AU2016421095B2 - Roughing grinding tool - Google Patents
Roughing grinding tool Download PDFInfo
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- AU2016421095B2 AU2016421095B2 AU2016421095A AU2016421095A AU2016421095B2 AU 2016421095 B2 AU2016421095 B2 AU 2016421095B2 AU 2016421095 A AU2016421095 A AU 2016421095A AU 2016421095 A AU2016421095 A AU 2016421095A AU 2016421095 B2 AU2016421095 B2 AU 2016421095B2
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- Australia
- Prior art keywords
- abrasive
- circle
- grinding tool
- roughing grinding
- supporting body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
- 230000002787 reinforcement Effects 0.000 claims description 57
- 239000006061 abrasive grain Substances 0.000 claims description 48
- 238000005304 joining Methods 0.000 claims description 24
- 239000011347 resin Substances 0.000 claims description 22
- 229920005989 resin Polymers 0.000 claims description 22
- 239000007767 bonding agent Substances 0.000 claims description 18
- 239000000835 fiber Substances 0.000 claims description 11
- 239000003365 glass fiber Substances 0.000 claims description 9
- 239000004753 textile Substances 0.000 claims description 9
- 229920000742 Cotton Polymers 0.000 claims description 7
- 229920000728 polyester Polymers 0.000 claims description 7
- 240000000491 Corchorus aestuans Species 0.000 claims description 4
- 235000011777 Corchorus aestuans Nutrition 0.000 claims description 4
- 235000010862 Corchorus capsularis Nutrition 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 2
- 230000000284 resting effect Effects 0.000 claims description 2
- 239000010410 layer Substances 0.000 description 44
- 239000010431 corundum Substances 0.000 description 20
- 229910052593 corundum Inorganic materials 0.000 description 20
- 239000004744 fabric Substances 0.000 description 13
- 238000004026 adhesive bonding Methods 0.000 description 10
- 239000003082 abrasive agent Substances 0.000 description 6
- 239000010432 diamond Substances 0.000 description 6
- 229910003460 diamond Inorganic materials 0.000 description 6
- 239000005011 phenolic resin Substances 0.000 description 6
- 229910052582 BN Inorganic materials 0.000 description 5
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 5
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 5
- 229910052845 zircon Inorganic materials 0.000 description 5
- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 description 5
- 239000012790 adhesive layer Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 229920003002 synthetic resin Polymers 0.000 description 4
- 239000000057 synthetic resin Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000003754 machining Methods 0.000 description 2
- 229920001187 thermosetting polymer Polymers 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D13/00—Wheels having flexibly-acting working parts, e.g. buffing wheels; Mountings therefor
- B24D13/02—Wheels having flexibly-acting working parts, e.g. buffing wheels; Mountings therefor acting by their periphery
- B24D13/08—Wheels having flexibly-acting working parts, e.g. buffing wheels; Mountings therefor acting by their periphery comprising annular or circular sheets packed side by side
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
- B24D3/001—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as supporting member
- B24D3/002—Flexible supporting members, e.g. paper, woven, plastic materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
- B24D3/02—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent
- B24D3/20—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially organic
- B24D3/28—Resins or natural or synthetic macromolecular compounds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D5/00—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their periphery; Bushings or mountings therefor
- B24D5/16—Bushings; Mountings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D7/00—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting otherwise than only by their periphery, e.g. by the front face; Bushings or mountings therefor
- B24D7/16—Bushings; Mountings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
- B24D3/007—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent between different parts of an abrasive tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D5/00—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their periphery; Bushings or mountings therefor
- B24D5/02—Wheels in one piece
- B24D5/04—Wheels in one piece with reinforcing means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D9/00—Wheels or drums supporting in exchangeable arrangement a layer of flexible abrasive material, e.g. sandpaper
- B24D9/08—Circular back-plates for carrying flexible material
- B24D9/085—Devices for mounting sheets on a backing plate
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Polishing Bodies And Polishing Tools (AREA)
Abstract
The invention relates to a roughing grinding tool (1) having a supporting body (2) and at least one abrasive plate (S1 to S4). The supporting body (2) comprises an abrasive grit for rough grinding. The supporting body (2) is used to support the at least one abrasive plate (S1 to S4) and itself for rough grinding. The roughing grinding tool (1) can be produced simply and is robust and has a high removal rate in conjunction with a long service life.
Description
Roughing grinding tool
Technical Field The invention relates to a roughing grinding tool, in particular for the operation of handheld angle grinders, the roughing grinding tool having a supporting body, at least one abrasive circle, and a through-opening for fastening a tool drive.
