discharge
radiation
packing
filling
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA221,715A
Other languages
French (fr)
Inventor
Robert Bachmann
Winfried Sturm
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Aluminiumwerke AG Rorschach
BBC Brown Boveri AG Switzerland
Original Assignee
Aluminiumwerke AG Rorschach
BBC Brown Boveri AG Switzerland
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Aluminiumwerke AG Rorschach, BBC Brown Boveri AG Switzerland filed Critical Aluminiumwerke AG Rorschach
Application granted granted Critical
Publication of CA1067751A publication Critical patent/CA1067751A/en
Expired legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B55/00Preserving, protecting or purifying packages or package contents in association with packaging
    • B65B55/02Sterilising, e.g. of complete packages
    • B65B55/04Sterilising wrappers or receptacles prior to, or during, packaging
    • B65B55/08Sterilising wrappers or receptacles prior to, or during, packaging by irradiation

Abstract

TITLE OF THE INVENTION:
METHOD AND APPARATUS FOR AUTOMATIC LOW-BACTERIA TO
ASEPTIC FILLING AND PACKING OF FOODSTUFFS
ABSTRACT OF THE DISCLOSURE
The automatic filling and packaging of foodstuffs under aseptic to low-bacterial count conditions is accomplished by disinfecting a packaging material for at least one second by means of high-intensity ultraviolet radiation, generated by a high-current, low-pressure mercury discharge with a current density of more than 1 A/cm and a mercury pressure of 5 x 10-3 to 5 x 10-1 Torr, wherein the spectral radiation intensity of the 253.7 nm line of the ultraviolet radiation UV on the packaging material 1, 2, 3 is set to at least 0.05 W/cm2.

Description

`: 106~51 BACKÇROUND OF THE INVENTION

Field of the Invention:

The present invention relates to a method and apparatus ; for the automatic filling and packaging of foodstuffs under aseptic or low-bacterial count conditions, which foodstuffs have been previously dis;nfected orsterilized and then passed to a filling and packing plant. The packaging material is disinfected by means of high-intensity ultraviolet radiation.

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Description of the Prior Art:

Automatic techniques for the aseptic filling and packag-ing of foodstuffs is being used on an increasingly wide scale.
To date, the aseptic packing of pre-sterilized (uperised) milk in packages made of a composite paper material has gained particularly wide acceptance. (The uperisation of milk is described, for example, in Industr. alim, agr. 1956, p. 635 -640.) The packages are predominantly tetrahedral or rectangu-lar in shape and are made up by applying transverse seals to ` a tube of packaging material formed from a strip of packaging material drawn from a roll (cf. TARA 271, February 1972, page 104).

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Generally, '~aseptic packing" can also be defined as the placing of a cold, commercially sterile foodstuff into a pre-sterilized container under sterile conditions. The container, if provided with an appropriately pre-sterilized lid is enclosed in a sterïle envïronment so as to produce an airtight package (Food Technology, August 1972, page 70).

-; Another packaging technique which has become very ~` important is t~e packaging of low-bacteria count foodstuffs in, for example, deep-drawn prefabricated beakers which are then heat-sealed with refined aluminum foil. Common applica-tions include the packing of yoghurt, soured milk, cream, and so on. An essential feature of the known techniques is that nosterilization occurs of the contents by heating in the -already sealed package, as is the case with canning and pre-serving techniques. The tedious heating process is thus elimin-ated without having to take into account deleterious changes in the contents of the packaged foodstuff such as flavour or composition. Furthermore, the packages can be made of materials, ;
in particular plastics, which cannot withstand elevated temper-atures. A particularly critical aspect of the known techniques i is that the packaging material must be so free from bacteria ; as to provide the greatest possible safeguard against infection of the previously sterilized or disinfected contents by bac-teria, moulds and/or yeasts which could cause spoiling.
Here it is pertinent to note that in the case of uperised milk, for example, a single bacterium in the package can cause the milk to spoil.

