WO2022236902A1 - 一种智能分拣配送装置及其分拣方法 - Google Patents
一种智能分拣配送装置及其分拣方法 Download PDFInfo
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- WO2022236902A1 WO2022236902A1 PCT/CN2021/098871 CN2021098871W WO2022236902A1 WO 2022236902 A1 WO2022236902 A1 WO 2022236902A1 CN 2021098871 W CN2021098871 W CN 2021098871W WO 2022236902 A1 WO2022236902 A1 WO 2022236902A1
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- WIPO (PCT)
- Prior art keywords
- assembly
- servo motor
- shaped
- package
- crawler
- Prior art date
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- 238000000034 method Methods 0.000 title claims abstract description 18
- 238000005096 rolling process Methods 0.000 claims abstract description 10
- 230000005540 biological transmission Effects 0.000 claims description 15
- 230000005484 gravity Effects 0.000 claims description 14
- 230000032258 transport Effects 0.000 claims description 10
- 230000008569 process Effects 0.000 claims description 9
- 230000007306 turnover Effects 0.000 claims description 5
- 230000007246 mechanism Effects 0.000 claims description 4
- 230000000712 assembly Effects 0.000 claims 1
- 238000000429 assembly Methods 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 4
- 230000009466 transformation Effects 0.000 description 2
- 238000000844 transformation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/10—Apparatus characterised by the means used for detection ofthe destination
- B07C3/14—Apparatus characterised by the means used for detection ofthe destination using light-responsive detecting means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C1/00—Measures preceding sorting according to destination
- B07C1/18—Orientating articles other than in a stream, e.g. turning, deflecting or changing direction
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/02—Apparatus characterised by the means used for distribution
- B07C3/08—Apparatus characterised by the means used for distribution using arrangements of conveyors
Definitions
- the invention belongs to the technical field of express delivery sorting, and in particular relates to an intelligent sorting and delivery device and a sorting method thereof.
- An intelligent sorting and distribution device and a sorting method thereof are provided, which solve the above-mentioned problems existing in the prior art.
- An intelligent sorting and distributing device comprising a transmission component, a scanning component arranged above the transmission component; a rotating component, located at the end of the transmission component; an overturning component, including a base located on one side of the rotating component, installed on the The scroll wheel on the base, the arc-shaped slideway connected to the scroll wheel, the U-shaped assembly fixedly connected to the arc-shaped slideway, the arc-shaped rack fixedly connected to the U-shaped assembly, And the first servo motor installed on the base, the first servo motor is meshed with the arc-shaped rack, and the unscanned package is turned over by the flipping component, and the other sides of the package are scanned.
- a servo motor cooperates with the arc-shaped rack to control the U-shaped component to flip, so as to flip the package to other sides.
- the overturning assembly further includes a distance sensor disposed on the U-shaped assembly close to one end of the rotating assembly, the distance sensor is electrically connected to the first servo motor, and the distance sensor is used to detect whether the package has completely entered In the U-shaped assembly, after ensuring that the package is completely inserted into the U-shaped assembly, the U-shaped assembly is turned over by the first servo motor.
- a distance sensor disposed on the U-shaped assembly close to one end of the rotating assembly, the distance sensor is electrically connected to the first servo motor, and the distance sensor is used to detect whether the package has completely entered In the U-shaped assembly, after ensuring that the package is completely inserted into the U-shaped assembly, the U-shaped assembly is turned over by the first servo motor.
- the U-shaped assembly includes a U-shaped frame, a fourth servo motor installed on the bottom surface of the U-shaped frame, a first servo motor mounted on the bottom surface of the U-shaped frame and driven by the fourth servo motor to rotate.
- Conveyor belt, the fifth servo motor installed on the side wall of the U-shaped frame, the second conveyor belt installed on the side wall of the U-shaped frame and driven by the fifth servo motor to rotate; the first conveyor belt and The conveying direction of the second conveyor belt is opposite.
- the baffle plate is located at the edge of the U-shaped frame close to the second conveyor belt, and is used to block packages and prevent the U-shaped frame from being turned over. The package rolls out of the U-frame.
