AU2020100559A4 - Water-based interior paint and preparation method thereof - Google Patents

Water-based interior paint and preparation method thereof Download PDF

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AU2020100559A4
AU2020100559A4 AU2020100559A AU2020100559A AU2020100559A4 AU 2020100559 A4 AU2020100559 A4 AU 2020100559A4 AU 2020100559 A AU2020100559 A AU 2020100559A AU 2020100559 A AU2020100559 A AU 2020100559A AU 2020100559 A4 AU2020100559 A4 AU 2020100559A4
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water
agent
content
present
mixing
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Yongfu CHEN
Yong Jiang
Bo QIN
Lin XIONG
Fei Yang
Jianxi YANG
Ruliang YANG
Weiju YU
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Chengdu Hongrun Paint Co Ltd
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Chengdu Hongrun Paint Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • C09D133/04Homopolymers or copolymers of esters
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/14Paints containing biocides, e.g. fungicides, insecticides or pesticides
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/20Diluents or solvents
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/65Additives macromolecular
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2237Oxides; Hydroxides of metals of titanium
    • C08K2003/2241Titanium dioxide
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24Acids; Salts thereof
    • C08K3/26Carbonates; Bicarbonates
    • C08K2003/265Calcium, strontium or barium carbonate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/002Physical properties
    • C08K2201/003Additives being defined by their diameter
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/014Additives containing two or more different additives of the same subgroup in C08K
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
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  • Inorganic Chemistry (AREA)
  • Paints Or Removers (AREA)

Abstract

The present invention relates to the technical field of water-based interior paints, and provides water-based interior paint and a preparation method thereof. In the present invention, water-based special emulsion is mixed with a film-forming additive, additives, a pigment, fillers, and water to prepare water-based interior paint. The prepared water-based interior paint has excellent performance such as scrub resistance, freeze-thaw resistance, high contrast ratio, and good water resistance. The comprehensive performance of the water-based paint is better than that of a superior product stipulated in GB/T9756-2018 "Synthetic Resin Emulsion Coatings for Interior Wall". In addition, the water-based interior paint provided in the present invention has advantages of ultra low VOC content, zero formaldehyde release, and ultra-low content of heavy metal elements. Moreover, in the water-based paint, the content of dichlorooctylisothiazolinone (DCOIT) is less than 50 mg/kg, and the total content of isothiazolinones is less than 400 mg/kg.

Description

WATER-BASED INTERIOR PAINT AND PREPARATION METHOD THEREOF TECHNICAL FIELD
The present invention relates to the technical field of interior decorative coatings, and in particular, to water-based interior paint and a preparation method thereof.
BACKGROUND
With the rapid development of the society and the rising of people's living standards, people raise increasingly high requirements for interior decorations of buildings. Coatings play an increasingly important role in building decorations. In recent years, there is an increasing demand for building decorative coatings.
Latex-based interior paint is a type of water-based coating prepared by mixing synthetic resin emulsion as a binder with a pigment, fillers, and various auxiliaries. It is also referred to as waterbased interior paint and is one of the main decorative materials for indoor walls and ceilings. Due to a good decorative effect and convenient application, the latex-based paint is widely used in interior decoration.
Currently, water-based interior paint on the market usually contains volatile organic compounds (VOCs) and formaldehyde exceeding a standard limit. VOCs are toxic and harmful gases. Therefore, when released in the air, VOCs will result in serious environmental pollution. In addition, VOCs will cause serious harm to the nervous system and hematopoietic function of a human body if the human body is in contact with or inhales VOCs for a long time, even trigger cancerization and other serious diseases and even death. VOCs are also one of the important reasons for an increase in an ozone concentration in the air and the formation of regional photochemical smog, acid rain, and haze combined pollution. A main hazard of formaldehyde manifests as the irritation to skin and mucous membrane. When a concentration of indoor formaldehyde reaches a specific value, people will feel uncomfortable. When the formaldehyde concentration is greater than 0.08 mg/m3, the formaldehyde can cause red eyes, itching eyes, throat discomfort or pain, vocal hoarseness, sneezing, chest congestion, asthma, dermatitis, etc.
SUMMARY
In view of this, the present invention provides water-based interior paint and a preparation method thereof. The water-based interior paint provided in the present invention contains ultra-low content of VOCs, releases no free formaldehyde, and has better comprehensive performance than that of a superior product stipulated in GB/T9756-2018 Synthetic Resin Emulsion Coatings for
2020100559 14 Apr 2020
Interior Wall.
To achieve the above purpose, the present invention provides the following technical solution.
The present invention provides a water-based interior paint, including the following components by mass percent: 15-20% of water-based special emulsion, 0.4-0.8% of cellulose, 0.51% of water-based dispersant, 0.1-0.3% of water-based wetting agent, 0.3-0.5% of water-based defoamer, 1-2.8% of film-forming additive, 15-25% of rutile titanium dioxide, 14-25% of calcined kaolin, 3-5% of mica powder, 3-5% of talcum powder, 3-5% of heavy calcium carbonate, 0.2-0.5% of bactericide, 0.2-0.4% of thickening agent, 29.6-32.6% of water, 0.2-0.4% of neutralizing agent, and 0.5-1% of antifreezing agent, where the water-based special emulsion is acrylic emulsion, and in the acrylic emulsion, the VOC content is less than or equal to 3 g/L, the formaldehyde content is less than or equal to 0.5 mg/kg, and the content of alkylphenol polyoxyethylene ether is less than or equal to 5 mg/kg.
