CA1040132A - Electroplating brightener compositions and process - Google Patents

Electroplating brightener compositions and process

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Publication number
CA1040132A
CA1040132A CA223,306A CA223306A CA1040132A CA 1040132 A CA1040132 A CA 1040132A CA 223306 A CA223306 A CA 223306A CA 1040132 A CA1040132 A CA 1040132A
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CA
Canada
Prior art keywords
molar equivalent
equivalent amount
veratraldehyde
vanillin
parts
Prior art date
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Expired
Application number
CA223,306A
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French (fr)
Other versions
CA223306S (en
Inventor
John C. Kosmos
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STERWIN CHEMICALS
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STERWIN CHEMICALS
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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D3/00Electroplating: Baths therefor
    • C25D3/02Electroplating: Baths therefor from solutions
    • C25D3/22Electroplating: Baths therefor from solutions of zinc
    • C25D3/24Electroplating: Baths therefor from solutions of zinc from cyanide baths

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Electroplating And Plating Baths Therefor (AREA)

Abstract

A B S T R A C T

Zinc or cadmium electroplating brightener compositions for addition to alkaline cyanide electroplating baths comprising an aqueous solu-tion of corn syrup or glucose, vanillin, veratraldehyde, sodium lignin sul-fonate and sodium bisulfite.

Description

This invention relates to compositions and processes useful in the art of electroplating. More specifically, it relates -to compositions useful as brightener additives to alkaline cyanide zinc or cadmium electro-plating baths and to processes of bright electroplating using said compositions.It is known in the ar~ to use as brighteners in electroplating baths such materials as waste sulfite liquors ~U.S. Patent 1,544,726); various sulfonic acid derivatives (including the alkali metal salts thereof) such as alkyl-substituted-aromatic sulfonic acids (U.S. Patent 2,312,097), sulfonic acid deriva~ives of phenols (U.S. Patent 1,607,870); lignin sulfonic acid and metal salts thereof including the sodium salt (U.S. Patents 2,740,754;
2,872,3g2 and 3,146,178); certain aromatic aldehydes such as anisic aldehyde (U.S. Patent 2,740,754); and various proteins, such as peptone (U.S. Patent 2,799,635) or hydrolyzed meat protein (~.S. Patent 3,751,348).
It has now been surprisingly found that a combination in an aqueous medium of corn syrup or glucose, vanillin, veratraldehyde and sodium ~ lignin sulfonate (together with a molar equivalent amount of sodium bisulfite ; equal to the molar equivalent amount of vanillin and veratraldehyde which is used to solubilize the vanillin and veratraldehyde through the bisulfite addition compound), when used as an additive to alkaline cyanide zinc or cadmium plating baths, provides advantages over the use of the separate brightener ingredients when used alone.
Thus, although sodium lignin sulfonate does provide a brighten-ing effect, the degree of brilliance obtained over a range of low to high current densities is not uniform when the material is used alone. On the other hand, when combined with the other ingredients of the present invention, consistently brilliant deposits are obtained at both high and low current densities, and furthermore the inclusion of the sodium lignin sulfonate with the other ingredients tends to extend the lifetime of the bath over its normal limit. Glucose or corn syrup, when used alone, provide only a small degree of brightening, and like sodium lignin sulfonate, give inconsistent resùlts over ~

broad ranges of current densities. Vanillin used alone also provides a brightening effect, but consistent results are only obtained at high current densities, and darkening of the deposit is caused at low current densities.
Veratraldehyde alone causes pitting of the deposit at low current densities, and furthermore the tolerance of the bath to impurities is diminished relative to results obtained with the instant compositions. As indicated hereinbelow ammonium heptamolybdate, a known electroplating brightener, can also be used in con~unction with the compositions of the present invention. However, this material used alone causes blistering of the deposit at high current densities and fails to deposit at low densities and thus is useful alone only at inter-mediate current densities. On the other hand the novel combination of ingred-ients used in the practice of the present invention provides consistently good results, in terms of brightening effect, tolerance to impurities, extended bath life and adherence, over a broad range of current densities.
Moreover, the bath additive compositions useful in the practice of the present invention can, if desired, be used in conjunction with other agents known to provide added brilliance to the electrodeposit such as moly-bdate salts, for example ammonium heptamolybdate, or with polysulfides in the case of cyanide zinc baths, for example ammonium, sodium or potassium poly-sulfide, which are used to combine with metallic impurities in the electro-plating bath and thereby serve to prevent impurities from interfering with deposition of the pure metal.
The invention relates to an electroplating brighten composition for addition to zinc or cadmium alkaline cyanide electroplating baths comprising an aqueous solution containing, in parts by weight:
Sodium lignin sulfonate 1.1 - 4.8 Veratraldehyde 1.0 Vanillin 0.1 - 2.5 Corn syrup or glucose 1.7 - 5.0 and a molar equi~alent amount of sodium bisulfite equal to the total molar equivalent amount of the vanillin and veratraldehyde.
The invention also relates to, in a process for bright plating of ~ - 2 -q, ~ r .