- the rotating assembly includes a circular slideway installed on the base, a crawler track assembly placed on the circular slideway, a controller installed under the crawler belt assembly, and rotatably connected to the track assembly
- the four rollers on the top, and the second servo motor connected to one of the rollers by transmission; the rollers are located in four directions of the conveyor belt to make the transmission belt rotate stably on the circular slideway, and the second servo
- the motor is electrically connected to the controller, and the controller is electrically connected to the driving mechanism in the transmission assembly.
- the controller controls the driving mechanism in the transmission assembly to stop working.
- the track assembly includes a housing, a sixth servo motor installed on the housing, a rolling wheel connected to the housing, and a track sleeved on the rolling wheel; the sixth The servo motor and the rolling wheels cooperate with each other to drive the track to rotate on the housing.
- the housing also includes a gravity sensor arranged on the housing, the gravity sensor is electrically connected to the sixth servo motor, and the sixth servo motor is energized and operated by the gravity sensor to drive the track to rotate.
- the angle sensor is electrically connected to the second servo motor, and controls the second servo motor to be energized to drive the track assembly to rotate on the circular slideway.
- the scanning assembly includes a fixed frame, a sliding rail mounted on the fixed frame, a sliding block slidably connected to the sliding rail through pulleys, a third servo motor mounted on the sliding block, and A scanner installed on the sliding block; the scanner is electrically connected to the controller, and the third servo motor cooperates with the pulley to move the sliding block on the slide rail to package packages at different positions on the conveying assembly to scan.
- a sorting method of an intelligent sorting and distribution device characterized in that it comprises the following steps:
- the package is placed on the conveying component, and the package is moved through the transmitting component and passed through the scanning component;
- the second step is to drive the sliding block to move through the third servo motor on the scanning component, and scan the information on the package through the scanner;
- Step 3 After the scanner scans the information on the face sheet, it will feed back the scanned content to the controller, and control the angle sensor through the controller, and drive the track assembly to rotate on the circular slideway through the second servo motor. Angle, and through the gravity sensor to control the energization of the sixth servo motor, the package on the track is moved to the corresponding slideway;
- Step 4 When the information on the face sheet is not scanned by the scanner, the crawler assembly directly transports the package to the flipping assembly, and the distance sensor is used to ensure that the package completely enters the flipping assembly, and the first servo motor drives the U-shaped assembly. Rotate 90°, and move the overturned package into the crawler assembly.
- the second servo motor cooperates with the angle sensor to make the crawler assembly rotate on the circular slideway, and the sixth servo motor drives the crawler to move the package to the designated area. Scan the package again.
- the invention relates to an intelligent sorting and distribution device and a sorting method thereof.
- the conveying component moves and transports the package to the rotating component.
- the package passes through the scanning component, and the scanning component scans the list on the package. , sort the parcels according to the acquired information. If the scanning component does not scan the top of the parcel, the rotating component will transfer the parcel to the flipping component.
- the first servo motor cooperates with the arc-shaped rack to drive the U-shaped component. Turn over, turn over the package, and transport the overturned package to the rotating assembly, and transfer the package to the conveying assembly through the rotating assembly for re-scanning, which improves the sorting speed and ensures the accuracy of sorting.
- Fig. 1 is the overall structure schematic diagram of the present invention
- Fig. 2 is a schematic structural diagram of the scanning assembly of the present invention
- Fig. 3 is a structural schematic diagram of the flip assembly of the present invention.
- Fig. 4 is a structural schematic diagram of the track assembly of the present invention.
- Reference numerals in the figure are: transmission assembly 1, scanning assembly 2, rotating assembly 3, turning assembly 4, gravity sensor 5, angle sensor 6, base 41, rolling wheel 42, arc-shaped slideway 43, U-shaped assembly 44, arc Shaped rack 45, first servo motor 46, distance sensor 47, U-shaped frame 441, fourth servo motor 442, first conveyor belt 443, fifth servo motor 444, second conveyor belt 445, circular slideway 31, crawler belt assembly 32.
- an intelligent sorting and distribution device hereinafter referred to as "the device”.
- the device includes four parts: a conveying assembly 1 , a scanning assembly 2 , a rotating assembly 3 and an overturning assembly 4 .
