AU624359B2 - Sprocket clutch - Google Patents

Description

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i I i rr; OPI DATE 25/08/89 w, AOJP DATE 28/09/89 APPLN. ID 30538 89 PCT NUMBER PCT/GB89/00055 PCr INTERNATIONAL APPLICATION PUBLISHED UNDER THE PATENT COOPERATION TREATY (PCT) (51) International Patent Classification 4 F16D 7/0u, B65G 39/00 (11) International Publication Number: WO 89/ 07208 Al '43 /7 r 1 (43) Internationai PuliiiationDate|, 0 IPu-ust 1989 (10.0.89) A t r9, Q aL 'JA I i;^.L1 'U ~I (21) International Application Number: PCT/GB89/00055 (22) Internftional Filing Date: 20 January 1989 (20.01.89) Published With international search report.

(31) Priority Application Number: 8802128 (32) Priority Date: 1 February 1988 (01.02,88) (33) Priority Country: G (71X72 SECTION 34(4)(a) DIRECTION SEE FOLIO-- t NAME DIRECTED CLic', cOu.'OU 0 Url\ wO Ag ric jo r rY 'ey \A I e. t A a c c I s y- n .mrcuryt'n Qh6 (81) Designated States: AT (European patent), AU, BE (European patent), CH (European patent), DE (European patent), FR (European patent), GB (European patent), IT (European patent), JP, LU (European patent), NL (European patent), SE (European patent), Us, II I (54) Title: SPROC1KETCLUrCH (57) Abstract A clutch assembly for an accumulating roller conveyor comprises a sprocket which is drivably engageable with a conveyor drive chain The assembly also includes a drive shaft which is drivably engageable with a roller of the conveyor. A first clutch plate is constituted by a surface of the sprocket and a second clutch plate is constituted by a retaining ring (i A bearing (10, 10a) is positioned between the first and second clutch plates, and has a rolling element race and thrust means (12) for forcing the first and second clutch plates towards one another and against the rolling ele.

ments (IOa) of the bearing, The first and second plates are made of an elastically-deformable plastics material. The sprocket is rotatably mounted on a shaft sleeve by means of an angular contact bearing the frst and second clutch plates being generally annular and surrounding the shaft sleeve, The shaft sleeve is fixed to, and rotatable with, the retaining ring and the arrrngement is such that the rolling elements (10a) elastically deform the surfaces of the first and second clutch plates, whereby torque can be transmitted from the first clutch plate to the second clutch plate.

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WO 89/07208 PCT/GB89/00055 -1- SPROCKET CLUTCH This invention relates to a slipping sprocket clutch for an accumulating roller conveyor.

An accumulating roller conveyor is a conveyor which has a plurality of transverse driven rollers, each of the rollers being driven via a respective slipping clutch. Each of the rollers is mounted on a respective shaft for .conjoint rotation therewith, the shafts being drivable, via the slipping clutches, by a drive member extending longitudinally along the conveyor at one side thereof. The clutches are designed to permit slipping between the rollers and the drive member so that, when an item being conveyed is stopped, the clutches associated with the rollers engaging the item will slip. This ensures that these rollers are stationary, whilst all the other rollers continue to be driven. Any other item on the conveyor does, therefore, continue to be conveyed.

Consequently, items upstream of the stopped item will tend to accumulate behind the stopped item, and this 'gives rise to the term acciuulating roller conveyor.

A known type of accumulating roller conveyor has a rotatable drive shaft extending along one side of the conveyor. Drive is transmitted to roller shafts via 0-rings, each of which passes round the drive shaft and engages with a groove in a respective roller shaft. The O-rings constitute slipping clutches as they slip in the associated grooves when the corresponding rollers are WO 89/07208 PCT/GB89/00055 -2prevented from rotating by a stationary item in contact therewith. The disadvantage of this type of conveyor is that the torque transmission from the drive shaft to the roller shafts depends upon the tension in the O-rings, and this is often insufficient to provide adequate torque transmission. Moreover, it is extremely difficult to control the tension in the O-rings so as to provide qiven torque transmission properties.

