AU622925B2 - Detergents - Google Patents
Detergents Download PDFInfo
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- AU622925B2 AU622925B2 AU40492/89A AU4049289A AU622925B2 AU 622925 B2 AU622925 B2 AU 622925B2 AU 40492/89 A AU40492/89 A AU 40492/89A AU 4049289 A AU4049289 A AU 4049289A AU 622925 B2 AU622925 B2 AU 622925B2
- Authority
- AU
- Australia
- Prior art keywords
- free flowing
- powdered
- high active
- anionic
- detergent composition
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000003599 detergent Substances 0.000 title claims abstract description 72
- 239000002253 acid Substances 0.000 claims abstract description 47
- 238000000034 method Methods 0.000 claims abstract description 31
- 239000008187 granular material Substances 0.000 claims abstract description 22
- 239000003945 anionic surfactant Substances 0.000 claims abstract description 21
- 239000012254 powdered material Substances 0.000 claims abstract description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 12
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 claims abstract description 9
- 238000005054 agglomeration Methods 0.000 claims abstract description 7
- 230000002776 aggregation Effects 0.000 claims abstract description 7
- BVKZGUZCCUSVTD-UHFFFAOYSA-M Bicarbonate Chemical compound OC([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-M 0.000 claims abstract description 4
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims abstract description 4
- 229910019142 PO4 Inorganic materials 0.000 claims abstract description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims abstract description 4
- 239000010452 phosphate Substances 0.000 claims abstract description 4
- 159000000011 group IA salts Chemical class 0.000 claims abstract description 3
- 239000000203 mixture Substances 0.000 claims description 52
- 125000000129 anionic group Chemical group 0.000 claims description 21
- 150000007513 acids Chemical class 0.000 claims description 16
- -1 fatty acid sulphuric acids Chemical class 0.000 claims description 13
- 239000002245 particle Substances 0.000 claims description 13
- 239000003513 alkali Substances 0.000 claims description 11
- 125000002877 alkyl aryl group Chemical group 0.000 claims description 9
- 125000004432 carbon atom Chemical group C* 0.000 claims description 9
- BDHFUVZGWQCTTF-UHFFFAOYSA-N sulfonic acid Chemical compound OS(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-N 0.000 claims description 9
- 235000011149 sulphuric acid Nutrition 0.000 claims description 9
- 239000004094 surface-active agent Substances 0.000 claims description 9
- 125000000217 alkyl group Chemical group 0.000 claims description 8
- 239000012467 final product Substances 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 7
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 6
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 6
- 239000000194 fatty acid Substances 0.000 claims description 6
- 229930195729 fatty acid Natural products 0.000 claims description 6
- 239000004615 ingredient Substances 0.000 claims description 6
- 239000001117 sulphuric acid Substances 0.000 claims description 6
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 3
- 150000001298 alcohols Chemical class 0.000 claims description 3
- 150000001335 aliphatic alkanes Chemical class 0.000 claims description 3
- 150000001336 alkenes Chemical class 0.000 claims description 3
- 150000004996 alkyl benzenes Chemical class 0.000 claims description 3
- 239000003795 chemical substances by application Substances 0.000 claims description 3
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 150000004665 fatty acids Chemical class 0.000 claims description 3
- 150000002191 fatty alcohols Chemical class 0.000 claims description 3
- 150000004702 methyl esters Chemical class 0.000 claims description 3
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 claims description 3
- 238000001179 sorption measurement Methods 0.000 claims description 3
- 229910021653 sulphate ion Inorganic materials 0.000 claims description 3
- 238000009826 distribution Methods 0.000 claims description 2
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims 2
- 229910052783 alkali metal Inorganic materials 0.000 claims 2
- 150000001340 alkali metals Chemical class 0.000 claims 2
- 150000004760 silicates Chemical class 0.000 claims 2
- 241000478345 Afer Species 0.000 claims 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims 1
- 150000001342 alkaline earth metals Chemical class 0.000 claims 1
- 229910052751 metal Inorganic materials 0.000 claims 1
- 239000002184 metal Substances 0.000 claims 1
- 239000000843 powder Substances 0.000 description 29
- 235000019832 sodium triphosphate Nutrition 0.000 description 15
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 12
- 239000007788 liquid Substances 0.000 description 11
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 8
- 238000007792 addition Methods 0.000 description 8
- 239000004115 Sodium Silicate Substances 0.000 description 6
- 229910000029 sodium carbonate Inorganic materials 0.000 description 6
- 235000017550 sodium carbonate Nutrition 0.000 description 6
- 230000003287 optical effect Effects 0.000 description 5
- 239000011734 sodium Substances 0.000 description 5
