AU2011249096A1 - Gyratory crusher comprising a dust seal and method of fitting - Google Patents
Gyratory crusher comprising a dust seal and method of fittingInfo
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- AU2011249096A1 AU2011249096A1 AU2011249096A AU2011249096A AU2011249096A1 AU 2011249096 A1 AU2011249096 A1 AU 2011249096A1 AU 2011249096 A AU2011249096 A AU 2011249096A AU 2011249096 A AU2011249096 A AU 2011249096A AU 2011249096 A1 AU2011249096 A1 AU 2011249096A1
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- Australia
- Prior art keywords
- seal
- slide ring
- frame
- crusher
- bellows
- Prior art date
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Description
GYRATORY CRUSHER COMPRISING A DUST SEAL AND METHOD OF
FITTING
Field of the invention
The present invention relates to a gyratory crusher comprising a crusher head on which a first crushing shell is mounted; a frame on which a second crushing shell is mounted and forms in conjunction with the first crushing shell a crushing aperture; a drive device adapted to rotating an eccentric to which the crusher head is so connected as to be adapted, during rotation of the eccentric, to being caused to perform a gyratory movement for crushing of material which is introduced into the crushing aperture; and a dust seal adapted to sealing a gap between the frame and a fastening portion situated close to the crusher head. The invention relates also to a dust seal for a gyratory crusher, a method of fitting a dust seal in a gyratory crusher and a method of sealing dust-tightly during operation a gap between a frame in a gyratory crusher and a fastening portion situated close to a crusher head.
State of the art
A gyratory crusher of the abovementioned kind may for example be used to crush ore and rock material to smaller sizes.
US 2,134,885 describes such a gyratory crusher. The gap between
the crusher head and the frame is sealed against dust by a sealing socket which abuts sealingly against a slide tube associated with the frame of the crusher. The sealing socket is suspended in the crusher head via a rubber skirt which absorbs the eccentric movement of the crusher head in the horizontal plane relative to the slide tube. The dust seal further allows the crusher head to be raised and lowered relative to the frame in that the sealing socket is adapted to sliding in the height direction along the slide tube.
A problem with this sealing socket is that it involves lubricant loss. Without lubrication, the frictional resistance between the sealing socket and the slide tube would wear away the rubber skirt in which the sealing socket is suspended. Moreover, a constant flow of lubricant is required to prevent dust from making its way into the clearance which is inevitably present between the sealing socket and the slide tube as a result of normal manufacturing tolerances and wear. The lubricant loss consumes lubricant and
contaminates the material being crushed. The dust seal is also expensive and relatively complicated to fit.
Summary of the invention
An object of the present invention is to propose a gyratory crusher in which the abovementioned disadvantages are reduced or completely eliminated.
This object is achieved with a gyratory crusher comprising a crusher head on which a first crushing shell is mounted; a frame on which a second crushing shell is mounted and forms in conjunction with the first crushing shell a crushing aperture; a drive device adapted to rotating an eccentric to which the crusher head is so connected as to be caused, during rotation of the eccentric, to perform a gyratory movement for crushing of material which is introduced into the crushing aperture; and a dust seal which is adapted to sealing a gap between the frame and a fastening portion situated close to the crusher head and which comprises a seal bellows and a seal slide ring which is connected sealingly to a lower portion of the seal bellows and has a lower
slide surface adapted to sliding along, and to abutting sealingly, with a substantially vertical abutment pressure determined by the inherent weight of the seal slide ring and by the influence of the seal bellows, against an upper slide surface provided on the frame, with an upper portion of the seal bellows sealingly connected to said fastening portion, so that rotation of the crusher head causes rotation of the seal slide ring about a substantially vertical axis of rotation. The fact that the abutment pressure is determined by the inherent weight of the seal slide ring and by the influence of the seal bellows limits the friction between the dust seal and the frame and hence also the torsional forces to which the dust seal bellows is subject. The slide surfaces therefore need no lubrication. Constant abutment during operation is also effected between the slide surfaces, which means that the tightness of the dust seal is less sensitive to variations in its manufacturing tolerances and amount of wear. The dust seal is also relatively easy to fit and can fairly easily be made with relatively inexpensive materials and few constituent parts.
Mobility of the seal slide ring in radial directions relative to its axis of rotation is preferably limited by a guiding protrusion so that there is no risk of the seal slide ring sliding off the slide surface of the frame during operation of the crusher. Unnecessary operational stoppages are thereby avoided.
According to an embodiment, the slide surface of the frame is situated on a frame slide ring which extends upwards from the frame, and said guiding protrusion takes the form of a guiding edge which runs along the seal slide ring and is concentric with, and extends downwards around, an upper portion of the frame slide ring, so that the frame slide ring and the guiding edge of the seal slide ring cooperate to limit radial movements of the seal slide ring. The guiding edge thus forms a protective collar which hangs down and which ends with a drip edge below the plane of the slide surfaces, so that the risk of dust reaching the slide surfaces is reduced.