Another known type of accumulating roller conveyor has an endless drive chain constituting the drive member. This drive chain drives sprockets which in turn drive the roller shafts via slipping clutches. Each of these slipping clutches is a complicated ratchet arrangement having a plurality of cams and spring-loaded balls. The disadvantage of this type of conveyor is that it is difficult to assemble the clutches so as to give a desired torque transmission, and it is even more difficult subsequently to change their torque transmission properties. Because of its complicated construction, this type of conveyor is also relatAvely expensive.

In another known type of accumulating roller conveyor, the roller drive shafts are hexagonal, and the slipping clutches are constituted by deformable plastics tubes held in pockets in cages surrounding the shafts.

The deformable plastics tubes associated with each of the hexagonal shafts are drivably engageable with the WO 89/07208 .1 .4

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internal cylindrical surface of the correspond,5nq roller so as to transr.iit torque thereto. Here again, Ori-Ve is transmitted to the roller drive shafts, via spruckets fixed thereto, from, an endless drive chain. If a given roller is prevented from rotation by a stationary item in contact, therewith, the respective roller drive shaft can continue to rotate, with the plastics t'ubes being successively more and less deformed between that shaft and the internal cylindrical surface of the respective roller as the pointed regions of the shaft engage the plastics tubes. The disadvantage of this arrangement is that each clutch, assembly needs four bearings, so that it is relatively expensive. moreover, the rollers themselves require accurate machining, and extra. sleeves are needed to accommodate the hexagonal shafts, and these steps ontaiil further expense.

US patent specification 4 286 441 describes an automatic slip coupling assembly for a roller conveyor.

The slip coupling assemb~ly incorporates a ball bearing which permits an associated sprocket to continue to rdotate with slip taking place between the balls and an associated clutch plate, thereby preventing damage to conveyed goodo if a jam occurs. Unfortunately, the bearing a.isembly' is mounted on a journal bearing that can take up only radial loads. Any axial loads are taken up by the associated conveyor roller, and this leads to excessive wear. MAother disadvantage of this arrangement PCT/GB 8 9 IW0 0 17 April 1990 'n 4. i97o -4is that many of the parts thereof are made of metal which cannot deform to absorb energy as the clutch slips. This again results in forces being applied to the moving parts of the assembly, and increases the rate of wear.

Known accumulating roller conveyor clutches also suffer from the disadvantage of a relatively low (0.2 Nm) torque transmission capability.

The aim of the invention is to provide a slipping sprocket clutch for an accumulating roller conveyor which is cheaper, more reliable, and has improved torque transmission characteristics when compared with known clutches.

The present invention provides a clutch assembly for an accumulating roller conveyor, the clutch 1 5 assembly comprising a drive member formed by .a sprocket which is drivably engageable with a conveyor drive means, a driven member which is drivably engageable with a roller of the conveyor, a first clutch plate associated with the drive member, a second clutch plate associated with the driven member, a bearing positioned between the first and second clutch plates and having a rolling element race, and thrust means for forcing the first and second clutch plates towards one another and against the rolling elements of the bearing, wherein the first and second clutch plates are made of an s elastically-deformable plastics material, and wherein the S w drive member is rotatably mounted on a shaft sleeve by T So SUBSTITUTE SHEET United Kingdom Patont Office I PCT lntornn iml I r I PC/gB 8 9 9 0 IO55 17 Apr i 1990 4 means of an angular contact bearing within the sprocket, the first and second clutch plates being generally annular and surrounding the shaft sleeve, and the shaft sleeve being fixed to, and rotatable with, the driven member, and the arrangement is such that the rolling elements elastically d~t..orm the surfaces of the first and second clutch plates whereby torque can be transmitted from the first clutch plate to the second clutch plate.

Advantageously, the sprocket is drivably 1 engageable with an endless drive chain constituting the conveyor drive means, and the first clutch plate is constituted by a surface of the sprocket. Preferably, the arrangement is such that the rolling elements of the angular contact bearing elastically deform the races associated therewith.

In a preferred embodiment, the thrust means may be a thrust nut which is engageable with an externally-threaded portion of the shaft sleeve.

Conveniently, the sprocket is made of a low-friction, thermoplastic material such as acetal.

The driven member may be a drive shaft fixed to, and rotatable with, the roller. Advantageously, the second clutch plate is constituted by a surface of a retaining ring, the retaining ring being positioned between the thrust means and the bearing. Conveniently, the retaining ring is made of a low-friction, S thermoplastic material such as acetal. The shaft sleeve 1 SUBSTITUTE SHEET IUnited Kingdom Patent Office PCT 'International ADllcatinnf!r -6may also be made of a low-friction, thermoplastic material such as acetal. Preferably, the rolling elements of the bearing are balls made of a selfcleaning, high chromium special steel.