- YGUMVDWOQQJBGA-VAWYXSNFSA-N 5-[(4-anilino-6-morpholin-4-yl-1,3,5-triazin-2-yl)amino]-2-[(e)-2-[4-[(4-anilino-6-morpholin-4-yl-1,3,5-triazin-2-yl)amino]-2-sulfophenyl]ethenyl]benzenesulfonic acid Chemical compound C=1C=C(\C=C\C=2C(=CC(NC=3N=C(N=C(NC=4C=CC=CC=4)N=3)N3CCOCC3)=CC=2)S(O)(=O)=O)C(S(=O)(=O)O)=CC=1NC(N=C(N=1)N2CCOCC2)=NC=1NC1=CC=CC=C1 YGUMVDWOQQJBGA-VAWYXSNFSA-N 0.000 description 4
- DPXJVFZANSGRMM-UHFFFAOYSA-N acetic acid;2,3,4,5,6-pentahydroxyhexanal;sodium Chemical compound [Na].CC(O)=O.OCC(O)C(O)C(O)C(O)C=O DPXJVFZANSGRMM-UHFFFAOYSA-N 0.000 description 4
- 239000002585 base Substances 0.000 description 4
- 239000001768 carboxy methyl cellulose Substances 0.000 description 4
- 238000006386 neutralization reaction Methods 0.000 description 4
- 229910052708 sodium Inorganic materials 0.000 description 4
- 235000019812 sodium carboxymethyl cellulose Nutrition 0.000 description 4
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 4
- 229910052911 sodium silicate Inorganic materials 0.000 description 4
- 229910052938 sodium sulfate Inorganic materials 0.000 description 4
- 235000011152 sodium sulphate Nutrition 0.000 description 4
- 239000007921 spray Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 3
- 230000000274 adsorptive effect Effects 0.000 description 3
- JXLHNMVSKXFWAO-UHFFFAOYSA-N azane;7-fluoro-2,1,3-benzoxadiazole-4-sulfonic acid Chemical compound N.OS(=O)(=O)C1=CC=C(F)C2=NON=C12 JXLHNMVSKXFWAO-UHFFFAOYSA-N 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- UAZLASMTBCLJKO-UHFFFAOYSA-N 2-decylbenzenesulfonic acid Chemical compound CCCCCCCCCCC1=CC=CC=C1S(O)(=O)=O UAZLASMTBCLJKO-UHFFFAOYSA-N 0.000 description 2
- 239000007844 bleaching agent Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 235000019351 sodium silicates Nutrition 0.000 description 2
- UNXRWKVEANCORM-UHFFFAOYSA-I triphosphate(5-) Chemical compound [O-]P([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O UNXRWKVEANCORM-UHFFFAOYSA-I 0.000 description 2
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- UIIMBOGNXHQVGW-DEQYMQKBSA-M Sodium bicarbonate-14C Chemical compound [Na+].O[14C]([O-])=O UIIMBOGNXHQVGW-DEQYMQKBSA-M 0.000 description 1
- 239000004902 Softening Agent Substances 0.000 description 1
- 239000012190 activator Substances 0.000 description 1
- 239000011149 active material Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 150000001447 alkali salts Chemical class 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 239000002738 chelating agent Substances 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- XCJYREBRNVKWGJ-UHFFFAOYSA-N copper(II) phthalocyanine Chemical compound [Cu+2].C12=CC=CC=C2C(N=C2[N-]C(C3=CC=CC=C32)=N2)=NC1=NC([C]1C=CC=CC1=1)=NC=1N=C1[C]3C=CC=CC3=C2[N-]1 XCJYREBRNVKWGJ-UHFFFAOYSA-N 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000036571 hydration Effects 0.000 description 1
- 238000006703 hydration reaction Methods 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 159000000003 magnesium salts Chemical class 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000002304 perfume Substances 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 239000003352 sequestering agent Substances 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 229920001027 sodium carboxymethylcellulose Polymers 0.000 description 1
- 235000019795 sodium metasilicate Nutrition 0.000 description 1
- 229960001922 sodium perborate Drugs 0.000 description 1
- 239000001488 sodium phosphate Substances 0.000 description 1
- 235000011008 sodium phosphates Nutrition 0.000 description 1
- 235000019794 sodium silicate Nutrition 0.000 description 1
- QUCDWLYKDRVKMI-UHFFFAOYSA-M sodium;3,4-dimethylbenzenesulfonate Chemical compound [Na+].CC1=CC=C(S([O-])(=O)=O)C=C1C QUCDWLYKDRVKMI-UHFFFAOYSA-M 0.000 description 1
- YKLJGMBLPUQQOI-UHFFFAOYSA-M sodium;oxidooxy(oxo)borane Chemical compound [Na+].[O-]OB=O YKLJGMBLPUQQOI-UHFFFAOYSA-M 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000001694 spray drying Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- UEUXEKPTXMALOB-UHFFFAOYSA-J tetrasodium;2-[2-[bis(carboxylatomethyl)amino]ethyl-(carboxylatomethyl)amino]acetate Chemical compound [Na+].[Na+].[Na+].[Na+].[O-]C(=O)CN(CC([O-])=O)CCN(CC([O-])=O)CC([O-])=O UEUXEKPTXMALOB-UHFFFAOYSA-J 0.000 description 1
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical class [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D11/00—Special methods for preparing compositions containing mixtures of detergents
- C11D11/04—Special methods for preparing compositions containing mixtures of detergents by chemical means, e.g. by sulfonating in the presence of other compounding ingredients followed by neutralising
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D11/00—Special methods for preparing compositions containing mixtures of detergents
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
- C11D17/0034—Fixed on a solid conventional detergent ingredient
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Detergent Compositions (AREA)
- Sorption Type Refrigeration Machines (AREA)
- Control Of Motors That Do Not Use Commutators (AREA)
Abstract
A method of producing a free flowing, high active, particulate anionic detergent comprising the step of adsorbing an anionic surfactant acid onto a powdered or granular material such as a phosphate, carbonate, bicarbonate or silicate so as to form an agglomerate. No water is added during the agglomeration stage. The agglomerate may subsequently be coated with a silicate and/or an alkaline salt preferably in a fluidised bed.