Mobility of the seal slide ring in axial directions when the crusher is in operation is preferably limited by a safety element situated above a surface of the seal slide ring, and the vertical distance between the safety element
and the seal slide ring is appropriate to preventing the seal slide ring from rising so high that the radially limiting action of the guiding protrusion ceases. The risk of unnecessary operational stoppages being caused by the lower slide surface of the seal slide ring sliding off the upper slide surface of the frame is thus reduced. According to an embodiment, the safety element takes the form of a safety hook which is attached to the frame and pivotable between a lowered service state in which the seal slide ring is free to rise from the frame, and a raised operative state in which the safety hook surrounds an upper surface of the seal slide ring, the safety hook being further provided with a locking device intended to lock the safety hook in the operative state.
According to an embodiment, the width of the crushing aperture is adjustable by adjustment of the working height of the crusher head. On such a crusher, the invention affords the further advantage that the crusher may be of relatively low height since there is no need for a long slide tube capable of accommodating the whole vertical adjustment extent of the crusher head. A low crusher head is of advantage in that material which is to be crushed has first to be lifted in order to be fed into the crushing aperture from above. According to an embodiment, the seal bellows is adapted to accommodating a vertical movement of the crusher head of at least 100 mm with no loss of dust tightness.
According to an embodiment, the seal bellows comprises a sealing layer of natural or synthetic rubber. This makes it possible to achieve both great dust tightness and good flexibility of the bellows. According to a preferred embodiment, the seal bellows is tangentially stiffened by reinforcing inserts to ensure its ability to withstand the torsional force exerted by the crusher head. The risk of the bellows becoming deformed when the crusher is set in motion is thereby reduced.
According to an embodiment, the seal slide ring is made of nylon, which has been found not only to have good friction characteristics but also to be highly resistant to wear.
According to another aspect, said problem is reduced by a dust seal for sealing a gap in a gyratory crusher between a frame and a fastening portion situated adjacent to a crusher head, which dust seal comprises a seal bellows with a first end opening adapted to being sealingly connected to a fastening portion situated close to the crusher head, and a second end opening to which a seal slide ring is sealingly connected and has a slide surface which faces away from the seal bellows and which is adapted to sliding along, and sealingly abutting against, a slide surface provided on the frame, and a guiding edge which extends from the seal bellows, runs along the seal slide ring and is adapted to cooperating with a frame slide ring attached to the frame, in order to limit transverse movements of the seal slide ring in the plane of the slide surfaces. Such a dust seal need not be lubricated and its tightness is less sensitive to variations in manufacturing tolerances and amount of wear. Moreover, the dust seal is easy to fit and can be made fairly easily with relatively inexpensive materials and few constituent parts.
According to a further aspect, said problem is reduced by a method of fitting a dust seal to seal a gap in a gyratory crusher between a frame and a fastening portion situated close to a crusher head, which method comprises applying around a crusher head shaft which forms part of the crusher a dust seal which comprises a seal bellows and a seal slide ring which is connected sealingly to a lower portion of the seal bellows and has a lower slide surface; connecting an upper portion of the seal bellows sealingly to the crusher head; aligning the seal slide ring relative to the frame so that a guiding protrusion for limiting horizontal transverse movements of the seal slide ring assumes a position which allows the lower slide surface of the seal slide ring to be brought together with the upper slide surface of the frame; and placing the seal slide ring on the upper slide surface of the frame with a substantially vertical abutment pressure determined by the inherent weight of the seal slide ring and by the influence of the seal bellows. This method simplifies the fitting of a dust seal in that the seal slide ring can easily be aligned with the
upper slide surface of the frame irrespective of the distance between the crusher head and the upper slide surface of the frame. A seal bellows which is flexible in vertical directions also reduces the risk of pinch accidents during fitting.
The method preferably comprises applying, above a surface of the seal slide ring, a safety element to limit vertical movements of the seal slide ring so that it is prevented from rising so high that the horizontally limiting action of the guiding protrusion ceases.
According to a further aspect, said problem is reduced by a method of fitting a dust seal to seal a gap in a gyratory crusher between a frame and a fastening portion situated close to a crusher head, by using a dust seal comprising a seal bellows and a seal slide ring which is connected sealingly to a lower portion of the seal bellows, which method comprises torsionally secure tightness between an upper portion of the bellows and said fastening portion, so that the bellows and the seal slide ring are caused to accompany movements of the crusher head; sliding tightness between a lower slide surface provided on the seal slide ring and an upper slide surface provided on the frame; abutment of the seal slide ring against the upper slide surface of the frame with a sealing force determined by the inherent weight of the seal slide ring and by the influence of the seal bellows; and guiding the seal slide ring so that it does not leave the upper slide surface of the frame. This ensures, during operation of the crusher, constant abutment between the slide surfaces, rendering the tightness of the dust seal less sensitive to variations in its manufacturing tolerances and amount of wear. The limited and self-regulating abutment pressure also results in limitation of the torsional forces to which the dust seal is subject.
