AU662057B2 - Flushing systems - Google Patents
Flushing systems Download PDFInfo
- Publication number
- AU662057B2 AU662057B2 AU39944/93A AU3994493A AU662057B2 AU 662057 B2 AU662057 B2 AU 662057B2 AU 39944/93 A AU39944/93 A AU 39944/93A AU 3994493 A AU3994493 A AU 3994493A AU 662057 B2 AU662057 B2 AU 662057B2
- Authority
- AU
- Australia
- Prior art keywords
- flushing
- water
- flushing channel
- channel
- floor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
- 238000011010 flushing procedure Methods 0.000 title claims description 112
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 69
- 241001465754 Metazoa Species 0.000 claims description 53
- 210000003608 fece Anatomy 0.000 claims description 22
- 238000000034 method Methods 0.000 claims description 13
- 238000004891 communication Methods 0.000 claims description 12
- 239000007788 liquid Substances 0.000 claims description 8
- 244000144972 livestock Species 0.000 claims description 8
- 239000012530 fluid Substances 0.000 claims description 5
- 239000000725 suspension Substances 0.000 claims description 5
- 210000002700 urine Anatomy 0.000 claims description 4
- 230000005484 gravity Effects 0.000 claims 1
- 241000282887 Suidae Species 0.000 description 11
- 229920003023 plastic Polymers 0.000 description 10
- 239000004033 plastic Substances 0.000 description 10
- 238000009408 flooring Methods 0.000 description 9
- 239000000463 material Substances 0.000 description 7
- 229910000831 Steel Inorganic materials 0.000 description 5
- 239000007787 solid Substances 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 230000000712 assembly Effects 0.000 description 4
- 238000000429 assembly Methods 0.000 description 4
- 238000010276 construction Methods 0.000 description 4
- 238000009395 breeding Methods 0.000 description 3
- 230000001488 breeding effect Effects 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- 230000002939 deleterious effect Effects 0.000 description 2
- 230000037406 food intake Effects 0.000 description 2
- 235000012631 food intake Nutrition 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 206010003497 Asphyxia Diseases 0.000 description 1
- 241000894006 Bacteria Species 0.000 description 1
- 241000283690 Bos taurus Species 0.000 description 1
- 241000283707 Capra Species 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 1
- 101150076104 EAT2 gene Proteins 0.000 description 1
- 240000008168 Ficus benjamina Species 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 210000000988 bone and bone Anatomy 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000001473 noxious effect Effects 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 230000032696 parturition Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01K—ANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
- A01K1/00—Housing animals; Equipment therefor
- A01K1/01—Removal of dung or urine, e.g. from stables
- A01K1/0103—Removal of dung or urine, e.g. from stables of liquid manure
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Zoology (AREA)
- Animal Husbandry (AREA)
- Biodiversity & Conservation Biology (AREA)
- Housing For Livestock And Birds (AREA)
Description
662 57
AUSTRALIA
Patents Act 1990 COMPLETE SPECIFICATION FOR A STANDARD PATENT Name of Applicant(s): Actual Inventor(s): Address for Service: Invention Title: STOCKYARD INDUSTRIES PTY LTD, ACN 010 161 181 IAN ROBERT JONES and DONALD MATTHEW McLEISH FISHER KELLY Patent Trade Mark Attorneys, Level One 349 Coronation Drive MILTON Queensland 4064 Australia FLUSHING SYSTEMS .4.
4..
1* .4 *9*4 9* 9*c* *i 4
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4c 4494 9499 The following statement is a full description of this invention, including the best method of performing it known to us: 9999i~ 4 p THIS INVENTION relates to flushing systems for use with livestock pens which may be used in piggeries, cattle pens, horse stables, goat pens and the like.
It is well known in relation to pigg3ries or hog barns to provide a flooring system comprising steel or wooden members which are arranged in spaced parallel positions so as to define slots through which droppings inclusive of faeces and other waste material can pass.
However, the animal droppings had a severe deleterious effect on the steel or wooden members causing corrosion of steel members and rotting of wooden members. Also a further problem was caused by bacteria growing on the wooden flooring members in the moist environment of a piggery with subsequent risks to animal health. The use :ooo of steel flooring members had a further disadvantage of rapidly conducting heat away from animals which can be deleterious to the health of young animals in particular in cold climates.