Description
I 11SO
I
PC"'
INTERNATION
(51) International Pateat ANNOUNCEMENT OF THE MTP{LCAII# OF REVISED VERSCVS oF ivTERNATIO~fJkP I) AT 'r (PCT) laaslfltoW C 11 D 11/04, C07 C 303/42 C 11 D 1/12 Al I) w*na Pictclul (43) International Publication Date: WON 901536 22 February 1990 (22.02.90) (21) International Application Number: (32) International Filing Date: PCT/GB89/00873 31 July 1989 (3 1.07.89) (81) DesignateA States: AT, AT (European patent), AU, BB, BE (European patent), BF (QAPI patent). BG, BJ (QAPI patent), BR, CF (QAPI patent), CG (QAPI patent), CH, CH (European patent), CM (QAPI patent), DE, DE (Eurnn I patent), GA (0).Priority data: SECYIjtN 113 DIRECTION SEE POLIO__ NA~ME DIRECTED Ccc~ u13t). LOtJID'AD S, Lycourgos [GR/GB]; 38 Carr- Swood, Hale Barns, Cheshire WA15 OEW (GB).
(74) Agents: LOW, Peter, John et al.; Wilson, Gunn Ellis, 41-51 Royal Exchange, Cross Street, Manchester M2 7BD (GB).
I
Iz Ty-' (88) Date of publication internatioal mearch report: of the revised version or the 7 September 1990 (07.09.90) (54) Title: DETERGENTS (57) Abstract A method of producing a free flowing, high active, particulate anionic detergent comprising the step of adsorbing an anionic surfactant acid onto a powdered or granular material such as a phosphate, carbonate, bicarbonate or silicate so as to form an agglomerate. No water is added during the agglomeration stage. The agglomerate may subsequently be coated with a silicate and/or an alkaline salt preferably in a fluidised bed.
*(Refurred to in PCT Gatte No. 2V/190. Swfion 11) {11 O 90/01536 PCT/GB89/00873 -1-
DETERGENTS
This invention relates to detergents, and more particularly, to free flowing, high active anionic detergents.
High active detergents, for the purposes of the present invention, may be defined as detergents comprising more than 12% active matter.
Free flowing, for the purposes of the present invention, may be defined as sufficiently mobile as to be capable of being poured or dispensed reproducably as a measured quantity.
It is desirable that detergent powders exemplify certain characteristics, namely, the detergent powder should be non-dusty, free flowing, easily handled, easily dissolved and stable under normal storage conditions.
A large proportion of the worldwide detergent market uses high foaming powder surfactants, most of which are based on anionic active matter ingredients.
It has hitherto been common practice to produce detergents in powder form by making up a slurry of the various ingredients in water and subsequently spray drying the slurry to yield a powder of typical bulk density 0.2 to 0.5 gms/ml. This method of manufacture is expensive because heat is required to evaporate the water which was initially added and yet is not required in the final product.
A further method of manufacture of detergents in powder form is by so called 'dry neutralisation'. Dry neutralisation and associated agglomeration is normally regarded as a three part process: 1 Dry adsorption of an alkyl aryl sulphonic acid onto the surface of an alkaline base.
WO 90/01536 PCT/GB89/00873 -2- 2. Addition of water to affect the reaction of the alkali and sulphonic acid to form an alkaline sulphonate which binds the constituents to produce a neutralised detergent agglomerate; and 3. Coating the outside of the agglomerate with a layer of dessicant material such as sodium tripolyphosphate, sodium carbonate or silicate.
It has previously been assumed that: there is a reasonably well described limitation on the amount of alkyl aryl sulphonic acid which can be adsorpted onto the surface of various alkaline bases without first causing over agglomeration or poor flow properties. For example it has been claimed that the adsorptive characteristics of tripolyphosphate or other adsorptive materials are a function of their surface area. Therefore, sodium tripolyphosphate (STPP) in powder form must have greater adsorptivity than in granular form. Definitive tables of the adsorptivity of STPP and other alkalies have been published in the past giving the adsorptivity of various powders with regard to the uptake of alkyl aryl sulphonic acid, for example do decyl benzene sulphonic acid (DDBSA.) This, theoretically, limits the amount of active matter which can be formulated into a detergent powder produced by dry neutralisation.
The table below shows commonly accepted limitations of the adsorptivity of various bases.