Brief description of the drawings
The invention is described below in detail with reference to the attached drawings, in which:
Fig. 1 is a schematic cross-sectional view illustrating a gyratory
crusher with a dust seal.
Fig. 2 is a detailed view of the crusher in Fig. 1 , showing in more detail the dust seal and its mode of tightness to the crusher head and the frame.
Fig. 3 is a schematic cross-sectional view of part of a gyratory crusher, illustrating an alternative embodiment of a dust seal.
Fig. 4 is a detailed view of the alternative embodiment of a dust seal depicted in Fig. 3 and its mode of tightness to the crusher head and the frame. Description of preferred embodiments
Fig. 1 illustrates schematically a gyratory crusher 1 according to a first embodiment. The gyratory crusher 1 has a vertical crusher main shaft 2 and a frame 4 which comprises a frame lower part 6 and a frame upper part 8. An eccentric device in the form of an eccentric 10 is arranged for rotation about a lower portion 2a of the crusher main shaft 2 by said lower portion 2a being journalled in a circular cylindrical plain bearing 24 in an eccentrically situated recess in the eccentric 10. A crusher head 12 is connected firmly to an upper portion 2b of the crusher main shaft 2. A driveshaft 14 is adapted, in conjunction with an undepicted motor, to rotating the eccentric 10 by means of a ring gear 15 mounted on the eccentric 10. The vertical crusher main shaft 2 has its upper end 25 journalled in a top bearing 27 in the frame upper part 8. When the driveshaft 14 rotates the eccentric 10 during operation of the crusher 1 , the crusher main shaft 2 and the crusher head 12 mounted on it will perform a gyratory movement.
A first crushing shell 16 is mounted firmly on the crusher head 12.
A second crushing shell 18 is mounted firmly on the frame upper part 8. A crushing aperture 20 is thus formed between the two crushing shells 16, 18. Material which is to be crushed is introduced into the crushing aperture 20 and is crushed between the first crushing shell 16 and the second crushing shell 18 as a result of the gyratory movement of the crusher head 12, during which the two crushing shells 16, 18 approach one another along a rotating
generatrix and move away from one another along a diametrically opposite generatrix. Since the crusher head 12 is connected rotatably to the eccentric 10, the first crushing shell 16 will, via the material being crushed, roll off towards said second crushing shell 18 and cause the crusher head 12 and the crusher main shaft 2 to slowly rotate relative to the frame 4. When the crushing aperture 20 contains no material to be crushed, the friction between the crusher main shaft 2 and the eccentric 10 will cause the crusher head 12 to rotate at the same speed as the eccentric 10.
The crusher main shaft 2, and hence also the crusher head 12, can be raised and lowered hydraulically relative to the frame 4 in a manner not described in more detail. Various arrangements for raising and lowering the crusher head 12 hydraulically are described in detail in, for example, patent specifications SE532646 and US6328237. The fact that the crusher head can be raised and lowered makes it possible for the width of the crushing aperture 20 to be varied so that the crusher can be set to produce different fractions or particle sizes of crushed material. The vertical adjustment range H of the crusher head 12 is usually at least 100 mm or more, and often between 100 and 500 mm.
To provide dust protection for the bearing 24 of the crusher main shaft 2 in the eccentric 10 and for the bearing of the eccentric 10 in the frame 4, a space 26 around these bearings is separated from a space 28 below the crushing aperture 20 by a dust seal 30. The dust seal 30 comprises a seal bellows 32 connected to a seal slide ring 34. The seal bellows 32 is configured to absorb both horizontal and vertical movements. The length of the dust seal 30 is thereby adapted automatically to the working height of the crusher head 12 when the crusher head 12 is raised or lowered. In addition, the upper element of the dust seal 30 accompanies the gyratory and rotary movements of the crusher main shaft 2 with no loss of tightness relative to the frame 4 and the crusher main shaft 2. Fig. 2 depicts in a schematic enlarged view the dust seal 30 and the upper parts of the crusher 1 with which it cooperates. The upper element 36
of the dust seal 30 is fastened to a fastening portion 37 close to the crusher head 12; in the example depicted in Fig. 1 , the upper element 36 of the seal 30 is fastened to the crusher main shaft 2 by a hose clip 35. The lower element of the dust seal 30, in the form of the seal slide ring 34, rotates with the crusher head 12 and abuts against and slides along a circular cylindrical frame slide ring 38 which is connected firmly to the frame 4. For the sake of clarity, the seal slide ring 34 is shown raised somewhat above the frame slide ring 38.
