AU2006203664B2 - Catheter and introducer needle assembly with safety device - Google Patents

Catheter and introducer needle assembly with safety device Download PDF

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Publication number
AU2006203664B2
AU2006203664B2 AU2006203664A AU2006203664A AU2006203664B2 AU 2006203664 B2 AU2006203664 B2 AU 2006203664B2 AU 2006203664 A AU2006203664 A AU 2006203664A AU 2006203664 A AU2006203664 A AU 2006203664A AU 2006203664 B2 AU2006203664 B2 AU 2006203664B2
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Australia
Prior art keywords
needle
needle shield
introducer needle
spring clip
introducer
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Active
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AU2006203664A
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AU2006203664A1 (en
Inventor
Adrian Weng Khuen Chan
Kiat Jin Cheng
Neville Chia
Hoong Sim Lee
Swee Khuan Lim
Chye Meng Wan
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Becton Dickinson and Co
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Becton Dickinson and Co
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Publication of AU2006203664A1 publication Critical patent/AU2006203664A1/en
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Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/178Syringes
    • A61M5/31Details
    • A61M5/32Needles; Details of needles pertaining to their connection with syringe or hub; Accessories for bringing the needle into, or holding the needle on, the body; Devices for protection of needles
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M25/00Catheters; Hollow probes
    • A61M25/01Introducing, guiding, advancing, emplacing or holding catheters
    • A61M25/06Body-piercing guide needles or the like
    • A61M25/0612Devices for protecting the needle; Devices to help insertion of the needle, e.g. wings or holders
    • A61M25/0618Devices for protecting the needle; Devices to help insertion of the needle, e.g. wings or holders having means for protecting only the distal tip of the needle, e.g. a needle guard
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M25/00Catheters; Hollow probes
    • A61M25/01Introducing, guiding, advancing, emplacing or holding catheters
    • A61M25/06Body-piercing guide needles or the like
    • A61M25/0606"Over-the-needle" catheter assemblies, e.g. I.V. catheters
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M25/00Catheters; Hollow probes
    • A61M25/01Introducing, guiding, advancing, emplacing or holding catheters
    • A61M25/06Body-piercing guide needles or the like
    • A61M25/0612Devices for protecting the needle; Devices to help insertion of the needle, e.g. wings or holders
    • A61M25/0618Devices for protecting the needle; Devices to help insertion of the needle, e.g. wings or holders having means for protecting only the distal tip of the needle, e.g. a needle guard
    • A61M25/0625Devices for protecting the needle; Devices to help insertion of the needle, e.g. wings or holders having means for protecting only the distal tip of the needle, e.g. a needle guard with a permanent connection to the needle hub, e.g. a guiding rail, a locking mechanism or a guard advancement mechanism
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/178Syringes
    • A61M5/31Details
    • A61M5/32Needles; Details of needles pertaining to their connection with syringe or hub; Accessories for bringing the needle into, or holding the needle on, the body; Devices for protection of needles
    • A61M5/3205Apparatus for removing or disposing of used needles or syringes, e.g. containers; Means for protection against accidental injuries from used needles
    • A61M5/321Means for protection against accidental injuries by used needles
    • A61M5/3243Means for protection against accidental injuries by used needles being axially-extensible, e.g. protective sleeves coaxially slidable on the syringe barrel
    • A61M5/3275Means for protection against accidental injuries by used needles being axially-extensible, e.g. protective sleeves coaxially slidable on the syringe barrel being connected to the needle hub or syringe by radially deflectable members, e.g. longitudinal slats, cords or bands

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  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Biomedical Technology (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Hematology (AREA)
  • Engineering & Computer Science (AREA)
  • Veterinary Medicine (AREA)
  • Anesthesiology (AREA)
  • Public Health (AREA)
  • Vascular Medicine (AREA)
  • Biophysics (AREA)
  • Pulmonology (AREA)
  • Media Introduction/Drainage Providing Device (AREA)
  • Infusion, Injection, And Reservoir Apparatuses (AREA)

Abstract

Abstract The present invention relates to a safety device for catheter and introducer needle assembly, said safety device including: a spring clip (50) having at 5 least one first catch (52), at least one second catch (55) and a tab (53); the first catch (52) of the spring clip (50) is irreversibly engaged the first latch (47) of the needle shield (40), and the tab (53) moves in front of the distal end of the introducer needle, and the restriction means (80) restricts the distal end of the introducer needle (31) from moving out of the needle io shield (40) after the withdrawal of the introducer needle (31) . The safety device of the present invention could prevent reuse of the spring clip or needle shield or the assembly. H:\jacindat\keep\9peci\P61896doc 23/08/06 '.0 00 en0 CQ --Lw en~

Description

AUSTRALIA Patents Act 1990 COMPLETE SPECIFICATION STANDARD PATENT Applicant: Becton, Dickinson and Company Invention Title: CATHETER AND INTRODUCER NEEDLE ASSEMBLY WITH SAFETY DEVICE The following statement is a full description of this invention, including the best method of performing it known to
US:
-2 CATHETER AND INTRODUCER NEEDLE ASSEMBLY WITH SAFETY DEVICE 5 Technical Field The present invention relates to a catheter and introducer needle assembly, and more specifically relates to a safety device for a catheter and introducer needle assembly. Back Ground of the Invention 10 Intravascular Catheters, particularly intravenous (IV) catheters, are used for infusing fluid, such as normal saline solution, various medicaments and total parenteral nutrition, into a patient or withdrawing blood from a patient. Peripheral IV catheters tend to be relatively short, and typically are on the order of about two inches or less in length. The most common 15 type of IV catheter is an over the needle peripheral IV catheter. As its name implies, an over the needle catheters is mounted over an introducer needle having a sharp distal tip. The catheter and the introducer needle are assembled so that the distal tip of the introducer needle extends beyond the distal tip of the catheter with the bevel of the needle facing up 20 away from the patient. The catheter and introducer needle assembly is inserted at a shallow angle through the patient's skin into a peripheral blood vessel, i.e a smaller blood vessel that is not connected directly to the heart but is one of the branches of the central blood vessels that is directly connected to the 25 heart. In one technique, the introducer needle and catheter are inserted completely into the blood vessel together. In another technique, the introducer needle is partially withdrawn into the catheter after the initial venipuncture. The catheter is then inserted completely into the blood vessel. 30 After the assembly is inserted into the blood vessel, it is important to verify proper placement of the assembly in the blood vessel. In order to verify proper placement of the assembly in the blood vessel, the clinician confirms that there is flash back of blood in the needle and in a flashback chamber located at the proximal end of the needle. The flashback H:jacindat\keep\speci\P61896 Specification.doc 23/08/06 -3 chamber is typically formed as part of the needle hub. Alternatively, the introducer needle could include a flashback notch or opening formed along a distal portion thereof so that the blood flashback can be observed in the annular space between the introducer needle and the catheter when 5 the catheter is transparent or at least translucent. Once proper placement is confirmed, the clinician applies pressure to the blood vessel by pressing down on the patient's skin over the distal tip of the introducer needle and the catheter. This finger pressure occludes further blood flow through the introducer needle. Occlusion of blood flow can also be achieved through 10 a septum. The clinician withdraws the introducer needle, leaving the catheter in place, and attaches a fluid delivery device, a PRN or a dead ender cap to the catheter. Once the introducer needle is withdrawn from the catheter, it is a "blood contaminated sharp" and must be properly handled. 15 In recent years, there has been great concern over the contamination of clinicians with a patient' blood and a recognition that "blood contaminated sharps" must be immediately disposed. This concern has arisen because of the advent of currently incurable and fatal diseases, such as Acquired Immunosuppressive Deficiency Syndrome ("AIDS"), 20 which can be transmitted by the exchange of body fluids from an infected person to another person. Thus, contact with the body fluid of an AIDS infected person must be avoided. As noted above, if an introducer needle has been used to place a catheter in the vein of an AIDS infected person, the introducer needle is a vehicle for the transmission of the disease. 25 Although clinicians are aware of the need to properly handle "blood contaminated sharps", unfortunately in certain medical environments, such as emergency situations or as a result of inattention or neglect, needle sticks with a contaminated introducer needle still occur. In order to solve the problem of accidental needle sticks by "blood 30 contaminated sharps", various needle safety devices have been developed. US6287278 discloses IV catheters including a spring clip for protecting the user. However, the IV catheters do not have a shield or a shield enclose the spring clip. Although the spring clip could protect the user H:\jacindat\keep\speci\P61896 Specification.doc 23/08106 -4 from contacting the needle tip, it could not protect the user from contacting the remnant blood found on the needle tip, especially when there are some periphery orifices found on the needle, such as the flashback notch. Therefore, the IV catheters of US6287278 are still s somewhat unsafe to the user. US5215528 discloses a catheter introducer assembly including a metal clip for protecting the user against needle sticks once the catheter is inserted into a blood vessel and the introducer needle is removed from the catheter. As show in the drawings of US5215528, the catheter introducer 10 assembly includes a plurality of arcuate projections 50 extending from the flange 48, and the arcuate projections define a receptacle 53 for retaining a catheter adapter 52. One end of the tubular body 38 defines a nose portion 38a for extending within the catheter adapter. The ends of the projections include inwardly projecting lips 54 for releasably retaining the 15 flange 56 of the catheter adapter. Arcuate projections 50 and lips 54 should be designed to engage flange 56 so that it is easier to push the tip cover away from the needle hub by means of tab 48b than it is to remove catheter adapter 52 from receptacle 53. However, the above engagement relationships are not reliable as it depends on the manufacturing 20 tolerances. As such, the disengagement between the catheter adapter and the needle tip cover is not predictable and could happen even before the needle tip is safely protected. This erratic behavior is not suitable in an environment that requires accuracy and dependability. US6749588 discloses a catheter and introducer needle assembly with a 25 needle shield. The needle shield has a spring