TABLE A g DDBSA/100g alkali salt STPP Powder 32.5 STPP low density granular STPP regular density granular 2.1 soda ash (powder) 2.2 1
I
,1 WO 90/01536 PCT/GB89/00873 -3soda ash (granular) 0.2 Sodium metasilicate anhydrous 0.1 Sodium metasilicate 5H 2 0 0.1 It has previously been assumed that the addition of approximately 1-2 of water was necessary to cause in situ neutralisation of sulphonic acids with alkaline bases. The product was not thought to be stable until this reaction had been completed. It has previously been assumed' that a dessicant should be used to coat the outside of the agglomerate to adsorb free water, usually by hydration of the dessicant, to obtain a free flowing product.
According to a first aspect of the present invention, there is provided a method of producing a free flowing, high active, anionic detergent comprising the step of adsorbing an anionic surfactant acid onto a powdered or granular material to form an agglomerate without the addition of water in the agglomeration stage.
It has been discovered that the powdered or granular detergent composition derived from this method suprisingly has a substantially uniform particle size and may comprise high levels of surfactant acid successfully exceeding the maximum surfactant acid 1content of the prior art.
According to a second aspect of the present invention there is provided a free flowing, high active, anionic powdered or granular detergent composition comprising an anionic surfactant acid adsorped onto a powdered or granular material, said detergent composition having a particle size distribution substantially within the range from 248 microns to 1752 microns.
According to a third aspect of the present invention there is K WO 90/01536 PCT/GB89/00873 -4provided a free flowing, high active, anionic, powdered or granular detergent composition comprising a surfactant acid adsorped onto a powdered or granular material the surfactant acid being present in the range from 12 to 40% by weight of the total composition and the powdered or granular material being present within the range from 20 to 50% by weight of the total composition.
In a preferred embodiment of the invention, the anionic surfactant acid is adsorbed onto heated, dry, powdered, or granular material.
In a preferred embodiment of the invention the anionic surfactant acid is adsorbed onto heated dry powdered or granular form preferably in a fluidised bed.
In a further preferred embodiment, the agglomerate so formed is then coated by the application of a silicate and/or alkali, preferably in a fluidised bed. The temperature of the inital part of the fluidised bed is preferably above 500C and more preferably in the range from 85 to 950C Any suitable anionic surfactant acid may be used. Suitable examples of such are as follows: alkyl aryl sulphonic acids, fatty acid sulphonic acids, olefin sulphonic acids, fatty alcohol ether sulphuric acid, fatty methyl ester sulphonic acid, alkane sulphonic acids. More particularly alkyl aryl sulphonic acids containing an alkyl group with 9-20 carbon atoms and a sulphonic acid or sulphuric acid ester group (included in the term alkyl is the alkyl portion of the aryl groups), or fatty acid sulphuric acids obtained by sulphating alcohols with 8-18 carbon atom chains. Especially valuable are linear straight chain alkyl benzene sulphonic acids in which the average number of carbon atoms in the alkyl group is from 11 to 13. The amount of anionic •Li i !i 1 1 i~ surfactant acid added is preferably in the range 12% to 40%, more preferably from 12% to 35% and even more preferably from 12% to 30% of the final product weight for weight We have discovered that we can adsorb up to at least DDBSA/100gm STPP powder when operating under the conditions of the invention thus significantly exceeding the amounts known to have been adsorbed in previously published work, whilst still retaining the free flowing nature of the end product.
The powdered or granular material may comprise any suitable alkali, 10 or alkalies, alone, or in combination with other additional ingredients.
Examples of suitable alkalies are as follows: Sodium phosphates, for .example sodium tripolyphosphate, sodium carbonate, sodium bicarbonate, sodium silicate or other siFilar alkalies including potassium or magnesium salts. The amount of alkali is preferably in the range 10% to 95% and 15 more preferably 60% to 95% final product weight for weight.
Additional ingredients may include the following: bleaching agents for example Sodium Perborate, corrosion inhibitors or alkaline additives, for example, Sodium Silicates, inert fillers, for example Sodium Sulphate, surfactants, optical brighteners, preventers of soil redeposition, (for example, sodium carboxy-methyl cellulose,) dedusting agents and solubilisers, such as sodium xylene sulphonate, enzymes, chelating agents, perfumes, softening agents, defoamers, bleach activators, soap, and non ionic active material.
Any suitable apparatus may be used, but this may have to be adapted to run under the appropriate conditions so as to maintain dry conditions during the agglomeration stage. Examples of such apparatus L T it, s i~ F lr 1 WO 90/01536 PCT/GB89/00873 -6are as follows: 1. Static or moving machines with dividers or blades or paddles to mix the powders. These include twin shell blenders or V blenders, baffled drums and ribbon or paddle blenders.
2. Air suspension machines which suspend the particles in air whilst liquid is sprayed onto said particles: The particle size increases until the particles are tco heavy to be suspended at which time they fall from the air stream.
3. Apparatus in which air is used to fluidise the particles making them act in a similar manner to a liquid, for example, a fluidised bed.