The invention also provides an accumulating roller conveyor comprising a plurality of rollers, conveyor drive means for driving the rollers, and a respective clutch assembly between the conveyor drive means and each of the rollers, wherein each clutch assembly is as defined above.

S* Preferably, the conveyor drive means is an endless drive chain in drivable engagement with the sprockets of the clutch assemblies.

An accumulating roller conveyor incorporating 15 slipping sprocket clutches constructed in accordance with i) S the invention will now be described in detail, by way of example, with reference to the accompanying drawings, in which:- Fig. 1 is a side elevation of part of the conveyor; 20 Fig. 2 is an end elevation of the conveyor; and Fig. 3 is a schematic sectional elevation of a slipping sprocket clutch of the conveyor.

j Referring to the drawings, Figs. 1 and 2 show part of one side plate 1 of an accumulating roller conv- or.

The side plate 1 supports respective first ends S0324,rsidat,05,autmoniaon.tiee6 0 eP E~ i I i WO 89/07208 PCT/GB89/00055 -7of a plurality of transverse rollers 2, the other ends of the rollers being supported by a similar side plate (not shown). Each roller 2 is fixed to a respective shaft 3 for conjoint rotation therewith, and the ends of the shafts 3 are rotatably supported in the side plates by roller bearings 4 (one of which is shown in Fig. The rollers 2 are hollow tubes made of stainless steel, and they are fixed to their shafts 3 by means of end plates 2a and grub screws 2b. The end plates 2a are made of aluminium.

The shafts 3 are rotatably driven, via respective slipping sprocket clutches (one of which is indicated generally by the reference numeral by an endless drive chain 6. Each of the clutches 5 includes a shaft sleeve 7 (see Fig. which is fixed to its associated shaft 3 by means of a split pin 3a which passes through aligned holes in the shaft and the shaft sieve. A sprocket 8 is rotatably mounted on the shaft sleeve 7 via an angular contact bearing assembly 9, the *balls 9a of which run in a groove 7a in the shaft sleeve.

The balls 9a are held and spaced by a cage 9b. A thrust ring 10 supporting a plurality of ball bearings 10a bears against the rear face of the sprocket 8, and the thrust ring is held against this rear face by a retaining ring 11 and a thrust nut 12, the thrust nut being screwed onto an externally-threaded portion 7b of the shaft slave 7. A lock nut 13 is provided for holding the thrust nut 12 in WO 89/07208 PCT/G B89/ 00055 -8position.

The shaft sleeve 7, the sprocket 8, the ring of the bearing assembly 9, the thrust ring 10 and the retaining ring 11 are all made of injection-moulded acetal, the threaded portion 7b of the shaft sleeve being formed during the injection moulding process.

Alternatively, these parts could be made of polypropylene or other suitable low-Zriction, oil-free thermoplastic material. The balls 9a iand 10a are made of a high chromium special steel that has self-cleaning propert4,es.

The nuts 12 and 13 are made of steel.

In use torque 4-s transmitted from the drive chain 6 to each of the shafts 3 via four surfaces of the associated clutch, namely:the surface between the sprocket 8 and the balls 9a of the angular contact bearing assembly 9; (ii) the surface between tho balls 9a and the groove 7a of the shaft sleeve 7; (iii) the surface between the sprocket 8 and the balls 10a of the thrust ring 10; and (iv) the surface between the balls 10a of the thrust ring 1 0 and the retaining ring 11.

The amount of torque transmitted is dependent, upon the degree to which the thrust nut 12 is tightened, and ranges from 0 to 0.4 Nm for shaft rotation speeds of from 0 to 80 r.p.m. Moreover, it is a relaitively easy task to alter the torque transmnissi.on characterio't4.ct of WO 89/07208 PCT/GBP89/00055 -9the clutches 5, after installation, by merely adjusting the degree to which the thrust nuts 12 are tightened.

