AU1598995A - Extruded polymer foam with filler particles and method - Google Patents

Extruded polymer foam with filler particles and method

Info

Publication number
AU1598995A
AU1598995A AU15989/95A AU1598995A AU1598995A AU 1598995 A AU1598995 A AU 1598995A AU 15989/95 A AU15989/95 A AU 15989/95A AU 1598995 A AU1598995 A AU 1598995A AU 1598995 A AU1598995 A AU 1598995A
Authority
AU
Australia
Prior art keywords
extruder
polyol
screw
mixture
conveyor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
AU15989/95A
Inventor
James H Burgess
Sammie J Glorioso
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Apache Building Products Co
Original Assignee
Apache Building Products Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Apache Building Products Co filed Critical Apache Building Products Co
Publication of AU1598995A publication Critical patent/AU1598995A/en
Abandoned legal-status Critical Current

Links

Classifications

    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0066—Use of inorganic compounding ingredients
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00—Mixing; Kneading
    • B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
    • B29B7/58—Component parts, details or accessories; Auxiliary operations
    • B29B7/60—Component parts, details or accessories; Auxiliary operations for feeding, e.g. end guides for the incoming material
    • B29B7/603—Component parts, details or accessories; Auxiliary operations for feeding, e.g. end guides for the incoming material in measured doses, e.g. proportioning of several materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00—Mixing; Kneading
    • B29B7/74—Mixing; Kneading using other mixers or combinations of mixers, e.g. of dissimilar mixers ; Plant
    • B29B7/7476—Systems, i.e. flow charts or diagrams; Plants
    • B29B7/748—Plants
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00—Mixing; Kneading
    • B29B7/80—Component parts, details or accessories; Auxiliary operations
    • B29B7/82—Heating or cooling
    • B29B7/823—Temperature control
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00—Mixing; Kneading
    • B29B7/80—Component parts, details or accessories; Auxiliary operations
    • B29B7/82—Heating or cooling
    • B29B7/826—Apparatus therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00—Mixing; Kneading
    • B29B7/80—Component parts, details or accessories; Auxiliary operations
    • B29B7/88—Adding charges, i.e. additives
    • B29B7/90—Fillers or reinforcements, e.g. fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34—Auxiliary operations
    • B29C44/3442—Mixing, kneading or conveying the foamable material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34—Auxiliary operations
    • B29C44/36—Feeding the material to be shaped
    • B29C44/46—Feeding the material to be shaped into an open space or onto moving surfaces, i.e. to make articles of indefinite length
    • B29C44/50—Feeding the material to be shaped into an open space or onto moving surfaces, i.e. to make articles of indefinite length using pressure difference, e.g. by extrusion or by spraying
    • B29C44/505—Feeding the material to be shaped into an open space or onto moving surfaces, i.e. to make articles of indefinite length using pressure difference, e.g. by extrusion or by spraying extruding the compound through a flat die
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C08J9/12—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent
    • C08J9/14—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent organic
    • C08J9/143—Halogen containing compounds
    • C08J9/144—Halogen containing compounds containing carbon, halogen and hydrogen only
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00—Mixing; Kneading
    • B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
    • B29B7/34—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices
    • B29B7/38—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary
    • B29B7/40—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with single shaft
    • B29B7/42—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with single shaft with screw or helix
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00—Mixing; Kneading
    • B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
    • B29B7/34—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices
    • B29B7/38—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary
    • B29B7/46—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft
    • B29B7/48—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft with intermeshing devices, e.g. screws
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00—Mixing; Kneading
    • B29B7/74—Mixing; Kneading using other mixers or combinations of mixers, e.g. of dissimilar mixers ; Plant
    • B29B7/7404—Mixing devices specially adapted for foamable substances
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2201/00—Foams characterised by the foaming process
    • C08J2201/02—Foams characterised by the foaming process characterised by mechanical pre- or post-treatments
    • C08J2201/03—Extrusion of the foamable blend
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2375/00—Characterised by the use of polyureas or polyurethanes; Derivatives of such polymers
    • C08J2375/04—Polyurethanes

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Medicinal Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
  • Polyurethanes Or Polyureas (AREA)
  • Molding Of Porous Articles (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