In U.S. Patent 4,329,939 reference is made to a flooring system comprising spaced wooden beams extending *transversely of an animal pen which beams support a plurality of flooring units or tiles which are a one ooeoe S"piece plastics moulding which have relatively high heat insulating properties and which are unaffected by animal droppings. The tiles were generally rectangular and included a plurality of longitudinal slots. Each tile also included a tread surface comprising upstanding ribs.
There was also provided reinforcing ribs on the underside of each tile. The droppings from the animals fell through the slots and onto a base floor usually formed from concrete.
Reference also may be made to slotted flooring for use in animal husbandry which is discussed in US Patent 4,048,960 having a plurality of elongate aluminium floor lengths with longitudinally spaced slots as well as transversely spaced slots wherein each length was provided with a multiplicity of integral vertical support beams. One longitudinal side of a slotted floor length was provided with a male connector part which engaged in a female connector part of an adjacent floor length.
Reference als6 may be made to French Patent 2,490,071 and German Patent 3030854 which concerns 15 similar subject matter. Reference may also be made to US
S
Patents 492777, 2856897 and 4953501 as well as German Patents 2812008, 3244732 and 3204754 as well as UK Patent 2248076 which serves as background state of the
S
art.
One marked disadvantage of the abovementioned prior 55art was that while provision was made for animal 5555 droppings or faeces to fall onto a base floor below the slotted upper floor or suspended floor supported by the spaced floor beams there was no mention in these specifications as to the means of disposal of the faeces.
There have been many traditional methods in which the faeces has been removed in the past especially in regard to adoption of a suspended slotted or perforated 3 floor above a base floor especially whereby spaced floor beams were not utilised. One method adopted the provision of a deep wide area under the suspended floor wherein the faeces and other detritus were shovelled from the deep wide area to an adjacent location such as a collection trench by hand. Alternatively the faeces and other detritus were pushed out of the deep wide area by a small tractor or in other cases by a circulating chain which was used as a scraper.
In later years the faeces have been removed hydraulically whereby in one hydraulic method the solid base floor was formed as a closed catchment which was half filled with water. As the animals defecate, drink and urinate above the base floor the catchment generally eoeo 15 filled with detritus and thereby quantities of ammonia, hydrogen sulphide and other noxious and corrosive combinations of gases were produced. When the catchment area was filled with water, a gate at one end thereof was opened and the resulting huge mass of putrefying material was then transferred to a dam or other collection location which resulted in a horrendous odour which was not appreciated by neighbours or workers at the piggery.
In this regard it had to be realised that very corrosive and odoriferous gases were released and that such gases were released often inside a piggery building or hog barn which often resulted in suffocation to people present in the building or hog barn.
Another hydraulic method was the provision of an oxidation trench in the form of an elliptically shaped trough underneath the slotted or perforated suspended floor supporting the animals having a central laneway.
There was also provided a paddle wheel or beater to push the material around the periphery of the building in an elliptical flow wherein the material was entrained with water. The relevant theory was that it was necessary to keep the detritus under constant agitation and also to keep the material oxygenated. However huge amounts of energy are required to carry out this task effectively.
One of the problems of this hydraulic method was that any solids that come in through the faeces are dropped onto the floor of the oxidation ditch and gradually a sediment 5 bed was created which has to be removed by shovel. This oee e was not an easy task because of the slotted or perforated 99 9 flooring above the trench. The speed of the water 9 travelling in the oxidation ditch was slow and of the order of 0.1 0.2 metres per second.
Another hydraulic method which has been utilised was to provide a tipping bucket whereby water can be released and thereby race down a fairly wide chnnel between transversely spaced beams supporting the suspended ee*9 flooring and remove deposited material to the other end.
This was conceivably the only flushing method that would have worked in relation to the prior art discussed above especially in relation to US Patent 4,329,939.
It therefore is an object of the invention to provide a flushing system for piggeries and the like which mzv alleviate the abovementioned difficulties associated with the prior art.
Another object of the invention is to provide a method of flushing piggeries and the like to remove faeces and other detritus which also may alleviate the abovementioned difficulties associated with the prior art.