The seal slide ring 34 is connected to the seal bellows 32 by a hose clip 40. An appropriate groove 41 for the hose clip 40 in the seal slide ring 34 ensures good tensile stability between the seal slide ring 34 and the seal bellows 32. The seal slide ring 34 is further provided with a substantially horizontal lower slide surface 42 which is adapted, when the crusher is in operation, to abutting against a substantially horizontal upper slide surface 44 of the frame slide ring 38. An edge 46 serving as a guiding protrusion which limits transverse movements of the seal slide ring 34 in the horizontal plane extends downwards from the seal slide ring 34 and runs around the whole circumference of the frame slide ring 38, which frame slide ring 38 may also be regarded as serving as a guiding protrusion.
Although the seal slide ring 34 in Fig. 2 is shown somewhat raised above the frame slide ring 38, it is intended, when the crusher is in operation, to abut and seal against the frame slide ring 38. Dust tightness is thus provided by the lower slide surface 42 of the seal slide ring 34 abutting by the inherent weight of the seal slide ring 34 against the upper slide surface 44 of the frame slide ring 38. The abutment of the seal slide ring 34 by its inherent weight against the frame 4 achieves good tightness in combination with low friction between the slide surfaces 42, 44. The low friction results in low energy consumption and little wear both on the seal slide ring 34 and on the frame slide ring 38. It also minimises the risk that the seal slide ring 34 might jam firmly to the frame slide ring 38 with consequent damage to the seal bellows 32. The seal slide ring 34 or its lower slide surface 42 is preferably
made of plastic, resulting in low manufacturing cost and low friction. An example of a suitable plastic is nylon.
Fig. 3 depicts an alternative embodiment in which the upper element 36 of the dust seal 30 is directly connected to the crusher head 12. This embodiment is particularly suitable for crushers provided with a crusher head 12 which is journalled for rotation relative to the crusher main shaft 2, since the dust seal 30 also provides dust protection for the interface 50 (Fig. 4) between the crusher head 12 and the crusher main shaft 2. This embodiment affords the further advantage that the seal bellows 32 may be purchased as piece goods and be cut to length.
Fig. 4 depicts the dust seal 30 and its fastening to the crusher head 12 and the frame 4 in more detail. In the embodiment depicted, the seal bellows 32 is fastened to the crusher head 12 by a hose clip 35 which clamps the seal bellows 32 against a circular flange 52 which extends downwards from the crusher head 12. An appropriate groove 54 for the hose clip 35 is provided in the outer shell surface of the flange 52, thereby increasing the tensile stability of the connection in vertical directions.
To increase the torsional rigidity of the seal bellows 32, i.e. to reduce its flexibility in tangential directions, with respect to its axis of rotation during operation, the seal bellows 32 is provided with stiffening elements in the form of reinforcing inserts 55. The reinforcing inserts 55, which may for example take the form of rings made of metal or hard plastic, run along the circumference of the seal bellows 32. They may for example be moulded in integrally with the seal bellows 32 or be firmly vulcanised or taped to the surface of the seal bellows 32.
Although the seal slide ring 34 in Figs. 3-4 is shown somewhat raised above the frame slide ring 38, it is intended, when the crusher 1 is in operation, to abut and seal against the frame slide ring 38. Dust tightness is ensured by the lower slide surface 42 of the seal slide ring 34 abutting by the inherent weight of the seal slide ring 34 against the upper slide surface 44 of the frame slide ring 38. However, the seal bellows 32 may also, depending
on its degree of extension, make a positive or negative contribution to the abutment pressure. This contribution depends on the relationship between the length of the seal bellows 32 at rest and its actual length when the crusher 1 is in operation. For example, the seal bellows 32 may be extended relative to its length at rest by the weight of the seal slide ring 34 pulling the lower portion of the seal bellows 32 downwards. In this case the influence of the seal bellows 32 will be a negative contribution to the abutment pressure of the seal slide ring 34 against the frame 4. Alternatively, the seal bellows 32 may be compressed if its length at rest is longer than the distance between its fastenings to the seal slide ring 34 and the crusher main shaft 2. In this case the influence of the seal bellows 32 will be a positive contribution to the abutment pressure of the seal slide ring 34 against the frame 4. The fact that the seal slide ring 34 abuts by its inherent weight against the frame 4, with only a conditional contribution from the influence of the bellows 32, results in a good seal in combination with low friction between the slide surfaces 42, 44. The low friction results in low energy consumption and low wear both on the seal slide ring 34 and on the frame slide ring 38. It also minimises the risk that the seal slide ring 34 might jam firmly to the frame slide ring 38 with consequent damage to the seal bellows 32.
As in the embodiment described above with reference to Figs. 1 -2, an edge 46 serves as a guiding protrusion which limits transverse
movements of the seal slide ring 34 in the horizontal plane. The edge 46 extends downwards from the seal slide ring 34 and runs around the whole circumference of the frame slide ring 38. The inside diameter D1 (Fig. 3) of the guiding edge 46 preferably exceeds the outside diameter D2 of the frame slide ring 38 by less than 5 mm, so that as little dust as possible is allowed to reach the slide surfaces 42, 44. The wear on the slide surfaces 42, 44 is thus limited. It is further preferred, for the same reason, that the guiding edge 46 of the seal slide ring 34 should have a vertical extent of at least 5 mm along the outer shell surface of the frame slide ring 38.