A method for preparing a thermosetting foam, such as polyisocyanurate or polyurethane foam, includes introducing polyol and isocyanate to a screw of an extruder and mixing in the extruder screw. Catalyst is then added and mixed with the already formed mixture in the extruder screw. This mixture is extruded onto a conveyor and foamed on the conveyor. Finely divided carbon black, dispersing agent and/or surfactant may be mixed with polyol before introducing to the screw of the extruder or carbon black may be dispersed in polyol in the extruder and a polyol premix made before the remainder of the polyol is added. Foam cell size is decreased when extruder speed is increased. The foaming agent, which is preferably HCFC or water, may be mixed with one of the components, preferably the polyol, before introducing to the screw of the extruder. The mixture is cooled before extruding onto a conveyor to delay the foaming step until the mixture is outside the extruder. A carbon black dispersion may also be made, for future use. The process described may be used for making foam boards or bunstock.
AU15989/95A 1993-11-01 1995-01-06 Extruded polymer foam with filler particles and method Abandoned AU1598995A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US08/144,621 US5424014A (en) 1992-09-18 1993-11-01 Method for extruding foamable polymer material
PCT/US1995/000175 WO1996020966A1 (en) 1993-11-01 1995-01-06 Extruded polymer foam with filler particles and method

Publications (1)

Publication Number Publication Date
AU1598995A true AU1598995A (en) 1996-07-24

Family

ID=26789444

Family Applications (1)

Application Number Title Priority Date Filing Date
AU15989/95A Abandoned AU1598995A (en) 1993-11-01 1995-01-06 Extruded polymer foam with filler particles and method

Country Status (10)

Country Link
US (1) US5424014A (en)
EP (1) EP0801660B1 (en)
JP (1) JP3226927B2 (en)
AT (1) ATE206443T1 (en)
AU (1) AU1598995A (en)
CA (1) CA2209563C (en)
DE (1) DE69523070T2 (en)
ES (1) ES2164760T3 (en)
MX (1) MX9704957A (en)
WO (1) WO1996020966A1 (en)