The flushing system of the invention includes:water storage means having pump means e oe so": associated therewith; o e ooo (ii) a manifold, in liquid communication with 0e 0the water storage means, having a plurality of inlet o 0 0 pipes at spaced intervals along the length of the manifold, each inlet pipe having a flow control valve associated therewith for controlling flow of water e therethrough wherein each inlet pipe forms a longitudinal extension of an associated flushing channel; (iii) a plurality of flushing channels located on the floor whereby each flushing channel is in liquid communication with a respective inlet pipe wherein each inlet pipe and its associated adjacent end of each flushing channel are in a substantially horizontal plane wherein each flushing channel has a maximum width of 500 mm and slopes from inlet to outlet whereby water may travel along each flushing channel in the form of a full ZT width stream of water at a velocity of at least one metre 6 per second whereby said animal detritus is maintained in a suspension to thereby flush said animal detritus from each flushing channel; and (iv) a suspended floor for supporting animals, located above the floor, said suspended floor having a plurality of apertures whereby said animal detritus may fall therethrough and thus be deposited in said plurality of flushing channels.
There also may be provided a receiving tank for receiving water flushed from each flushing channel entrained with animal detritus.
0:0.
There also may be provided pump means for pumping o ¢l ioo water from the receiving tank to a treatment location through a transfer conduit.
The flushing system of the invention may also include a return conduit whereby water may be recycled from the treatment location to an inlet tank in fluid g: communication with said manifold.
The invention may also provide a method of flushing faeces, urine, animal feed and other animal detritus from a floor of a livestock shed or barn which includes the steps of:passing water on a controlled basis through a plurality of flushing channels located on said floor from a manifold having a plurality of inlet pipes at spaced intervals al ng the length of the manifold and each inlet pipe having a flow control valve associated therewith, each inlet pipe being in liquid communication with a 7 respective flushing channel wherein each inlet pipe and its associated adjacent end of each flushing channel are in a suDstantially horizontal plane and said manifold is in liquid communication with water storage means having pump means for transferring water from the water storage means to the manifold whereby each flushing channel has a maximum width of 500 mm and slopes from inlet to outlet and 'aid water is passed along each flushing channel in the form of a full width stream of water at a velocity of at least one metre per second whereby said animal detritus is maintained in a suspension to thereby flush 0:0.
nsaid animal detritus effectively from each flushing channel; and (ii) collecting water entrained with said animal detritus after passage through each flushing channel for ultimate disposal.
0* Preferably there is included a step (iii) wherein water collected in step (ii) is passed to a receiving tank and in a further step (iv) wherein said water is 20 transferred under pressure from said receiving tank to a S" treatment location.
Preferably there is further included a step (v) wherein treated water is recycled from the treatment location to the water storage means.
In relation to the flushing system of the invention each flushing channel may have any suitable crosssectional shape which is suitably square or rectangular.
It is highly desirable that the minimum width or transverse dimension of each flushing channel be 150 mm.
Preferably each flushing channel has an optimum width or transverse dimension of 300-400 mm and more suitably 400 mm. The height of each flushing channel is not critical but may be of the order of 100-300 mm and more suitably 200 mm. The slope of each flushing channel to the horizontal may be rf the order of 0-6 mm.
The suspended floor may be of any suitable construction and, for example, may be of the same ,0 structure embodied in U.S. Patent 4,329,939 or U.S.
Patent 4,048,960 discussed above. Preferably, however, a ':base structure of the suspended floor is formed from a plurality of structural blocks placed in end-to-end relationship. However, such structural blocks may be replaced by elongate beams if desired. However, it will be appreciated that such beams are suitably formed f m concrete or plastics material to avoid corrosion from the animal detritus. To this end, steel reinforcing is preferably avoided.
The base structure of the suspended floor may support a plurality of tiles or blocks which are again suitably formed from plastics or concrete. However, metal tiles may be utilised which may be formed from corrosion resistant material such as expanded metal, perforated metal sheet, woven wire or welded wire. The tiles may be laid transversely across a pair of spaced rows of structural blocks in side-by-side and abutting relationship. If concrete tiles are used then they may /4; 9 include one or more elongate slots.
Releasable attachment means may be utilised between adjacent tiles such as a plug socket interconnection but is not believed essential.
The base floor for supporting the suspended floor may be of any suitable construction such as concrete.