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- A large variety of methods and apparatus for disin-fecting packaging materials have been proposed and applied in practice. These are reviewed, for example, în "~erpackungs-Rundschau" 7 (1970) pages 51 - 54. Other references in the literature include Food Technology, September 1973, page 49 (disinfection with alcohol and ultraviolet radiation) and . ~ .
Food Technology, August 1972, pages 70 - 74 (e.g. disinfection with wet and high-temperature steam, the so-called "James Dole process"). In particular, a method is known as described in "Verpackungs-Rundschau" 7 (1970) pages 52 - 53, whereby packag-ing material is disinfected by means of high-intensity ultra-violet radiation. It is disclosed that the ultraviolet wave-length of 254 nm has proven especially effective against all relevant micro-organisms. However, micro-organisms differ with regard to their sensitivity to ultraviolet radiation.
Thorough destruction of all micro-organisms present can be ~, ! achieved only with a very heavy radiation dose. on page 54, op. cit., it is disclosed that the high destruction rates are obtained only when the distance of the foodstuff from the light source is very short. Further, it is not known whether or how packages can be sterilized to the required degree and at a sufficient speed as required in filling plant ~; operations.
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' A need therefore continues to exist for a method :; 25 of packaging foodstuffs under sterile conditions by exposure of the packaging material to a sterilizing light source such that the degree of sterilization is swift and complete.
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-` 1067~51 S I~MMARY OF THE IN VENTI ON
` Accordingly, one object of the ~resent invention is to provide a method by which packaging material can be dis-infected on an industrial scale by means of ultraviolet radiat- -S ion on filling and packing machines. ~ -In one aspect the invention pertains to a method for - ~
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automatically packaging previously disinfected or sterilized foodstuffs under antiseptic to low-bacterial count conditions.
The improved method comprises providing a packaging material, and producing a predetermined ultraviolet radiation of sufficient intensity to disinfect the packaging material. The step of producing the radiation includes forming a mercury discharge with a current density of more than one ampere per square centi-meter at a pressure between 0.005 and 0.5 Torr, generating with lS the discharge ultraviolet radiation in which the spectral rad- ;
iation intensity of the 253.7 nm line reaching the packaging material is set to at least 0.05 Watts per square centimeter, and destroying harmful bacteria on the packaging material ex-.
clusively by exposure of the packing material to the predetermined ultraviolet radiation for an interval of from one to sixty seconds.
Another aspect of the invention relates to an apparatus ! for automatically filling and packaging foodstuffs under aseptic to low-bacterial count conditions, the foodstuffs having been previously disinfected or sterilized. The apparatus includes at least two mercury discharge tubes having a high-current, ~;; low-pressure mercury discharge with a current density of , more than 1 A/cm2 and a mercury pressure of 5 x 10 3 to . 5 x 10 1 Torr. The discharge tubes have discharge paths and --the material surrounding the discharge paths within the dis- -. j, , .
charge tubes is transparent at least for the wavelength 253.7 . .

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nm. Means are provided for passing a packaging material to a station for receiving the foodstuffs and means are provided for applying the spectral radiation intensity of the 253.7 nm line of the ultraviolet radiation of the discharge tubes on the packaging material with at least 0.05 W/cm2.
The discharge tubes are arranged one behind the other relative to the direction of movement of the packaging material toward the station and extend across the entire width of the packaging ; material. The discharge paths of the discharge tubes lie lO in a plane parallel to the plane of the irradiated portion of the packaging material. The radiation applying means includes a reflector formed of an upper part disposed above and parallel to the plane of the discharge paths.
Two side parts of the reflector extend from the upper part to a line of the packaging material at those points at which the ultraviolet radiation begins and ends, respectively. The reflectivity of the reflector is better than 0.75 and the two side parts are approximately perpendicular to the upper j' part, wherein the ratio of the vertical distance between the - -; 20 plane of the discharge paths and the packaging material to .'.' ,'': '. '' .
the distance between two adjacent discharge paths is at least 0.5. The shortest distance between the two outer discharge paths and the adjacent side parts is smaller than twice the diameter of one discharge tube and the shortest distance between the side parts and the packaging material is ., .
less than lO nm.