Sample powdered or granular detergents derived from this method exhibit the following characteristics: Particle Size no more than 3% by weight of the particles are larger than 1700 microns no more than 1% by weight of the particles are less than 250 microns average particle size 1100 to 1300 microns Bulk density: untapped 600-720 gm/ml tapped: 730-830 gm/ml moisture content: less than 4% W/W angle of repose average: 37 to 38°C i with minimum 360 maximum 410 sliding angle: minimum 250 maximum 280 flowrate: 30-41 cc/sec through standard orifice.
compressibility: 7-15% WO 90/01536 PCT/GB89/00873 -7- Composition of anionic detergent granulate: The detergent composition comprises 5 to 40% preferably 10 to and more preferably 12 to 30% by weight of the final composition of an anionic surfactant acid for example Sodium alkyl aryl sulphate. The detergent composition comprises 20 to 50% preferably 25 to 45% and more preferably 30 to 40% by weight of the final composition of the powdered or granular material such as the alkaline material sodium tripolyphoshphate. The detergent composition may also comprise any of the optical ingredients listed on page 5 including for example any of the following: soda ash, sodium sulphate, sodium carboxy methyl cellulose, optical bleaches, sequestering agents, sodium silicates etc.
For the purpose of the present invention:the angle of repose is defined as the angle from the horizontal to the line of slope of a heap of powder, the heap having been formed by directing powder through a funnel into the centre of a circular horizontal surface. The funnel is slowly raised to allow the heap to form immediately beneath it.
The flow rate of the powder is defined as the rate in cubic centimetres per second that will flow through a 1.25cm diameter orifice with a smooth PVC funnel expanding at 100 to the vertical above the orifice.
The angle of slide is defined as the minimum angle between the horizontal and an inclined surface when a powder slides by gravity en masse down that surface, the surface being a smooth, wooden unpolished medium. The powder is scattered as a layer no more than 20mm deep on the surface. The surface is raised slowly until the sliding condition is achieved WO 90/01536 PCr/GB89/00873,.
-8- The compressibility of the powder is defined as the percentage of initial volume lost when a sample is subjected to a compressive load, the compressive load being provided by a 10Kg weight which is applied to a cylinder of powder of 69mm diameter for a period of 3 minutes.
The invention will now be described further by the following Examples: EXAMPLE 1 The following mixture was prepared by dry blending and then fed at a rate of typically 1.83 kg per minute onto a horizontal fluidised bed. No water was added. The inital part of the fluidised bed was heated to above 800C and retained at this temperature during the experiment.
Material
W/W
Sodium Tripolyphosphate 44.8 Sodium Carbonate 23.4 Sodium Carboxy-Methyl Cellulose 2.40 Sodium Sulphate 29.00 Optical Brightener (TINOPAL* CBS-X) 0.40 *TINOPAL is a Trade Mark of Ciba-Geigy.
Two liquids, as defined below, were sprayed sequentially along the fluidising bed onto the fluidised powder.
LIQUID 1. Do Decyl Benzene Sulphonic Acid (DDBSA) at a spray rate of 390g/min.
LIQUID 2. A solution comprising
W/W
a) Sodium Silicate (2:1 Si0 2 :Na 2 0) 40.00 ii WO 90/01536 PCT/GB89/00873 -9b) Pigment blue 15:1 (46% Dispersion 0.18 c) Tetra sodium salt of ethylene diamine tetra acetic acid 3.66 d) Water 56.16 The solution was applied at a spray rate of 390g/min. The combined addition of alkyl aryl sulphonic acid and silicate solution equated to a 30.0% w/w combined percentage liquid additions.
After processing, chemical analysis indicated the powders had the following chemical content.
W/W
Active Detergent 15.6 (calculated as Sodium Alkyl Aryl Sulphonate Molecular Weight 322) Sodium Tripolyphosphate 32.4 (calculated as P 2 0 Moisture 1.53 The product was a dust free, free flowing granular agglomerate.
EXAMPLE 2 The following powder mixtures were prepared and used as in EXAMPLE 1.
W/W
Sodium Tripolyphosphate 57.60 Sodium Carbonate 23.00 Sodium Carboxy-Methyl Cellulose 2.40 Sodium Sulphate 16.60 Optical Brightener (TINOPAL* CBS-X) 0.40 *TINOPAL is a Trade Mark of Ciba-Geigy.
I 1 i WO 90/01536 PC/GB89/00873 The composition of the two liquids sprayed along the fluidised bed was as in EXAMPLE 1.
LIQUID 1 was applied at a spray rate of 600g/min.
LIQUID 2 was applied at a spray rate of 390g/min The combined addition of alkyl aryl sulphonic and silicate solultion equated to a combined percentage liquid addition of 35.0% W/W.
After processing, chemical analysis indicated the powder had the following chemical content.
W.W.
Active Detergent 23.9 (calculated as Sodium Alkyl Aryl Sulphonate Molecular Weight 332) Sodium Tripolyphosphate 41.7 (calculated as P 2 0 Moisture 1 .73 The powder produced was a dust free, free flowing granular agglomerate.
The method enabled a liquid addition of 35.0% WIW to the fluid bed which is comfortably in excess of the limit of 20% imposed by known methods.