- a scanning assembly 2 is arranged above the conveying assembly 1, the conveying assembly 1 runs through the scanning assembly 2, the rotating assembly 3 is located at the end of the transmission assembly, the turning assembly 4 is located at the end of the rotating assembly 3, the Turning assembly 4 comprises the base 41 that is positioned at described rotating assembly 3 side, and rolling wheel 42 is installed on described base 41, and described rolling wheel 42 rolls and connects arc-shaped slideway 43, and described arc-shaped slideway 43 is fixedly connected U-shaped assembly 44, the U-shaped assembly 44 is fixedly connected to the arc rack 45, the first servo motor 46 is installed on the base 41, and the first servo motor 46 is engaged with the arc rack 45 connected, the U-shaped assembly 44 is provided with a distance sensor 47 near the end of the rotating assembly 3, the distance sensor 47 is electromechanically connected with the first servo motor 46, and the distance sensor 47 is used to detect whether the package has completely entered the U-shaped In the component 44, after ensuring that the package completely enters the U-shaped component 44, the U-shaped component 44
- the U-shaped assembly 44 includes a U-shaped frame 441, a fourth servo motor 442 is installed on the bottom surface of the U-shaped frame 441, a first conveyor belt 443 is installed on the bottom surface of the U-shaped frame 441, and the first conveyor belt 443 passes through the first conveyor belt.
- the fifth servo motor 444 is installed on the side wall of the U-shaped frame 441
- the second conveyor belt 445 is installed on the side wall of the U-shaped frame 441
- the second conveyor belt 445 passes through the fifth Servo motor 444 drives to rotate
- the conveying direction of described first conveyer belt 443 and described second conveyer belt 445 is opposite, wraps on the first conveyer belt 443 in the U-shaped assembly 44, and drives U-shaped by the first servomotor 46 machine.
- the frame 441 is turned over, so that the package is turned over to the second conveyor belt 445, and the package is moved out of the U-shaped frame 441 through the second conveyor belt 445, and the package is turned over.
- the baffle is located at the edge of the U-shaped frame near the second conveyor belt to block the package and prevent the U-shaped frame 441 from causing the package to roll down during the overturning process, resulting in missing items.
- the rotating assembly 3 includes a circular slideway 31 installed on the base 41, the crawler belt assembly 32 is placed on the circular slideway 31, the crawler belt assembly 32 includes a housing 321, and the housing 321 is installed
- the sixth servo motor 322, the roller 34 on the housing 321 is connected to the roller 323, and the crawler belt is sleeved on the roller 323.
- the sixth servo motor 322 cooperates with the roller 323 to drive the crawler belt to rotate on the housing 321.
- the housing 321 is provided with a gravity sensor 5, the gravity sensor 5 is electrically connected to the sixth servo motor 322, and the gravity sensor 5 is used to detect whether there is a package on the track, and the track is driven by the sixth servo motor 322 to move and transport the package.
- the track assembly 32 is installed with a controller 33 below, and four rollers 34 are rotatably connected to the track assembly 32, and one of the rollers 34 is connected to the second servo motor 35 by transmission, and the housing 321 is provided with an angle sensor 6 , the angle sensor 6 is electrically connected to the second servo motor 35, and the rollers 34 are located at four directions of the conveyor belt so that the transmission belt can rotate stably on the circular slideway 31.
- the second servo motor 35 It is electrically connected with the controller 33, and the angle sensor 6 is used to control the second servo motor 35 to adjust the angle of the crawler belt assembly 32, so as to transport the packages to different areas.
- the scanning assembly 2 includes a fixed frame 21, a slide rail 22 is installed on the fixed frame 21, a sliding block 23 connected to the slide rail 22 is slidably connected by a pulley, a third servo motor 24 is installed on the sliding block 23, A scanner 25 is installed on the sliding block 23, the scanner 25 is electrically connected to the controller 33, and the third servo motor 24 cooperates with the pulley to move the sliding block 23 on the slide rail 22 to move the transfer assembly 1. Scan packages at different positions on the package to avoid the area on the package being located on the side of the package, resulting in missed scanning.
- the present invention can realize the following work process:
- the parcel is placed on the conveying assembly 1 , and the parcel is moved through the conveying assembly 1 and passed through the scanning assembly 2 .
- the third servo motor 24 on the scanning component 2 drives the sliding block 23 to move, and the scanner 25 scans the information on the list on the package.
- the scanned content is fed back to the controller 33, and the angle sensor 6 is controlled by the controller 33, and the second servo motor 35 drives the crawler assembly 32 in a circle.