Background In subtractive manufacturing processes, roughing denotes the removal of material in a large chip volume. In order to achieve a short machining time, roughing grinding tools are intended to allow a high removal capacity and at the same time to have a long service life.
EP 3 015 222 Al discloses a grinding disk having a backing pad and a plurality of abrasive circles. The backing pad is stepped such that a plurality of annular portions are formed, to each of which an abrasive circle is fastened. The abrasive circles in this way form a multilayer abrasive circle stack. The abrasive circle stack forms a substantially frustoconically stepped recess. This makes it possible to position the grinding disk against a workpiece surface at different setting angles and allows largely complete working off of the abrasive circle stack until the backing pad reaches the workpiece surface and the grinding disk is worn out.
The above discussion of background art is included to explain the context of the present invention. It is not to be taken as an admission that any of the documents or other material referred to was published, known or part of the common general knowledge in Australia at the priority date of any one of the claims of this specification.
Throughout the description and claims of this specification, the word "comprise" and variations of that word, such as "comprising" and "comprises" are not intended to exclude other additives, steps or integers.
Summary of the Invention A desirable outcome of the present invention is to create a robust roughing grinding tool that is easy to produce and has a high removal capacity in conjunction with a long service life.
Accordingly, in one aspect of the invention, a roughing grinding tool has a supporting body, at least one abrasive circle, and a through-opening for fastening a tool drive, wherein the supporting body comprises an abrasive grain for roughing grinding and wherein the at least one abrasive circle forms a joining region and a working region surrounding the joining region, and the at least one abrasive circle is fastened in the joining region and is unfastened in the working region, wherein a first abrasive circle of the at least one abrasive circle is fastened to the support body in the joining region and is resting unfastened on the support body in the working region, wherein the at least one abrasive circle includes a backing layer with abrasive grain arranged thereon. The supporting body thus serves both to support the at least one abrasive circle during rouging grinding and itself for roughing grinding, with the result that a high level of robustness and a long service life of the roughing grinding tool are achieved. The supporting body is configured in particular such that it complies with the safety requirement "single point side load" as per German standard DIN EN 12413 "Safety requirements for bonded abrasive products" (version of May 2011). The supporting body is also configured in a simple manner and is easy to produce. As a result of the choice of the abrasive grain, a high removal capacity for the material to be machined is achieved. The roughing
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grinding tool is configured for example as a grinding disk or as a grinding cup wheel.
The roughing grinding tool has one or more abrasive circles, which is or are arranged on the supporting body. The abrasive circle adjacent to the supporting body is fastened to the supporting body by adhesive bonding and/or riveting and/or screwing and/or stapling. If the roughing grinding tool has several abrasive circles, each further abrasive circle is fastened to the underlying abrasive circle by adhesive bonding and/or riveting and/or screwing and/or stapling. The adhesive bonding takes place by means of an adhesive layer, which preferably comprises a resin.
The at least one abrasive circle has in each case at least one abrasive layer with oriented abrasive grain and/or unoriented abrasive grain. The abrasive grain is in particular selected from diamond, cubic boron nitride (CBN), silicon carbide (SiC), natural corundum and/or synthetic corundum. The corundum is for example zircon corundum and/or aluminum oxide (A1 2 0 3 ).
A roughing grinding tool configured such that the supporting body forms an abrasive region that comprises the abrasive grain bonded by means of a bonding agent ensures a long service life. The abrasive grain is bonded by means of a bonding agent and forms an abrasive layer or an abrasive region. The bonding agent is in particular a synthetic resin, for example phenol resin. Preferably, the abrasive layer has, in the direction of an axis of the roughing grinding tool, a thickness that corresponds to a thickness of the supporting body. This means that the supporting body forms the abrasive layer over its entire thickness. The abrasive grain is in particular selected from diamond, cubic boron nitride (CBN), silicon carbide (SiC), natural corundum and/or synthetic corundum. The corundum is for example zircon corundum and/or aluminum oxide (A1 2 0 3 ). The abrasive layer or the abrasive region is formed at least on a top side and/or on an underside of the supporting body. The abrasive grain of the supporting body is identical to and/or different than an abrasive grain of the at least one abrasive circle. The abrasive layers or the abrasive regions of the supporting body have an identical or different abrasive grain.
A roughing grinding tool configured such that the supporting body comprises at least one supporting-body reinforcement, which is arranged in particular next to a top side and/or underside of the supporting body, ensures a long service life. Preferably, the supporting body has two supporting-body reinforcements next to the outer sides of the supporting body, i.e. next to the top side and the underside of the supporting body. The at least one supporting-body reinforcement is joined to the supporting body by means of a bonding agent or a resin. The outer supporting-body reinforcements are impregnated for example with the bonding agent or resin. The outer supporting-body reinforcements are preferably in the form of a fabric, in particular a glass fabric or glass fiber fabric.