Active matter content was as high as 23.9%, which is almost twice the maximum amount of 12% of active matter achieved by known methods, utilising a fluid bed apparatus.
The amount of alkyl aryl sulphonic acid adsorped onto the tripolyphosphate and other alkalies present was well in excess of the previously know adsorptive figures quoted in literature as shown in TABLE A.
i i.
successfully exceeding the maximum surfactant acid content of the W,'O 90/01536 PCT/GB89/00873 I 1 In EXAMPLE 1 the theoretical maximum for successful adsorption of alkyl aryl sulphonic acid is calculated to be 15.075g of sulphonic acid per 100 g of initial powder mixture. The practical result of use of the claimed method is calculated to be 21.311g of sulphonic acid per 100g of initial powder mixture which is well in excess of the results from previously known methods.
Similarly in EXAMPLE 2 the figures for theoretical maximum and practica results are 19.226g and 32.311g of alkyl aryl sulphonic acid per 100g of initial powder mixture.
have always assumed the presence of added water and have always restricted the ratio of the amount of alkyl aryl sulphonates to the amount of alkali to a limit which the invention successfully exceeds.
The present invention provides a cost efficient method of producing a high active, non-dusty, free flowing, stable anionic detergent powder which may be easily handled and easily stored.
r *1f 4^ 7t
Claims (26)
1. A method of producing a free flowing, high active, anionic detergent comprising the step of adsorbing an anionic surfactant acid onto a powdered or granular material to form an agglomerate, characterised in that there is no addition of water in the agglomeration stage.
2. A method of producing a free flowing, high active detergent as claimed in claim 1, characterised in that said material is U. heated and is substantially dry prior to adsorption of the 10 anionic surfactant acid.
3. A method of producing a free flowing, high active detergent as claimed in claim 1 or claim 2, characterised in that at least a part of the anionic surfactant acid is adsorbed onto the powni-ed or granular material in a fluidised bed. 15 4. A method of producing a free flowing, high active detergent as claimed in any preceding claim, characterised in that the Sanionic surfactant acid comprises any of the following either alone or in combination: alkyl aryl sulphonic acids, fatty acid sulphonic acids, olefin sulphonic acids, fatty alcohol ether sulphuric acid, fatty methyl ester sulphonic acid, alkane sulphonic acids. A method of producing a free flowing, high active detergent, as claimed in any preceding claim, characterised in that the anionic surfactant acid comprises any of the following either alone or in combination: alkyl aryl sulphonic acids Ii :i i L L- I (Referred to in P('T Gactic No. 21/1990. Sation II) -13- containing an alkyl group with 9-20 carbon atoms and a sulphonic acid or sulphuric acid ester group, fatty acid sulphuric acids obtained by sulphating alcohols with 8-18 carbon atom chains and linear straight chain alkyl benzene sulphonic acids in which the average number of carbon atoms in the alkyl group is from 11 to 13.
6. A method of producing a free flowing, high active detergent as claimed in any. preceding claim, characterised in that the 40% by weight based on the weight of the final product.
7. A method of producing a free flowing, high active detergent as claimed in any -preceding claim characterised in that the Samount of anionic surfactant acid is in the range from 12% to 35% by weight based on the weight of the final product. 15 8. A method of producing a free flowing, high active detergent as claimed in any preceding claim, characterised in that the amount of anionic surfactant acid is in the range from 12% to by weight based on the weight of the final product. S9. A method of producing a free flowing, high active detergent as claimed in any preceding claim, characterised in that said powdered or granular material comprises alkaline material. A method of producing a free flowing, high active detergent as claimed in any preceding claim, characterised in that said powdered or granular material comprises solely or in combination with' other ingredients, a phosphate, carbonate, bicarbonate, sulphate or silicate salt of an alkali metal or an alkaline earth a St ehdo rdcigafe lwnhihatv eegn as caimd i an prcedig caim chracerisd i tht sidj IV -14- metal.
11. A method of producing a free flowing, high active detergent as claimed in any preceding claim, characterised in that the amount of powdered or granular material is in the range from 60% to 95% by weight based on the weight of the final product.
12. A method of producing a free flowing, high active detergent as claimed in any preceding claim, characterised in that said method further comprises the coating of said agglomerate with a silicate. •o 10 13. A method of producing a free flowing, high active detergent as claimed in any preceding claim, characterised in that said method further comprises the coating of said agglomerate with an alkali, or an alkaline salt.
14. A free flowing, high active anionic detergent prepared by the method as claimed in any preceding claim.
15. A free flowing, high active, anionic, powdered or granular detergent composition comprising an anionic surfactant acid adsorped onto a powdered or granular material characterised in that at least 96% by weight of said detergent composition has a particle size distribution substantially within the range from 250 microns to 1700 microns.
16. A free flowing, high active, anionic powdered or granular detergent composition as claimed in claim 15, characterised in that the anionic surfactant acid is present in the range from 12% to 40% by weight of the total composition and the powdered or granular material is present within the range from 20% to i 1 1 l i 1 1 by weight of the total composition.