- the corresponding angle is rotated on the slideway 31, and the sixth servo motor 322 is energized through the gravity sensor 5 to move the package on the crawler into the corresponding slideway.
- the crawler belt assembly 32 directly transports the parcel to the overturning assembly 4, and after the distance sensor 47 is used to ensure that the parcel completely enters the overturning assembly 4, the first servo motor The 46 machine drives the U-shaped assembly 44 to rotate 90°, and moves the overturned package into the crawler assembly 32, and the second servo motor 35 cooperates with the angle sensor 6 to make the crawler assembly 32 rotate on the circular slideway 31, And drive the caterpillar through the sixth servo motor 322 to move the parcel to the designated area to scan the code again.
- the parcel is placed on the conveying assembly 1 , the parcel is moved through the conveying assembly 1 and passed through the scanning assembly 2 , and the sliding block 23 is driven by the third servo motor 24 on the scanning assembly 2 to move.
- the scanner 25 is used to scan the information on the package.
- the scanner 25 acquires the information on the package
- the scanned content is fed back to the controller 33.
- the controller 33 Control the angle sensor 6, the second servo motor 35 drives the crawler belt assembly 32 to rotate a corresponding angle on the circular slideway 31, and controls the sixth servo motor 322 to energize through the gravity sensor 5 to move the package on the crawler belt to the corresponding position.
- the crawler assembly 32 In the chute, when the scanner 25 does not scan the information on the face sheet, the crawler assembly 32 directly transports the package to the flipping assembly 4, and after the distance sensor 47 ensures that the package completely enters the flipping assembly 4, the first servo motor