A roughing grinding tool configured such that at least one supporting-body reinforcement is embedded in the abrasive region ensures a long service life. Preferably, the supporting body has an inner supporting-body reinforcement, which is embedded in the abrasive layer or the abrasive region. The inner supporting-body reinforcement is interspersed with the bonded abrasive grain.
A roughing grinding tool configured such that the supporting body has a supporting-body outside diameter DT and the at least one abrasive circle has an abrasive circle outside diameter Ds, wherein 0.1-Ds < DT 1.2-Ds, in particular 0.5-Ds < DT 1.1-Ds, and in particular 0.8-Ds < DT < Ds, ensures a high level of robustness and a long service life. Preferably, the supporting-body outside diameter corresponds to the abrasive circle outside diameter.
A roughing grinding tool configured such that the supporting body is formed in a disk-shaped manner and in particular has an offset is easy to produce and robust. A roughing grinding tool in the form of a roughing grinding disk is also universally usable. The supporting body and/or the at least one abrasive circle and/or at least one of the abrasive circles has/have preferably an offset.
A roughing grinding tool configured such that the at least one abrasive circle is arranged between a first supporting body and a second supporting body has an extremely long service life. The at least one abrasive circle, in particular an abrasive circle stack formed from several abrasive circles, is arranged between two supporting bodies which each comprise an abrasive grain for roughing grinding. The supporting bodies are constructed in an identical or different manner. The first supporting body is joined at a top side to the adjacently arranged first abrasive circle of an abrasive circle stack, while the second supporting body is joined at an underside to the adjacently arranged last abrasive circle of the abrasive circle stack.
A roughing grinding tool configured such that, for a number N of the at least one abrasive circle, 1 <N < 9, in particular 2 < N < 8, and in particular 3 < N < 7 ensures a high level of robustness and a long service life. The abrasive circles of the abrasive circle stack are arranged one above another in layers.
A roughing grinding tool configured such that a plurality of abrasive circles are arranged one on top of another, wherein a first abrasive circle is fastened to the supporting body and each further abrasive circle is fastened to an underlying abrasive circle, ensures easy production. The abrasive circles are arranged in a simple manner one above another and adjacent abrasive circles are joined together. Joining takes place in particular by adhesive bonding. Preferably, adjacent abrasive circles are joined together in an internal joining region and are not joined in a working region surrounding the joining region. The supporting body and the abrasive circle stack are thus easy to produce.
A roughing grinding tool configured such that a first abrasive circle is fastened to the supporting body and a second abrasive circle is fastened to the first abrasive circle ensures easy production. The first abrasive circle is fastened directly to the supporting body, while the second abrasive circle is fastened only to the first abrasive circle. The second abrasive circle is thus not connected directly to the supporting body but only indirectly. Joining takes place in particular by adhesive bonding. Preferably, the abrasive circles have an internal joining region, in which the first abrasive circle is joined to the supporting body and the second abrasive circle is joined to the first abrasive circle, and a working region which surrounds the joining region and in which the abrasive circles are not joined.
A roughing grinding tool configured such that the at least one abrasive circle forms a joining region and a working region surrounding the joining region, and the at least one abrasive circle is fastened in the joining region and is unfastened in the working region ensures a high removal capacity. The abrasive circles of an abrasive circle stack are preferably not joined in the working region and rest closely on one another in an unlaminated manner. Since the at least one abrasive circle is not joined in the working region, said abrasive circle, after it has worn out, is removed easily from the grinding process. The at least one abrasive circle is produced from abrasive material on a base. An abrasive grain is thus arranged on a backing layer or a base by means of a bonding agent. After the abrasive grain has worn out, targeted wearing of the backing layer or base in the working region is achieved in the grinding process, such that an underlying
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abrasive circle or the supporting body comes into engagement easily and quickly with the workpiece to be machined. As a result, a high removal capacity and a high level of aggressiveness of the roughing grinding tool are achieved. The working region of the at least one abrasive circle is formed in a substantially annular or disk-shaped manner.
A roughing grinding tool configured such that the at least one abrasive circle has an oriented abrasive grain ensures a high removal capacity. As a result of the oriented abrasive grain, a high level of aggressiveness and a high removal capacity are achieved. This allows in particular a flat use of the roughing grinding tool. The abrasive grain is preferably made of diamond, cubic boron nitride (CBN), silicon carbide (SiC), natural corundum and/or synthetic corundum. The corundum is for example zircon corundum and/or aluminum oxide (A1 2 0 3 ).