BRIEF DESCRIPTION OF THE DRAWIN('.S ~ :
A more complete appreciation of the invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:

FIGURE 1 sho~s a filling and packaging plant fox the packaging of port~on~sized pacRages~ of low~bacter~a content; ~:
FIGURE 2 shows a filling and packing plant for the -~
aseptic packaging of a pre-sterilized liquid, such as uperised milk;
FIGURE 3 shows in schematic form the arrangement of a folded discharge tube over a feed line of packaging material;
FIGURE 4 illustrates discharge tubes in a reflector , over a feed line of packaging material; and . 10 FI~URE 5 is a diagram showing the destruction rate K
of various relevant micro-organisms in relation to the exposure time t of the packaging material to ultraviolet radiation, at a radiation intensity of 0.3 W/cm2.
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DETAILED DESCRIpTION OF THE PREFERRED EMBODIMENTS

A mercury discharge of the kind described above ; produces ultraviolet radiation having a spectrum which causes : destruction of the relevant micro-organisms in a surprisingly .
effective manner. Although control of the radiation intensity is aimed basically at the 253.7 nm line, it is preferred that -the ultraviolet spectrum should also contain significant proportions of the 184.9 and 194.2 nm lines. If the stated minimum radiation intensity and minimum time of exposure of the packaging materials to the ultraviolet are observed, the `:;
packaging material is surprisingly disinfected to an extent ;~
.~ 25 which, in contrast to previous general expectations, makes disinfection by means of ultraviolet radiation practical on an industrial scale.

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:- - 1067~51 In F~GURE 1 the packing ,m,ateri~al 1 in the fo~m of preshaped conta~ners, e.g. deep-d~a~n beakers, ~s taken from a s-tack and conveyed ~n d~rect~on M. The packing material 1 is first exposed to infrared rad~ation IR and then to ultraviolet radiation W from the discharge paths 5 of discharge tubes 4 located in a housing 6, 7, 8 which ,~ acts as a reflector. The reflector housing containing the -' UY radiation source is also termed the W channel. Under the filling station F the portion-size beakers are filled , 10 with the previously disinfected contents, e.g. yoghurt or , cream. Packing material 2, a sealing foil of aluminum , 50 - lOO~m thick, for example, running off a roll Rl, is first, like material 1, passed through an infrared channel ' and an ultraviolet channel, and is then fed via a guide ' roll to the stamping and sealing station 10. Here, lids ,~i are stamped from the sealing foil and attached to the filled beakers by heat to give an air-tight seal. The completed ' ~, portion-size packs then leave the machine on the right. ,-' " ' To keep the plant generally aseptic, sterile air ~' .. ..
, 20 is blown into the packaging area from above. This air .,j ,, ' could also be introduced horizontally from the side. ,~
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In FIGURE 2, packing material 3, e.g. a laminated ~
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paper composite with plastic-coated aluminium foil, runs ., ~ :, ..
from roll R2 in direction M into a UV channel comprising two reflector housings 6, 7, 8 with discharge tubes 4 arranged on either side of the packing material 3. The packing . '~ .
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material 3 is then shaped in a device (not shown) into a tube T, transversely sealed at Q, and then ejected as a finished package P. The liquid contents of the package are fed into the packaging material through conduit F, a pipe which is introduced into the shaped tube. As in FIGURE 1, the apparatus of FIGURE 2 can also be provided with an IR channel before the UV channel.
The discharge tubes 4 are provided so that the packaging material 1, 2, 3, in whatever form it occurs, is exposed to radiation of the correct intensity and with the wavelength spectrum specified by the invention. The tubes are conveniently of the form described in United States Patent No. 3,971,968, granted July 27, 1976, to which reference is made as appropriate.
, The desired ultraviolet radiation is emitted from the part of the discharge tube 4 denoted "discharge path 5".

