BR112012023882A2 - Pré-impregnado, seus processos de produção e de aumento de temperatura e material compósito curado - Google Patents

Pré-impregnado, seus processos de produção e de aumento de temperatura e material compósito curado

Info

Publication number
BR112012023882A2
BR112012023882A2 BR112012023882A BR112012023882A BR112012023882A2 BR 112012023882 A2 BR112012023882 A2 BR 112012023882A2 BR 112012023882 A BR112012023882 A BR 112012023882A BR 112012023882 A BR112012023882 A BR 112012023882A BR 112012023882 A2 BR112012023882 A2 BR 112012023882A2
Authority
BR
Brazil
Prior art keywords
layer
cured
resin
composite material
production
Prior art date
Application number
BR112012023882A
Other languages
English (en)
Other versions
BR112012023882B1 (pt
Inventor
Fisset Emillie
Ellis John
Original Assignee
Hexcel Composites Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hexcel Composites Ltd filed Critical Hexcel Composites Ltd
Publication of BR112012023882A2 publication Critical patent/BR112012023882A2/pt
Publication of BR112012023882B1 publication Critical patent/BR112012023882B1/pt

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B15/00Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00
    • B29B15/08Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00 of reinforcements or fillers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B13/00Conditioning or physical treatment of the material to be shaped
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/12Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by mechanical means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/02Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising combinations of reinforcements, e.g. non-specified reinforcements, fibrous reinforcing inserts and fillers, e.g. particulate fillers, incorporated in matrix material, forming one or more layers and with or without non-reinforced or non-filled layers
    • B29C70/021Combinations of fibrous reinforcement and non-fibrous material
    • B29C70/025Combinations of fibrous reinforcement and non-fibrous material with particular filler
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/40Shaping or impregnating by compression not applied
    • B29C70/50Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
    • B29C70/504Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC] using rollers or pressure bands
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/12Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/04Reinforcing macromolecular compounds with loose or coherent fibrous material
    • C08J5/0405Reinforcing macromolecular compounds with loose or coherent fibrous material with inorganic fibres
    • C08J5/042Reinforcing macromolecular compounds with loose or coherent fibrous material with inorganic fibres with carbon fibres
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/24Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs
    • C08J5/241Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs using inorganic fibres
    • C08J5/243Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs using inorganic fibres using carbon fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2077/00Use of PA, i.e. polyamides, e.g. polyesteramides or derivatives thereof, as moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2307/00Use of elements other than metals as reinforcement
    • B29K2307/04Carbon
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2007/00Flat articles, e.g. films or sheets
    • B29L2007/001Flat articles, e.g. films or sheets having irregular or rough surfaces
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2363/00Characterised by the use of epoxy resins; Derivatives of epoxy resins
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/20Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Composite Materials (AREA)
  • Reinforced Plastic Materials (AREA)
  • Laminated Bodies (AREA)
  • Moulding By Coating Moulds (AREA)

Abstract

PRÉ-IMPREGNADO, SEUS PROCESSOS DE PRODUÇÃO E DE AUMENTO DE TEMPERATURA E MATERIAL COMPÓSITO CURADO. A invenção refere-se a um pré-impregnado que compreende uma camada estrutural de fibras condutoras compreendendo resina termoendurecível nos interstícios, e a uma primeira camada externa de resina compreendendo resina termoendurecível, e compreendendo uma população de filamentos livres condutores localizados na interface entre a camada estrutural e a camada de resina externa que, quando curada sob temperatura elevada, produz um material composto curado que compreende uma camada estrutural de fibras condutoras curadas embaladas e uma primeira camada externa de resina curada, a camada externa de resina curada, compreendendo uma proporção da população de filamentos livres condutores nela dispersos, e para um processo para a fabricação de pré-impregnados em que as fibras eletricamente condutoras passam por um meio de destruição de fibras para fazer com que uma proporção das fibras sobre uma fase externa da folha se torne filamentos livres.
BR112012023882-5A 2010-03-16 2011-03-15 Pré-impregnado, seus processos de produção e de aumento de temperatura e material compósito curado BR112012023882B1 (pt)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
GB1004365.1 2010-03-16
GB1004365A GB2478749A (en) 2010-03-17 2010-03-17 Composite materials of reduced electrical resistance
PCT/GB2011/050503 WO2011114140A1 (en) 2010-03-17 2011-03-15 Process for manufacturing composite materials

Publications (2)

Publication Number Publication Date
BR112012023882A2 true BR112012023882A2 (pt) 2017-10-03
BR112012023882B1 BR112012023882B1 (pt) 2019-11-26

Family

ID=42261670

Family Applications (1)

Application Number Title Priority Date Filing Date
BR112012023882-5A BR112012023882B1 (pt) 2010-03-16 2011-03-15 Pré-impregnado, seus processos de produção e de aumento de temperatura e material compósito curado

Country Status (12)