Preferably, the minimum film forming temperature of the water-based special emulsion is 5°C.
Preferably, the cellulose includes one or more of methylcellulose, hydroxypropyl methylcellulose, hydroxyethyl cellulose, and hydroxymethyl cellulose.
Preferably, a particle size of the rutile titanium dioxide is 5-20 pm; a particle size of the heavy calcium carbonate is 10-50 pm; a particle size of the mica powder is 10-80 pm; a particle size of the talcum powder is 10-80 pm; and a particle size of the calcined kaolin is 20-80 pm.
Preferably, the water-based dispersant is a sodium carboxylate salt dispersant; the water-based wetting agent is an ethoxylated wetting agent; the thickening agent is a cellulose thickening agent and/or a polyurethane thickening agent; and the bactericide is l,2-benzisothiazolin-3-one (BIT) bactericide and/or 3-iodo-2-propynyl-butyl-carbamate (IPBC) bactericide.
Preferably, a boiling point of the film-forming additive is above 280°C.
Preferably, the VOC content of the water-based dispersant, the water-based wetting agent, the water-based defoamer, the film-forming additive, the thickening agent, the bactericide, the neutralizing agent, and the antifreezing agent is less than or equal to 0.5 g/L independently.
The present invention further provides a preparation method of the water-based interior paint, including the following steps:
dissolving the cellulose in part of water, conducting first mixing on an obtained cellulose solution, the water-based dispersant, part of the water-based defoamer, the water-based wetting
2020100559 14 Apr 2020 agent, the film-forming additive, and the neutralizing agent to obtain a first mixture;
conducting second mixing on the first mixture, the rutile titanium dioxide, the mica powder, the calcined kaolin, the talcum powder, and the heavy calcium carbonate to obtain a second mixture;
conducting third mixing on the second mixture, the water-based special emulsion, the remaining water-based defoamer, the bactericide, and the antifreezing agent to obtain a third mixture; and conducting fourth mixing on the third mixture, the thickening agent, and the neutralizing agent, to make pH of an obtained mixture reach 7.5-9; and adding the remaining water to obtain the waterbased interior paint.
Preferably, a stirring speed is 300-400 r/min and the mixing time is 5-10 min during the first mixing; a stirring speed is 800-1000 r/min and the mixing time is 15-20 min during the second mixing; and a stirring speed is 400-600 r/min and the mixing time is 10-15 min during the third mixing.
Preferably, a mass ratio of the part of water to the remaining water is (26-30):(2.6-3).
The present invention provides water-based interior paint, including the following components by mass percent: 15-20% of water-based special emulsion, 0.4-0.8% of cellulose, 0.5-1% of waterbased dispersant, 0.1-0.3% of water-based wetting agent, 0.3-0.5% of water-based defoamer, 1-2.8% of film-forming additive, 15-25% of rutile titanium dioxide, 14-25% of calcined kaolin, 3-5% of mica powder, 3-5% of talcum powder, 3-5% of heavy calcium carbonate, 0.2-0.5% of bactericide, 0.2-0.4% of thickening agent, 29.6-32.6% of water, 0.2-0.4% of neutralizing agent, and 0.5-1% of antifreezing agent. In the present invention, acrylic emulsion containing ultra-low content of VOCs, formaldehyde, and alkylphenol ethoxylate (APEO) is mixed with a film-forming additive, additives, a pigment, fillers, and water to prepare water-based interior paint. The prepared water-based interior paint has excellent performance such as scrub resistance, freeze-thaw resistance, high contrast ratio, and good water resistance. The comprehensive performance of the water-based paint is better than that of a superior product stipulated in GB/T9756-2018 Synthetic Resin Emulsion Coatings for Interior Wall. In addition, the water-based interior paint provided in the present invention has advantages of ultra-low VOC content, zero formaldehyde release, and ultra-low content of heavy metal elements. When the water-based paint is applied to house decoration, the house can be immediately used after decorated. Therefore, the water-based paint is very suitable for baby rooms, children's rooms, shopping malls, entertainment venues, airports, stadiums,
2020100559 14 Apr 2020 railway stations, and other densely populated places. These facilities can be immediately used after on-site construction using the water-based paint, without causing any impact on the human body. Results of embodiments show that, the water-based interior paint provided in the present invention contains extremely low content of VOCs, no formaldehyde, and extremely low content of heavy metals. Moreover, in the water-based paint, the content of dichlorooctylisothiazolinone (DCOIT) is less than 50 mg/kg, and the total content of isothiazolinones is less than 400 mg/kg.
The present invention provides a preparation method of the VOC-free water-based interior paint in the foregoing solution. The preparation method provided in the present invention has a simple operation, and can easily realize industrial production.