.

zinc or cadium from aq~eous alkaline cyanide electroplating baths, the im-provement which comprises adding to said baths an aqueous composition con-taining, in parts by weight:
Sodium lignin sulfonate 1.1 - 4.8 Veratraldehyde 1.0 Vanillin 0.1 - 2.5 ; Corn syrup or glucose 1.7 - 5.0 and a molar equivalent amount of sodium bisulfite equal to the total molar equivalent amount of the vanillin and vera~raldehyde.
The bath additive compositions provided by ~he present invention are preferably prepared in concentrated form, and in use are further diluted with water for addition to new or ~old working electroplating solutions in amounts to be described hereinafter. The concentrated form contains from 1.0 to 4.3 pounds/gallon of sodium lignin sulfonate, about 0.9 pound/gallon of veratraldehyde, from 0.1 to 2.2 pounds/gallon of vanillin, from 1.5 to 4.5 ~ pounds/gallon of corn syrup or glucose, and a molar equivalent amount of sodium bisulfite corresponding to the total weight of the vanillin and - 2a -
3;~

vertraldehyde. Since, as will be described hereinafter, the additive compo-sitions can be made up in varying concentrations ranging from dilute solutions that can be added directly to the plating bath to more concentrated solutions that require further dilution before addition to the plating bath, the composi-tions can also be described in terms of the relative amounts of the separate - ingredients. Thus, relative to the veratraldehyde present, the operative amounts of the separate ingredients, expressed in parts by weight, are:
Sodium lignin sulfonate 1.1 - 4.8 Veratraldehyde 1.0 Vanillin 0.1 - 2.5 Corn syrup or glucose 1.7 - 5.0 and a molar equivalent amount of sodium bisulfite corresponding to the total molar equivalent amount of the vanillin and veratraldehyde.
The compositions can be used in either barrel or still plating procedures, and when employed in barrel or still plating of cadmium, they may optionally contain, in addition to the ingredients described above, from 0.018 to 0.4 pound/gallon of ammonium heptamolybdate ~or from 0.02 to 0.4 part by weight relative to veratraldehyde) to improve the brilliance of the deposit.
When employed in barrel or still plating of zinc, they may optionally contain, respectively, from 0.018 to 0.4 pound/gallon (0.02 to 0.4 part by weight rela-tive to veratraldehyde) or from 0.015 to 0.18 pound/gallon ~0.017 to 0.2 part by weight relative to veratraldehyde) of ammonium heptamolybdate.
A preferred composition contains from 1.35 to 3.2 pounds/gallon of sodium lignin sulfonate, 0.9 pound/gallon of veratraldehyde, from 0.18 to 1.35 pounds/gallon of vanillin, from 2.0 to 4.0 pounds/gallon of corn syrup or glucose, and a molar equivalent amount of sodium bisulfite equal to the total amount of vanillin and veratraldehyde. When ammonium heptamolybdate is used to enhance the brilliance of the deposit in cadmium barrel or still plating, it is preferred to use from 0.045 to 0.27 pound/gallon of the hepta-molybdate, and when the heptamolybdate is used in barrel or still plating of zinc, it is preferred to use, respectively, from 0.045 to 0.27 pound/gallon 3~