- the 46 machine drives the U-shaped assembly 44 to rotate 90°, and moves the overturned package into the crawler assembly 32, and the second servo motor 35 cooperates with the angle sensor 6 to make the crawler assembly 32 rotate on the circular slideway 31,
- the crawler is driven by the sixth servo motor 322 to move the package to the designated area to re-scan the package, and repeat the above steps until the package sorting is completed.
Landscapes
- Discharge Of Articles From Conveyors (AREA)
- Sorting Of Articles (AREA)
- Branching, Merging, And Special Transfer Between Conveyors (AREA)
Abstract
一种智能分拣配送装置及其分拣方法,包括传送组件(1),设置在传送组件(1)上方的扫描组件(2);转动组件(3),位于传送组件(1)末端;翻转组件(4),包括位于转动组件(3)一侧的底座(41),安装在底座(41)上的滚动轮(42),滚动连接在滚动轮(42)上的弧形滑道(43),固定连接在弧形滑道(43)上的U型组件(44),固定连接在U型组件(44)上的弧形齿条(45),以及安装在底座(41)上的第一伺服电机(46),第一伺服电机(46)与弧形齿条(45)啮合连接,通过翻转组件(4)对未扫描的包裹进行翻转,并对包裹其他面进行扫描。
Description
本发明属于快递分拣技术领域,具体涉及一种智能分拣配送装置及其分拣方法。
随着电商的迅速发展,带动了物流行业迅速扩张,但目前包裹的分拣工作还是通过人工进行分拣,人工在对包裹分拣的过程中,错误率非常高,且容易出现暴力对待包裹的情况发生,而现有的分拣机器,通常需要对包裹上面单的内容进行扫描获取面单上的信息,根据获取的信息来对包裹进行分拣,在实际包裹分拣过程中,不是所有的包裹上面单都在相同方向等待扫描的,容易出现无法扫描的情况,对包裹进行错误的分拣。
提供一种智能分拣配送装置及其分拣方法,解决了现有技术存在的上述问题。
一种智能分拣配送装置,包括传送组件,设置在所述传送组件上方的扫描组件;转动组件,位于所述传动组件末端;翻转组件,包括位于所述转动组件一侧的底座,安装在所述底座上的滚动轮,滚动连接在所述滚动轮上的弧形滑道,固定连接在所述弧形滑道上的U型组件,固定连接在所述U型组件上的弧形齿条,以及安装在所述底座上的第一伺服电机,所述第一伺服电机与所述弧形齿条啮合连接,通过翻转组件对未扫描的包裹进行翻转,并对包裹其他面进行扫描,通过第一伺服电机与弧形齿条相互配合,控制U型组件进行翻转,来对包裹进行翻转调换至其他面。
优选的,所述翻转组件还包括设置在所述U型组件上靠近所述转动组件一端的距离传感器,所述距离传感器与所述第一伺服电机电连接,通过距离传感器来检测包裹是否完全进入U型组件内,确保包裹完全进入U型组件内后,通过第一伺服电机来对U型组件进行翻转。
优选的,所述U型组件包括U型框架,安装在所述U型框架底面的第四伺服电机,安装在所述U型框架底面上且通过所述第四伺服电机带动进行转动的第一传送带,安装在所述U型框架侧壁上的第五伺服电机,安装在所述U型框架侧壁上且通过所述第五伺服电机带动进行转动的第二传送带;所述第一传送带与所述第二传送带的传送方向相反。
优选的,还包括设置在所述U型框架上的挡板,所述挡板位于所述U型框架靠近第二传送带的边沿处,用于阻挡包裹,防止U型框架在翻转的过程中,包裹滚出U型框架。
优选的,所述转动组件包括安装在所述底座上的圆形滑道,放置在所述圆形滑道上的履带组件,安装在所述履带组件下方的控制器,转动连接在所述履带组件上的四个滚轮,以及传动连接在其中一个所述滚轮上的第二伺服电机;所述滚轮位于所述传送带的四个方位使传动带稳定的在圆形滑道上进行转动,所述第二伺服电机与所述控制器电连接,所述控制器与所述传送组件中的驱动机构电连接,第二伺服电机通电工作时,控制器控制传送组件中的驱动机构停止工作。
优选的,所述履带组件包括壳体,安装在所述壳体上的第六伺服电机,滚轮连接在所述壳体上的滚动轮,以及套接在所述滚动轮上的履带;第六伺服电机与滚动轮相互配合带动履带在壳体上进行转动。