DETAILED DESCRIPTION
The present invention provides water-based interior paint, including the following components by mass percent: 15-20% of water-based special emulsion, 0.4-0.8% of cellulose, 0.5-1% of waterbased dispersant, 0.1-0.3% of water-based wetting agent, 0.3-0.5% of water-based defoamer, 1-2.8% of film-forming additive, 15-25% of rutile titanium dioxide, 14-25% of calcined kaolin, 3-5% of mica powder, 3-5% of talcum powder, 3-5% of heavy calcium carbonate, 0.2-0.5% of bactericide, 0.2-0.4% of thickening agent, 29.6-32.6% of water, 0.2-0.4% of neutralizing agent, and 0.5-1% of antifreezing agent.
In the present invention, the VOC content of the water-based dispersant, the water-based wetting agent, the water-based defoamer, the film-forming additive, the thickening agent, the bactericide, the neutralizing agent, and the antifreezing agent is preferably less than or equal to 0.5 g/L independently.
The water-based interior paint provided in the present invention includes (by mass percent) 15-20% of water-based special emulsion. The content of the water-based special emulsion is preferably 15-18% and is further preferably 15-16%. In the present invention, the water-based special emulsion is acrylic emulsion. In the acrylic emulsion, the VOC content is less than or equal to 3 g/L and is preferably less than or equal to 2 g/L; the formaldehyde content is less than or equal to 0.5 mg/kg and is preferably less than or equal to 0.3 mg/kg; and the content of alkylphenol ethoxylate is less than or equal to 5 mg/kg and is preferably less than or equal to 3 mg/kg. The minimum film forming temperature of the water-based special emulsion is preferably 5°C. In a specific embodiment of the present invention, the water-based special emulsion is one or more of BASF 7653 emulsion, Dow SF-500 emulsion, Dow SF-7050 emulsion, and Wanhua 8718 emulsion and is preferably Wanhua 8718 emulsion. The water-based special emulsion used in the present
2020100559 14 Apr 2020 invention has relatively low minimum film forming temperature (MFFT), contains low content of VOCs and no APEO and formaldehyde, and has excellent scrub resistance. In addition, the waterbased special emulsion is treated by using an advanced deodorization technology, so that the waterbased interior paint in the present invention is non-toxic and environmentally friendly.
The water-based interior paint provided in the present invention includes (by mass percent) 0.4-0.8% of cellulose, and the content of the cellulose is preferably 0.5-0.6%. In the present invention, the cellulose preferably includes one or more of methylcellulose, hydroxypropyl methylcellulose, hydroxyethyl cellulose, and hydroxymethyl cellulose, and is more preferably hydroxyethyl cellulose. In a specific embodiment of the present invention, the cellulose is preferably Clariant HS30000YP2 hydroxyethyl cellulose. In the present invention, the cellulose has surface activity, can be used for thickening, suspension, adhesion, emulsification, film forming, dispersion, and water retention, and can provide protection. This is conducive to improvement of the storage stability, a dispersion effect and an application property of coatings.
The water-based interior paint provided in the present invention includes (by mass percent) 0.5-1% of water-based dispersant, and the content of the water-based dispersant is preferably 0.60.8%. In the present invention, the water-based dispersant is preferably a sodium carboxylate salt dispersant. In the present invention, the water-based dispersant has a dispersion effect, and can reduce abrasive viscosity and improve the storage stability, glossiness, and leveling property of coatings. In a specific embodiment of the present invention, the water-based dispersant preferably includes Dow 731 A. The dispersant is a deodorization dispersant with VOC content close to zero, and has high dispersion efficiency. It can sufficiently increase charge repulsion between ions and steric hindrance, so as to completely avoid stratification and agglomeration.
The water-based interior paint provided in the present invention includes (by mass percent) 0.1-0.3% of water-based wetting agent, and the content of the water-based wetting agent is preferably 0.15-0.25%. In the present invention, the water-based wetting agent is preferably an ethoxylated wetting agent. In a specific embodiment of the present invention, the water-based wetting agent preferably includes Dow 070. In the present invention, the water-based wetting agent can reduce the surface tension of a finished product and make a pigment and fillers more easily wet and dispersed. An ethoxylated wetting agent is used in the present invention, and the wetting agent is VOC-free and contains no APEO, and has highly stable compatibility with the system.
The water-based interior paint provided in the present invention includes (by mass percent) 0.3-0.5% of water-based defoamer, and the content of the water-based defoamer is preferably 0.356
2020100559 14 Apr 2020
0.45%. In the present invention, the water-based defoamer preferably includes Dow KFK and/or Solvay 6002 and more preferably includes Dow KFK and Solvay 6002. When the two defoamers are jointly used, a mass ratio of Dow KFK to Slvay 6002 is preferably (1-2):(2-3). In the present invention, the two defoamers are jointly used, so as to further improve a defoaming effect. Main components of Dow KFK and/or Solvay 6002 are triglyceride, alcohol ether, and an emulsifier, etc. The water-based defoamer is VOC-free, and has a deodorization effect. In addition, the water-based defoamer has good compatibility with the water-based interior paint in the present invention, is less prone to cause shrinkage, and has high defoaming efficiency.
The water-based interior paint provided in the present invention includes (by mass percent) 12.8% of film-forming additive, and the content of the film-forming additive is preferably 1.5-2.5%. In the present invention, a boiling point of the film-forming additive is preferably above 280°C. In a specific embodiment of the present invention, the film-forming additive is preferably a DALPADC film-forming additive purchased from Dow Company.