Figs. 3-4 depict also two safety elements, for safety of the seal slide ring 34, in the form of a pair of retractable safety hooks 56. Each of the
safety hooks 56 is provided with a protruding safety portion 58 intended, during operation of the crusher 1 , to grip about an upper surface 60 of the seal slide ring 34 and thereby limit how high the seal slide ring 34 might rise from the upper slide surface 44 of the frame, e.g. during unforeseen events such as impacts and shocks from material being crushed. The safety hooks 56 are not necessary for the function of the dust seal 30, but one, two or more safety hooks 56 will help to reduce the risk that the engagement of the seal slide ring 34 with the frame 4 by means of the guiding protrusion 46 might be inadequate.
Each safety hook 56 is arranged for pivoting in a bracket 66 relative to the frame 4 via a journal 62. Each of the safety hooks 56 is pivotable about its journal 62 between the engaged operative state depicted in continuous lines in Figs. 3-4 and a lowered service state depicted in broken lines in Fig. 4. A key hole 64 through both the safety hook 56 and its bracket 66 is intended, in the operative state, to accommodate an (undepicted) key which may be locked by, for example, an (undepicted) fusible safety device. These holes 64 thus serve as locking devices to lock the safety hooks 56 in the operative state. For optimum friction characteristics and least possible wear it is preferable that the safety portion 58 of the safety hooks 56 in the operative state be clear of the upper surface 60 of the seal slide ring 34.
Safety of the seal slide ring 34 may also be achieved by some other form of guiding protrusion which engages in, for example, a groove in the outer shell surface of the seal slide ring.
The dust seal 30 described above allows a particularly simple fitting procedure. When the crusher head 12 is removed from the crusher 1 , the dust seal 30 can be drawn onto the crusher main shaft 2 with the seal slide ring 34 facing downwards, after which the guiding edge 46 of the seal slide ring 34 can easily be centred relative to the outer shell surface of the frame slide ring 38 so that the seal slide ring 34 slides into position and the slide surfaces 42, 44 meet. The upper portion 36 of the seal bellows 32 can then be connected to the crusher main shaft 2 or, after the crusher head 12 has
been refitted, to the crusher head 12. The centring of the seal slide ring 34 therefore need not be done at the same time as fitting the heavy crusher head 12 but may take place as a separate step. The risk of pinch accidents during centring is therefore very slight. It will be appreciated that many variants of the embodiments described above are possible within the scope of the attached claims.
For example, in the above description the seal bellows 32 is fastened by hose clips 40, 35 to the seal slide ring 34 and to a fastening portion 37; 52 situated close to the crusher head 12. Other forms of connection may be used and are covered by the attached claims. Examples which may be cited are adhesive bonding or threaded, shape-dictated or frictional connections achieved by elasticity, type of surface and diameter of the bellows 32, which is then held in place entirely by friction or clamps firmly like a rubber band.
The invention has also been illustrated with reference to a crusher 1 with a hydraulically raised and lowered crusher head 12. The invention is also applicable to crushers with other arrangements for raising and lowering the crusher head 12, and to crushers without a raisable and lowerable crusher head, with or without other kinds of arrangements for adjusting the width of the crushing aperture 20, e.g. by raising and lowering said second crushing shell 18.
Nor is the invention confined to crushers which have a crusher main shaft 2 journalled for rotation in an eccentric 10. It is also suited to crushers which have a fixed crusher head shaft about which the crusher head is journalled for eccentric rotation.
In the above description, the upper portion 36 of the seal bellows 32 is directly connected to a fastening portion 37; 52 close to the crusher head 12. The upper portion 36 of the seal bellows 32 may also be dust-tightly connected indirectly to said fastening portion via some other component, e.g. by the upper portion 36 of the seal bellows 32 being provided with a connecting ring for connecting the seal bellows 32 to the fastening portion 37;
52.
Although the various seal bellows illustrated in the drawings have wavy shell surfaces, a plain seal bellows with no waviness, e.g. a sleeve of dust-tight textile material or an elastic rubber sleeve, is also within the scope of the attached claims.
The guiding protrusion to limit radial movements of the seal slide ring 34 need not be in the form of a continuous guiding edge 46 around the seal slide ring 34. The crusher 1 may instead be provided with, for example, a plurality of discrete protrusions which extend upwards from the frame to above the slide surfaces 42, 44 within and/or outside the seal slide ring 34, to limit accordingly radial movements of the seal slide ring 34.
The disclosures in the Swedish patent application No. 1050437-1 , from which this application claims priority, are incorporated herein by reference.