Reference may now be made to a preferred embodiment of the invention as shown in the attached drawings wherein:- FIG 1 is a perspective view of a flushing system constructed in accordance with the invention; FIG 2 is a side elevation of the flushing system referred tu in FIG 1; FIG 2A is a detailed view of the float valve used in S* 5 15 the header tank shown in FIG 2; FlG 3 is a plan view of the flushing system shown in o FIG 1; FIG 4 is a perspective of the flushing channels and associated conduit means; 20 FIG 5 is a front view of the flushing channels shown in FIG 4; FIG 6 is a perspective view of the underside of a plastics tile use with the tflshing system shown in FIG 1; S. j. FIG 7 is a side view of the plastics tile shown in FIG 6; FIG 8 is a plan view of the plastics tile shown in FIG 6.
FIGS 9 and 9A are views showing an operative and inoperative position of a float valve different to that shown in FIGS 2 and 2A; FIGS 10, 11 and 12 are perspective views of different types of valves that may be used for controlling water flow in each flushing channel; and FIG 13 is a perspective view similar to FIG 4 but showing the valve means from a different orientation.
In relation to the flushing system 10 shown in FIG 1, there are provided a plurality of flushing channels 11 15 that extend outwardly beyond the end of a building or shed 12 at each end of the building 12. At one end 13 of the building the flushing channels 11 are connected to a S' common manifold 14 which is in fluid communication with a header tank 15 having float valve assembly 16. Water 17 S 20 is contained in header tank 15 and flows through manifold 14 for flushing out channels 11. There is also provided conduit 18 interconnecting header tank 15 with water treatment lagoon 19.
oooob Water after being flushed through flushing channels 11 in shed 12 is then collected in collection ditch or trench 20 located outwardly of end 20A of shed 12 whereby water will flow to tank 21 located below ground level 24.
Tank 21 contains pump 22 which pumps water through 11 conduit 23 to treatment lagoon 19.
In FIG 2 the float valve assembly 16 includes ball support arm 26 and valve body 27 located adjacent to side wall 28 of tank 15 which is in fluid communication with inlet conduit 18. Flow valves 30 are shown mounted to manifold 14 to regulate the amount of water being flushed through flushing channels 11. Branches 31 of collection ditch 20 extend into associated flushing channels 11 as shown.
FIG 2A shows the operation of float valve assembly 16 wherein support arm 26 is pivoted at 26A to valve body 27. An inoperative position of support arm 26 is shown in full outline and an operative position shown in phantom. When the water level is less than the desired 15 height shown in FIG 2 support arm 26 may pivot to the operative position resulting in elevation of valve stem 26B and associated sealing member 26C from engagement with valve orifice 26D and thus allowing water to enter 21 through inlet conduit 18 and subsequently through 20 internal bore 26E of valve body 27 as shown by the arrow in full outline.
FIG 3 shows a plan iiew of this arrangement.
In FIG 4 a more detailed view is shown of the inlets 32 of flushing channels 11. Manifold 14 is indicated as abutting riser blocks 33 which are aligned in end to end relationship as shown in FIG 4 and abut at 34. Rows of riser blocks 33 are shown and such rows form the boundaries of an individual flushing channel 11 as 12 indicated. There is also shown concrete tiles 36 having internal slots 37 which form one type of suspended floor 38 which is located above base floor 39 which is normally formed from concrete. Tiles 36 also include enlarged end portions 40 to facilitate mounting to an adjacent row of riser blocks 33. Each of the concrete tiles 36 are oriented in side by side relationship as shown in- FIG 4 and abut at 41. As well as abutting at 41A with an adjacent concrete tile 36 associated with an adjoining channel 11.
Gate valve assembly 30 includes an inlet 42 and outlet 43 and valve body 44. Inlet 42 is shown mounted in an associated aperture 45 of manifold 14 and outlet 43 has an extension conduit 46 attached thereto at 47. Gate 15 valve assembly 30 also includes actuating handle 48, valve stem 49 and valve member or gate 50 which may e. 9 prevent flow through valve bore 51 when required. It will also be noted that an access space 52 is created for V access to valve assemblies 30 wherein the concrete tiles 20 36 are spaced from manifold 14.
In FIG 5 pigs 53 are shown on suspended floor 38A which in this case comprises plastics tiles 53 illustrated in more detail in FIGS 6-8. Faeces drop through apertures 54 shown in FIGS 6-8 in plastics tiles 53 to base floor 39. Also shown is adjacent wall 55 of shed 12 supporting flushing channels 11 wherein a ledge 56 supports tile 54 at 57. Base floor 39 comprises a layer of concrete 58 as shown on ground 24.