The water-based interior paint provided in the present invention includes (by mass percent) 15-25% of rutile titanium dioxide, and the content of the rutile titanium dioxide is preferably 2022%. In the present invention, a particle size of the rutile titanium dioxide is preferably 5-20 nm and is more preferably 10-15 nm. The rutile titanium dioxide is an ideal white pigment. It has a very high reflecting capacity and a very low absorption capacity to visible light, and has good brightness. In a specific embodiment of the present invention, Lomon 996 rutile titanium dioxide is preferably selected.
The water-based interior paint provided in the present invention includes (by mass percent) 14-25% of calcined kaolin, and the content of the calcined kaolin is preferably 15-24%. In the present invention, a particle size of the calcined kaolin is preferably 20-80 pm and is more preferably 30-60 pm. The calcined kaolin can improve the covering power of the water-based interior paint in the present invention, increase a spreading rate of coatings, and improve the coating surface smoothness. In a specific embodiment of the present invention, the calcined kaolin is preferably SX-80A calcined kaolin purchased from Inner Mongolia Sanxin Kaolin Co., Ltd.
The water-based interior paint provided in the present invention includes (by mass percent) 35% of mica powder, and the content of the mica powder is preferably 3-4%. In the present invention, a particle size of the mica powder is preferably 10-80 pm and is more preferably 30-70 pm. The mica powder has a unique two-dimensional sheet structure, UV shielding function, and chemical inertness, and has characteristics of clay minerals. In the present invention, the particle size of the
2020100559 14 Apr 2020 mica powder is controlled to be within the range mentioned above. This can ensure that the mica powder has a relatively small particle size and relatively narrow particle size distribution, avoid precipitation and stratification, and greatly improve a suspension property of the water-based interior paint. This also ensures a pure color and strong tinting strength of a coating to improve its covering power, and can improve the coating dispersivity and fineness indexes. Therefore, the mica powder can improve the coating appearance, glossness, fullness, and hardness.
The water-based interior paint provided in the present invention includes (by mass percent) 35% of talcum powder, and the content of the talcum powder is preferably 3.5-4.5%. In the present invention, a particle size of the talcum powder is preferably 10-80 pm and is more preferably 3060 pm. The talcum powder can improve the smoothness and water resistance of the coating surface, and has an anti-settling effect.
The water-based interior paint provided in the present invention includes (by mass percent) 35% of heavy calcium carbonate, and the content of the heavy calcium carbonate is preferably 3.54.5%. In the present invention, a particle size of the heavy calcium carbonate is preferably 10-50 pm and is more preferably 20-40 pm. In the present invention, the heavy calcium carbonate is added, so that the prepared water-based interior paint is not easily settled, can be easily dispersed, has good glossiness, etc.
The water-based interior paint provided in the present invention includes (by mass percent) 0.2-0.5% of bactericide, and the content of the bactericide is preferably 0.3-0.4%. In the present invention, the bactericide is preferably l,2-benzisothiazolin-3-one (BIT) bactericide and/or 3-iodo2-propynyl-butyl-carbamate (IPBC) bactericide. In a specific embodiment of the present invention, the bactericide is preferably Wilbur BZ55. The BIT bactericide selected in the present invention has bactericidal and anticorrosive effects, does not release formaldehyde, does not volatilize, and has good stability. Therefore, it is a VOC-free broad-spectrum bactericidal and anticorrosive additive, which has very wide requirements for the pH and temperature of a formula system and is entirely composed of water-based components. The IPBC bactericide is an effective anti-mildew and anti-algae chemical additive, and environmental and toxicological reports on the IPBC bactericide have been well described. The IPBC bactericide is one of the most important industrial bactericides for coating protection in the world; and is VOC-free, and has low toxicity, no skin sensitivity, and high chemical stability and system compatibility.
The water-based interior paint provided in the present invention includes (by mass percent) 0.2-0.4% of thickening agent, and the content of the thickening agent is preferably 0.25-0.35%. In
2020100559 14 Apr 2020 the present invention, the thickening agent is preferably a cellulose thickening agent and/or a polyurethane thickening agent. The cellulose thickening agent is preferably a hydroxyethyl cellulose thickening agent, and the cellulose thickening agent has stable compatibility with the system, and has stable viscosity after being stored. The polyurethane thickening agent is a hydrophobic modified non-ionic associative thickening agent. The thickening agent is environmentally friendly, has low odor and contains no APEO and VOCs, and can provide a good leveling property and storage stability for the system. In a specific embodiment of the present invention, the thickening agent is preferably Dow 8W.
The water-based interior paint provided in the present invention includes (by mass percent) 29.6-32.6% of water, and the content of the water is preferably 30-32%. In the present invention, the water is preferably deionized water.
The water-based interior paint provided in the present invention includes (by mass percent) 0.2-0.4% of neutralizing agent, and the content of the neutralizing agent is preferably 0.25-0.35%. In the present invention, the neutralizing agent is used to adjust pH of the water-based interior paint. In a specific embodiment of the present invention, the neutralizing agent is preferably Dow MAP95.