When a given roller 2 is prevented from rotation by engagement with a stationary item, the associated clutch 5 slips, this slip occurring at all four surfaces mentioned above. The slip between the balls and the surfaces of the sprocket 8 and the retaining ring 11 is subj ect to the Brinnel ef fect. This eff e.,t is a result of the elastic deformation of the plastic material of these surfaces by the balls i0a. Thus, when torque is being transmitted and no slip is occurring, the compressive force applied by the thrust nut 1 2 causes the balls 10a to embed themselves slightly into the opposing planar surfaces of the sprocket 8 and the retaining ring 11f the plastic material of these parts deforminq elastically to permit this. This inwards elastic deformation to accommodate the balls 10a causes a similar outwards elastic deformation to form 'peaks' either side of each ball. once slip occurs, the balls 104 begin to rotate and to move, around a circular path, relative to both thm~se surfaces. As this happens, the 'peaks' in front of the balls 104 are pushed round with the balls, so that the two surfaces are subjected to a continuous wave-like elastic deformation, as the clutch 5 begins to slip.

obviously, torque continues to be transmitted, from the sprock~et 8 to the shaft 3 of a given, clutch as ~I~-q WO 8j/7208 PCI/GB89100055 it slips, this torque being transmitted to the associated roller 2 which continues to try and advance the stationary item in contact therewith. The Brinnel effect is at a maximum when a given clutch 5 begins to slip, and hence more torque is transmitted at this time. This is because the previous lack of relative movement between the balls 10a and the two engaging surfaces has led to relatively deep depressions being formed in these surfaces (and hence to the formation of relatively large 'peaks' on either side of each ball), these relatively large 'peaks' helping to transmit a relatively high torque. As slip continues, the 'peaks' and depressions become less pronounced, so torque transmission is reduced (to about 80% of the initial slipping value).

Similarly, slip occurs between the balls 9a of the angular contact bearing assembly 9 and the associated races defined by the shaft sleeve 7 and the sprocket 8, and this slip is also subjet to the Brinnel effect, and so the effect described above is enhanced.

This reduction in torque transmission, which results from a reduction in the Brinnel effect, has the advantage of reducing what is known as the 'queuing' force. Thus, when one item stops on the conveyor, the following items stop one after another in a queue behind the first stopped item. As the clutches 5 associated with the rollers 2 prevented from rotating by a stationary item begin to slip, the torque transmitted is reduced i WO 89/07208 PC/GB89/00O55 from what is known as the driving force to that of the 'queuing' force (which as explained abr.)ve is about 80% of the driving force). Consequently, the which tries to force the items against one another is reduced, and this is irrportai~t where the items are fragile or squashabtLe. Another advantage of this reduced 'queuing' force is that it leads to a reduction in power consumption during queuing.

The angular com~tact bearing assembly 9 has the advantage of allowing both the radial and the longitudinal forces, applied by the chain 6 and the thrust nut 12 respectively, to bo taken up within the clutch assembly.

Be~cause the sprocket 8 and the shaft sleeve 7 (which define the races of the angular contact bearing assembly 9) Are made of plastics material, as the clutch slips energy can be absorbed by the clutch, not only at the bearing surfaces, but also as a result of the deflection of the sprocket and the shaft slaee themselves. This deflection mainly takes place about the longitudinal axis of the sprocket 8, the '1 sprocket increasing in size diametrically and cyclically as the balls 94 rotate within the bearing. This is due to the surfaces of the angular contact bearing assembly 9 being Brinnelled, giving variations in the distance between the two bearing surfaces of the bearing.

As- shown in Fig. 1, the working run of the WO 89/07208 PCT/GB89/00055 -12drive chain 6 (that is to say that portion of the drive chain engaging the sprockets 8) is supported by a shelf la fixed to the adjacent side plate 1. The upper surface of this shelf la is provided with a wear-resistant covering to minimise the wear on the drive chain 6.

The type of clutch 5 described above has a number of advantages compared with known accumulating conveyor clutches. In particular, the clutch 5 is relatively cheap to manufacture, and is easy to assemble.

Moreover, this type of clutch is easily adjustable to vawty the amount of torque transmitted. Furthermore, because torque is transmitted as a result of the Brinnel effect, a relatively high torque transmission capability results.