13 Tiles 53 are shown in more detail in FIGS 6-8 and include end portions 59 having hollows 60 separated by partitions 61, a plurality of apertures 62 and reinforcement ribs 63 oriented diagonally as shown with associated support rods 64. There is also shown locating dowels; 65 which may engage an associated recess 66 in an adjoining plastics tile 53 when required. Apertures 62 are of conical shape as indicated in phantom in FIG 7.
There is also provided upper surface 67 as well as end walls 68 and side walls 69. Also shown are inner walls FIGS 9 and 9A show the operation of a float valve assembly 71 different in construction to float valve assembly 16 shown in FIGS 2 and 2A. Inlet conduit 72 in the form of a flexible hose is attached to header tank at 73 and has an inner end 74 subject to the operation of a needle valve 75 which is attached to support arm 77 '"*which is pivoted at 79 to bracket 78A attached to side wall 78 of header tank 15. Support arm 78 carries float 20 member 80. The operative position of the valve assembly 71 is shown in FIG 9 when the height of water 81 is less e.**.than the desired or usual height shown in FIG 9A. In the position shown in FIG 9 support arm 77 pivots downwardly thereby moving needle valve 75 away from inner end 74 of hose 72 allowing water to enter header tank 15 as shown in FIG 9. Also shown is manifold 14.
FIGS 10, 11 and 12 show the construction of a gate valve, butterfly valve and ball valve which may be used 14 as various forms of flow control valve 30. The gate valve shown in FIG 10 has already been described in some detail in FIG 4. An additional component shown is nut 82 of handle 48.
FIG 11 shows butterfly valve 83 having handle 84 which is attached to boss 85 and associated sleeve 86 which contains valve stem 87 and attached valve member 88. Upon movement of handle 84 valve member 88 may move to from a vertical plane shown in full outline to a vertical plane aligned with the longitudinal axis of the valve bore formed by inlet 42 and outlet 43 and thus allow water flow to occur from inlet 42 to outlet 43.
Valve stem 87 is attached to valve body 87A at 88A.
In FIG 12 ball valve 89 is shown having handle 15 which is attached to boss 91 and support member 92 which is attached to ball 93 having hollow passage 94. When pivoted from a closed position shown in FIG 12 to an open S•position passage 94 may thezeby allow inlet 42 to ,communicate with outlet 43. Ball 93 is attached to valve S 20 body 95 in a lower position at 96.
FIG 13 shows the location of float valve 30 from a different view to that shown in FIG 4 with two tiles 36 removed for convenience to illustrate gate valve Longitudinal beams 97 may be utilised in substitution of riser blocks 33 and manifold 14 is shown abutting beams 97 at 98.
In operation of the flushing system of the invention when designing a piggery or livestock building 12 it is usually necessary to calculate the approximate load of faeces which will be dropped on to floor 39 over a certain period of time eg. a year. This can be worked out from the number of pigs which may be produced each year which also includes the number of sows which may be produced. For example, sows normally have 2 litters per year and 10 pigs per litter. Pig populations normally comprise breeding animals or sows, farrowing animals or animals giving birth, weaners and (d) growing animals. The requirements of these four different types of pigs are different and for example in relation to breeding animals they are normally kept in individual pens or crates. In relation to farrowing animals they are normally kept whereby the mother pig is 15 kept separated from the piglets and wherein the piglets may communicate with each other in different pens. One 0 aS manner of achieving this is to retain the mother pig in a high walled pen. Weaners and growing animals are usually retained 15-20 per pen.
20 In relation to food intake it usually also is necessary to calculate the amount of food required to .0.06. maintain a certain number of pigs and this may be calculated on the basis that breeding pigs eat 2 kg of S" feed per day, farrowing animals eat 4-5 kg of feed per day, weaners eat 1-2 kg of feed per day and growing animals eat 2-3 kg per day.
From the relevant food intake it therefore is possible to calculate the load required to maintain the 16 pigs over a relevant time interval and the flooring system utilised for the pigs may be constructed having regard to the value of the load.