, , FIGURE 3 shows a folded discharge tube 4 over a feed ' line of packing material 1, 2, 3. Each part of the discharge tube 4 extending over the full width of the packing material ; 1, 2, 3 is to be considered as a discharge path 5, and thus the folded discharge tube 4 shown has four discharge paths 5 arranged in series and extending over the whole width of the packing material 1, 2, 3.
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.., The procedure of disinfection by means of ultravioiet radiation is as follows:
The dis~harge tubes 4 are operated for example at 10 ~/cm~

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106'77Sl ~ , with a mercury~ tem~erature of 72C, corresponding to about 6 x 10 2 Torr. In th~s manne~, intense ultra~olet radiation of ~ave-length 253.7 nm is generated w~th an efficiency of more than 20~, whereby the spectrum also includes substantial ~ 5 proportions of the lines 184.9 and lq4.2 nm. At these wave-; lengths of radiation, as will be described more fully below, all sporogenetic and non-sporogenetic bacteria are killed at the required rate within a few seconds, while mould spores, particularly aspergillus niger, are more resistant.

l 10 It is often not necessary to kill all of the mould ; spores present in a foodstuff, as the spores are neither toxic nor pathogenic and, in sealed packages of milk for example, are also virtually incapable of multiplying. If destruction of the mould spores is desirable, however, it - -~
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is achieved in accordance with another important aspect of the invention by heating the packing material 1, 2, 3, to more than 60C, e.g. to 80 - 90C in the sterile part of the filling and packing plant. It is known that mould spores are destroyed completely at such temperature within a few i 20 seconds.

The packaging material 1, 2 is heated as shown in FIGURE 1 by means of infrared radiation IR before the packing material is subjected to the ultraviolet radiation UV. The infrared radiation section can be kept short -because the temperature created by the infrared radiation is retained in the UV channel owing to the dissipation of '~ W power, and even rises a few degrees, and thus the packing material is held for a sufficiently long time at the temperature necessary to kill the mould spores.
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_.~_ '' ': '.',' ~' ' '''' ., The dosage of UV radiation tested in practice (cf. DIN 5031 Sheet 1, August 1970, para. 7) on packing materials is 1.5 Ws/cm2, although the measurement relates only to the 253.7 nm line. Taking into account the technically and industrially reasonable feed rates for the packag~ng material, irradiation of the packaging m~terial with an intensity on the 253.7 nm line of 0.3 W/cm, and exposure of the material to the UV radiation of 5 seconds, has proven advantageous.
'''' . ' . , :, ' In order that the discharge tubes 4 emit nct only 253.7 nm radiation, but also 183.9 nm and 194.2 nm radiation, the discharge paths 5 are provided ¦ with substances which do not absorb these lines. Such a substance is , high-purity quartz, e . g . synthetic quartz . This not only makes available the ultraviolet spectrum important for killing micro-organisms, but also causes ozone 03 to be generated in considerable quantities from atmospheric oxygen. The presence of O3 has an added sterilizing effect on the packag-ing material and the surroundings.
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It is very important that the feed line of the packaging material, regardless of its form (containers, flat strip), be irradiated uniformly and homogeneously. Achieving this has hitherto presented a serious practical problem. But here, too, the invention offers an effective .
~0 remedy. Homogeneous irradiation transverse to the direction of movement ~, . M of the packing material 1, 2, 3 is obtained by arranging the straight ection. the dtschttrge tube- 4, i.e. the tiischar_e paths 5, so thttt ~.' ,,'~ .
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; they extend across the ~ull ~dth of th~ l~ne of ~ackaging mater~al and l~e in ser~es ~n a plane E parallel to the plane ; of the irradiated line of packaging ~Fig. 4). Arranging the ~ ; -discharge paths 5 in series transverse to direction M has , 5 the further adYantage that any unequal ageing of the dis-; charge paths is compensated more effectively. Homogeneous ~ distribution over a defined distance in the direction of - movement M is achieved by means of a reflector. This is highly reflective for the short-wave ultraviolet and consists of highly polished anodised aluminium, for example. Its reflectivity is better than 0.75. The reflector comprises an upper portion 6 and two side pieces 7, 8. These extend from the upper portion 6, preferably vertically, towards the feed line of packing material 1, 2, 3. Side piece 7 is at the entrance of the UV channel, and side piece 8 at the exit.