Claims (14)
1. A gyratory crusher comprising
a crusher head (12) on which a first crushing shell (16) is mounted; a frame (4) on which a second crushing shell (18) is mounted and forms in conjunction with the first crushing shell (16) a crushing aperture (20);
a drive device (14) adapted to rotating an eccentric (10) to which the crusher head (12) is so connected as to be adapted to being caused, during rotation of the eccentric (10), to perform a gyratory movement for crushing of material which is introduced into the crushing aperture (20); and a dust seal (30) adapted to sealing a gap between the frame (4) and a fastening portion (37; 52) situated close to the crusher head (12), c h a r a c t e r i s e d in that the dust seal (30) comprises a seal bellows (32) and a seal slide ring (34) which is connected sealingly to a lower portion of the seal bellows (32) and which has a lower slide surface (42) adapted to sliding along, and to abutting sealingly, with a substantially vertical abutment pressure determined by the inherent weight of the seal slide ring (34) and by the influence of the seal bellows (32), against an upper slide surface (44) provided on the frame (4), with an upper portion (36) of the seal bellows (32) sealingly connected to said fastening portion (37; 52), so that rotation of the crusher head (12) causes rotation of the seal slide ring (34) about a substantially vertical axis of rotation.
2. A gyratory crusher according to claim 1 , in which mobility of the seal slide ring (34) in radial directions relative to its axis of rotation is limited by a guiding protrusion (38, 46) so that there is no risk during operation of the crusher (1) that the seal slide ring (34) might slide off the slide surface (44) of the frame (4).
3. A gyratory crusher according to claim 2, in which the frame's slide surface (44) is situated on a frame slide ring (38) which extends upwards from the frame (4), and said guiding protrusion takes the form of a guiding edge (46) which runs along the seal slide ring (34) and is concentric with, and extends downwards around, an upper portion of the frame slide ring (38), so that the frame slide ring (38) and the guiding edge (46) of the seal slide ring (34) cooperate to limit radial movements of the seal slide ring (34).
4. A gyratory crusher according to either of claims 2 and 3, in which mobility of the seal slide ring (34) in axial directions when the crusher (1) is in operation is limited by a safety element (56) situated above a surface of the seal slide ring (34), and the vertical distance between the safety element (56) and the seal slide ring (34) is appropriate to preventing the seal slide ring (34) from rising so high that the radially limiting action of the guiding protrusion (38, 46) ceases.
5. A gyratory crusher according to claim 4, in which the safety element takes the form of a safety hook (56) attached to the frame and pivotable between a lowered service state in which the seal slide ring (34) is free to rise from the frame (4), and a raised operative state in which the safety hook (56) surrounds an upper surface of the seal slide ring (34), the safety hook (56) being further provided with a locking device (64) intended to lock it in the operative state.
6. A gyratory crusher according to any one of the foregoing claims, in which the width of the crushing aperture (20) is adjustable by adjustment of the working height of the crusher head (12).
7. A gyratory crusher according to any one of the foregoing claims, in which the seal bellows (32) is adapted to absorbing vertical movements of the crusher head (12) of at least 100 mm with no loss of tightness.
8. A gyratory crusher according to any one of the foregoing claims, in which the seal bellows (32) comprises a sealing layer of natural or synthetic rubber.
9. A gyratory crusher according to any one of the foregoing claims, in which the seal bellows (32) is tangentially stiffened by reinforcing inserts (55).
10. A gyratory crusher according to any one of the foregoing claims, in which the seal slide ring (34) is made of nylon.
11. A dust seal for sealing a gap in a gyratory crusher between a frame (4) and a fastening portion (37; 52) situated adjacent to a crusher head (12), which dust seal (30) is c h a r a c t e r i s e d by a seal bellows (32) with a first end opening adapted to being sealingly connected to a fastening portion (37; 52) situated close to the crusher head (12), and a second end opening to which a seal slide ring (34) is sealingly connected and has a slide surface (42) which faces away from the seal bellows (32) and is adapted to sliding along, and sealingly abutting against, a slide surface (44) provided on the frame (4), and a guiding edge (46) which extends from the seal bellows (32), runs along the seal slide ring (34) and is adapted to cooperating with a frame slide ring (38) attached to the frame (4), in order to limit transverse
movements of the seal slide ring (34) in the plane of the slide surfaces (42, 44).