clip provided in. After the withdrawal of the introducer needle, the needle shield with the spring clip will hold on the introducer needle tip and prevent the user from contacting with the blood. However, such needle shield could not prevent reuse after its use, i.e. after the withdrawal of the introducer needle, the 30 introducer needle could reinsert the catheter by pulling out of the spring clip from the needle shield without it being broken. Therefore, it is still needed to improve the safety device for a catheter and introducer needle assembly so as to overcome the above-mentioned disadvantages. H\jacindat\keep\speci\P61896 Specification.doc 23/08/06 5 Summary of the Invention The invention provides a catheter assembly comprising: a catheter having a distal end and a proximal end attached to a catheter hub; s an introducer needle having a sharp distal tip and a proximal end connected to a needle hub, the introducer needle extending into the catheter; and a needle shield through which the introducer needle extends, the needle shield being positioned over the introducer needle between the needle hub and the catheter hub, the needle shield comprising: 10 a proximal portion and a distal portion that form an internal extending passage through which the introducer needle extends, the internal extending passage extending along a longitudinal axis, the distal portion and proximal portion each including an opening through which the introducer needle extends out from the needle shield; and i5 a spring clip disposed within the internal extending passage, the spring clip having a first and a second leg that are connected at one end thus forming a V shape, the first leg including a clip arm disposed at the end of the first leg, the clip arm extending parallel to the longitudinal access and a tab that protrudes inwardly from the first leg in a direction perpendicular to the longitudinal axis, 20 the second leg including a finger that extends from the end of the second leg; wherein, when the introducer needle extends through the needle shield, both the first and the second legs of the spring clip are compressed to one side of the longitudinal axis, and when the sharp distal tip of the introducer needle is retracted proximally through the opening in the distal portion of the needle 25 shield, the spring clip decompresses so that the first leg of the spring clip is positioned on an opposite side of the longitudinal axis than the second leg thereby placing the tab over the opening in the distal portion of the spring clip preventing the sharp distal tip from passing back through the opening in the distal portion; 30 wherein the clip arm includes a finger at each end, each finger including a catch that interacts with a portion of the proximal or distal portions of the needle shield to 46099971 (GHMatters) P61896.AU 23/08113 6 prevent the spring clip from being recompressed after the spring clip is decompressed. The invention also provides a needle shield for securing an introducer needle after the introducer needle has been withdrawn from a catheter, the needle shield being 5 positioned over the introducer needle between a needle hub and a catheter hub, the needle shield comprising: a proximal portion and a distal portion that form an internal extending passage through which the introducer needle extends, the internal extending passage extending along a longitudinal axis, the distal portion and proximal portion each including an 10 opening through which the introducer needle extends out from the needle shield; and a spring clip disposed within the internal extending passage, the spring clip having a first and a second leg that are connected at one end thus forming a V shape, the first leg including a clip arm disposed at the end of the first leg, the clip arm extending parallel to the longitudinal access and a tab that protrudes inwardly from the 15 first leg in a direction perpendicular to the longitudinal axis, the second leg including a finger that extends from the end of the second leg; wherein, when the introducer needle extends through the needle shield, both the first and the second legs of the spring clip are compressed to one side of the longitudinal axis, and when the sharp distal tip of the introducer needle is retracted 20 proximally through the opening in the distal portion of the needle shield, the spring clip decompresses so that the first leg of the spring clip is positioned on an opposite side of the longitudinal axis than the second leg thereby placing the tab over the opening in the distal portion of the spring clip preventing the sharp distal tip from passing back through the opening in the distal portion; 25 wherein the clip arm includes a finger at each end, each finger including a catch that interacts with a portion of the proximal or distal portions of the needle shield to prevent the spring clip from being recompressed after the spring clip is decompressed. It is an advantage of the catheter assembly or needle shield in that it provides a safety 30 device for a catheter and introducer needle assembly which could not only protect the user from contacting the needle tip but also from any needle sticks found on the tip 46099971 IGHMatters] P61896AU 23/08/13 7 once the catheter is inserted into a blood vessel and the introducer needle is removed from the catheter. It is also an advantage of the catheter and/or introducer needle assembly that it could 5 prevent reuse of the needle shield or the needle or the assembly after the withdrawal of the introducer needle, i.e. the user could not reset the spring clip to the original compressed mode after the withdrawal of the introducer needle. The present and further advantages of the invention will be apparent after reading the 10 following description with reference to the following drawings which illustrate the preferred embodiments of following drawings which illustrate the preferred embodiments of the present invention. Brief Description of the Drawings 15 