This arrangement of the reflector not only creates a defined radiation section, but also produces highly homogeneous and diffuse radiation on the packaging material in a manner not immediately predictable. One reason for this at first surprising result is that the high-current low-pressure mercury discharge as operated with the parameters of the invention is optically narrow, i.e. the radiation ~-comes uniformly from the whole volume of the discharge, and -no absorption takes place. The optical laws for point, line and area sources cannot, therefore, be applied to a reflector of this kind.

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1~)6~'7Sl The d~sch~rge path~ 5 and the reflector 6, 7, 8 are advantageousl~ arranged ~n a hou~ng hav~ng openings to the outside which are as small as possible and form a seal as tight as possible at the entry and exit of the packaging material 1, 2, 3. This housing screens the surroundings from the W radiation and also prevents dissipation of the -ozone produced by the radiation, particularly in the direction of the filling station F. The housing can also consist of the reflector itself 6, 7, 8, as shown in FIGURES 1 and 2.
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; 10 The housing or the reflector can be equipped with an exhaust device 9 for the ozone formed. The electrode spaces of the discharge tubes 4 are conveniently outside the housing or reflector, located side by side in a special lamp enclosure. The reflector must be of a suitable shape and size so that the UV radiation at the packaging material is as homogeneous and diffuse as possible. The method of determining such dimension is described with reference to FIGURE 4:

In order that the radiation intensity I on the packaging material fluctuates by less than 10~, i.e.~
= 10%, the condition: a/d > 0.5 must be observed when using a reflector of reflectivity R ~ 0.75. Here, a is the ; vertical distance between the axis of a discharge path 5 and the packing material l, 2, 3. The vertical distance c of plane E in which the discharge paths lie is itself of secondary importance, but it should be as small as possible, and in particular smaller than the distance .
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d between the axes of two discharge paths. Edge effects can then be more ;
effectively avoided.

Also to minimize edge effects, e should be as small as possible, ; and b as large as possible. Here, e is the shortest distance between the axis of the outermost discharge path 5' and the neighbouring side piece 7, 8, and b is the length of a side piece 7, 8 from plane E towards the ~ -packaging material. If, in particular, e ~ 1.5 D (where D = diameter of discharge path 5) and a-b = f < lOmm, then ~I/I C 10% over the entire line of packaging material 1, 2, 3 from inlet side piece 7 to outlet . ,~, lû side piece 8.

; ~ Homogeneous and diffuse ultraviolet radiation as described above have the following advantages, among others:

The interior of preformed containers is uniformly irradiated, in particular without shadows. Surprisingly, the interior of beakers 3 cm deep and 6 cm wide is disinfected at all points just as quickly as a flat ¦¦ ~trip (wl the same discharge tuùes and the s~une reflector). ~ ¦

The discharge tubes 4 do not have to be matched to a certain feed ` rhythm, i.e. it is immaterial at which point of the irradiated area a :~ preformed container stops between feed movements.
,`: , . . ~ ' Having generally described this invention, a further understanding can be obtained by reference to certain specific examples which are provided herein for purpose of illustration only and are not intended to be ','' ', . , . ' ,. ""' ' ' . ',:",' ~ -13-.- .

~ll ¦ limiting unless otherwise specified. - , -I . . '".''':' ¦ FIGURE 5 shows the results of microbiological disinfection tests .
¦ A low-pressure high-current mercury discharge of 10 A/cm and 6 x 10 Torr was used, with a radiation intensity on the 253.7- nm line of 0.3 W/cm at the test substrate.
''' . ' Refined spore cultures of the tested bacteria moulds were applied to defined surfaces in defined dilutions in the range 10 - 10 per smear, and partly dried. The cultures were then exposed for different times ~
to the ultraviolet radiation, and afterwards washed off and incubated. The ~ 1 -reduction of microorganisms was then determined with the aid of absolute sterility tests.
Tests were pcrformed for the following organisms: ~ -,., . .

' Bacillus subtilis (spores) Bacillus stearothermophilus (spores ) Es¢herichia coli Mucor mucedo Aspergillus Niger ' Penicillium chrysogenum ~l .