A roughing grinding tool configured such that an abrasive circle reinforcement is fastened to at least part of the surface of the at least one abrasive circle ensures a high level or robustness. As a result of the abrasive circle reinforcement, high resistance with respect to tearing of the particular abrasive circle is achieved. The abrasive circle reinforcement is fastened to the at least one abrasive circle at least in a working region. Preferably, the abrasive circle reinforcement is fastened to the at least one abrasive circle over the entire surface, i.e. in a working region and a joining region. The abrasive circle reinforcement is fastened in particular to a rear side of the at least one abrasive circle. Preferably, the abrasive circle reinforcement is fastened to the rear side of the abrasive circle by means of a bonding agent, for example phenol resin. In particular, an abrasive circle reinforcement is fastened to each of the abrasive circles. The abrasive circle reinforcement is joined for example to the rear side or underside of the abrasive circle by means of a resin. Preferably, all the abrasive circles are joined to an associated abrasive circle reinforcement. If necessary, it is possible for only individual abrasive circles to be joined to an abrasive circle reinforcement. Preferably, the abrasive circle reinforcement is fastened to a rear side or underside of the at least one abrasive circle and/or embedded in an abrasive layer of the at least one abrasive circle. The bonding agent, in particular the resin, for fastening the abrasive circle reinforcement serves in particular also for fastening the abrasive circle to the supporting body or to the underlying abrasive circle.
A roughing grinding tool configured such that the at least one abrasive circle comprises a backing layer with abrasive grain arranged thereon, wherein the backing layer is configured in particular as paper, vulcanized fiber, nonwoven and/or backing textile, ensures easy production. The at least one abrasive circle is produced from abrasive material on a base. The base forms a backing layer for the abrasive grain arranged thereon. The backing layer is configured in particular as paper, vulcanized fiber, nonwoven and/or as a backing textile, for example as a woven fabric and/or laid fabric. The abrasive grain is arranged on the backing layer in an oriented and/or unoriented manner. The abrasive grain is bonded to the backing layer by means of a bonding agent. In addition, a top layer or top bonding may be arranged on the abrasive grain.
A roughing grinding tool configured such that the backing textile comprises polyester fibers, cotton fibers and/or glass fibers and is in particular a polyester/cotton blend ensures easy production and a long service life. The backing textile is in particular a backing fabric having at least one thread in a warp and a weft direction. Preferably, the backing textile is in the form of a polyester/cotton blended fabric.
A roughing grinding tool configured such that the at least one abrasive circle is stiffened with a filling resin ensures a long service life. The at least one abrasive circle is stiffened with a filling resin, such that a cyclical deviation of the at least one abrasive circle during the machining of a workpiece is reduced. As a result of a pronounced cyclical deviation, the abrasive grain is torn out of the base before the abrasive grain is worn away and has achieved its material removal potential. In addition, as a result of torn-out abrasive grains, the layer of abrasive material is weakened, since adjacent abrasive grains can no longer support one another. As a result of the stiffening, a pronounced cyclical deviation is prevented. The stiffening takes place by the abrasive circles formed from abrasive material on a base subsequently being provided with a filling resin with the filling resin then being cured. The filling resin is for example selected from the group consisting of thermosets, elastomers, synthetic resins and/or thermoplastics and combinations thereof. Preferably, the filling resin is a thermoset, for example phenol resin. The abrasive circles are easily provided or impregnated with the filling resin after they have been joined to the supporting body or an underlying abrasive circle. Preferably, the at least one abrasive circle is dipped in a bath of filling resin.
A roughing grinding tool configured such that the at least one supporting body reinforcement and/or the abrasive circle reinforcement comprises glass fibers and/or jute fibers ensures a high level or robustness and a long service life. Preferably, the at least one supporting-body reinforcement and/or the respective abrasive circle reinforcement is a fabric, in particular a glass fiber fabric.
A roughing grinding tool configured such that the at least one abrasive circle forms in each case at least one abrasive layer, which is arranged in particular on a top side and/or on an underside of the at least one abrasive circle, ensures a long service life. The at least one abrasive layer of the respective abrasive circle comprises an abrasive grain. Each abrasive circle can have an abrasive layer on an underside facing the supporting body and/or on a top side facing away from the supporting body. Preferably, all the abrasive circles have an abrasive layer on the respective top side and/or the respective underside. The abrasive layers of the respective abrasive circle are formed from an identical abrasive grain or a different abrasive grain. Furthermore, the abrasive layers of different abrasive circles are formed from an identical abrasive grain and/or from a different abrasive grain.
Further features, advantages and details of the invention will become apparent from the following description of several exemplary embodiments.