17. A free flowing, high active, anionic, powdered or granular detergent composition comprising an anionic surfactant acid adsorped onto a powdered or granular material, characterised in that the anionic surfactant acid is present in the range from 122 to 40Z by weight of the total composition and the powdered or granular material is present within the range from 20Z to 50Z by weight of the total composition.
18. A free flowing, high active, anionic, powdered or granular detergent composition as claimed in any of claims 15 to 17, characterised in that said detergent composition has an average particle size substantially in the range from 1100 to 1300 microns.
19. A free flowing, high active, anionic, powdered or granular detergent composition as claimed in any of claims 15 to 18, characterised in that said detergent composition has an untapped bulk density in the range from 600 to 720 gm/ml. A free flowing, high active anionic, powdered or granular detergent composition as claimed in any of claims 15 to 19, characterised in that said detergent composition has a tapped bulk density in the range from 730 to 830 gm/ml.
21. A free flowing, high active, anionic powdered or granular detergent composition as claimed in any of claims 15 to characterised in that said detergent composition has a moisture content less than 4Z by weight of the total composition.
22. A free flowing, high active, anionic, powdered or granular i 4 t i i ii -16- detergent composition as claimed in any of claims 15 to 21, characterised in that said detergent composition has an angle of repose within the range from 360 to 41°.
23. A free flowing, high active, anionic, powdered or granular detergent composition as claimed in any of claims 15 to 22, characterised in that said detergent composition has a sliding angle in the range from 25° to 28°.
24. A free flowing, high active, anionic, powdered or granular S detergent composition as claimed in any of claims 15 to 23, characterised in that said detergent composition has a flowrate in the range from 30 to 41 cc/sec.
25. A free flowing, high active anionic, powdered or granular detergent composition as claimed in any of claims 15 to 24, characterised in that said detergent composition has a compressibility in the range from 7% to
26. A free flowing, high active, anionic, powdered or granular detergent composition as claimed in any of claims 15 to characterised in that the anionic surfactant acid is present in the range from 12% to 30% by weight of the total composition.
27. A free flowing, high active, anionic, powdered or granular detergent composition as claimed in any of claims 15 to 26, characterised in that said powdered or granular material is present in the range from 30% to 40% by weight of the total composition.
28. A free flowing, high active, anionic, powdered or granular detergent composition as claimed in any of claims 15 to 27, characterised in that said powdered or granular material 0296e/VMJ IA i i:: U U -17- comprises alkaline material.
29. A free flowing, high active, anionic, powdered or granular detergent composition as claimed in any of claims 15 to 28, characterised in that said powdered or granular material comprises any of the following either alone or in combination: a phosphate, carbonate, bicarbonate, sulphate, or silicate salt of an alkali metal or an alkaline earth metal.
30. A free flowing, high active, anionic, powdered or granular detergent as claimed in any of claims 15 to 29, characterised in that said anionic surfactant acid comprises any of the following either alone or in combination: alkyl aryl sulphonic acids, fatty acid sulphonic acids, olefin sulphonic acids, fatty alcohol ether sulphuric acid, fatty methyl ester sulphonic acid, alkane sulphonic acids.
31. A free flowing, high active, anionic powdered or granular detergent composition as claimed in any of claims 15 to :characterised in that said anionic surfactant acid comprises :0: 'any of the following either alone or in combination: alkyl aryl sulphonic acids containing an alkyl group with 9-20 carbon atoms and a sulphonic acid or sulphuric acid ester group, fatty acid sulphuric acids obtained by sulphating alcohols with 8-18 carbon atom chains, and linear straight chain alkyl benzene sulphonic acids in which the average number of carbon atoms in the alkyl group is from 11 to 13.