12. A method of fitting a dust seal to seal a gap between a frame (4) and a fastening portion (37; 52) situated close to a crusher head (12) in a gyratory crusher (1 ), c h a r a c t e r i s e d by
applying round a crusher main shaft (2) which forms part of the crusher (1 ) a dust seal (30) comprising a seal bellows (32) and a seal slide ring (34) which is connected sealingly to a lower portion of the seal bellows
(32) and has a lower slide surface (42);
sealingly connecting an upper portion (36) of the seal bellows (32) to the fastening portion (37; 52) situated close to the crusher head (12);
aligning the seal slide ring (34) relative to the frame (4) so that a guiding protrusion (38, 46) for limiting horizontal transverse movements of the seal slide ring (34) assumes a position which allows the lower slide surface (42) of the seal slide ring (34) to be brought together with the upper slide surface (44) of the frame (4); and
placing the seal slide ring (34) on the upper slide surface (44) of the frame (4) with a substantially vertical abutment pressure determined by the inherent weight of the seal slide ring (34) and by the influence of the seal bellows (32).
13. A method of fitting a dust seal according to claim 12, further comprising applying, above a surface of the seal slide ring (34), a safety element (56) to limit vertical movements of the seal slide ring (34) so that the seal slide ring (34) is prevented from rising so high that the horizontally limiting action of the guiding protrusion (38, 46) ceases.
14. A method of sealing a gap between a the frame (4) and a fastening portion (37; 52) situated close to a crusher head (12) in a gyratory crusher (1) during operation, by using a dust seal (30) comprising a seal bellows (32) and a seal slide ring (34) which is sealingly connected to a lower portion of the seal bellows (32), which method comprises
torsionally secure tightness between an upper portion (36) of the bellows (32) and said fastening portion (37; 52) so that the bellows (32) and the seal slide ring (34) are caused to accompany movements of the crusher head (12);
sliding tightness between a lower slide surface (42) provided on the seal slide ring (34) and an upper slide surface (44) provided on the frame (4);
abutting the seal slide ring (34) against the upper slide surface (44) of the frame (4) with a sealing force determined by the inherent weight of the seal slide ring (34) and by the influence of the seal bellows (32); and
guiding the seal slide ring (34) so that it does not leave the upper slide surface (44) of the frame (4).
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SE1050437-1 | 2010-05-03 | ||
SE1050437A SE534784C2 (en) | 2010-05-03 | 2010-05-03 | Dust seal for gyratory crusher |
PCT/SE2011/050486 WO2011139210A1 (en) | 2010-05-03 | 2011-04-20 | Gyratory crusher comprising a dust seal and method of fitting |
Publications (2)
Publication Number | Publication Date |
---|---|
AU2011249096A1 true AU2011249096A1 (en) | 2012-11-22 |
AU2011249096B2 AU2011249096B2 (en) | 2014-11-13 |
Family
ID=44903891
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
AU2011249096A Expired - Fee Related AU2011249096B2 (en) | 2010-05-03 | 2011-04-20 | Gyratory crusher comprising a dust seal and method of fitting |
Country Status (11)
Country | Link |
---|---|
US (1) | US8646712B2 (en) |
EP (1) | EP2566623A1 (en) |
CN (1) | CN102883814A (en) |
AU (1) | AU2011249096B2 (en) |
BR (1) | BR112012028125A2 (en) |
CA (1) | CA2797932A1 (en) |
CL (1) | CL2012003047A1 (en) |
RU (1) | RU2012151490A (en) |
SE (1) | SE534784C2 (en) |
WO (1) | WO2011139210A1 (en) |
ZA (1) | ZA201208208B (en) |
Families Citing this family (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2505265B1 (en) * | 2011-03-29 | 2013-09-18 | Sandvik Intellectual Property AB | Cone crusher, bearing plate, and kit of bearing plates |
EP2647439B1 (en) * | 2012-04-03 | 2015-09-23 | Sandvik Intellectual Property AB | Gyratory crusher frame |
EP2647438B1 (en) * | 2012-04-03 | 2017-06-21 | Sandvik Intellectual Property AB | Gyratory crusher frame |
WO2013155150A1 (en) * | 2012-04-10 | 2013-10-17 | Nawa Engineers And Consultants Pvt. Ltd | Cone crusher dust seal |
EP2774683B1 (en) * | 2013-03-08 | 2015-07-01 | Sandvik Intellectual Property AB | Gyratory crusher spider arm shield |
MX348789B (en) * | 2013-03-08 | 2017-06-29 | Sandvik Intellectual Property | Gyratory crusher outer crushing shell. |