or from 0.018 to 0.18 pound/gallon of the heptamolybdate. Expressed in parts by weigh~ relative to veratraldehyde, the preferred composition contains:
Sodium lignin sulfonate 1.5 - 3.5 Veratraldehyde 1.0 Vanillin 0.2 - 1.5 Corn syrup or glucose 2.2 - 4.5 and a molar equivalent amount of sodium bisulfite equal to the total amount of vanillin and veratraldehyde. When ammonium heptamolybdate is used in barrel or still plating of cadmium or in barrel plating of zinc, a preferred amount is from 0.05 to 0.3 part by weight relative to the veratraldehyde, and when it is used in still plating of zinc, a preferred amount is from 0.02 to 0.2 part by weigh~ relative to veratraldehyde.
In use, the concentrates described above are diluted with three parts of water and added to the electroplating bath. In the case of new baths, an amount of the so-diluted solution to provide 1-2% by volume of the final plating solution is used, whereas in the case of old working baths, it is sufficient to add 1/2% by volume of the diluted concentrate.
The compositions of the invention, when used in barrel plating of cadmium, give best results at 9-12 volts E.M.F., while in barrel plating of 7inc, best results are obtained at 10-15 volts E.M.F. In still plating of cadmium, a current density of 5-80 amperes/ft2 can be used with advantage, a current density of 10-40 amperes/ft being preferred. In still plating of zinc, good results are obtained at current densities of 10-80 amperes/ft2, a preferred range being 20-50 amperes/ft~. In all cases, plating is advantage-ously carried out at temperatures from 70-90F.
Having described the general manner of making and using the inven-tion, the best mode of carrying out the invention is described by the follow-ing specific examples.
Example 1 Basic Concentrate A concentrate containing the following ingredients:

Sodium lignin sulfonate 1.49 pounds/gal.
~eratraldehyde 0.9 pound/gal.
Vanillin 0.6 pound/gal.
Corn syrup 2.08 pounds/gal.
Sodium bisulfite 0.84 pound/gal.
is prepared as ~ollows:
A container of adequate size is charged with ~bout 40% of the necessary quantity of water at 140-150F., and the sodium lignin sulfonate is added with stirring, followed by the corn syrup which is previously warmed to ; 10 about 120F. The vanillin and veratraldehyde are liquified by warming together on a hot water bath, and the liquid melt is added to the main mixture with stirring. The sodium bisulfite is then added slowly with stirring, and stir-ring is continued until all material is dissolved. Sufficient wa~er is added to give the desired final volume, the solution is cooled to below 100F., and then packed with stirring in polyethylene containers.
A. Zinc Barrel or Still Plating Composition The concentrate so-prepared is diluted with three parts of water, and 10 to 20 gallons of the diluted solution are added to 1,000 gallons of a standard zinc cyanide bath containing:
Zinc cyanide 8.0 oz./gal.
Sodium cyanide 5.6 oz./gal.
Sodium hydroxide 8 - 10 oz./gal.
Sodium polysulfide 0.12 oz./gal.
The so-prepared bath when used in barrel plating at 10-15 volts E.M.F. at 70-90F
for 20-25 minutes gives an even, bright deposit of about 0.0002" thickness.
The same bath when used in still plating at a current density of 20-50 amperes/ft2 at 70-90F for 6-10 minutes gives an even, bright deposit of 0.0002" thickness.
B. Cadmium Barrel Pl ting Composition The concentrate described in Example 1 above is diluted with three parts of water, and 10-20 gallons of the diluted solution are added to 1,000 gallons of a cadmium barrel plating solution containing:

~41~3~
Cadmium oxide 3.0 oz./gal.
Sodium cyanide 10.4 - 13.4 oz./gal.
Sodium hydroxide 1.0 oz./gal.
The bath so-prepared, when used in the barrel plating of cadmium a$ 9-12 volts E.M.F. at 70-90F. for 10-15 minutes gives an even, bright deposit of about 0.0002" thickness.
C. Cadmium Still Plating Composi~ion The concentrate described in Example 1 above is diluted with ; three parts of water, and 10-20 gallons of the diluted solution are added to 1,000 gallons of a cadmium still plating solution containing:
Cadmium oxide 3.0 oz./gal.
Sodium cyanide 10.4 - 18.4 oz./gal.
The bath so-prepared, when used in the still plating of cadmium at 10-40 amperes/ft2 at 70-90F. for 5 minutes gives an even, bright deposit of about 0.0002" thickness.
Example 2 To the basic concentrate described in Example 1 above is added i 0.06 pound/gallon (about 4 grams/liter) of ammonium heptamolybdate. The concentrate so-obtained is diluted with three parts of water, and 10-20 gallons of the diluted solution are added, respectively, to 1,000 gallons of the solutions described in Examples lB and lC above. The baths so-obtained in each case when used, respectively, in barrel plating and still plating of cadmium under the conditions described in Examples lB and lC, respectively, give deposits similar to those described in Examples lB and lC, respectively, but having improved brilliance thereover.
Example 3 To the basic concentrate described in Example 1 above is added 0.03 pound/gallon (about 2 grams/liter) of ammonium heptamolybdate. The con-centrate so-obtained is diluted with three parts of water, and 10-20 gallons of the diluted solution are added to 1,000 gallons of the solution described in Example lA above. The bath so-obtained when used in still plating of zinc under the conditions described in Example lA gives a deposit similar to that described in Example lA but having improved brilliance thereover.
Example 4 To the basic concentrate described in Example l is added 0.06 pound/gallon ~about 4 grams/liter) of ammonium heptamolybdate. The concen trate so-obtained is diluted with three par~s of water, and 10-20 gallons of the diluted solution are added to 1,000 gallons of the solution described in Example lA above. The bath so-obtained when used in barrel plating of zinc under the conditions described in Example lA gives a deposit similar to that obtained in Example lA but having improved brilliance thereover.