Escherichia coli and Mucor mucedo were reduced in 2 to 3 seconds at a rate K of more than 10 . The results for the other micro-organisms tested can be seen in FIGURE 5.
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With a spectral (253.7 nm) radiation intensity of 0.3 W/cm, the effect of the total short-wave UV radiation is such that -all sporogenetic bacteria with a radiation time of S seconds under- -go a reduction rate ~ 10 (Subtilis and Stearothermophilus most resistant) ; 5 with initial counts of up to 108 on areas G 1 cm2, -with a radiation time of 5 seconds all non-sporogenetic bacteria undergo even much higher reduction rates, and -in the case of mould spores, radiation times of up to 30 seconds are necessary (Aspergillus Niger most resistant) to achieve high reduction rates ~ ` 104). `
''' . . .' In accordance with the invention, the combined infrared/ultraviolet technique as described above is used to avoid the possibly long times necessary to destroy mould spores. For the sake of completeness it may also be mentioned that it would be perfectly practical to irradiate packag-l5~ ~ Ing materials 1 and 2 of FIGURE 1 on both sides, i.e. not only on the contents side, but also on the outside. This would eliminate the danger . ~.
of the sterile space becoming infected by the packing material. ~A
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The method of the invention, together with the apparatus for implementingil, is used with particular success for filling and packing liquids or pastes in soh or semi-rigid containers, and thus especially for packing up erised milk in continuous-tube type containers, or for placing yoghourt, soured milk, ~ ~ cream, etc. in portion-sized packages. Hitherto, disinfection with steam or :~y ~ . , .
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hydrogen peroxide ~I202 has been mainly used in these cases. But steam disinfection presents serious mechunical problems because the steam is highly corrosive. Disinfection with H202 presents A further problem in that there must be adequate safeguards to keep the chemical away from the food so that the method can be at least legally acceptable. None of these problems arise with the method and apparatus of the invention.
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Since u~ith portion-sized packages the foil cover is colored and covered with printed matter, and since the packages are particularly susceptible to .
distortion, the use of UV disinfection according to the invention for the foil cover is of very special significance. It is also possible to employ a classical method of disinfection, e.g. the H202 technique, for less sensitive containers, and disinfect only the cover foil with ultraviolet. ; -'' ' .
. ,' ~ ' Having now fully described this invention, it will be apparent to one of ordinary skill in the art that many changes and modifications can be made thereto without departing from the spirit or scope of the invention as set forth herein.,, . . .~

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Claims (18)