32. A free flowing detergent composition substantially as herein described with reference to any one of the Examples. ©33. A method of producing a free flowing detergent composition 0 1 j!: :I: 1; r I 161ioi FAT.- -18- substantially as herein described with reference to any one of the Examples. DATED this 21st day of January, 1991. PATERSON. ZOCHONTS (UK) LIMITED By Their Patent Attorneys ARTHUR S. CAVE CO. a a a. a a a a. a a a a a. a. a. a a a a a. a a *9 a a. a a a a. a REVISED '14EION!.j I INTERNATIONAL SEARCH REPORT International Application No PCT/GB 89/00873 1. CLASSIFICATION OF SUBJECT MATTER (it several classification symbols apply. indicate all1) ,According 1o International Patent Classification (IPC) or to both National Classification and IPC jpc 5 C 11 D 11/04, C 07 C 303/42t: 11 D 1/12 11. FIELDS SEARCHED Minimum Documentation SearchedI Classification System IClassification SYmbOlsl IPC C 11D, C 07 C 139/00 Documentatlan Searched othsr than Minimum Documentation to the Extent that such Documents are Included In the Fields Searched a Ill. DOCUMENTS CONSIDERED TO BE RELEVANT' Category Citatio n ofl Document, I' with indication, whiere appropriate, of the relevant Passages 12 Relevant to Claim No. i X GB, A, 1369269 (COLGATE PALMOLIVE) 1-11,14, 2 October 1974 .17,27-32 .see the- whole document X GB, A, 707994 (RUHRCHEMIE AG)1 28 April 1954 see page lines 52-60; page 2, lines'
73-78; example 1; claims 1,5,6,8 A i A.S. Davidsohn et al. "Synthetic .f 1-19,27- Detergents", seventh edition, 32 1987, Longman Scientific Technical (GB), pages 200-209 see pages 202-204 A US, A, 2671797 HAGEMANN et al.) 1 9 March 1954 see claims 1-3 Spacisateore C0 o tj OfCited documents- 'a later document oublished alter the international filing dale document deaining the general state of the art which is not or Orionrity ate and note in conflicti with the, appication but considered to be al particular relevance cited to understand tI principle or theory underlying the s lst ocumnt ut ublihedan f afer he nteratinal invention ~E erir ouetbu ulsedo rsie h "emaint X" document of Particular relevance; thes claimed Invention filing date cannot be considered novel or cannot be considered to document which may throw doubts on priority claim(&) or Involve en inventive step which as cited to establish the ouclication ate of another document of particular relevance;' the claimetd invention citation or other special reason (as specifieo) cannot be considers* to involve an Inventive aso wrhen the I'O" document referring to an oral disclosure, use, exhibition or document is combined with one or more Other such docu- other means ments, such combination being obvious to a Person s0i11e0 document published prior to the international iling dae but III the on. later than the priority date claimed "W1 diocument member at the salme patent tam-IY IV. CERTIFICATION Date, of the Actual Comletion ot the International Search 12th October 1989 Date Of Meling Of this International Search Repirt I 22. 11, 89 International Searcning Authority EUROPEAN PATENT OFFICE I Authorized Offeer T.K. WILLI Form PCTIISA/210 (second Inet) (January t9051 I ANNEX TO THE INTERNATIONAL SEARCH REPORT ON INTERNATIONAL PATENT APPLICATION NO. GB 8900873 SA 30377 This annex lists the patent family members relating to the patent documents cited in the abov'e-mentioned international search report The members are as contained in the European Patent Office EDP file on 14/11/89 The European Patent Office is in no way liable for these particulars which are merely given for the purpose of information. Patent document Publication Patent family Publication cited in search report date member(s) Tdate GB-A- 1369269 02-10-74 AU-A- 3800572 19-07-73 BE-A- 778811 30-05-72 CH-A- 569079 14-11-75 DE-A- 2203552 10-08-72 FR-A,B 2124284 22-09-72 GB-A- 707994 None US-A- 2671797 None SFor more details about this annex wee Official Journal of the European Patent Office, No. 1 2/81
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB8818613 | 1988-08-05 | ||
GB888818613A GB8818613D0 (en) | 1988-08-05 | 1988-08-05 | Detergents |
Publications (3)
Publication Number | Publication Date |
---|---|
AU4049289A AU4049289A (en) | 1990-03-05 |
AU622925B2 true AU622925B2 (en) | 1992-04-30 |
AU622925C AU622925C (en) | 1999-03-04 |
Family
ID=
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB707994A (en) * | 1950-02-13 | 1954-04-28 | Ruhrchemie Ag | Process for the neutralization of sulphonic acids |
AU3800572A (en) * | 1971-02-01 | 1973-07-19 | Colgate-Palmolive Company, The | Method for neutralization of detergent acid |
AU3324289A (en) * | 1988-04-28 | 1989-11-02 | Colgate-Palmolive Company, The | Particulate detergent compositions and manufacturing processes |
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB707994A (en) * | 1950-02-13 | 1954-04-28 | Ruhrchemie Ag | Process for the neutralization of sulphonic acids |
AU3800572A (en) * | 1971-02-01 | 1973-07-19 | Colgate-Palmolive Company, The | Method for neutralization of detergent acid |
AU3324289A (en) * | 1988-04-28 | 1989-11-02 | Colgate-Palmolive Company, The | Particulate detergent compositions and manufacturing processes |
Also Published As
Publication number | Publication date |
---|---|
KR900701997A (en) | 1990-12-05 |
DE68911053T2 (en) | 1994-03-31 |
WO1990001536A1 (en) | 1990-02-22 |
CA1323278C (en) | 1993-10-19 |
PT91386A (en) | 1990-03-08 |
IE63797B1 (en) | 1995-06-14 |
EP0353976B1 (en) | 1993-12-01 |
IN176172B (en) | 1996-02-17 |
ATE97951T1 (en) | 1993-12-15 |
EP0404865A1 (en) | 1991-01-02 |
ES2047677T3 (en) | 1994-03-01 |
HK48495A (en) | 1995-04-07 |
EP0353976A1 (en) | 1990-02-07 |
KR920009044B1 (en) | 1992-10-13 |
DE68911053D1 (en) | 1994-01-13 |
GB8818613D0 (en) | 1988-09-07 |
AU4049289A (en) | 1990-03-05 |
NZ230218A (en) | 1991-11-26 |
MY105001A (en) | 1994-07-30 |
IE892530L (en) | 1990-02-05 |
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