The present invention will be described with reference to the 4609997.1 (GHI6tten) P61896.AU 23/08/13 8 THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK 4609997.1 (GHMatters) P61896AU 23/08/13 -9 accompanying drawings in which the preferred embodiments of the invention are illustrated. FIG I shows the complete product of the catheter and introducer needle s assembly with the safety device enclosed within; Fig 2 is an exploded view of the catheter and introducer needle assembly showed in Fig 1; 10 Fig 3 shows the spring clip of the first embodiment in large scale; Fig 4 is a partial view of the catheter and introducer needle assembly of the first embodiment, which shows the state prior to the spring clip 15 activation, and in this state, the spring clip folds back into compressed mode and held in compressed mode by the introducer needle. Fig 5 is an alternate partial view of catheter and introducer needle assembly of the first embodiment, which shows the state prior to the 20 spring clip activation; Fig 6 is a perspective view which shows the position of the first catch of the spring clip in the needle shield prior to clip activation. 25 Fig 7 is an alternate view of the safety device of the first embodiment, which shows the state prior to clip activation ; Fig 8 is a partial view of the catheter and introducer needle assembly of the first embodiment, which shows the state after clip activation. 30 Fig. 9 is an alternate view of catheter and introducer needle assembly of the first embodiment, which shows the state after clip activation. Fig. 10 is an alternate view of catheter and introducer needle assembly of H:\jacindat\keep\speci\P61896 Specification.doc 23/08/06 -10 the first embodiment, which shows the state after clip activation. Fig. 11 is a perspective view, which shows position of the first catch of the spring clip in the needle shield after activation. 5 Fig. 12 is a section view, which shows the state of the needle tip with respect to the spring clip tab after activation. Fig. 13 is a view in which the washer stops the introducer needle in aft 10 direction movement. Fig. 14 is a view which clearly shows the second catch engages the latch on the needle shield for reuse prevention purposes. 15 Fig. 15 is an exploded view which shows the second embodiment of the safety device including a V shaped spring clip; Fig. 16 shows the V shaped spring clip in the second embodiment; 20 Fig. 17 shows the state of the safety device of the second embodiment after the clip activation; Fig. 18 shows a washer which is used in the second embodiment. 25 Fig. 19 shows the third embodiment of the safety device which use a tether as the restriction means. Preferred Embodiments of the Invention 30 As used herein, the term "proximal" and "distal" refer to a location on the catheter and introducer needle assembly with respect to introducer needle hub 34. The term "the fore direction" refers to the direction toward the introducer needle tip, and the term "the aft direction" refers to the direction away from the introducer needle tip. H:\jacindat\keep\speci\P61896 Specification.doc 23/08/06 -11 The invention is described herein using like reference numbers for like elements in the different embodiments. In addition, while this invention is satisfied by embodiments in many different forms, there are shown in the 5 drawings and herein described in detail, preferred embodiments of the invention with the scope of the invention measured by the appended claims. 10 Fig. 1-14 shows first embodiment of the present invention. As shown in Fig. 1 and 2, a catheter and introducer needle assembly with safety device of the first embodiment of this invention is identified generally by the numeral 10. It includes a catheter is assembly 20, an introducer needle assembly 30 and a safety device. Catheter assembly 20 includes a catheter 21 that has a proximal end, a distal end, and a catheter hub 24 affixed to the proximal end of catheter 21. Suitable materials for catheter 21 include, but are not 20 limited to, thermoplastic resins such as polytetrafluoroethylene (PTFE), polyurethane and the like. Preferably, catheter 21 is formed from transparent material or at least translucent so as to observe the flashback from an optional flashback notch 35 on the introducer needle 31. Suitable materials for catheter hub 24 include, but are not 25 limited to, thermoplastic polymeric resins such as polycarbonate, polystyrene, polypropylene and the like. Introducer needle assembly 30 includes introducer needle 31 having a sharp distal tip 32 defined by bevel and a proximal end connected 30 to needle hub 34. Near the sharp distal tip 32, the introducer needle 31 includes a discontinuous portion 33 , such as an enlarged discontinuous portion in this embodiment . Introducer needle 31 is preferably formed from stainless steel. Optionally, a flashback notch 35 may be provided on the introducer needle 31 so as to observe the H:\jacindat\keep\speci\P61896 Spctification.doc 23/08/06 -12 flashback blood in the annular space between the out surface of the introducer needle 31 and the inner lumen of the catheter 21. Alternatively, needle hub 34 can include an integrated flashback chamber to take the place of the flashback notch 35. Needle hub 34 5 is preferably formed from the same types of materials that are used to form catheter hub 24. Preferably, a paddle 36 for holding is extended from the needle hub 34. The catheter 21 is over the introducer needle 31 when assembled. 