Brief Description of the Figures Fig. 1 shows a schematic sectional view of a roughing grinding tool according to a first exemplary embodiment,
Fig. 2 shows an exploded illustration of the roughing grinding tool in fig. 1 to demonstrate the structure,
Fig. 3 shows an enlarged sectional view of a supporting body and of a first abrasive circle and an associated first abrasive circle reinforcement of the roughing grinding tool in fig. 1,
Fig. 4 shows a schematic sectional view of a roughing grinding tool according to a second exemplary embodiment, and
Fig. 5 shows an enlarged sectional view of a supporting body and of a first abrasive circle and an associated first abrasive circle reinforcement of the roughing grinding tool in fig. 1 or 4.
Detailed Description A first exemplary embodiment is described in the following text with reference to figs. 1 to 3. A roughing grinding tool 1 is in the form of a roughing grinding disk and has a disk-shaped or plate-shaped supporting body 2 and an abrasive circle stack 3. The supporting body 2 and the abrasive circle stack 3 form, concentrically with a common axis M, a through-opening 5 for fastening a tool drive. The supporting body 2 forms an annular offset 6. A planar working region 7 is arranged radially outside the offset 6, while, radially on the inside of the offset 6, a joining region 8 and a clamping region 9 are arranged. Alternatively, the roughing grinding disk can be formed in a planar manner.
The abrasive circle stack 3 has a number N of abrasive circles S and associated abrasive circle reinforcements A, wherein, for the number N: 1 < N < 9, in particular 2 < N < 8, and in particular 3 < N < 7. Fig. 2 illustrates for example an abrasive circle stack 3 having four abrasive circles and four associated abrasive circle reinforcements, wherein the abrasive circles are individually denoted Si to S 4 and the associated abrasive circle reinforcements Ai to A 4 . Each particular abrasive circle reinforcement Ai to A 4 is fastened to a rear side 10 of the respectively associated abrasive circle Si to S 4 . The fastening takes place for example over the entire surface by means of a bonding agent, for example a phenol resin. Each particular abrasive circle reinforcement Ai to A 4 is provided at least in the working region 7 of the respective abrasive circle Si to S 4 and fastened to the rear side 10 over its entire surface. Each particular abrasive circle reinforcement Ai to A4 isfor example a fabric made of glass fibers and/or a fabric made of jute fibers.
The first abrasive circle Si with the associated first abrasive circle reinforcement A 1 is fastened to the supporting body 2 in the joining region 8. The fastening takes place in particular by adhesive bonding. For example, in the joining region 8, close to the offset 6, an encircling adhesive layer 4 is applied, by means of which the first abrasive circle Si including the associated abrasive circle reinforcement A1 is adhesively bonded. The adhesive layer 4 is formed in particular by the bonding agent or resin used to fasten the abrasive circle reinforcement Ai to the abrasive circle S 1. The second abrasive circleS 2 including the associated second abrasive circle reinforcement A 2 isfastened to the first abrasive circle Si in the joining region 8. The fastening takes place in particular by adhesive bonding. For example, in a corresponding manner, in the joining region 8, close to the offset 6, an encircling adhesive layer 4 is applied, by means of which the adhesive bonding takes place. The adhesive bonding of the abrasive circleS 2 tothe underlying abrasive circle Si takes place in particular with the bonding agent or resin that also serves to fasten the abrasive circle reinforcement A 2 tothe abrasive circleS 2 . In a corresponding manner, the third abrasive circleS 3 with the associated third abrasive circle reinforcement A 3 is fastened the second abrasive circleS 2 and the fourth abrasive circleS 4 with the associated fourth abrasive circle reinforcement A 4 isfastened to the third abrasive circleS 3. The first abrasive circle Si with the associated abrasive circle reinforcement A1 is thus fastened to the supporting body 2, while the further abrasive circlesS 2 to S4 with the associated abrasive circle reinforcements A 2 to A4 are fastened to the respectively underlying abrasive circle Si to S 3 . The abrasive circlesS 2 to S4 with the associated abrasive circle reinforcements
A 2 to A 4 are thus not directly fastened to the supporting body 2. In the working region 7, the abrasive circles Si to S 4 with the associated abrasive circle reinforcements Ai to A4 are unfastened or not joined, and rest closely on one another in an unlaminated manner.
The supporting body 2 has a supporting-body outside diameter DT and the abrasive circles Si to S4 with the associated abrasive circle reinforcements Ai to A 4 have an abrasive circle outside diameter Ds, wherein preferably: 0.1-Ds < DT < .2-Ds, in particular 0.5-Ds < DT < .1-Ds, and in particular 0.8-Ds < DT < Ds. In the exemplary embodiment according to fig. 2, for example: DT ~ Ds.