The water-based interior paint provided in the present invention includes (by mass percent) 0.5-1% of antifreezing agent, and the content of the antifreezing agent is preferably 0.6-0.8%. In the present invention, the antifreezing agent is preferably a VOC-free freeze-thaw stabilizer. Specifically, the antifreezing agent is preferably FT-100 freeze-thaw stabilizer purchased from Solway Company. The antifreezing agent is a VOC-free product with a small dosage, and can effectively improve the freeze thaw stability of the system and safely achieve the freeze-thaw resistance and stability of a new interior wall stipulated in GB/T9756-2018.
The present invention provides a preparation method of the water-based interior paint in the foregoing solution, including the following steps:
dissolving the cellulose in part of water, conducting first mixing on an obtained cellulose solution, the water-based dispersant, part of the water-based defoamer, the water-based wetting agent, the film-forming additive, and the neutralizing agent to obtain a first mixture;
conducting second mixing on the first mixture, the rutile titanium dioxide, the mica powder, the calcined kaolin, the talcum powder, and the heavy calcium carbonate to obtain a second mixture;
conducting third mixing on the second mixture, the water-based special emulsion, the remaining water-based defoamer, the bactericide, and the antifreezing agent to obtain a third
2020100559 14 Apr 2020 mixture; and conducting fourth mixing on the third mixture, the thickening agent, and the neutralizing agent, to make pH of an obtained mixture reach 7.5-9; and adding the remaining water to obtain the waterbased interior paint.
In the present invention, preferably, the cellulose is slowly added to deionized water at 8001000 r/min, and is stirred until the cellulose is completely dissolved. In the present invention, a stirring speed for the first mixing is preferably 300-400 r/min and is more preferably 330-380 r/min; the mixing time for the first mixing is preferably 5-10 min and is more preferably 6-8 min; a stirring speed for the second mixing is preferably 800-1000 r/min and is more preferably 850-950 r/min; the mixing time for the second mixing is preferably 15-20 min and is more preferably 16-18 min; a stirring speed for the third mixing is preferably 400-600 r/min and is more preferably 450-550 r/min; and the mixing time for the third mixing is preferably 10-15 min and is more preferably 1113 min.
In the present invention, a mass ratio of the part of water to the remaining water is preferably (26-30):(2.6-3) and is more preferably (28-29):(2.7-2.8). In the preparation process of the present invention, the part of water is first added, and the remaining water is added after the raw materials are all added, so as to avoid the impact on a powder dispersion effect resulting from excessively low viscosity.
In the present invention, there is no special requirement for a use method of the water-based interior paint; and a use method well known to a person skilled in the art can be used. Specifically, a use method of the water-based paint includes adjusting viscosity of the water-based interior paint by using deionized water until the water-based paint can be roll coated and brushed, and conducting paint coating.
The technical solution in the present invention is clearly and completely described below with reference to embodiments of the present invention.
Embodiments 1-5
In the embodiments, raw materials of the following brands are used:
Water-based special emulsion (8178, Wanhua chemical)
Cellulose (HS30000YP2 Clariant)
Water-based dispersant (731A Dow)
2020100559 14 Apr 2020
Water-based wetting agent (070 Dow)
Water-based defoamer (A) (KFK Dow)
Water-based defoamer (B) (6002 Solvay)
Film-forming additive (DALPAD C Dow)
Neutralizing agent (MAP95 Dow)
Antifreezing agent (FT-100 Solvay)
Bactericide (BZ55 Wilbur)
Thickening agent (8W Dow)
Rutile titanium dioxide (996 Sichuan Lomon Titanium Industry Co., Ltd., particle size: 5-20 pm)
Heavy calcium carbonate (20-80 pm)
Calcined kaolin (SX-80A Inner Mongolia Sanxin Kaolin Co., Ltd)
Mica powder (1250 meshes)
Talcum powder (1250 meshes)
Deionized water (self-made)
Component proportions ofVOC-free water-based interior paint in Embodiments 1-5 are shown in Table 1:
Table 1 Mass proportions of components of the VOC-free water-based interior paint in Embodiments 1-5
Embodiment 1 Embodiment 2 Embodiment 3 Embodiment 4 Embodiment 5
Deionized water 27 27 30 26 28
Cellulose 0.8 0.6 0.8 0.4 0.5
Water-based dispersant 1 0.8 0.6 0.5 0.8
2020100559 14 Apr 2020
Water-based wetting agent 0.1 0.2 0.2 0.3 0.2
Water-based defoamer (A) 0.2 0.1 0.1 0.2 0.1
Film-forming additive 3 1.5 2 1 1
Neutralizing agent 0.4 0.3 0.4 0.2 0.2
Rutile titanium dioxide 20 15 22 25 20
Talcum powder 5 3 3 4 3
Calcined kaolin 10 20 12 15 21
Heavy calcium carbonate 3 5 4 3 3
Mica powder 5 4 3 4 3
Water-based special emulsion 20 18 18 16 15
Antifreezing agent 1 0.5 0.6 0.8 0.8
Water-based defoamer (B) 0.3 0.3 0.2 0.2 0.2
Bactericide 0.5 0.4 0.2 0.3 0.4
Deionized water 2.3 2.9 2.6 2.8 2.6
Thickening agent 0.4 0.4 0.3 0.3 0.2
Total content 100 100 100 100 100
A preparation method of the water-based paint includes the following steps:
(1) slowly adding the cellulose to the deionized water, and conducting stirring at 800 r/min until the cellulose is fully dissolved;
(2) slowly adding the water-based wetting agent, the water-based defoamer (A), the wetting agent, the film-forming additive, and the neutralizing agent to the dissolved cellulose solution, and
2020100559 14 Apr 2020 conducting stirring at 300 r/min for 5 min;
(3) adding the rutile titanium dioxide, the mica powder, the calcined kaolin, the talcum powder, and the heavy calcium carbonate, and conducting stirring at 800 r/min for 15 min until no particles can be detected;
(4) adding the water-based special emulsion, the defoamer (B), the bactericide, and the antifreezing agent, and conducting stirring at 400 r/min for 10 min; and (5) adding the thickening agent and the neutralizing agent to adjust pH to 7.5-9.0, adding the remaining water, and conducting uniform stirring.