10 The safety device includes a needle shield 40 which is preferably make of plastic and a spring clip 50 which is amounted in the needle shield 40, as shown in Fig. 2, 4, and 5. Once the catheter 21 is inserted into a blood vessel and the introducer needle 31 is withdrawal from the catheter, needle shield 40 with the spring clip 50 will hold on the 15 introduce needle tip and protect the user against needle sticks, as shown Fig. 8-10. The needle shield 40 defines a longitudinally extending passage 42. Longitudinally extending passage 42 allows introducer needle 31 to extend longitudinally through needle shield 40. The diameter of extending passage 42 is at least slightly larger than the 20 diameter of the shaft portion of introducer needle 31. This allows the shaft portion of introducer needle 31 to easily pass through the extending passage 42. The extending passage 42 includes a distal portion 44 which encompass the proximal end of the catheter hub 20 before the withdrawal of the introducer needle 31 and a proximal 25 portion 45 which encloses the distal portion of the introducer needle 31 after the withdrawal of the introducer needle 31. The safety device also includes a restriction means 80, which will restrict the needle tip from moving out of the needle shield 40 after the withdrawal of the introducer needle 31. 30 As shown in Fig. 4 and 5, an opening 60 is provided on the needle shield 40 along the longitudinal axis direction. The opening 60 is communicated with the extending passage 42. The spring clip 50 is fitted in the needle shield 40 through the opening 60. Prior to the H:\jacindat\keep\speci\P61896 Specirfiondoc 23/08/06 -13 withdrawal of the introducer needle 31, the spring clip 50 will fold into a compressed mode and be abutted by the introducer needle 31 in the compressed mode, and in this case, the spring clip 50 will be at one side of the axis of the introducer needle 31 (see Fig 4, 5 and 7). s After the withdrawal of the introducer needle 31, the spring clip 50 will be released by the introducer needle 31 and move back to a uncompressed mode (see Fig 8-10). When the needle tip of introducer needle 31 moves past the spring clip 50 during the withdrawal of the introducer needle 31, it will activate the movement 10 of the spring clip 50 from the compressed mode to the uncompressed mode (it will be referred as "clip activation" in the following context.) Spring clip 50 of the present invention includes at least one first 15 catch 52, at least one second catch 55, at least one third catch 51 and a tab 53 formed thereon. The first catch 52 and the second catch 55 are adapted to lock the first latch 47 and second latch (not shown) provided on the needle shield 40 for reuse prevention after clip activation. The third catch 51 is adapted to engage a latch 25 formed 20 on catheter hub 24 when spring clip 50 is in the compressed mode prior to clip activation. Tab 53 is provided for preventing the needle movement in the distal direction after clip activation. These will be described in detail in the following. 25 The spring clip 50 of the first embodiment is shown in Fig. 3, although it could be other shapes, the spring clip 50 could preferably be a V shaped spring clip in the first embodiment. Spring clip 50 is disposed in the needle shield 40 through the opening 60 such that the apex of the V is pointed opposite to the opening 60 and the legs 30 defining the V shape will straddle the longitudinal axis of introducer needle 31 when spring clip 50 is in its uncompressed mode. In this orientation, spring clip 50 is adapted for motion transverse to the longitudinal axis of introducer needle 31 during clip activation. This motion is along a defined path provided by a ramped surface in H:\jacindat\keep\speci\P61896 Specification.doc 23/08/06 -14 needle shield 40. Of course, spring clip 50 could be disposed in needle shield 40 such that the apex is oriented in other positions on a circle concentric to the longitudinal axis of introducer needle 31. All that is required is that spring clip 50 be adapted for motion 5 transverse to the longitudinal axis of introducer needle 31. The apex of the V shape facilitates the flexing of spring clip 50 to and from a compressed condition. In addition, the apex of the V shape could be in the form of a living hinge. 10 In this embodiment, one of the legs defining the V shape of the spring clip 50 includes a clip arm 54 which extends generally parallel to the longitudinal axis of introducer needle 31. Two fingers are formed on the opposite ends of the clip arm 54. Preferably, the i5 orientation of the two fingers is substantially perpendicular to the longitudinal axis of the introducer needle 31. First catch 52 is formed on one of the fingers, and the third catch 51 is formed on the other of the fingers. In the present embodiment, the first catch 52 could be at least one detent or barb projected from the finger toward 20 the needle shield 40. The first latch 47 could be a detent or a recess formed on the needle shield 40, as better shown in Fig 14. A finger 56 is formed on the free end of the other leg defining the V 25 shape of spring clip 50 by folding toward the outside of the V shape. The second catch 55 is formed on the finger 56. As shown in Fig 3, the second catch 55 could be at least one detent or barb. When the spring clip 50 is fitted in the needle shield 40, the finger 56 will be inserted to a slot 49 (see Fig 7) formed on the needle shield 40, and 30 the detent or barb will be engaged the second latch such as detent or recess (which is not shown) formed on the inner wall of the slot 49, in such a way, spring clip 50 could not be pulled out of the slot 49 once it is inserted. Alternatively, the second catch 55 could be other designs such as flange formed by folding the free end of the finger HAjacindat\kecp\speci\P61896 Specification.doc 23/08/06 -15 56. All that required is that the second catch 55 and second latch (not shown) should be formed so that the engagement of them would prevent the spring clip 50 from being pulled out from the needle shield 40 after insertion. 