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Claims (11)

1. A clutch assembly for an accumulating roller conveyor, the clutch assembly comprising a drive member formed by a sprocket which is drivably engageable with a conveyor drive means, a driven member which is drivably engageable with a roller of the conveyor, a first clutch plate associated with the drive member, a second clutch plate associated with the driven member, a bearing positioned between the first and second clutch plates and having a rolling element race, and thrust means for forcing the first and second clutch plates towards one another and against the rolling elements of the bearing, wherein the first and second clutch plates are made of an elastically-deformable plastics material, and wherein the drive member is rotatably mounted on a shaft sleeve by means of an angular contact bearing within the sprocket, the first and second clutch plates being generally annular, and surrounding the shaft sleeve, and the shaft sleeve being fixed to, and rotatable with, the driven member, and the arrangement is such. that the rolling elements elastically deform the surfaces of the first and second clutch plates whereby torque can be transmitted from the first clutch plate to the second clutch plate.

2. A clutch assembly for an accum:lating roller conveyor, the clutch assembly comprising a drive member formed by a sprocket which is drivably engageable with a Sconveyor drive means, a driven member which is drivably SUBSTITUTE SHEET United Kingdom Patent Office PCT '!nternationni Ahnll^ r^ 1 LI i ii 17 Drl 1990 S--7 4 19 -14- I p f' engageable with a roller of the conveyor, a first clutch plate associated with the drive member, a second clutch plate associated with the driven member, a bearing positioned between the first and second clutch plates and having a rolling element race, and thrust means for forcing the first and second clutch plates towards one another and against the rolling elements of the bearing, wherein the first and second clutch plates are made of an elastically-deformable plastics material, and wherein the drive member is rotatably mounted on a shaft sleeve by means of an angular contact bearing, the first and second clutch plates being generally annular and surrounding the shaft sleeve, and the shaft sleeve being fixed to, and rotatable with, the driven member, and the arrangement is such that the rolling elements elastically deform the surfaces of the first and second clutch plates to form depressions therein, whereby torque can be transmitted from the first clutch plate to the second clutch plate, wherein the arrangement is such that the torque transmission is a maximum as the clutch begins to slip, the torque transmitted reducing as clutch slip continues and the depressions in said surfaces become less pronounced.

3. A clutch assembly as claimed in claim 1 or claim 2, wherein the arrangement is such that the rolling elements of the angular contact bearing elastically S deform the races associated therewith, SUBSTITUTE SHEET PCT International Aplication

4. A clutch assembly as claimed in any one of claims 1 to 3, wherein the sprocket is drivably engageable with an endless drive chain constituting the conveyor drive means. A clutch assembly as claimed in any one of claims 1 to 4, wherein the first clutch plate is constituted by a surface of the sprocket.

6. A clutch assembly as claimed in any one of claims 1 to 5, wherein the thrust means is a thrust nut S* which is engageable with an externally-threaded portion I of the shaft leeve.

7. A clutch assembly as claimed in any one of claims 1 to 6, wherein the sprocket is made of a low- friction, thermoplastic material such as acetal.

8. A clutch assembly as claimed in any one of claims 1 to 7, wherein the driven member is a drive shaft fixed to, and rotatable with, the roller. o S9. clutch assembly as claimed in claim 8, wherein the second clutch plate is constituted by a S* surface of a retaining ring, the retaining ring being positioned between the thrust means and the bearing. A clutch assembly as claimed in claim 8 or claim 9, wherein the retaining ring is made oE a low- friction, thermoplastic material such as acetal.

11. A clutch assembly as claimed in any one of claims 1 to 10, wherein the shaft sleeve is made of a low-friction, thermoplastic material such as acetal.

12. A clutch assembly as claimed in any one of claims 1 to 11, wherein the rolling elements of the i. 920324,rshdatOI5 I 9 S 99 SO S I -16- bearing are balls made of a self-cleaning, high chromium special steel.

13. An accumulating roller conveyor comprising a plurality of rollers, conveyor drive means for driving the rollers, and a respective clutch assembly between the conveyor drive means and each of the rollers, wherein each clutch assembly is as claimed in any one of claims 1 to 12.

14. A conveyor as claimed in claim 13, wherein the conveyor drive means is an endless drive chain in drivable engagement with the sprockets of the clutch assemblies. A clutch assembly substantially as hereinbefore described with reference to the accompanying drawings. DATED this 24th day of March, 1992. AUTOMATION CONVEYORS LIMITED. By its Patent Attorneys DAVIES COLLISON 920324,rshdaOQ15S,autoiationlet,16 I