Dry plate experiment: Viscosity of the prepared water-based interior paint was adjusted by using deionized water until the water-based paint could be roll coated and brushed; primer sealer and primer were first coated to an integrated plate, and dried for 12 h; the VOC-free water-based interior paint was roll coated or brushed on the integrated plate, where a coating thickness was controlled between 60-80 pm. After coating, the appearance, surface drying time, hard dry time, low temperature film-forming property, and glossiness of the water-based paint could be detected. After the water-based paint was dried for seven days in a natural environmental condition, the comprehensive performance (water resistance, alkali resistance, and scrub resistance) thereof was detected.
Original paint test items: viscosity, a contrast ratio, low-temperature stability, VOC content, free formaldehyde content, total content of benzene, toluene, ethylbenzene, and xylene, content of heavy metal elements (Pb, Cd, Cr, Hg, As, Ba, Se, Sb, and Co), content of glycol ether and esters thereof, phthalate content, and isothiazolinone content.
The comprehensive performance of the products was detected according to GB/T9756-2018 Synthetic Resin Emulsion Coatings for Interior Wall and the enterprise standard Q/611930hrzi002-2019 Water-Based Interior Paint. Enterprise standard technical indicators are shown in Table 2.
Table 2 Enterprise standard technical indicators
hems Unit Technical indicators
State in a container No clumps
2020100559 14 Apr 2020
Application property Unobstructed two-pass brushing
Low-temperature film-forming property No film-forming abnormality at 5°C
Coating appearance Normal
Contrast ratio (white and light color °) >0.91
Alkali resistance (24 h) No abnormality
Scrub resistance/times >1000
Drying time (surface dry) h <2
Water resistance (96 h) h No abnormality
Low-temperature stability Not deteriorated
Glossiness (60°) <10
Volatile organic compound (VOC) content g/L Glossiness (60°)<10 unit values<5 g/L
Free formaldehyde content (high-performance liquid chromatography) mg/kg <5
Sum of content of benzene, toluene, ethylbenzene, and xylene mg/kg <50
Lead(Pb) mg/kg <10
Cadmium (Cd) <10
Chromium (Cr) <10
2020100559 14 Apr 2020
Content of heavy metal elements Mercury (Hg) <10
Arsenic (As) <10
Barium (Ba) <20
Selenium (Se) <10
Antimony (Sb) <10
Cobalt (Co) <10
Total amount of glycol ethers and esters thereof (ethylene glycol
monomethyl ether, ethylene glycol monomethyl ether acetate,
ethylene glycol monoethyl ether, ethylene glycol monoethyl ether mg/kg <50
acetate, diethylene glycol monobutyl ether acetate, and ethylene
glycol monobutyl ether)
Phthalate Dibutyl phthalate (DBP) <100
content Benzyl butyl phthalate (BBP) mg/kg <100
Di-n-octyl phthalate (DNOP) <100
Diisononyl phthalate (DINP) <100
Diisodecyl phthalate ( DIDP) <100
Bis(2-ethylhexyl) phthalate (DEHP) <100
Diisobutyl phthalate ( DIBP) mg/kg <100
Dicyclohexyl phthalate (DCHP) <100
Diheptyl phthalate (DHP) <100
2020100559 14 Apr 2020
Diisopentyl phthalate (DIPP) <100
Di-n-hexyl phthalate (DNHP) <100
Dipentyl phthalate (DPP) <100
Dimethylglycol phthalate (DMEP) <100
Isothiazolinone content Methylchloroisotitiazolinone/methylisotitiazolinone (3/1) [CM1/M1(3/1)] <15 mg/kg
Octylisotitiazolinone (O1T) <500 mg/kg
Benzisotitiazolinone (BIT) <500 mg/kg
Chloromethylisotitiazolinone (CM1) /
Methylisotitiazolinone (Ml) <200 mg/kg
Dichlorooctylisothiazolinone (DCOIT) <500 mg/kg
Total content of the isothiazolinones <750 mg/kg
* Light color means a light color of a coating film formed by a light-color coating prepared by mixing a white coating as a main component with an appropriate amount of color paste. According to the provisions of 4.3.2 in GB/T15608-2006, a lightness value of the light color is between 6-9.