In accordance with the invention the piggery is constructed on the premise that no hand cleaning at all is to be carried out. Pigs are social animals and tend to defecate in one area of the pen and socialise in another.
From the load therefore can be calculated the amount of water required to clean the flushing channels 11.
In order to achieve this objective the valve 0:00 assemblies 30 are required to be opened for a period of ~20-60 sec each day based on the calculation of the amount of water required to shift the load deposited into o.
'15 flushing channels 11. This also can be calculated from the level of water in the header tank 15 and also how much water will be required to flow through a valve o orifice of a given size. In practice some channels 11 may require more flushing than other channels and S 20 therefore the flushing operation may be repeated if S* necessary.
The diameter of manifold 14 is suitably substantially greater 2:1 or 3:1 for example) greater than the diameter of valve passage or orifice 51.
Also, it is desirable that valve assemblies 30 are opened individually and that usually an array of 10 valve assemblies 30 is required to be opened and closed at one time.
17 The height of each flushing channel 11 is suitably 800 m but this parameter is not critical in relation to operation of the flushing system of the invention.
Also from elementary physics it can be deduced that water needs to flow about 1 metre per second to keep normal solids in suspension. This therefore is the preferred speed of water flows through each of the flushing channels. In the context of the invention the solids that have to be removed include faeces, spilt animal feed, bone fragments and any reaction product of feed and faeces.
The flushing channels are aligned with the length of the building so that there are no real constraints on the length of the building. Suitably each flushing channel 15 may be sloped and from a set of mathematical tables or other criteria the relevant flow rates can be calculated to efficiently remove the animal detritus from each a flushing channel.
Veep, So in relation to designing a particular flushing 20 system in accordance with the invention that may be required, the load that has to be removed from the flushing channels can be calculated based on the number of animals as described above. This means that each see*: flushing channel should be flushed per day or other suitable period of time. Also the putrefaction should occur outside the confines of the building to overcome some of the problems of the prior art as discussed above.
18 The valve means that may be utilised in relation to each flushing channel may be of any suitable type. Thus gate valves, bufferfly valves, spool valves or any valve having a movable valve member which in the closed position prevents water flow through a valve body may be utilised.
The valves may also be actuated manually or automatically and such actuation may be carried out mechanically, hydraulically, pneumatically or any other suitable means.
Suitably the concrete tiles 36 described above are of dimension 395 x 200 x 100 mm. The slot size may be between 10 mm width in the case of baby pigs to 25 mm width in the case of adult pigs. The top surface is 15 suitably non skid so that some knurling may be appropriate but suitably is not abrasive. Slotted :concrete tiles, slotted plastics tiles and solid riser blocks may be provided in any suitable combination as may be required.
*o o• a 20 The mode of action of the water in flushing animal detritus from flushing channels 11 is by the creation of full width stream of water dictated by the relatively narrow width of each channel which engulfs all animal detritus in its wake as it flows down flushing channels oooo 11. This prevents the water from skirting around heaps of animal detritus that would occur if the flushing channels were relatively wide as indicated in the prior art.
Claims (18)
1. A flushing system for flushing faeces, urine, animal feed and other animal detritus from a floor of a livestock shed or barn which comprises:- water storage means having pump means associated therewith; (ii) a manifold, in liquid communication with the water storage means, having a plurality of inlet pipes at spaced intervals along the length of the manifold, each inlet pipe having a flow control valve associated therewith for controlling_ flow of water 4*O* :therethrough wherein each inlet pipe forms a longitudinal extension of an associated flushing channel; (iii) a plurality of flushing channels located on the floor whereby each flushing channel is in liquid commu.lication with a respective inlet pipe wherein each inlet pipe and its associated adjacent end of each flushing channel are in a substantially ht -izontal plane wherein each flushing channel has a maximum width of 500 20 mm and slopes from inlet to outlet whereby water may travel along each flushing channel in the form of a full width stream of water at a velocity of at least one metre per second whereby said animal detritus is maintained in a suspension to thereby flush said animal detritus from each flushing channel; and (iv) a suspended floor for supporting animals, located above the floor, said suspended floor having a plurality of apertures whereby said animal detritus may fall therethrough and thus be deposited in said plurality of flushing channels.
2. A flushing system as claimed in Claim 1, wherein there is further provided a receiving tank operatively connected to the plurality of flushing channels for receiving water flushed entrained with animal detritus from each flushing channel.