The abrasive circles Si to S 4 are in the form of abrasive material on bases. The abrasive circles Si to S 4 comprise a backing layer 11, to which an oriented abrasive grain 13 is bonded by means of a bonding agent 12. Formed on the oriented abrasive grain 13 is a top layer 14. The backing layer 11 forms the rear side 10 for fastening the respective abrasive circle reinforcement Ai to A 4 . The bonding agent 12 with the abrasive grain 13 and the top layer 14 forms a respective abrasive layer 17 of the abrasive circles Si to S 4 . The abrasive layer 17 is arranged on a top side, facing away from the supporting body 2, of the respective abrasive circle Si to S 4 .
Alternatively or additionally, the abrasive layer 17 can be arranged on an underside facing the supporting body 2. Preferably, an abrasive layer 17 is arranged on a top side and on an underside, thereby allowing two-sided working.
The backing layer 11 is configured for example as paper, vulcanized fiber, nonwoven and/or as a backing textile. Preferably, a backing textile comprises polyester fibers, cotton fibers and/or glass fibers. The backing layer 11 is configured in particular as a polyester/cotton blended fabric. The bonding agent 12 is for example a synthetic resin, in particular phenol resin. The oriented abrasive grain 13 is for example a diamond abrasive grain. The abrasive grain 13 is in particular selected from diamond, cubic boron nitride (CBN), silicon carbide (SiC), natural corundum and/or synthetic corundum. The corundum is for example zircon corundum and/or aluminum oxide (A1 2 0 3 ).
The supporting body 2 is configured for roughing grinding. It comprises an abrasive grain 16 bonded by means of a bonding agent 15, and supporting body reinforcements 18 and 19. The abrasive grain 16 is for example selected from diamond, cubic boron nitride (CBN), silicon carbide (SiC), natural corundum and/or synthetic corundum. The corundum is for example zircon corundum and/or aluminum oxide (A1 2 0 3 ). The outer supporting-body reinforcements 18 are arranged next to a top side 20 facing the first abrasive circle Si and an underside 21 facing away from the abrasive circle Si, while the inner supporting-body reinforcement 19 is embedded in the supporting body 2 and interspersed with the bonding agent 15 and the abrasive grain 16. The supporting body 2 has, in the direction of the axis M, a supporting-body thickness dT with which the supporting body 2 forms a roughing grinding layer or abrasive layer 22. The supporting-body reinforcements 18, 19 are preferably in the form of a fabric. The fabric comprises in particular glass fibers and/or jute fibers.
A second exemplary embodiment of the invention is described in the following text with reference to fig. 4. In contrast to the first exemplary embodiment, the roughing grinding tool 1 configured as a roughing grinding disk has a second supporting body 23, such that the abrasive circle stack 3 is arranged between the first supporting body 2 and the second supporting body 23. The second supporting body 23 is formed in an identical manner to the first supporting body 2. The second supporting body 23 is oriented in the same way as the first supporting body 2 and fastened in the joining region 8 to the last abrasive circle S4 . The fastening takes place in particular by adhesive bonding. In addition, the abrasive circles Si to S 4 are impregnated with a filling resin 24, which stiffens the abrasive circles Si to S4 after curing. The filling resin 24 is thus introduced additionally into the abrasive circles Si to S4 formed from abrasive material on a base. To this end, the roughing grinding tool 1, for example after the fastening of the abrasive circles Si to S 4 , is impregnated with the filling resin 24, preferably by being dipped in a bath of filling resin 24. The filling resin 24 is for example a synthetic resin, preferably phenol resin. The filling resin 24 impregnates in particular the backing layer 11 and stiffens threads contained therein. As regards the further structure, reference is made to the description of the first exemplary embodiment.
In figure 5, a third exemplary embodiment is described, which is also combinable with the first two embodiments. The abrasive circles Si to S 4 in this case each form two abrasive layers 17, such that each particular abrasive circle reinforcement Ai to A 4 is embedded in the associated abrasive circle Si to S4 . One of the abrasive layers 17 faces the supporting body 2 or 23, while the other abrasive layer 17 faces away from the supporting body 2 or 23. This means that the abrasive layers 17 are formed on a top side and on an underside of the respective abrasive circle Si to S 4 .
This allows two-sided working with the roughing grinding tool 1. As regards the further structure, reference is made to the first exemplary embodiment.