The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:
1. In a method for automatically packaging previously disinfected or sterilized foodstuffs under antiseptic to low-bacterial count conditions, the improvement comprising the steps of:
providing a packaging material, producing a predetermined ultraviolet radiation of sufficient intensity to disinfect said packaging material, said step of producing including the steps of;
forming a mercury discharge with a current density of more than one ampere per square centimeter at a pressure between 0.005 and 0.5 Torr;
generating with said discharge ultraviolet radiation in which the spectral radiation intensity of the 253.7 nm line reaching said packaging material is set to at least 0.05 Watts per square centimeter; and, destroying harmful bacteria on said packaging material exclusively by exposure of said packing material to said predetermined ultraviolet radiation for an interval of from one to sixty seconds.
2. The method of claim 1, wherein the packaging material is heated to a temperature greater than 60°C in the filling and packaging plant before being exposed to the ultraviolet radiation.
3. The method of claim 2, wherein the packaging material is heated by means of infrared radiation.
4. The method of claim 1, wherein the packaging material is exposed to the 253.7 nm line with a spectral radiation of at least 1.5 W/cm2.
5. The method of Claim 4, wherein the spectral radiation intensity of the 253.7 nm line on the packaging material is set to at least 0.3 W/cm2 and the packaging material remains exposed to the ultraviolet radiation for at least 5 seconds.
6. The method of Claim 4, wherein the packaging material is heated to 80 - 90°C immediately before exposure to the ultraviolet radiation.
7. The method of Claim 1, Claim 5 or Claim 6, wherein the packaging material is also exposed to radiation intensity of the 184.9 and 194.2 nm lines.
8. The method of Claim 1, Claim 5 or Claim 6, further comprising filling containers formed of said packaging material with said foodstuffs; and sealing said packaged foodstuffs with a suitable cover.
9. The method as set forth in Claim 1, Claim 5 or Claim 6, further comprising filling and packing liquids or pastes in soft or semi-rigid containers of said packaging material.
10. The method as set forth in Claim 1, Claim 5 or Claim 6, further comprising filling and packing uperised milk in containers of said packaging material.
11. The method as set forth in Claim 1, Claim 5 or Claim 6, further comprising filling and packing containers comprising a composite packing material formed from a long-itudinally and transversely sealed tube of said packaging material.
12. The method as set forth in Claim 1, Claim 5 or Claim 6, further comprising filling and packing preformed containers of said packaging material and thereafter sealing said containers with a foil cover.
13. The method as set forth in Claim 1, Claim 5 or Claim 6, further comprising filling and packing preformed disinfected containers and sealing said containers with a foil cover of said packaging material.
14. An apparatus for automatically filling and packaging foodstuffs under aseptic to low-bacterial count conditions, said foodstuffs having been previously disinfected or sterilized, comprising:
at least two mercury discharge tubes having a high-current, low-pressure mercury discharge with a current density of more than 1 A/cm2 and a mercury pressure of 5 x 10-3 to 5 x 10-1 Torr, the discharge tubes having discharge paths, the material surrounding the discharge paths within the discharge tubes being transparent at least for the wavelength 253.7 nm;
means for passing a packaging material to a station for receiving said foodstuffs;
means for applying the spectral radiation intensity of the 253.7 nm line of the ultraviolet radiation of the discharge tubes on the packaging material with at least 0.05 W/cm2, the discharge tubes being arranged one behind the other relative to the direction (M) of movement of said packaging material toward said station and extending across the entire width of said packaging material, said discharge paths of said discharge tubes lying in a plane (E) parallel to the plane of the irradiated portion of said packaging material, said radiation applying means including a reflector formed of an upper part disposed above and parallel to the plane of said discharge paths, and two side parts extending from said upper part to a line of said packaging material at those points at which said ultraviolet radiation begins and ends, respectively, the reflectivity of the reflector being better than 0.75 and said two side parts being approximately perpendicular to said upper part, wherein the ratio of the vertical distance (a) between the plane (E) of the discharge paths and the packaging material to the distance (d) between two adjacent discharge paths is at least 0.5, the shortest distance (e) between the two outer discharge paths and the adjacent side parts is smaller than twice the diameter (D) of one dis-charge tube and the shortest distance (f) between the side parts and the packaging material is less than 10 nm.
15. The apparatus as recited in Claim 14, wherein:
the vertical distance (c) between the plane (E) of the discharge paths and the upper part of the reflector is smaller than the distance (d) between two adjacent discharge paths.
16. The apparatus recited in Claim 14, wherein the material of said discharge tubes surrounding said discharge paths is transparent at least also for the wavelengths 184.9 nm and 194.2 nm.
17. The apparatus as recited in Claim 15, wherein the material of said discharge tubes surrounding said discharge paths is transparent at least also for the wavelengths 184.9 nm and 194.2 nm.
18. The apparatus as set forth in Claim 16 or Claim 17, including:
a housing enclosing said discharge tubes and said reflector down to the line of packaging material; and means for extracting ozone (03) from said housing.
CA221,715A 1974-04-10 1975-03-10 Method and apparatus for automatic low-bacteria to aseptic filling and packing of foodstuffs Expired CA1067751A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CH505074A CH572415A5 (en) 1974-04-10 1974-04-10

Publications (1)

Publication Number Publication Date
CA1067751A true CA1067751A (en) 1979-12-11

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CA221,715A Expired CA1067751A (en) 1974-04-10 1975-03-10 Method and apparatus for automatic low-bacteria to aseptic filling and packing of foodstuffs

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JP (2) JPS5832099B2 (en)
AT (1) AT348430B (en)
BE (1) BE827699A (en)
CA (1) CA1067751A (en)
CH (1) CH572415A5 (en)
DE (1) DE2425026C2 (en)
DK (1) DK147156C (en)
ES (1) ES436498A1 (en)
FR (1) FR2267245B1 (en)
GB (1) GB1460134A (en)
IL (1) IL47044A (en)
IT (1) IT1034928B (en)
NL (1) NL7504149A (en)
NO (1) NO140916C (en)
SE (1) SE428121B (en)
TR (1) TR19009A (en)
ZA (2) ZA752222B (en)