优选的,还包括设置在所述壳体上的重力传感器,所述重力传感器与所述第六伺服电机电连接,通过重力传感器控制控制第六伺服电机通电工作,带动履带进行转动。
优选的,还包括设置在所述壳体上的角度传感器,所述角度传感器与所述第二伺服电机电连接,控制第二伺服电机通电工作,带动履带组件在圆形滑道上转动。
优选的,所述扫描组件包括固定架,安装在所述固定架上的滑轨,通过滑轮滑动连接在所述滑轨上的滑动块,安装在所述滑动块上的第三伺服电机,以及安装在所述滑动块上的扫描仪;所述扫描仪与所述控制器电连接,所述第三伺服电机与滑轮配合使滑动块在滑轨上移动,来对传送组件上不同位置的包裹进行扫描。
一种智能分拣配送装置的分拣方法,其特征在于,包括以下步骤:
第一步、将包裹放置在传送组件上,通过传送组件使包裹进行移动并穿过扫描组件;
第二步、通过扫描组件上的第三伺服电机带动滑动块已经移动,通过扫描仪来扫描包裹上面单的信息;
第三步、当扫描仪扫描到面单上的信息后,将扫描内容反馈至控制器,并通过控制器来控制角度传感器,通过第二伺服电机带动履带组件在圆形滑道上进行转动相应的角度,并通过重力传感器控制第六伺服电机通电工作,将履带上的包裹移至相对应的滑道内;
第四步、当扫描仪未扫描到面单上的信息,履带组件直接将包裹输送至翻转组件内,并通过距离传感器来确保包裹完全进入翻转组件内后,第一伺服电机带动U型组件进行转动90°,并将翻转后的包裹移动至履带组件内,通过第二伺服电机与角度传感器配合使履带组件在圆形滑道上进行转动,并通过第六伺服电机带动履带将包裹移动至指定区域对包裹进行重新扫扫码。
本发明涉及一种智能分拣配送装置及其分拣方法,传送组件将包裹进行移动输送至转动组件上,在对包裹移动的过程中包裹穿过扫描组件,通过扫描组件对包裹上面单进行扫描,根据获取的信息来对包裹进行分拣,若扫描组件未扫描到包裹上面单,转动组件则将包裹传送至翻转组件内,通过第一伺服电机与弧形齿条进行配合,带动U型组件进行翻转,将包裹进行翻转,并将翻转后的包裹输送至转动组件,通过转动组件将包裹输送到传送组件上进行重新扫描,提高分拣速度,且确保分拣的准确性。
图1为本发明的整体结构示意图;
图2为本发明的扫描组件结构示意图;
图3为本发明的翻转组件结构示意图;
图4为本发明的履带组件结构示意图。
图中附图标记为:传送组件1、扫描组件2、转动组件3、翻转组件4、重力传感器5、角度传感器6、底座41、滚动轮42、弧形滑道43、U型组件44、弧形齿条45、第一伺服电46、距离传感器47、U型框架441、第四伺服电机442、第一传送带443、第五伺服电机444、第二传送带445、圆形滑道31、履带组件32、控制器33、滚轮34、第二伺服电机35、壳体321、第六伺服电机322、滚筒323、固定架21、滑轨22、滑动块23、第三伺服电机24、扫描仪25。
在下文的描述中,给出了大量具体的细节以便提供对本发明更为彻底的理解。然而,对于本领域技术人员而言显而易见的是,本发明可以无需一个或多个这些细节而得以实施。在其他的例子中,为了避免与本发明发生混淆,对于本领域公知的一些技术特征未进行描述。
在实际的应用中,申请人发现:随着电商的迅速发展,带动了物流行业迅速扩张,但目前包裹的分拣工作还是通过人工进行分拣,人工在对包裹分拣的过程中,错误率非常高,且容易出现暴力对待包裹的情况发生,而现有的分拣机器,通常需要对包裹上面单的内容进行扫描获取面单上的信息,根据获取的信息来对包裹进行分拣,在实际包裹分拣过程中,不是所有的包裹上面单都在相同方向等待扫描的,容易出现无法扫描的情况,对包裹进行错误的分拣,针对这些问题,所以发明了一种智能分拣配送装置及其分拣方法,能够有效的解决上述问题。
如图1至图4所示,一种智能分拣配送装置,以下简称“该装置”。该装置包括传送组件1、扫描组件2、转动组件3和翻转组件4四部分。
所述传送组件1上方设置扫描组件2,所述传送组件1贯穿所述扫描组件2,所述转动组件3位于所述传动组件末端,所述翻转组件4位于所述转动组件3末端,所述翻转组件4包括位于所述转动组件3一侧的底座41,所述底座41上安装滚动轮42,所述滚动轮42上滚动连接弧形滑道43,所述弧形滑道43上固定连接U型组件44,所述U型组件44上固定连接弧形齿条45,所述底座41上安装第一伺服电46机,所述第一伺服电46机与所述弧形齿条45啮合连接,所述U型组件44上靠近所述转动组件3一端设有距离传感器47,所述距离传感器47与所述第一伺服电46机电连接,通过距离传感器47来检测包裹是否完全进入U型组件44内,确保包裹完全进入U型组件44内后,通过第一伺服电46机来对U型组件44进行翻转,通过翻转组件4对未扫描的包裹进行翻转,并对包裹其他面进行扫描,通过第一伺服电46机与弧形齿条45相互配合,控制U型组件44进行翻转,来对包裹进行翻转调换至其他面。