Performance test results of the water-based interior paint prepared in Embodiments 1-5 are shown in Table 3:
Table 3 Performance test results of the water-based interior paint prepared in Embodiments
1-5
2020100559 14 Apr 2020
Items Technical indicators Embodime nt 1 Embodi ment 2 Embodi ment 3 Embodi ment 4 Embodi ment 5 Executiv e standard
Visual
State in a No clumps No clumps No No No No inspectio
container clumps clumps clumps clumps n
Application Unobstructed two-
Unobstructed two-pass brushing
property pass brushing
Low-
temperature No film-forming No No No No No GB/T
film- abnormality at 5°C abnormalit abnormal abnormal abnormal abnormal 1728
forming y ity ity ity ity
property
Visual
Coating Normal Normal Normal Normal Normal Normal inspectio
appearance n
Contrast GB/T23
ratio >0.91 0.92 0.91 0.94 0.98 0.96 981
(white °)
Alkali No No No No No GB/T92
resistance No abnormality abnormalit abnormal abnormal abnormal abnormal 65
(24 h) y ity ity ity ity
2020100559 14 Apr 2020
Scrub resistance/ti mes >1000 5000 3000 5000 7000 6000 GB/T92 66
Drying time GB/T
(surface <2 h 40 min 35 min 30 min 25 min 25 min 1728
dry)
No No No No No
Water No abnormality abnormalit abnormal abnormal abnormal abnormal GB/T 17
resistance within 96 h y within ity within ity within ity within ity within 33
168 h 144 h 144 h 168 h 168 h
Low- Not Not Not Not Not GB/T
temperature Not deteriorated deteriorate deteriorat deteriorat deteriorat deteriorat 9268
stability d ed ed ed ed
GB/T97
Glossiness 60° 11 3 5 3 2 54
Volatile
organic Glossiness GB/T
compound (60°)<10unit 12 ND ND ND ND 23986
(VOC) values<5 g/L
content g/L
Free GB/T
formaldehy <5 mg/kg 1 0.5 ND ND ND 30646
de content
2020100559 14 Apr 2020
Total content of benzene, toluene, ethylbenzen e, and xylene <50 mg/kg ND ND ND ND ND GB/T 23990
Content of heavy metal elements Lead (Pb) <10 mg/k g ND ND ND ND ND GB/T 23994
Cadmium (Cd) <10 mg/k g 0.1 0.2 0.1 0.2 0.1 GB/T 23994
Chromium (Cr) <10 mg/k g 0.1 0.05 0.1 ND MD GB/T 23994
Mercury (Hg) <10 mg/k g ND ND ND ND ND GB/T 23994
Arsenic (As) <10 mg/k g ND ND ND ND ND GB/T 23994
2020100559 14 Apr 2020
Barium (Ba) <20 mg/k g 8 4 6 5 6 GB/T 23994
Selenium (Se) <10 mg/k g ND ND ND ND ND GB/T 23994
Antimony (Sb) <10 mg/k g ND ND ND ND ND GB/T 23994
Cobalt (Co) <10 mg/k g 0.2 0.15 0.1 0.1 0.1 GB/T 23994
Total amount of glycol ethers and esters thereof <50 mg/kg ND ND ND ND ND GB/T 24408
Phthalate content DBP <100 mg/kg 32 24 35 2 4 GB/T 30646
BBP <100 mg/kg 21 14 18 2 3 GB/T 30646
2020100559 14 Apr 2020
DNOP <100 mg/kg 5 4.1 2 ND ND GB/T 30646
DINP <100 mg/kg 1.6 1.9 4.8 ND ND GB/T 30646
DIDP <100 mg/kg ND ND ND ND ND GB/T 30646
DEHP <100 mg/kg ND 1 4 ND ND GB/T 30646
DIBP <100 mg/kg 2.5 1.6 1.5 ND ND GB/T 30646
DCHP <100 mg/kg ND ND ND ND ND GB/T 30646
DPP <100 mg/kg 3.8 2.7 1.1 ND ND GB/T 30646
DIPP <100 mg/kg 11 6 9 4 5.3 GB/T 30646
DNHP <100 mg/kg 9 3 6 1.1 1.3 GB/T 30646
DPP <100 mg/kg ND ND ND ND ND GB/T 30646
DMEP <100 mg/kg 22 ND 17 10 9.2 GB/T 30646
2020100559 14 Apr 2020
Isothiazolin one content CMI/MI (3/1) <15 mg/kg 1.521 0.924 1.200 0.821 0.834 SN/T 4488
OIT <500 mg/kg 332.951 205.427 312.554 106.877 110.023 SN/T 4488
BIT <500 mg/kg 62.155 40.993 58.794 8.543 9.625 SN/T 4488
CMI / ND ND ND ND ND SN/T 4488
MI <200 mg/kg 27.369 15.022 20.270 9.709 9.250 SN/T 4488
DCOIT <500 mg/kg 45.906 33.871 30.098 31.572 22.611 SN/T 4488
Total content of the isothiazo linones <750 mg/kg 469.902 296.237 422.916 157.522 152.343 SN/T 4488
Note: ND in Table 3 means undetected.