5 Due to the actions of first catch 52 and second catch 55, the user could not reset the spring clip 50 after the clip activation without it being broken, therefore, the reuse of the spring clip or the introducer io needle or the assembly is prevented. As mentioned above, in the first embodiment, the third catch 51 is a finger formed on clip arm 54 which extends generally parallel to the longitudinal axis of introducer needle 31. The third latch 25 could be is one of flange, thread, notch, detent or the like formed on the catheter hub 24. Although the use of third catch 51 and the third latch 25 is preferred because it could provide positive mechanical engagement between the needle shield 40 and the catheter hub 24, the third catch 51 and the third latch 25 are not necessary. Without them, the 20 engagement force between the needle shield 40 and catheter hub 24 is limited to frictional force which may be easier to overcome than with mechanical engagement. However, in certain situations, this frictional force may be sufficient. 25 Tab 53 is provided for preventing the needle movement in the fore direction after clip activation. These will be described in detail in the following. Alternatively, the tab 53 could include a hole (not shown), however, the diameter of the hole should be larger than the main shaft of the introducer needle 31 but smaller than an enlarged 30 discontinuous portion 33 of the introducer needle 31. After the clip activation, the needle tip could insert to the hole, however, the enlarged discontinuous portion 33 will be stopped by said hole. Fig. 4 shows a state of the catheter and introducer needle assembly H:\jacindat\keep\specAP61896 Specification.doc 23/08/06 -16 prior to the clip activation of the spring clip 50. In this state, the spring clip 50 folds back into the compressing mode and is disposed in the extending passage 42 of the needle shield 40 through the opening 60. The spring clip 50 is held in the compressed mode by 5 the introducer needle 31. The distal end of the catheter hub 24 is encompassed within the distal portion 44 of the extending passage 42 of the needle shield 40. 1o Fig 5 shows an alternate view of the state prior to the clip activation of the spring clip 50. The spring clip 50 is held in the compressed mode by the introducer needle 31. The third catch 51 is engaged on a third latch 25 such as a flange provided on the catheter hub 24. Fig 6 more clearly shows the position of the third catch 51 prior to the clip is activation. In this state, the third catch 51 projects into the distal portion 44 of the extending passage 42 and engages the third latch 25 on the proximal end of catheter hub 24 so as to actively prevent the needle shield 40 from dislodging from the catheter hub 24. 20 Fig 7 is an alternate view which shows the state prior to clip activation. The spring clip 50 is held in compressed mode by the introducer needle 31. The third catch 51 is projected into the distal portion 44 which encompass the catheter hub 24. 25 Fig 8, 9, and 10 shows the state after clip activation of the spring clip 50. Once the catheter 21 is inserted into a blood vessel, the clinician will withdraw the introducer needle 31 from the catheter 21. With the withdrawal movement of the introducer needle 31 from the catheter 30 21, the spring clip 50 in the compressed mode will be released by the introducer needle 31 after the needle tip of the introducer needle 31 traverses past the spring clip 50, and therefore, the spring clip 50 springs open from the compressed mode to an uncompressed mode. Upon the spring clip 50 springing open, the third catch 51 moves H:jacindat\keep\speci\P61896 Specification.doc 23/08/06 -17 from the first position of Fig 6 to a second position. As clearly shown in Fig 11, in this second position, the third catch 51 does not project into the distal portion 44 of the extending passage 42, and thus disengage the third latch 25 on catheter hub 24. In this case, the 5 needle shield 40 could freely move in the aft direction and in the same axis as the introducer needle 31. Riding on the same spring-open action, tab 53 of the spring clip 50 will move from a position which is not close a hole 46 on the proximal portion of the extending passage 42 to a position which close the hole 46, and the io needle retracts into the proximal portion of the extending passage 42(see Fig 8, 10 and 12). As such, tab 53 prevents the introducer needle 31 from moving in the fore direction and being able to reinsert into the catheter. Meantime, a restriction means 80 is provided to restrict the introducer needle 31 from moving out of the is needle shield 40 after clip activation. In this embodiment, the restriction means 80 could be a washer having an opening therein with a diameter slightly larger than the diameter of the main portion of introducer needle 31 but smaller than the diameter of the enlarged discontinuous portion 33. The washer could be placed into a cavity 20 provided in the proximal portion of the needle shield 40 , and the introducer needle 31 passes through the opening of the washer. The washer 80 will stop the enlarged discontinuous portion 33 of the introducer needle 31. As such, the distal portion of the introducer needle 31 will reside, be enclosed and obscured in the proximal 25 portion 45 of the extending passage 42. Thus, any blood remnant on the needle tip is contained in the proximal portion 45 of the extending passage 42. 30 The washer 80 could be the circular shape (see Fig 2) and could be other shape (see Fig 18). The requirement is that the diameter of the opening of the washer 80 is slightly larger than the diameter of the main portion of introducer needle 31 but smaller than the diameter of the enlarged discontinuous portion 33. H:jacindat\keep\speci\P61896 Specification.doc 23/08/06 -18 After clip activation, the first catch 52 (obscured from user) on the spring clip 50 will engage the first latch 47 on the needle shield 40 to 5 prevent the spring clip 50 from being recompressed and thus the reuse could be prevented. Through the engagement of the first latch 47 and first catch 52, it will prevent the spring clip 50 from resetting to pre-activation condition, and thus prevent the reuse. io As shown in Fig 10, 12 and 13, the washer 80, which acts as the restriction means, is provided in extending passage 42 of the needle shield 40. The washer 80 has a hole which is small enough to allow the uniform shaft of the introducer needle 31, but blocking an enlarged portion 33 of the introducer needle 31 from passing through. 