所述U型组件44包括U型框架441,所述U型框架441底面安装第四伺服电机442,所述U型框架441底面上安装第一传送带443,所述第一传送带443通过所述第四伺服电机442带动进行转动,所述U型框架441侧壁上安装第五伺服电机444,所述U型框架441侧壁上安装第二传送带445,所述第二传送带445通过所述第五伺服电机444带动进行转动,所述第一传送带443与所述第二传送带445的传送方向相反,包裹进入U型组件44内的第一传送带443上,并通过第一伺服电46机带动U型框架441进行翻转,使包裹翻转至第二传送带445上,并通过第二传送带445将包裹移出U型框架441内,完成对包裹的翻转,为了防止包裹在翻转的过程中,滚出U型框架441内,所述挡板位于所述U型框架靠近第二传送带的边沿处设置挡板,用来阻挡包裹,避免U型框架441在翻转的过程中导致包裹滚落,造成丢件的情况。
所述转动组件3包括安装在所述底座41上的圆形滑道31,所述圆形滑道31上放置履带组件32,所述履带组件32包括壳体321,所述壳体321上安装第六伺服电机322,所述壳体321上滚轮34连接滚筒323,所述滚筒323上套接履带,第六伺服电机322与滚筒323配合带动履带在壳体321上进行转动,所述壳体321上设置重力传感器5,所述重力传感器5与所述第六伺服电机322电连接,通过重力传感器5来检测履带上是否有包裹,并通过第六伺服电机322带动履带对包裹进行移动输送,所述履带组件32安装下方的控制器33,所述履带组件32上转动连接四个滚轮34,其中一个所述滚轮34上传动连接第二伺服电机35,所述壳体321上设置角度传感器6,所述角度传感器6与所述第二伺服电机35电连接,所述滚轮34位于所述传送带的四个方位使传动带稳定的在圆形滑道31上进行转动,所述第二伺服电机35与所述控制器33电连接,通过角度传感器6来控制第二伺服电机35对履带组件32进行角度调节,将包裹输送至不同区域内。
所述扫描组件2包括固定架21,所述固定架21上安装滑轨22,通过滑轮滑动连接在所述滑轨22上的滑动块23,所述滑动块23上安装第三伺服电机24,所述滑动块23上安装扫描仪25,所述扫描仪25与所述控制器33电连接,所述第三伺服电机24与滑轮配合使滑动块23在滑轨22上移动,来对传送组件1上不同位置的包裹进行扫描,避免包裹上的面单位于包裹的边侧,导致漏扫描。
通过上述技术方案,本发明能够实现如下工作过程:
第一步、将包裹放置在传送组件1上,通过传送组件1使包裹进行移动并穿过扫描组件2。
第二步、通过扫描组件2上的第三伺服电机24带动滑动块23已经移动,通过扫描仪25来扫描包裹上面单的信息。
第三步、当扫描仪25扫描到面单上的信息后,将扫描内容反馈至控制器33,并通过控制器33来控制角度传感器6,通过第二伺服电机35带动履带组件32在圆形滑道31上进行转动相应的角度,并通过重力传感器5控制第六伺服电机322通电工作,将履带上的包裹移至相对应的滑道内。
第四步、当扫描仪25未扫描到面单上的信息,履带组件32直接将包裹输送至翻转组件4内,并通过距离传感器47来确保包裹完全进入翻转组件4内后,第一伺服电46机带动U型组件44进行转动90°,并将翻转后的包裹移动至履带组件32内,通过第二伺服电机35与角度传感器6配合使履带组件32在圆形滑道31上进行转动,并通过第六伺服电机322带动履带将包裹移动至指定区域对包裹进行重新扫扫码。
下面,为了便于对本发明上述的工作过程理解,下面对智能分拣配送装置的工作原理做详细阐述。
首先,将包裹放置在传送组件1上,通过传送组件1使包裹进行移动并穿过扫描组件2,通过扫描组件2上的第三伺服电机24带动滑动块23已经移动。
然后,通过扫描仪25来扫描包裹上面单的信息,当扫描仪25获取到面单上的信息,将扫描内容反馈至控制器33,当包裹移动至转动组件3上后,通过控制器33来控制角度传感器6,第二伺服电机35带动履带组件32在圆形滑道31上进行转动相应的角度,并通过重力传感器5控制第六伺服电机322通电工作,将履带上的包裹移至相对应的滑道内,当扫描仪25未扫描到面单上的信息,履带组件32直接将包裹输送至翻转组件4内,并通过距离传感器47来确保包裹完全进入翻转组件4内后,第一伺服电46机带动U型组件44进行转动90°,并将翻转后的包裹移动至履带组件32内,通过第二伺服电机35与角度传感器6配合使履带组件32在圆形滑道31上进行转动,并通过第六伺服电机322带动履带将包裹移动至指定区域对包裹进行重新扫扫描,并重复上述步骤,直至包裹分拣完成。