Claims (12)

THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. In a process for bright plating of zinc or cadmium from aqueous alkaline cyanide electroplating baths, the improvement which comprises adding to said baths an aqueous composition containing, in parts by weight:

and a molar equivalent amount of sodium bisulfite equal to the total molar equivalent amount of the vanillin and veratraldehyde.
2. An improved process according to claim 1 for barrel or still bright plating of cadmium or barrel plating of zinc from aqueous alkaline cyanide electroplating baths, in which the improvement comprises adding to said baths an aqueous composition containing, in parts by weight:

and a molar equivalent amount of sodium bisulfite equal to the total molar equivalent amount of the vanillin and veratraldehyde.
3. An improved process according to claim 1 for still bright plating of zinc from aqueous alkaline cyanide electroplating baths, in which the improve-ment comprises adding to said baths an aqueous composition containing, in parts by weight:

and a molar equivalent amount of sodium bisulfite equal to the total molar equivalent amount of the vanillin and veratraldehyde.
4. A process according to claim 1 wherein the bath additive composi-tion contains, in parts by weight:

and a molar equivalent amount of sodium bisulfite equal to the total molar equivalent amount of the vanillin and veratraldehyde.
5. A process according to claim 2 wherein the bath additive composi-tion contains, in parts by weight:

and a molar equivalent amount of sodium bisulfite equal to the total molar equivalent amount of the vanillin and veratraldehyde.
6. A process according to claim 3 wherein the bath additive composi-tion contains, in parts by weight:

and a molar equivalent amount of sodium bisulfite equal to the total molar equivalent amount of the vanillin and veratraldehyde.
7. An electroplating brightener composition for addition to zinc or cadmium alkaline cyanide electroplating baths comprising an aqueous solution containing, in parts by weight:
and a molar equivalent amount of sodium bisulfite equal to the total molar equivalent amount of the vanillin and veratraldehyde.
8. An electroplating brightener composition according to claim 7 for addition to cadmium barrel or still plating or zinc barrel plating alkaline cyanide electroplating baths comprising an aqueous solution containing, in parts by weight:
and a molar equivalent amount of sodium bisulfite equal to the total molar equivalent amount of the vanillin and veratraldehyde.
9. An electroplating brightener composition according to claim 7 for addition to zinc still plating alkaline cyanide electroplating baths com-prising an aqueous solution containing, in parts by weight:
and a molar equivalent amount of sodium bisulfite equal to the total molar equivalent amount of the vanillin and veratraldehyde.
10. A composition according to claim 7 containing, in parts by weight:

and a molar equivalent amount of sodium bisulfite equal to the total molar equivalent amount of the vanillin and veratraldehyde.
11. A composition according to claim 8 containing, in parts by weight:

and a molar equivalent amount of sodium bisulfite equal to the total molar equivalent amount of the vanillin and veratraldehyde.
12. A composition according to claim 9 containing, in parts by weight:

and a molar equivalent amount of sodium bisulfite equal to the total molar equivalent amount of the vanillin and veratraldehyde.
CA223,306A 1974-03-28 1975-03-27 Electroplating brightener compositions and process Expired CA1040132A (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3969219A (en) * 1975-08-06 1976-07-13 Sterling Drug Inc. Zinc or cadmium electroplating brightener compositions and process
DE3335009A1 (en) * 1983-09-28 1985-04-18 Metallgesellschaft Ag, 6000 Frankfurt METHOD FOR ELECTROLYTIC GALVANIZING STEEL
US20080028976A1 (en) * 2003-12-09 2008-02-07 Kansai Paint Co., Ltd. Electroplated Coating of Zinc Alloy with Excellent Corrosion Resistance and Plated Metal Material Having Same

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
NL52721C (en) * 1936-08-29
US2196588A (en) * 1937-05-26 1940-04-09 Du Pont Electroplating
US3088884A (en) * 1960-11-07 1963-05-07 Metal & Thermit Corp Electrodeposition
GB1051624A (en) * 1963-05-21

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