CA1052637A - Transfer elements and process - Google Patents

Transfer elements and process

Info

Publication number
CA1052637A
CA1052637A CA232,416A CA232416A CA1052637A CA 1052637 A CA1052637 A CA 1052637A CA 232416 A CA232416 A CA 232416A CA 1052637 A CA1052637 A CA 1052637A
Authority
CA
Canada
Prior art keywords
water
binder material
bonding layer
solvent
ink
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA232,416A
Other languages
French (fr)
Inventor
Albert E. Brown
Allan T. Schlotzhauer
Douglas A. Newman
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Columbia Ribbon and Carbon Manufacturing Co Inc
Original Assignee
Columbia Ribbon and Carbon Manufacturing Co Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Columbia Ribbon and Carbon Manufacturing Co Inc filed Critical Columbia Ribbon and Carbon Manufacturing Co Inc
Application granted granted Critical
Publication of CA1052637A publication Critical patent/CA1052637A/en
Expired legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00Duplicating or marking methods; Sheet materials for use therein
    • B41M5/10Duplicating or marking methods; Sheet materials for use therein by using carbon paper or the like
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S428/00Stock material or miscellaneous articles
    • Y10S428/914Transfer or decalcomania
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/249921Web or sheet containing structurally defined element or component
    • Y10T428/249994Composite having a component wherein a constituent is liquid or is contained within preformed walls [e.g., impregnant-filled, previously void containing component, etc.]
    • Y10T428/249995Constituent is in liquid form
    • Y10T428/249996Ink in pores

Abstract

Abstract of the Disclosure Pressure-sensitive reusable transfer elements of the squeeze-out type having a microporous resinous ink-releasing layer firmly bonded to a flexible foundation. The invention is characterized by the use of a bonding layer which is applied to the foundation as an aqueous composition comprising a mixture of two water-dispersible resinous binder materials, one of which 18 water-soluble and does not insolubilize on drying and the other of which is insoluble in water in that it forms a water-insoluble film on drying.

Description

Bg05 ~.~)5~ 7 Reusable transfer elements of t~e squeeze-out type are well known in the carbon paper and ribbon field. Such transfer elements have a microporous skeletal resinous structure which is ,substantially non-transferable under the effects of imaging pressure but which contains an oily ink within the pores thereof which is transferable under such pressure. If the microporous resinous structure is not adequately bonded to its foundation, it will break down and fracture and transfer to the copy sheet in a spotty fashion so that the transfer element is no longer ~0 reusable to produce good uniform copy. ; , It is known according to Canadian Patent 663,910 to provide a resinous bonding layer between a flexible foùndation and a microporous reusable transfer layer, the latter being solvent-bonded to the bonding layer to prevent transfer of the microporous resinous structure during use. This is accomplished by applying the resinous ink layer using a volatile organic sol~ent which is a solvent for the resin of the bonding layer and dissolves the surface of the latter to permit integration with the microporous resinous structure of the ink layer. -It is known according to Canadian Patent 830,446 to produce microporous resinous squeeze-out type ink layers from aqueous solvent systems using film-forming materials such as polyvinyl alcohol which are soluble in water or mixtures of water and alcohol. Aqueous compositions tend to be repelled by resin surfaces such as plastic films and resin coated films and papers but the inclusion of aliphatic alcohol solvent improves the affinity of aqueous compositions for such surfaces. ~owever , the resulting bond is not as strong as a solvent bond and such transfer elements are not as resistant to brea~down on repeated reuse as desirable. Attempts to overcome this problem by the use of a bonding layer based upon a water-soluble binder material such as polyvinyl alcohol or a water-emulsifiable ..

sC -A i~5~7 binder material such as polyvinyl acetate latex have not been successful. A polyvinyl alcohol bonding layer causes the flexible foundation, whether paper or plastic film, to curl and roll badly so that the resulting transfer elements are commercially unacceptable. A polyvinyl acetate bonding layer insolubilizes during drying and does not permit solvent-bonding to occur with the ink layer composition. -It is the principal object of the present invention to provide a resinous bonding layer which is capable of being applied to a flexible foundation by means of an aqueous solvent without causing objectionable curling and which provides a strong bond with a microporous resinous ink layer, particularly such an ink layer applied by means of an aqueous solvent.
It is another object of this invention to provide a water-base composition which can be applied to a flexible foundation, particularly paper, to provide a bonding layer which has excellent bonding properties for microporous ink layers applied either from water or from organic solvent vehicles.
These and other objects and advantages of the present invention will be apparent to those skilled in the art in the light of the present disclosure.
The present invention is based upon a series of discoveries, one being that the addition of a substantial amount by weight of a water-insoluble, water-dispersible resinous material, such as polyvinyl acetate or acrylic polymer, ~ to a water-soluble resinous material, such as polyvinyl alcohol ; ~ polyethylene oxide, provides an aqueous com~osition which can be csated onto a flexible foundation and dried by evaporation of the water without producing objectionable curl of the foundation. Second is the discovery that such coatings have excellent bonding properties with respect to water-applied microporous ink layers, apparently due to a softening of the ; - 2 -P ~-A i~