It can be learned according to the results in Table 3 that, when the amount of the water-based special emulsion is increased, the glossiness of the prepared water-based interior paint is improved, a surface drying speed is reduced, and the isothiazolinone content is increased; when the amount of the film-forming additive is increased, the phthalate content and the VOC content of the prepared water-based interior paint are increased; in Embodiment 1, the content of the film-forming additive is 3% and exceeds the range of the present invention, and the VOC content of the prepared waterbased interior paint is 12 g/L and exceeds a requirement in GB/T 23986; and when the amount of
2020100559 14 Apr 2020 the calcined kaolin and other fillers is increased, the amount of heavy metals is increased, It can be learned from Table 3, the comprehensive performance of the products in Embodiments 4 and 5 is the best. The products have scrub resistance exceeding 7000 times, have no VOCs and no free formaldehyde, and contain very low content of phthalic acid. In addition, both the isothiazolinone content and the total content of the isothiazolinones of the products are very low and far below the standard requirements. The comprehensive performance of the products obtained in Embodiments 1-5 is better than that of a superior product stipulated in GB/T9756-2018 Synthetic Resin Emulsion Coatings for Interior Wall. The water-based interior paint provided in the present invention contains no VOCs, free formaldehyde, and heavy metal. When the water-based paint is applied to house decoration, the house can be immediately used after decorated. Therefore, the water-based paint is very suitable for baby rooms, children's rooms, shopping malls, entertainment venues, airports, stadiums, railway stations, and other densely populated places. These facilities can be immediately used after on-site construction using the water-based paint, without causing any impact on the human body.
The foregoing descriptions are only preferred implementations of the present invention. It should be noted that, for a person of ordinary skill in the art, several improvements and modifications may further be made without departing from the principle of the present invention. These improvements and modifications should also be deemed as falling within the protection scope of the present invention.

Claims (4)

What is claimed is:
1. Water-based interior paint, comprising the following components by mass percent: 15-20% of water-based special emulsion, 0.4-0.8% of cellulose, 0.5-1% of water-based dispersant, 0.1-0.3% of water-based wetting agent, 0.3-0.5% of water-based defoamer, 1-2.8% of film-forming additive, 15-25% of rutile titanium dioxide, 14-25% of calcined kaolin, 3-5% of mica powder, 3-5% of talcum powder, 3-5% of heavy calcium carbonate, 0.2-0.5% of bactericide, 0.2-0.4% of thickening agent, 29.6-32.6% of water, 0.2-0.4% of neutralizing agent, and 0.5-1% of antifreezing agent, wherein the water-based special emulsion is acrylic emulsion, and in the acrylic emulsion, the VOC content is less than or equal to 3 g/L, the formaldehyde content is less than or equal to 0.5 mg/kg, and the content of alkylphenol polyoxyethylene ether is less than or equal to 5 mg/kg.
2. The water-based interior paint according to claim 1, wherein the minimum film forming temperature of the water-based special emulsion is 5°C;
wherein the cellulose comprises one or more of methylcellulose, hydroxypropyl methylcellulose, hydroxyethyl cellulose, and hydroxymethyl cellulose;
wherein a particle size of the rutile titanium dioxide is 5-20 pm; a particle size of the heavy calcium carbonate is 10-50 pm; a particle size of the mica powder is 10-80 pm; a particle size of the talcum powder is 10-80 pm; and a particle size of the calcined kaolin is 20-80 pm;
wherein a boiling point of the film-forming additive is above 280°C.
3. The water-based interior paint according to claim 1, wherein the water-based dispersant is a sodium carboxylate salt dispersant; the water-based wetting agent is an ethoxylated wetting agent; the thickening agent is a cellulose thickening agent and/or a polyurethane thickening agent; and the bactericide is l,2-benzisothiazolin-3-one (BIT) bactericide and/or 3-iodo-2-propynyl-butylcarbamate (IPBC) bactericide.
4. The water-based interior paint according to claim 1 or 3, wherein the VOC content of the water-based dispersant, the water-based wetting agent, the water-based defoamer, the film-forming additive, the thickening agent, the bactericide, the neutralizing agent, and the antifreezing agent is less than or equal to 0.5 g/L independently.
5. A preparation method of the water-based interior paint according to any one of claims 1 to
4, comprising the following steps:
dissolving the cellulose in part of water, conducting first mixing on an obtained cellulose
2020100559 14 Apr 2020 solution, the water-based dispersant, part of the water-based defoamer, the water-based wetting agent, the film-forming additive, and the neutralizing agent to obtain a first mixture;
conducting second mixing on the first mixture, the rutile titanium dioxide, the mica powder, the calcined kaolin, the talcum powder, and the heavy calcium carbonate to obtain a second mixture;
conducting third mixing on the second mixture, the water-based special emulsion, the remaining water-based defoamer, the bactericide, and the antifreezing agent to obtain a third mixture; and conducting fourth mixing on the third mixture, the thickening agent, and the neutralizing agent, to make pH of an obtained mixture reach 7.5-9; and adding the remaining water to obtain the waterbased interior paint;
preferably, wherein a stirring speed is 300-400 r/min and the mixing time is 5-10 min during the first mixing; a stirring speed is 800-1000 r/min and the mixing time is 15-20 min during the second mixing; and a stirring speed is 400-600 r/min and the mixing time is 10-15 min during the third mixing;
preferably, wherein a mass ratio of the part of water to the remaining water is (26-30):(2.6-3).
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