15 In this way, the washer 80 will prevent the introducer needle from further withdrawal by the hole stopping the enlarged discontinuous portion 33 of the introducer needle 31. 20 The enlarged discontinuous portion 33, such as a bump, is positioned such that the flashback notch 35(if have) and the needle tip should be enclosed within the proximal portion 45 of the extending passage 42 of the needle shield 40 when the enlarged discontinuous portion 33 is restricted by the washer 80. Also, the bump is situated in front 25 of the notch 35 so that there is no reduction in the flow when the flashback flow occurs. The bump could be a separate ferrule which is amounted on the introducer needle, however, the bump is preferably created by pinching or crimped the introducer needle 31 at the area at two opposing point such that the area is flattened at the 30 crimped area with an obvious bulge being formed in the directions perpendicular to the crimp action. Such a bump could be called 'crimped bump". HAjacindat\keep\speciP61896 Specification.doc 23/08/06 -19 As shown in Fig. 8, on further withdrawal action of the introducer needle 31, the introducer needle assembly 30 and the needle shield 40 will be released from the catheter hub 24, since the third catch 51 of the spring clip 50 is disengaged from the third latch 25 of the 5 catheter hub 24, and the bump of the introducer needle 31 is stopped by the washer 80 at this time. Of course, the first catch 52 could be designs other than the first 10 embodiment, for example, Fig 15 -18 show the second embodiment of the safety device of the present invention, wherein first catch 52 of the spring clip 50 could be a detent formed by folding the edge of the finger. All that required is that first catch 52 and first latch 47 should be formed so that the engagement of them after clip 15 activation would prevent the spring clip 50 from being recompressed by the user along the circumferential direction. In addition, the shape of the washer 80 is unnecessary to be a circular shape as shown Fig. 18, all that required is that the diameter of the hole of the washer 80 is larger than the shaft portion of the introducer needle 31 but 20 smaller than the enlarged discontinuous portion 33. Fig. 19 shows a third embodiment of the safety device of the present invention. In this embodiment, the restriction means 80 is not a 25 washer but a tether 80. The tether could be made of plastic. The tether 80 is folded between the introducer needle hub 34 and the needle shield 40 prior to the withdrawal of the introducer needle 31, and one end of the tether 80 is connected with the introducer hub 34 and the other end is connected with the needle shield 40. After the 30 withdrawal of the introducer needle 31, the length of the tether 80 will restrict the needle tip from moving out of the needle shield 40. Fig. 19 shows the status after the withdrawal of the introducer needle 31. In this embodiment, the discontinuous portion 33 of the introducer needle 31 is unnecessary. H:\jacindat\keep\speci\P61896 Specification.doc 23/08/06 -20 It should be noted, in the first and second embodiment, the washer 80 and the enlarged discontinuous portion 33 of the introducer 5 needle 31 are used; however, the other designs could be used. For example, the restriction means could be another separate spring plate, and the discontinuous portion 33 of the introducer needle 31 is not an enlarged portion but a recess on the introducer needle 31. In this way, the separate spring plate will engage the recess on the 10 introducer needle 31 when the recess of the introducer needle 31 moves past the separate spring plate during the withdrawal of the introducer needle 31. In addition, the restriction means 80 also could simply be a hole in extending passage 42 of the needle shield 40, and the inner diameter of said hole is smaller than the enlarged 15 discontinuous portion 33 of the introducer needle 31 but larger than the shaft portion of the introducer needle. After the withdrawal of the introducer needle 31, the needle shield 20 40 will reliably engage and hold on the distal portion of the introducer needle 31 since the restriction means 80 such as washer, tether, or a separate spring plate prevent the distal portion of the introducer needle 31 moving out of the needle shield 40, even though the rotation of introducer needle 31 relative to the needle 25 shield happens during or after the withdrawal of the introducer needle. The present invention is described with reference to the above 30 embodiments as examples, however, the embodiments should not be understood as restriction to the present invention, it should be noted that the person skilled in the art could make some modifications to the embodiments, and the protect scope of the present invention is only measured by the appended claims. H:\jacindat\keep\speci\P61896 Specification.doc 23/08/06 -21 In the claims which follow and in the preceding description of the invention, except where the context requires otherwise due to express language or necessary implication, the word "comprise" or 5 variations such as "comprises" or "comprising" is used in an inclusive sense, i.e. to specify the presence of the stated features but not to preclude the presence or addition of further features in various embodiments of the invention. 10 It is to be understood that, if any prior art publication is referred to herein, such reference does not constitute an admission that the publication forms a part of the common general knowledge in the art, in Australia or any other country. 15 20 25 30 35 H:\jacindatAkeep\speci\P6196 Specification.doc 23/08/06

Claims (13)

  1. 2. The catheter assembly of claim 1, wherein each catch comprises a barb. s 3. The catheter assembly of claim 1, wherein each catch comprises a detent.