以上详细描述了本发明的优选实施方式,但是,本发明并不限于上述实施方式中的具体细节,在本发明的技术构思范围内,可以对本发明的技术方案进行多种等同变换,这些等同变换均属于本发明的保护范围。
Claims (10)
- 一种智能分拣配送装置,其特征在于,包括:传送组件,设置在所述传送组件上方的扫描组件;转动组件,位于所述传动组件末端;翻转组件,包括位于所述转动组件一侧的底座,安装在所述底座上的滚动轮,滚动连接在所述滚动轮上的弧形滑道,固定连接在所述弧形滑道上的U型组件,固定连接在所述U型组件上的弧形齿条,以及安装在所述底座上的第一伺服电机,所述第一伺服电机与所述弧形齿条啮合连接,通过翻转组件对未扫描的包裹进行翻转,并对包裹其他面进行扫描。
- 根据权利要求1所述的一种智能分拣配送装置,其特征在于,所述翻转组件还包括设置在所述U型组件上靠近所述转动组件一端的距离传感器,所述距离传感器与所述第一伺服电机电连接,所述距离传感器控制第一伺服电机间歇性工作,控制U型组件在弧形滑道上进行翻转。
- 根据权利要求1所述的一种智能分拣配送装置,其特征在于,所述U型组件包括U型框架,安装在所述U型框架底面的第四伺服电机,安装在所述U型框架底面上且通过所述第四伺服电机带动进行转动的第一传送带,安装在所述U型框架侧壁上的第五伺服电机,安装在所述U型框架侧壁上且通过所述第五伺服电机带动进行转动的第二传送带;所述第一传送带与所述第二传送带的传送方向相反。
- 根据权利要求1所述的一种智能分拣配送装置,其特征在于,还包括设置在所述U型框架上的挡板,所述挡板位于所述U型框架靠近第二传送带的边沿处,用于阻挡包裹,防止U型框架在翻转的过程中,包裹滚出U型框架。
- 根据权利要求1所述的一种智能分拣配送装置,其特征在于,所述转动组件包括安装在所述底座上的圆形滑道,放置在所述圆形滑道上的履带组件,安装在所述履带组件下方的控制器,转动连接在所述履带组件上的四个滚轮,以及传动连接在其中一个所述滚轮上的第二伺服电机;所述滚轮位于所述传送带的四个方位使传动带稳定的在圆形滑道上进行转动,所述第二伺服电机与所述控制器电连接,所述控制器与所述传送组件中的驱动机构电连接,第二伺服电机通电工作时,控制器控制传送组件中的驱动机构停止工作。
- 根据权利要求5所述的一种智能分拣配送装置,其特征在于,所述履带组件包括壳体,安装在所述壳体上的第六伺服电机,通过链条与所述第六伺服电机配合带动设置在所述壳体上的滚筒进行滚动,带动套接在所述滚筒上的履带进行转动。
- 根据权利要求6所述的一种智能分拣配送装置,其特征在于,还包括设置在所述壳体上的重力传感器,所述重力传感器与所述第六伺服电机电连接,通过重力传感器控制控制第六伺服电机通电工作,带动履带进行转动。
- 根据权利要求6所述的一种智能分拣配送装置,其特征在于,还包括设置在所述壳体上的角度传感器,所述角度传感器与所述第二伺服电机电连接,控制第二伺服电机通电工作,带动履带组件在圆形滑道上转动。
- 根据权利要求2所述的一种智能分拣配送装置,其特征在于,所述扫描组件包括固定架,安装在所述固定架上的滑轨,通过滑轮滑动连接在所述滑轨上的滑动块,安装在所述滑动块上的第三伺服电机,以及安装在所述滑动块上的扫描仪;所述扫描仪与所述控制器电连接,所述第三伺服电机与滑轮配合使滑动块在滑轨上移动,来对传送组件上不同位置的包裹进行扫描。
- 一种智能分拣配送装置的分拣方法,其特征在于,包括如下步骤S1、将包裹放置在传送组件上,通过传送组件使包裹进行移动并穿过扫描组件;S2、通过扫描组件上的第三伺服电机带动滑动块已经移动,通过扫描仪来扫描包裹上面单的信息;S3、当扫描仪扫描到面单上的信息后,将扫描内容反馈至控制器,当包裹移动至转动组件上后,通过控制器来控制角度传感器,通过第二伺服电机带动履带组件在圆形滑道上进行转动相应的角度,并通过重力传感器控制第六伺服电机通电工作,将履带上的包裹移至相对应的滑道内;S4、当扫描仪未扫描到面单上的信息,履带组件直接将包裹输送至翻转组件内,并通过距离传感器来确保包裹完全进入翻转组件内后,第一伺服电机带动U型组件进行转动90°,并将翻转后的包裹移动至履带组件内,通过第二伺服电机与角度传感器配合使履带组件在圆形滑道上进行转动,并通过第六伺服电机带动履带将包裹移动至指定区域对包裹进行重新扫扫码。
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