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DE2966863D1 (en) * 1978-12-19 1984-05-03 Liquipak Int Bv Apparatus comprising a dosaging device for a liquid product and a method for it
JPS56131133A (en) * 1980-03-13 1981-10-14 Toyo Seikan Kaisha Ltd Germless vessel packing manufacturing method and its system line
CA1161741A (en) * 1981-05-11 1984-02-07 Derek V. Mancini Ultraviolet sterilization system
JPS5915028A (en) * 1982-07-06 1984-01-26 明治乳業株式会社 Method and device for sterilizing vessel
JPS59145499U (en) * 1983-03-18 1984-09-28 イ−グル工業株式会社 Stern tube shaft sealing device
US5326542A (en) * 1992-10-01 1994-07-05 Tetra Laval Holdings & Finance S.A. Method and apparatus for sterilizing cartons
DE19627119A1 (en) * 1996-07-05 1998-01-15 Hassia Verpackung Ag Device for sterilizing and / or sterilizing packaging material webs
US6685883B2 (en) 1999-08-27 2004-02-03 Tetra Laval Holdings & Finance S.A. Method and unit for sterilizing packaging sheet material for manufacturing sealed packages of pourable food products
GB2367105A (en) * 2000-09-26 2002-03-27 Nicolas Anastasiou Cleaning conduits, especially in milk vending machines
EP1232760B1 (en) * 2001-02-16 2007-09-05 Tetra Laval Holdings & Finance S.A. Method and unit for sterilizing packaging sheet material for manufacturing sealed packages of pourable food products
DE102007003334A1 (en) * 2007-01-17 2008-08-07 Khs Ag Method and device for the continuous sterilization of pouches
ES2397873T3 (en) 2007-03-16 2013-03-12 Treofan Germany Gmbh & Co. Kg UV sterilization container
JP7324397B2 (en) * 2019-01-12 2023-08-10 岩崎電気株式会社 Sterilization device for containers and/or contents
IT202000021169A1 (en) * 2020-09-08 2022-03-08 Lacchinelli Paolo S A S Di Lacchinelli Ester Alessia & C CONDITIONING SYSTEM FOR FOOD WRAPS AND METHOD OF CREATING STERILIZED FOOD WRAPS

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Publication number Priority date Publication date Assignee Title
JPS42874Y1 (en) * 1964-12-25 1967-01-18
US3679928A (en) * 1970-06-26 1972-07-25 Gen Electric High intensity far u.v. radiation source
JPS5016711A (en) * 1973-06-14 1975-02-21

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ES436498A1 (en) 1977-01-16
ATA263675A (en) 1978-06-15
SE7503959L (en) 1975-10-13
TR19009A (en) 1978-02-27
GB1460134A (en) 1976-12-31
IT1034928B (en) 1979-10-10
DK147156C (en) 1984-10-08
IL47044A (en) 1977-12-30
DK146375A (en) 1975-10-11
NL7504149A (en) 1975-10-14
SE428121B (en) 1983-06-06
FR2267245A1 (en) 1975-11-07
JPS5832099B2 (en) 1983-07-11
ZA802653B (en) 1981-05-27
DK147156B (en) 1984-04-30
NO140916C (en) 1979-12-12
NO751206L (en) 1975-10-13
JPS62235027A (en) 1987-10-15
DE2425026A1 (en) 1975-10-23
AT348430B (en) 1979-02-12
FR2267245B1 (en) 1980-05-30
JPS50138994A (en) 1975-11-06
JPH0314703B2 (en) 1991-02-27
BE827699A (en) 1975-07-31
IL47044A0 (en) 1975-06-25
NO140916B (en) 1979-09-03
CH572415A5 (en) 1976-02-13
DE2425026C2 (en) 1984-10-18
AU7896575A (en) 1976-09-16
ZA752222B (en) 1976-04-28

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