Country Link
US (2) US9187606B2 (pt)
EP (1) EP2547519B1 (pt)
JP (1) JP5813020B2 (pt)
KR (1) KR101813958B1 (pt)
CN (1) CN102802944B (pt)
AU (1) AU2011228823B2 (pt)
BR (1) BR112012023882B1 (pt)
CA (1) CA2788610C (pt)
ES (1) ES2717612T3 (pt)
GB (1) GB2478749A (pt)
RU (1) RU2556658C2 (pt)
WO (1) WO2011114140A1 (pt)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10046528B2 (en) * 2012-02-20 2018-08-14 The Boeing Company Composite layers with exposed reinforcement
FR2989921B1 (fr) * 2012-04-27 2015-05-15 Hexcel Reinforcements Utilisation, dans la fabrication d'une piece composite, d'une operation de penetration, pour ameliorer la conductivite electrique transverse de la piece composite
GB201307898D0 (en) * 2012-06-14 2013-06-12 Hexcel Composites Ltd Improvements in composite materials
GB2522841B (en) * 2013-12-20 2018-08-15 Hexcel Composites Ltd Composite structure
DE102014113279A1 (de) 2014-09-15 2016-03-17 Airbus Operations Gmbh Faserverbundbauteil mit einem elektrisch leitfähigen Fasermaterial zur Verstärkung sowie Vorrichtung zur Herstellung desselben
FR3033573B1 (fr) * 2015-03-10 2018-03-23 Arkema France Composition et pre-impregne thermoplastiques, materiau composite a base dudit pre-impregne et utilisations dudit materiau composite
CN108291044A (zh) * 2015-12-25 2018-07-17 东丽株式会社 预浸料坯及其制造方法
US10472474B2 (en) 2016-06-22 2019-11-12 Hexcel Corporation Semipreg with thermoplastic toughened novolac-based epoxy resin matrix
US10443317B2 (en) * 2017-05-03 2019-10-15 Baker Huges, A Ge Company, Llc Electrical test splice for coiled tubing supported well pump
US11225942B2 (en) * 2017-07-05 2022-01-18 General Electric Company Enhanced through-thickness resin infusion for a wind turbine composite laminate
JPWO2019111416A1 (ja) * 2017-12-08 2020-12-10 昭和電工マテリアルズ株式会社 プリプレグ、積層板、及びそれらの製造方法、並びにプリント配線板及び半導体パッケージ
CN113226681B (zh) * 2018-12-28 2023-08-04 仓敷纺绩株式会社 树脂一体化增强纤维片及其制造方法
JP7337509B2 (ja) * 2019-02-14 2023-09-04 倉敷紡績株式会社 繊維強化樹脂シート
EP3925752A4 (en) 2019-02-14 2022-11-02 Kurashiki Boseki Kabushiki Kaisha FIBER REINFORCED RESIN CAST BODY AND METHOD FOR PRODUCING A CARBON FIBER SHEET FOR USE THEREOF
EP4122667A4 (en) * 2020-03-18 2024-04-10 Toray Industries, Inc. LAMINATED BODY AND WELDED BODY USING SAME
GB2623775A (en) 2022-10-26 2024-05-01 Hexcel Composites Ltd Improved unidirectional prepregs

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Also Published As

Publication number Publication date
RU2556658C2 (ru) 2015-07-10
GB2478749A (en) 2011-09-21
JP5813020B2 (ja) 2015-11-17
GB201004365D0 (en) 2010-04-28
US20160031120A1 (en) 2016-02-04
US20130005205A1 (en) 2013-01-03
CA2788610C (en) 2018-02-06
ES2717612T3 (es) 2019-06-24
AU2011228823A1 (en) 2012-08-16
WO2011114140A1 (en) 2011-09-22
KR101813958B1 (ko) 2018-01-02
CN102802944B (zh) 2015-04-08
US9187606B2 (en) 2015-11-17
KR20130016290A (ko) 2013-02-14
JP2013522412A (ja) 2013-06-13
CA2788610A1 (en) 2011-09-22
CN102802944A (zh) 2012-11-28
US10144153B2 (en) 2018-12-04
AU2011228823B2 (en) 2013-12-05
EP2547519B1 (en) 2018-12-05
RU2012144030A (ru) 2014-04-27
EP2547519A1 (en) 2013-01-23
BR112012023882B1 (pt) 2019-11-26

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Legal Events

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B06F Objections, documents and/or translations needed after an examination request according [chapter 6.6 patent gazette]
B06U Preliminary requirement: requests with searches performed by other patent offices: procedure suspended [chapter 6.21 patent gazette]
B09A Decision: intention to grant [chapter 9.1 patent gazette]
B16A Patent or certificate of addition of invention granted [chapter 16.1 patent gazette]

Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 15/03/2011, OBSERVADAS AS CONDICOES LEGAIS. (CO) 20 (VINTE) ANOS CONTADOS A PARTIR DE 15/03/2011, OBSERVADAS AS CONDICOES LEGAIS