water-soluble resinous material which permits solvent-bonding to occur. Third is the discovery that such coatings also have excellent bonding properties with respect to organic solvent-app:Lied microporous ink layers, apparently due to the solubility of the water-insoluble binder material in organic solvents, particularly aliphatic solvents including ketones such as - methyl ethyl ketone and esters such as ethyl acetate.
We have found that aqueous compositions comprising from about 20 to 60 parts by weight of a water-soluble film-forming binder material and from about 80 to 40 parts by weightof a water-insoluble, water-dispersible synthetic resinous binder material, and having a solids content of ~rom about 20%
to 40~, produce excellent results from the standpoint of curl-resistance and bonding strength whether applied to paper or plastic film. The phrase "water-soluble resinous material" is used to identify resinous materials which are not only soluble in water but which produce water-soluble films when deposited from aqueous solvent and dried. The phrase "water-insoluble resinous material" is used to identify resinous materials which are dispersible in water as solutions, emulsions or colloids but which produce water-insoluble films when deposited from water and dried.
- The preferred water-soluble film-forming materials are polyethylene oxide and polyVinyl alcohol but other materials are also suitable including polyvinyl pyrrolidone, methyl cellulose, ethyl hydroxyethyl cellulose, oxidized starch, casein, and the like.
The preferred water-insoluble resinous materials are polyvinyl acetate latices and acrylic polymer dispersions but other uater-dispersible materials are also suitable including polyvinylidene chloride latices, polystyrene, butadiene-styrene Bgoc l~5;~t:;37 copolymer latices, and the like. Some o~ these materials, particularly some of the acrylic polymer dispersions, are ide~tified by their manufacturers as aqueous solutions, are sli~;htly milky in color and dry as substantially clear coatings.
However they produce water-insoluble coatings on drying and thus are included herein and within the appended claims as being water-insoluble materials. Water-dispersible acrylic polymers include polymers of ethyl acrylate, methyl methacrylate, acrylamide, acrylonitrile, acrylic acid and copolymers thereof with each other. The phrase "water-dispersible" is used generically to include water-soluble materials and water-insoluble materials capable of stable suspension in an aqueous vehicle for prolonged periods of time.
In addition to the mixed binder material, the undercoating preferably includes a s~all amount, up to about 5~ by w~ight o~ the total solids, of a conventional emulsifying or wetting agent such as an anionic material, and a small amount by weight of a pigment or dye to color the composition so that the presence and uniformity of the dried undercoating on the flexible foundation is visually detectable.
The following examples of suitable undercoating compositions are given as illustrative and should not be considered limitative.
Example 1 Ingredients Parts by Weight Polyvinyl alcohol 10.0 Polyvinyl acetate 10.0 Anionic emulsifying agent 0.001 Water 40 0 The polyvinyl alcohol preferably is incorporated in the form of an 8.o~ aqueous solution commercially available under 1~5~6.~7 the trademark Elvan~l 71-30 and is a 98~ hydrolyzed polyvinyl acetate. The polyvinyl acetate preferably is incorporated ~n the form of a 55~ aqueous emulsion commercially available under the tredemark Vinac. The ingredients are uniformly mixed and applied to a thin fle~ible paper foundation as a uniform continuous coating having a weight of from about 1/2 to 3 pounds per ream (3300 square feet) and dried by evaporation of the water.
Example 2 Ingredients Part~ by Wei~ht Polyethylene oxide 12.0 Acrylic polymer 8.o Anionic emulsifying agent 0.001 Water 35 0 The polyethylene oxide comprises a 10~ aqueous solution commercially available under the trademark Polyox. The acrylic polymer comprises a 35~ aqueous solution of acrylic polymers and polyethylene wax commercially available under the trademark Versacryl 763 which dries to a water-insoluble film. The ingredients are mixed and applied to a 0.5 mil polyethylene 20 terephthalate plastic film and dried in the manner discussed in ` Example 1.
The present undercoating compositions provide curl-resistant coatings having excellent bonding properties with respect to paper and plastic film foundations and also with respect to resinous squeeze-out type ink layers applied from either water or volatile organ~c s~lvent vehicles. The undercoating can conveniently be applied to paper foundations , at the paper mill during manufacture of the paper. Suitable - plastic film foundations include polyethylene terephthalate, polypropylene~ chlorinated rubber, cellulose acetate, and the like.