3. A flushing system as claimed in CXaim 2, further including: pump means in the receiving tank; a transfer conduit in fluid communication with said pump means and said receiving tank; and a treatment location whereby water is pumped 4o *e said treatment location through said transfer conduit. 15
4. A flushing system as claimed in Claim 3, further including a return conduit and a header tank whereby water may be recycled from the treatment location to the header tank which is in fluid communication with said manifold. 20
5. A flushing syste as claimed in Claim 1, wherein each flushing channel has a width or transverse dimension of 150-500 mm.
6. A flushing system as claimed in Claim wherein each flushing channel has a width or transverse dimension of 300-400 mm.
7. A flushing system as claimed in Claim 1, wherein said suspended floor is formed from:- a plurality of modular structural blocks 21 positioned in abutting relationship to form a multiplicity of longitudinal rows with a spacing therebetween which corresponds to a respective flushing channel; and (ii) a plurality of slotted or perforated modular tiles laid transversely across the flushing channels.
8. A flushing system as claimed in Claim 1, wherein each flow contrcl valve is manually operable.
9. A flushing system as claimed in Claim 1, wherein the flow control valves are selected from gate valves, ball valves or butterfly valves.
10. A flushing systei as claimed in Claim 2, wherein the receiving f-nk is located urlerground below a 15 bottom level of each flushing channel.
11. A flushing system as claimed in Claim 3, G wherein the pump means is submerged by water in the S receiving tank.
12. A flushing system as claimed in Claim 4, 20 wherein there is provided float controlled valve means for controlling flow of water through said return conduit.
13. A flushing system as claimed in Claim 1, wherein each flushing channel is oriented in a direction longitudinally of the livestock shed or barn.
14. A flushing system as claimed in Claim 4, wherein the treatment location is located above the level of the header tank and water flows from the treatment location to said header tank through said return conc .it under the influence of gravity.
A flushing system as claimed in Claim 1, wherein each flushing channel extends beyond an associated end of the livestock shed or barn.
16. A method of flushing faeces, urine, animal feed and other animal detritus from a floor of a livestock shed or barn which includes the step of:- passing water on a controlled basis through a plurality of flushing channels located on said floor from a manifold having a plurality of inlet pipes *000 at spaced intervals along the length of the manifold and each inlet pipe having a flow control valve associated Q0 therewith, each inlet pipe being in liquid communication 15 with a respective flushing channel wherein each inlet pipe and its associated adjacent end of each flushing channel are in a substantially horizontal plane and said S°* manifold is in liquid communication with water storage means having pump means for transferring water from the 20 water storage means to the manifold whereby each flushing channel has a maximum width of 500 mm and slopes from inlet to outlet and said water is passed along each flushing channel in the form of a full width stream of water at a velocity of at least one metre per ,,-,cond whereby said animal detritus is maintained in a suspension to thereby flush said animal detritus effectively from each flushing channel; and (ii) collecting water entrained with said 22a animal detritus after passage through each flushing channel for ultimate disposal.
17. A method as claimed in Claim 16, further including step (iii) wherein the water collected in step (ii) is passed to a receiving tank and in a further step (iv) is transferred under pressure from said receiving tank to a treatment location.