The supporting body 2 or the supporting bodies 2, 23 serve(s) according to the invention to support the abrasive circle stack 3 and at the same time itself/themselves for roughing grinding. Since the abrasive circles Si to S 4 with the associated abrasive circle reinforcements Ai to A 4 are not joined in the working region 7 and rest closely on one another in an unlaminated manner, targeted wear is allowed, such that abrasive grain 13 that is not worn continuously comes into grinding engagement during the grinding process. As a result of the oriented abrasive grain 13, a high removal capacity and a high level of aggressiveness are achieved, such that the roughing grinding tool 1 is usable in particular also at flat setting angles with the advantages according to the invention. The supporting body 2 itself or the supporting bodies 2, 23 themselves has/have the properties of a roughing grinding tool, in particular of a roughing grinding disk. The roughing grinding tool 1 is configured for example as a roughing grinding disk or as a roughing grinding cup wheel. If necessary, it is possible for an additional paper separating layer to be provided between an abrasive circle reinforcement and one of the adjacent abrasive circles.
Claims (17)
1. A roughing grinding tool having - a supporting body, - at least one abrasive circle, and - a through-opening for fastening a tool drive, wherein the supporting body includes an abrasive grain for roughing grinding and wherein the at least one abrasive circle forms a joining region and a working region surrounding the joining region, and the at least one abrasive circle is fastened in the joining region and is unfastened in the working region, wherein a first abrasive circle of the at least one abrasive circle is fastened to the support body in the joining region and is resting unfastened on the support body in the working region, wherein the at least one abrasive circle includes a backing layer with abrasive grain arranged thereon.
2. The roughing grinding tool as claimed in claim 1, wherein the supporting body forms an abrasive region that includes the abrasive grain bonded by means of a bonding agent.
3. The roughing grinding tool as claimed in claim 1 or 2, wherein the supporting body includes at least one supporting-body reinforcement, which is arranged in particular next to a top side and/or underside of the supporting body.
4. The roughing grinding tool as claimed in claim 3, wherein at least one supporting-body reinforcement is embedded in the abrasive region.
5. The roughing grinding tool as claimed in one of claims 1 to 4, wherein the supporting body has a supporting-body outside diameter DTand the at least one abrasive circle has an abrasive circle outside diameter Ds, wherein: 0.1-Ds < DT <1.2-Ds, in particular 0.5-Ds < DT <1.1-Ds, and in particular 0.8-Ds < DT< Ds.
6. The roughing grinding tool as claimed in one of claims 1 to 5, wherein the supporting body is formed in a disk-shaped manner and in particular has an offset.
7. The roughing grinding tool as claimed in one of claims 1 to 6, wherein the at least one abrasive circle is arranged between a first supporting body and a second supporting body.
8. The roughing grinding tool as claimed in one of claims 1 to 7, wherein, for a number N of the at least one abrasive circle: 1 < N < 9, in particular 2 < N < 8, and in particular 3 < N < 7.
9. The roughing grinding tool as claimed in one of claims 1 to 8, wherein a plurality of abrasive circles are arranged one on top of another, wherein a first abrasive circle is fastened to the supporting body and each further abrasive circle is fastened to an underlying abrasive circle.
10. The roughing grinding tool as claimed in one of claims 1 to 9, wherein a first abrasive circle is fastened to the supporting body and a second abrasive circle is fastened to the first abrasive circle.
11. The roughing grinding tool as claimed in one of claims 1 to 10, wherein the at least one abrasive circle has an oriented abrasive grain.
12. The roughing grinding tool as claimed in one of claims 1 to 11, wherein an abrasive circle reinforcement is fastened to at least part of the surface of the at least one abrasive circle.
13. The roughing grinding tool as claimed in one of claims 1 to 12, wherein the backing layer is configured as paper, vulcanized fiber, nonwoven and/or backing textile.
14. The roughing grinding tool as claimed in claim 13, wherein the backing textile includes polyester fibers, cotton fibers and/or glass fibers and is in particular a polyester/cotton blend.
15. The roughing grinding tool as claimed in one of claims 1 to 14, wherein the at least one abrasive circle is stiffened with a filling resin.
16. The roughing grinding tool as claimed in one of claims 3 to 15, wherein the at least one supporting-body reinforcement and/or the abrasive circle reinforcement includes glass fibers and/or jute fibers.