US9889323B2 (en) * | 2013-03-13 | 2018-02-13 | The Boeing Company | Fire seal end cap and associated multi-member assembly and method |
EP2859950A1 (en) * | 2013-10-11 | 2015-04-15 | Sandvik Intellectual Property AB | Sealing ring for gyratory crusher |
EP2873461B1 (en) | 2013-11-19 | 2017-04-12 | Sandvik Intellectual Property AB | A gyratory crusher spider bushing assembly |
EP2881176B1 (en) * | 2013-12-09 | 2016-03-16 | Sandvik Intellectual Property AB | Cone crusher shaft position measurement sensor arrangement |
FI128330B (en) | 2014-12-18 | 2020-03-31 | Metso Minerals Inc | A sealing member, a cone or gyratory crusher and a mineral material processing plant |
CN104912842A (en) * | 2015-05-08 | 2015-09-16 | 赵烨坚 | Mechanical seal |
DK3132851T3 (en) * | 2015-08-21 | 2019-05-06 | Metso Minerals Ind Inc | Anti-slip dust seal for conical and rotary crushers |
EP3426404A1 (en) * | 2016-03-07 | 2019-01-16 | Sandvik Intellectual Property AB | Sealing assembly for gyratory crusher |
CZ308235B6 (en) * | 2019-06-19 | 2020-03-11 | Trelleborg Bohemia, a.s. | Protective element |
Family Cites Families (20)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US463911A (en) * | 1891-11-24 | Stone-breaker | ||
US2134876A (en) * | 1932-02-16 | 1938-11-01 | Allis Chalmers Mfg Co | Dust seal for crushing machines |
US2134885A (en) | 1934-08-25 | 1938-11-01 | Allis Chalmers Mfg Co | Dust seal for gyratory crushers |
GB555309A (en) * | 1940-07-26 | 1943-08-17 | Nordberg Manufacturing Co | Improvements in or relating to gyratory crushers |
US2656120A (en) * | 1949-10-10 | 1953-10-20 | Allis Chalmers Mfg Co | Material feed device for gyratory crushers |
US3417932A (en) * | 1966-03-28 | 1968-12-24 | Allis Chalmers Mfg Co | Gyratory crusher |
US3384312A (en) * | 1966-07-25 | 1968-05-21 | Allis Chalmers Mfg Co | Spiderless gyratory crusher having frictionless bearings |
US3473743A (en) * | 1967-04-03 | 1969-10-21 | Allis Chalmers Mfg Co | Brake device for headcenter of a gyratory crusher |
US3782647A (en) * | 1971-03-05 | 1974-01-01 | Kloeckner Humboldt Deutz Ag | Gyratory crusher with hydraulic adjustment of the crusher |
FR2398543A1 (en) * | 1977-07-27 | 1979-02-23 | Babbitless Sa | SEALING DEVICE BETWEEN THE MOBILE CRUSHING PART AND THE BODY OF A GIRATORY CRUSHER |
IT1122092B (en) * | 1979-07-10 | 1986-04-23 | Reiter Rudolf | CONE CRUSHER FOR THE CRUSHING OF STONES AND SIMILAR |
DE3222759C2 (en) * | 1982-01-25 | 1985-10-31 | Goetze Ag, 5093 Burscheid | Mechanical seal |
US5718390A (en) * | 1996-03-18 | 1998-02-17 | Cedarapids, Inc. | Gyratory crusher |
SE511181C2 (en) | 1997-10-30 | 1999-08-16 | Svedala Arbra Ab | Gyratory crusher |
US6550707B2 (en) * | 2001-01-05 | 2003-04-22 | Sandvik Ab | Gyratory crusher dust seal system |
SE530883C2 (en) * | 2007-02-22 | 2008-10-07 | Sandvik Intellectual Property | Storage for a shaft in a gyratory crusher, and ways to set the crusher's gap width |
SE531340C2 (en) * | 2007-07-06 | 2009-03-03 | Sandvik Intellectual Property | Measuring instrument for a gyratory crusher, as well as ways to indicate the function of such a crusher |
CN201168616Y (en) * | 2007-11-12 | 2008-12-24 | 王鹏 | Single cylinder hydraulic type spindle breaker |
SE532646C2 (en) * | 2008-07-04 | 2010-03-09 | Sandvik Intellectual Property | Storage for a shaft in a gyratory crusher, and ways to set the crusher's gap width |
CN201366347Y (en) * | 2008-12-26 | 2009-12-23 | 上海建设路桥机械设备有限公司 | Dust prevention system for cone crusher |
-
2010
- 2010-05-03 SE SE1050437A patent/SE534784C2/en unknown
-
2011
- 2011-04-20 BR BR112012028125A patent/BR112012028125A2/en not_active IP Right Cessation
- 2011-04-20 EP EP11777647A patent/EP2566623A1/en not_active Withdrawn
- 2011-04-20 WO PCT/SE2011/050486 patent/WO2011139210A1/en active Application Filing
- 2011-04-20 RU RU2012151490/13A patent/RU2012151490A/en not_active Application Discontinuation
- 2011-04-20 CN CN2011800225283A patent/CN102883814A/en active Pending
- 2011-04-20 CA CA2797932A patent/CA2797932A1/en not_active Abandoned
- 2011-04-20 AU AU2011249096A patent/AU2011249096B2/en not_active Expired - Fee Related
- 2011-05-02 US US13/098,689 patent/US8646712B2/en not_active Expired - Fee Related
-
2012
- 2012-10-30 CL CL2012003047A patent/CL2012003047A1/en unknown
- 2012-10-31 ZA ZA2012/08208A patent/ZA201208208B/en unknown
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