  2. 4. The catheter assembly of claim 1, wherein the finger on the second leg includes a catch that interacts with a portion of the proximal or distal portions of the needle shield to prevent the spring clip from being removed from the needle shield after the io needle shield is inserted into the needle shield.
  3. 5. The catheter assembly of claim 4, wherein the catch on the finger of the second leg is a detent, barb or flange. 15 6. The catheter assembly of claim 1, wherein the needle shield further comprises a washer having an opening with a diameter greater than the diameter of the introducer needle but less than the diameter of a feature on the introducer needle thereby preventing the introducer needle to be slid proximally sufficient to remove the sharp distal tip from the needle shield. 20
  4. 7. The catheter assembly of claim 6, wherein the washer is contained within an opening in the needle shield that is separate from the internal extending passage.
  5. 8. The catheter assembly of claim 1, wherein the needle shield further comprises a 25 tether that connects the needle hub to the needle shield, the tether having a length that prevents the needle hub from being separated from the needle shield sufficiently to remove the sharp distal tip from the needle shield.
  6. 9. A needle shield for securing an introducer needle after the introducer needle has 30 been withdrawn from a catheter, the needle shield being positioned over the introducer needle between a needle hub and a catheter hub, the needle shield comprising: 46099971(SIHMatters) P61896AU 19108/13 24 a proximal portion and a distal portion that form an internal extending passage through which the introducer needle extends, the internal extending passage extending along a longitudinal axis, the distal portion and proximal portion each including an opening through which the introducer needle extends out from the needle shield; and 5 a spring clip disposed within the internal extending passage, the spring clip having a first and a second leg that are connected at one end thus forming a V shape, the first leg including a clip arm disposed at the end of the first leg, the clip arm extending parallel to the longitudinal access and a tab that protrudes inwardly from the first leg in a direction perpendicular to the longitudinal axis, the second leg including a 10 finger that extends from the end of the second leg; wherein, when the introducer needle extends through the needle shield, both the first and the second legs of the spring clip are compressed to one side of the longitudinal axis, and when the sharp distal tip of the introducer needle is retracted proximally through the opening in the distal portion of the needle shield, the spring clip 15 decompresses so that the first leg of the spring clip is positioned on an opposite side of the longitudinal axis than the second leg thereby placing the tab over the opening in the distal portion of the spring clip preventing the sharp distal tip from passing back through the opening in the distal portion; wherein the clip arm includes a finger at each end, each finger including a catch 20 that interacts with a portion of the proximal or distal portions of the needle shield to prevent the spring clip from being recompressed after the spring clip is decompressed.
  7. 10. The needle shield of claim 9, wherein each catch comprises a barb. 25 11. The needle shield of claim 9, wherein each catch comprises a detent.
  8. 12. The needle shield of claim 9, wherein the finger on the second leg includes a catch that interacts with a portion of the proximal or distal portions of the needle shield to prevent the spring clip from being removed from the needle shield after the needle 30 shield is inserted into the needle shield. 4609997_1(GHMatters) P61896.AU 19108/13 25
  9. 13. The needle shield of claim 12, wherein the catch on the finger of the second leg is a detent, barb, or flange.
  10. 14. T h e needle shield of claim 9, wherein the needle shield further comprises a s washer having an opening with a diameter greater than the diameter of the introducer needle but less than the diameter of a feature on the introducer needle thereby preventing the introducer needle to be slid proximally sufficient to remove the sharp distal tip from the needle shield. 10 15. The needle shield of claim 14, wherein the washer is contained within an opening in the needle shield that is separate from the internal extending passage.
  11. 16. The needle shield of claim 9, wherein the needle shield further c o mp r i s e s a tether that connects to the needle hub to the needle shield, the tether 15 having a length that prevents the needle hub from being separated from the needle shield sufficiently to remove the sharp distal tip from the needle shield.
  12. 17. A catheter assembly, herein described with reference to the accompanying drawings. 20
  13. 18. A needle shield, herein described with reference to the accompanying drawings. 4609997_I(GHMauers)P61896.AU 19/0S/13
AU2006203664A 2006-07-27 2006-08-23 Catheter and introducer needle assembly with safety device Active AU2006203664B2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN2006101080719A CN101112638B (en) 2006-07-27 2006-07-27 Vessel having a safeguard device and introducing needle component
CN200610108071.9 2006-07-27

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AU2006203664A1 AU2006203664A1 (en) 2008-02-14
AU2006203664B2 true AU2006203664B2 (en) 2013-09-19

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HK (1) HK1117774A1 (en)
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SG139607A1 (en) 2008-02-29
CN101112638B (en) 2011-06-08
KR20080011013A (en) 2008-01-31
HK1117774A1 (en) 2009-01-23
SG173382A1 (en) 2011-08-29
CN101112638A (en) 2008-01-30
AU2006203664A1 (en) 2008-02-14
KR101303268B1 (en) 2013-09-03

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