18. A method as claimed in Claim 17, further including a step wherein treated water is recycled from the treatment location to said water storage means. DATED this twenty-third day of May 1995. STOCKYARD INDUSTRIES PTY. LTD., by its Patent Attorneys, FISHER KELLY. 1 o• I V 23 ABSTRACT A flushing system (10) including a plurality of flushing channels (11) located in a livestock shed or barn (12); (ii) a suspended floor (38) for supporting animals (53) located above the floor (38) which has a plurality of apertures (37, 62) whereby faeces, animal feed, urine and other animal detritus may fall and thus be deposited in said plurality of flushing channels (11); (iii) conduit means (14) whereby water is transported to each flushing channel and (iv) valve means (30) for controlling water flow through each flushing channel (11) selectively. oo o
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US95728292A | 1992-10-06 | 1992-10-06 | |
US957282 | 1992-10-06 |
Publications (2)
Publication Number | Publication Date |
---|---|
AU3994493A AU3994493A (en) | 1994-04-21 |
AU662057B2 true AU662057B2 (en) | 1995-08-17 |
Family
ID=25499356
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
AU39944/93A Ceased AU662057B2 (en) | 1992-10-06 | 1993-06-01 | Flushing systems |
Country Status (2)
Country | Link |
---|---|
AU (1) | AU662057B2 (en) |
WO (1) | WO1994007358A1 (en) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2781119A1 (en) * | 1998-07-20 | 2000-01-21 | Cooperative Agricole Terres Du | Hydro-cleaning installation for flushing of living areas of breeding animals |
FR2862488B1 (en) | 2003-11-21 | 2006-04-28 | Bm Nord Elevage Equipements | LARGARGE TANK FOR HYDROCURING INSTALLATION, HYDROCURING INSTALLATION COMPRISING SAID TANK AND LIVESTOCK, COMPRISING SUCH AN INSTALLATION |
US7401575B2 (en) * | 2005-05-04 | 2008-07-22 | Waybright Bert J | System, apparatus and method for removing large animal waste from a floor |
FR2937969B1 (en) * | 2008-11-03 | 2012-07-13 | Cycliz Sas | PERFECTION METHOD FOR TREATING ANY LIQUID CONTAINING SUSPENSION OF ORGANIC MATTER |
US8720378B2 (en) | 2011-03-01 | 2014-05-13 | Bert J. Waybright | Manure scraper system and apparatus |
IT202100020066A1 (en) * | 2021-07-27 | 2023-01-27 | Alleviamo S R L | PERFECTED MODULAR FLOOR FOR LIVESTOCK FARMS |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2844234A1 (en) * | 1978-10-11 | 1980-04-24 | Alfa Laval Agrar Gmbh | Cowshed manure disposal system - uses control system to wash solid material into collector tank and return excess liq. |
US4913095A (en) * | 1989-01-17 | 1990-04-03 | Tri-Systems, Inc. | Flushing system for hog houses |
US5062387A (en) * | 1990-10-09 | 1991-11-05 | Ricky Anderson | Animal waste collection pit flushing apparatus and method |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SU793511A1 (en) * | 1977-04-25 | 1981-01-07 | Всероссийский Научно-Исследова-Тельский И Проектно-Технологичес-Кий Институт Механизации Животно-Водства | Dung removing device |
DD136791A1 (en) * | 1978-05-16 | 1979-08-01 | Walter Schmidt | PROCEDURE FOR INTERRUPTION OF THE GENERATION CHANGE OF MUSKA DOMESTIKA |
SU701608A1 (en) * | 1978-06-02 | 1979-12-05 | Всесоюзный Научно-Исследовательский Конструкторско-Технологический Институт По Машинам Для Комплексной Механизации И Автоматизации Животноводческих Ферм | Manure pumping apparatus |
US4231325A (en) * | 1979-06-06 | 1980-11-04 | Parks Donald Merle | Modular, waste collecting and draining floor apparatus |
US4353328A (en) * | 1980-06-06 | 1982-10-12 | Forrest Redi-Mix Co. | Method and apparatus for constructing a system of gutters for a swine building |
NL8901220A (en) * | 1989-05-16 | 1990-12-17 | Boer B V De | Wasted product sluicing system for animal stalls - recirculates water with doses of acid to reduce prodn. of ammonia |
FR2650152A1 (en) * | 1989-07-31 | 1991-02-01 | Dumaine Jacques | Cleaning of animal wastes in livestock rearing buildings using a very strong flow of water or of a mixture of water + liquid manure |
-
1993
- 1993-06-01 AU AU39944/93A patent/AU662057B2/en not_active Ceased
- 1993-09-30 WO PCT/AU1993/000501 patent/WO1994007358A1/en active Application Filing
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2844234A1 (en) * | 1978-10-11 | 1980-04-24 | Alfa Laval Agrar Gmbh | Cowshed manure disposal system - uses control system to wash solid material into collector tank and return excess liq. |
US4913095A (en) * | 1989-01-17 | 1990-04-03 | Tri-Systems, Inc. | Flushing system for hog houses |
US5062387A (en) * | 1990-10-09 | 1991-11-05 | Ricky Anderson | Animal waste collection pit flushing apparatus and method |
Also Published As
Publication number | Publication date |
---|---|
WO1994007358A1 (en) | 1994-04-14 |
AU3994493A (en) | 1994-04-21 |
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