Families Citing this family (38)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
USRE37095E1 (en) * 1992-09-18 2001-03-13 Apache Products Company Extruded polymer foam with filler particles and method
US5723506A (en) * 1992-09-18 1998-03-03 Apache Products Company Extruded polymer foam with filler particles and method
US5846461A (en) * 1996-11-26 1998-12-08 National Foam Cushion Manufacturing, Inc. Method of manufacturing carpet pads from a polyurethane foam composition
US5981611A (en) * 1997-11-24 1999-11-09 Prince Corporation Thermoformable foam with infrared receptors
US6022912A (en) * 1998-09-22 2000-02-08 Bayer Corporation Expansion of polymeric microspheres insitu in a rigid PUR/PIR foam formulation using a twin screw extruder
US6403663B1 (en) 1999-09-20 2002-06-11 North Carolina State University Method of making foamed materials using surfactants and carbon dioxide
WO2001046523A2 (en) * 1999-12-20 2001-06-28 Advanced Plastics Technologies, Ltd. Hydroxy-phenoxyether polymers in papermaking
WO2001072863A1 (en) * 2000-03-27 2001-10-04 Apache Products Company Fire resistant foam and foam products, method and dispersions for making same
DE10056251B4 (en) * 2000-11-14 2006-06-08 Basf Ag Process for the production of polyurethane foams
AU2002257127A1 (en) 2001-04-04 2002-10-21 Advanced Plastics Technologies, Ltd. Process for coating paper, paperboard, and molded fiber with a water-dispersible polyester polymer
DE10123002C1 (en) * 2001-05-11 2002-08-08 Basf Ag Reaction apparatus for the production of reaction plastics
US7363244B2 (en) * 2002-11-08 2008-04-22 Palo Alto Research Center Incorporated Methods, apparatus, and program products for inferring service usage
US20040102830A1 (en) * 2002-11-22 2004-05-27 Williams Terrell M. System for coupling an implanatable medical device to an epicardial site
US20040219317A1 (en) * 2003-01-22 2004-11-04 Wellstream International Limited Process for manufacturing a flexible tubular pipe having extruded layers made of crosslinked polyethylene
US7763341B2 (en) 2004-01-23 2010-07-27 Century-Board Usa, Llc Filled polymer composite and synthetic building material compositions
WO2006012149A2 (en) 2004-06-24 2006-02-02 Century-Board Usa, Llc Continuous forming apparatus for three-dimensional foamed products
US7794224B2 (en) 2004-09-28 2010-09-14 Woodbridge Corporation Apparatus for the continuous production of plastic composites
US7329374B2 (en) * 2004-12-15 2008-02-12 Lung-Wen Chou Method for manufacturing resing films
JP4694191B2 (en) * 2004-12-17 2011-06-08 住化バイエルウレタン株式会社 Production method of polyurethane foam moldings
US8138234B2 (en) 2006-03-24 2012-03-20 Century-Board Usa, Llc Polyurethane composite materials
EP2072564B1 (en) * 2007-12-19 2013-07-03 Sika Technology AG One-component moisture-curable polymer foam
WO2009086459A1 (en) * 2007-12-28 2009-07-09 Bostik, Inc. A continuous process for the production of moisture-cure, polyurethane sealants and adhesives
US8846776B2 (en) 2009-08-14 2014-09-30 Boral Ip Holdings Llc Filled polyurethane composites and methods of making same
US9481759B2 (en) 2009-08-14 2016-11-01 Boral Ip Holdings Llc Polyurethanes derived from highly reactive reactants and coal ash
JP2013072038A (en) * 2011-09-28 2013-04-22 Nitto Denko Corp Method for producing thermoplastic resin foam
CA2851349C (en) 2011-10-07 2020-01-21 Russell L. Hill Inorganic polymer/organic polymer composites and methods of making same
US9932457B2 (en) 2013-04-12 2018-04-03 Boral Ip Holdings (Australia) Pty Limited Composites formed from an absorptive filler and a polyurethane
TWI667285B (en) 2013-10-18 2019-08-01 德商巴斯夫歐洲公司 Production of expanded thermoplastic elastomer
JP6321404B2 (en) * 2014-02-26 2018-05-09 株式会社ジェイテクト Electric storage material manufacturing apparatus and manufacturing method
WO2016018226A1 (en) 2014-07-28 2016-02-04 Crocco Guy The use of evaporative coolants to manufacture filled polyurethane composites
WO2016022103A1 (en) 2014-08-05 2016-02-11 Amitabha Kumar Filled polymeric composites including short length fibers
US9988512B2 (en) 2015-01-22 2018-06-05 Boral Ip Holdings (Australia) Pty Limited Highly filled polyurethane composites
US10030126B2 (en) 2015-06-05 2018-07-24 Boral Ip Holdings (Australia) Pty Limited Filled polyurethane composites with lightweight fillers
WO2017082914A1 (en) 2015-11-12 2017-05-18 Boral Ip Holdings (Australia) Pty Limited Filled polyurethane composites with size-graded fillers
KR102154867B1 (en) * 2020-02-07 2020-09-10 최규술 Polyurethane Foam And Manufacturing Method of the Same
EP4001335A1 (en) 2020-11-18 2022-05-25 Covestro Deutschland AG Method for producing polyurethane foams
JP2022159929A (en) * 2021-04-05 2022-10-18 積水化学工業株式会社 Polyol composition, polyurethane resin composition, and polyurethane foam
CN113563555A (en) * 2021-08-17 2021-10-29 长虹美菱股份有限公司 Polyurethane foaming material and foaming process thereof

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US5373026A (en) * 1992-12-15 1994-12-13 The Dow Chemical Company Methods of insulating with plastic structures containing thermal grade carbon black

Also Published As

Publication number Publication date
JP3226927B2 (en) 2001-11-12
US5424014A (en) 1995-06-13
ATE206443T1 (en) 2001-10-15
CA2209563A1 (en) 1996-07-11
MX9704957A (en) 1998-02-28
EP0801660A4 (en) 1998-04-08
EP0801660B1 (en) 2001-10-04
JPH10502415A (en) 1998-03-03
ES2164760T3 (en) 2002-03-01
DE69523070D1 (en) 2001-11-08
DE69523070T2 (en) 2002-07-04
CA2209563C (en) 2002-06-25
WO1996020966A1 (en) 1996-07-11
EP0801660A1 (en) 1997-10-22

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