17. The roughing grinding tool as claimed in one of claims 1 to 16, wherein the at least one abrasive circle forms in each case at least one abrasive layer, which is arranged in particular on a top side and/or on an underside of the at least one abrasive circle.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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PCT/EP2016/069903 WO2018036616A1 (en) | 2016-08-23 | 2016-08-23 | Roughing grinding tool |
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AU2016421095A1 AU2016421095A1 (en) | 2019-03-07 |
AU2016421095B2 true AU2016421095B2 (en) | 2022-03-31 |
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AU2016421095A Ceased AU2016421095B2 (en) | 2016-08-23 | 2016-08-23 | Roughing grinding tool |
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US (1) | US20210245329A2 (en) |
EP (1) | EP3504028B1 (en) |
CN (1) | CN109689300B (en) |
AU (1) | AU2016421095B2 (en) |
BR (1) | BR112019002968B1 (en) |
ES (1) | ES2865162T3 (en) |
MX (1) | MX2019002076A (en) |
PL (1) | PL3504028T3 (en) |
RU (1) | RU2721972C9 (en) |
TW (1) | TWI749040B (en) |
WO (1) | WO2018036616A1 (en) |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2265410B1 (en) * | 2008-05-16 | 2012-03-07 | August Rüggeberg GmbH & Co. KG | Roughing grinding wheel |
EP2433748A2 (en) * | 2010-09-22 | 2012-03-28 | Black & Decker Inc. | Wearable Backing for an Abrasive Flap Disk |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
RU2060145C1 (en) * | 1991-05-05 | 1996-05-20 | Акционерное общество открытого типа - Научно-производственное объединение "Стеклопластик" | Abrasive tool |
US5560744A (en) * | 1994-01-27 | 1996-10-01 | Schaffner Manufacturing Co., Inc. | Buffing |
WO1996027189A1 (en) * | 1995-03-02 | 1996-09-06 | Minnesota Mining And Manufacturing Company | Method of texturing a substrate using a structured abrasive article |
FR2898070B1 (en) * | 2006-03-06 | 2009-01-09 | Saint Gobain Abrasifs Tech | FINE BEARING WHEEL, USE THEREOF, METHOD AND DEVICE FOR MANUFACTURING THE SAME |
EP2286959B1 (en) * | 2009-08-22 | 2014-05-07 | August Rüggeberg GmbH & Co. KG | Scrubbing-grinding tool |
CN102363287B (en) * | 2011-10-20 | 2013-07-31 | 宁波大华砂轮有限公司 | Resin grinding wheel and manufacturing method thereof |
JP6300441B2 (en) * | 2012-12-27 | 2018-03-28 | スリーエム イノベイティブ プロパティズ カンパニー | Circular support plate, nonwoven fabric polishing roll, roll assembly and polishing method |
DE102013212666A1 (en) * | 2013-06-28 | 2014-12-31 | Robert Bosch Gmbh | Process for producing an abrasive |
TWM480434U (en) * | 2013-07-29 | 2014-06-21 | Hongia Industry Co Ltd | Diamond tool |
-
2016
- 2016-08-23 US US16/327,369 patent/US20210245329A2/en not_active Abandoned
- 2016-08-23 BR BR112019002968-0A patent/BR112019002968B1/en active IP Right Grant
- 2016-08-23 RU RU2019103565A patent/RU2721972C9/en active
- 2016-08-23 MX MX2019002076A patent/MX2019002076A/en unknown
- 2016-08-23 CN CN201680088712.0A patent/CN109689300B/en active Active
- 2016-08-23 PL PL16757009T patent/PL3504028T3/en unknown
- 2016-08-23 EP EP16757009.2A patent/EP3504028B1/en active Active
- 2016-08-23 WO PCT/EP2016/069903 patent/WO2018036616A1/en unknown
- 2016-08-23 ES ES16757009T patent/ES2865162T3/en active Active
- 2016-08-23 AU AU2016421095A patent/AU2016421095B2/en not_active Ceased
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2017
- 2017-08-02 TW TW106126118A patent/TWI749040B/en not_active IP Right Cessation
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2265410B1 (en) * | 2008-05-16 | 2012-03-07 | August Rüggeberg GmbH & Co. KG | Roughing grinding wheel |
EP2433748A2 (en) * | 2010-09-22 | 2012-03-28 | Black & Decker Inc. | Wearable Backing for an Abrasive Flap Disk |
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PL3504028T3 (en) | 2021-08-09 |
CN109689300B (en) | 2022-04-29 |
RU2721972C1 (en) | 2020-05-25 |
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TW201806695A (en) | 2018-03-01 |
EP3504028A1 (en) | 2019-07-03 |
BR112019002968A2 (en) | 2019-05-14 |
US20190224814A1 (en) | 2019-07-25 |
WO2018036616A1 (en) | 2018-03-01 |
EP3504028B1 (en) | 2021-03-17 |
RU2721972C9 (en) | 2020-07-29 |
CN109689300A (en) | 2019-04-26 |
US20210245329A2 (en) | 2021-08-12 |
BR112019002968B1 (en) | 2021-09-21 |
MX2019002076A (en) | 2019-05-15 |
AU2016421095A1 (en) | 2019-03-07 |
TWI749040B (en) | 2021-12-11 |
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