1(~5;~637 Suitable water-base compositions ~or applying the resinous squeeze-out lnk layer over the present bonding layers of the present invention are those set forth in Canadian Patent 830,446, particularly those comprising polyvinyl alcohol as the resinous binder material, incompatible oil and coloring matter.
Suitable organic solvent-base compositions include those set forth in Canadian Patents 663,910 and 789,499, particularly those comprising copolymers of vinyl chloride and vinyl acetate as the resinous binder material, incompatible oil and coloring matter, and methyl ethyl ketone and/or ethyl acetate as the organic solvent.
The present undercoats or bonding layers function well with ink compositions applied from either water or organic ,. .
; solvents apparently because they are both receptive to such liquids and resistant to excessive dissolution thereby. In the case of aqueous ink compositions, the water-soluble binder of the undercoating is softened and/or dissolved at the surface of ~; the bonding layer by the aqueous vehicle while the water-; :, insoluble binder of the undercoating is water-resistant and prevents the undercoating from ~eing softened or dissolved excessively. Excessive softening or dissolution can cause removal of the undercoating from portions of the foundation, and excessive deposits of the undercoating in other areas of the foundation, with resultant uneven performance by the transfer element. Also it is difficult to completely remove solvent which has penetrated into the undercoating after the ink layer has been applied thereover, and a soluble undercoating will absorb more solvent than an insoluble undercoating containing only a portion of soluble material.
,. .
In the case of organic solvent-applied ink compositions, the undercoating or barrier layer has a strong affinity therefor : '~

B9~ A l~S~37 due to the solubility or softenability of the water-insoluble binder in a number of organic solvents including lower aliphatic ketones and lower aliphatic esters, each having from 1 to 4 carbon atoms in the aliphatic radical.
In each of the above instances, the reusable ink layer becomes solvent-bonded to the bonding layer where~y the microporous structure of the film-forming binder material of the ink layer solvent-integrates with the dissolved portions of the surface of the bonding layer and dries as a non-pressure-transfer~
able porous sponge containing within the pores thereof the incompatible oil and coloring matter as a pressure-exudable ink.
Variations and modifications may be made within the scope of the claims and portions of the improvements may be used without others.

Claims (10)

The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:
1. Pressure-sensitive reusable transfer element comprising a flexible foundation, a bonding layer on said foundation and a volatile vehicle-applied microporous resinous ink layer adhered to said bonding layer, characterized by said bonding layer comprising a mixture of from about 20 to 60 parts by weight of a water-soluble film-forming binder material and from about 80 to 40 parts by weight of a water-insoluble, water-dispersible film-forming binder material.
2. Transfer element according to claim 1 in which said volatile vehicle-applied ink layer comprises a water-applied composition comprising polyvinyl alcohol as the resinous binder material.
3. Transfer element according to claim 1 in which said volatile vehicle-applied ink layer comprises a volatile organic solvent-applied composition comprising a vinyl chloride-vinyl acetate copolymer as the resinous binder material and a lower aliphatic solvent as the organic solvent.
4. Transfer element according to claim 1 in which said water-soluble film-forming binder material is selected from the group consisting of polyethylene oxide, polyvinyl alcohol, polyvinyl pyrrolidone, methyl cellulose, ethyl hydroxyethyl cellulose, oxidized starch and casein.
5. Transfer element according to claim 1 in which said water-insoluble film-forming binder material is selected from the group consisting of polyvinyl acetate, acrylic polymers, polyvinylidene chloride, polystyrene and butadiene-styrene copolymers.
6. Transfer element according to claim 1 in which said foundation comprises water.
7. Process for producing pressure-sensitive reusable transfer elements which comprises the steps of:
(a) coating a flexible foundation with a continuous uniform layer of an aqueous composition comprising from about 20 to 60 parts by weight of a water-soluble film-forming binder material and from about 80 to 40 parts by weight of a water-dispersible, water-insoluble film-forming binder material;
(b) drying said layer by evaporation of the water to form a thin bonding layer on said foundation;
(c) coating the surface of said bonding layer with a continuous uniform layer of ink coating composition comprising a film-forming binder material, an incompatible oil, coloring matter and a volatile vehicle which is at least a partial solvent for either said water-soluble binder material or said water-insoluble binder material of said bonding layer; and (d) drying said ink coating by evaporation of said volatile vehicle to form a microporous structure of said film-forming binder material solvent-bonded to said bonding layer and containing within the pores thereof said incompatible oil and coloring matter as a pressure-exudable ink.
8. Process according to claim 7 in which the volatile vehicle of the ink coating composition comprises water which is a solvent for the water-soluble binder material of the bonding layer.
9. Process according to claim 7 in which the volatile vehicle of the ink coating composition comprises a lower aliphatic solvent which is a solvent for the water-insoluble binder material of the bonding layer.
10. Process according to claim 9 in which the lower aliphatic solvent is selected from the group consisting of lower aliphatic ketones and lower aliphatic esters.
CA232,416A 1974-10-31 1975-07-29 Transfer elements and process Expired CA1052637A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US51940074 US3904803A (en) 1974-10-31 1974-10-31 Transfer elements and process

Publications (1)

Publication Number Publication Date
CA1052637A true CA1052637A (en) 1979-04-17

Family

ID=24068169

Family Applications (1)

Application Number Title Priority Date Filing Date
CA232,416A Expired CA1052637A (en) 1974-10-31 1975-07-29 Transfer elements and process

Country Status (8)

Country Link
US (1) US3904803A (en)
JP (1) JPS54683B2 (en)
BR (1) BR7506289A (en)
CA (1) CA1052637A (en)
DE (1) DE2539187A1 (en)
FR (1) FR2289356A1 (en)
GB (1) GB1458780A (en)
ZA (1) ZA755285B (en)

Families Citing this family (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3946138A (en) * 1974-04-01 1976-03-23 Monarch Marking Systems, Inc. Compositions and methods relating to transfer processes
US4150187A (en) * 1975-09-02 1979-04-17 Columbia Ribbon And Carbon Manufacturing Co., Inc. Transfer elements and process
US4138508A (en) * 1976-06-17 1979-02-06 The Mead Corporation Process for producing pressure-sensitive transfer sheets using novel radiation curable coatings
US4296947A (en) * 1976-06-17 1981-10-27 The Mead Corporation Pressure-sensitive transfer sheets using novel radiation curable coatings
US4112178A (en) * 1977-07-14 1978-09-05 Columbia Ribbon & Carbon Manufacturing Co., Inc. Aqueous polyurethane undercoats
FR2417395A1 (en) * 1978-02-17 1979-09-14 Columbia Ribbon Carbon Mfg Pressure-sensitive reusable transfer element - contains microporous resinous ink bonded to substrate by crosslinked acrylic! polymer
JPS63198116U (en) * 1987-06-10 1988-12-20
US4925517A (en) * 1988-06-27 1990-05-15 Minnesota Mining And Manufacturing Company Method of forming fragrance releasing pull-apart sheets
US5126390A (en) * 1990-11-23 1992-06-30 Xerox Corporation Coating formulations for the preparation of transfer elements
US5525572A (en) * 1992-08-20 1996-06-11 Moore Business Forms, Inc. Coated front for carbonless copy paper and method of use thereof

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3212897A (en) * 1961-01-05 1965-10-19 Eastman Kodak Co Sub coatings for bonding photographic emulsions to resinous supports
US3314814A (en) * 1964-03-02 1967-04-18 Columbia Ribbon & Carbon Method of preparing transfer elements
GB1217844A (en) * 1967-11-25 1970-12-31 Columbia Ribbon & Carbon Improvements in or relating to pressure-sensitive transfer elements
GB1406160A (en) * 1973-05-18 1975-09-17 Ici Ltd Pressure-sensitive transfer elements

Also Published As

Publication number Publication date
FR2289356B1 (en) 1980-01-11
AU8415775A (en) 1977-02-24
US3904803A (en) 1975-09-09
GB1458780A (en) 1976-12-15
FR2289356A1 (en) 1976-05-28
JPS54683B2 (en) 1979-01-13
DE2539187A1 (en) 1976-05-06
BR7506289A (en) 1976-08-03
JPS5152016A (en) 1976-05-08
ZA755285B (en) 1976-07-28

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