WO2022000014A1 - Solar panel array - Google Patents

Solar panel array Download PDF

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Publication number
WO2022000014A1
WO2022000014A1 PCT/AU2020/051202 AU2020051202W WO2022000014A1 WO 2022000014 A1 WO2022000014 A1 WO 2022000014A1 AU 2020051202 W AU2020051202 W AU 2020051202W WO 2022000014 A1 WO2022000014 A1 WO 2022000014A1
Authority
WO
WIPO (PCT)
Prior art keywords
solar panel
footing
assembly
assemblies
array according
Prior art date
Application number
PCT/AU2020/051202
Other languages
French (fr)
Inventor
David Kenneth CROOKS
Darryl Arthur BOWER
Original Assignee
CDI Electrics Pty Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from AU2020902223A external-priority patent/AU2020902223A0/en
Application filed by CDI Electrics Pty Ltd filed Critical CDI Electrics Pty Ltd
Priority to AU2021103758A priority Critical patent/AU2021103758A4/en
Publication of WO2022000014A1 publication Critical patent/WO2022000014A1/en
Priority to AU2022203242A priority patent/AU2022203242A1/en
Priority to AU2024202062A priority patent/AU2024202062A1/en

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/043Mechanically stacked PV cells
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S20/00Supporting structures for PV modules
    • H02S20/10Supporting structures directly fixed to the ground
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S20/00Supporting structures for PV modules
    • H02S20/30Supporting structures being movable or adjustable, e.g. for angle adjustment
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/60Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
    • F24S25/61Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures
    • F24S25/617Elements driven into the ground, e.g. anchor-piles; Foundations for supporting elements; Connectors for connecting supporting structures to the ground or to flat horizontal surfaces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/60Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
    • F24S25/67Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for coupling adjacent modules or their peripheral frames
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Definitions

  • the present invention relates to arrays of solar photovoltaic (PV) and solar photovoltaic panels thereof.
  • the invention has been devised particularly, although not necessarily solely, in relation to solar PV panels and the solar PV panel arrays defined when joining together the panels.
  • Solar PV panels also referred to as simply “solar panels” are currently being mounted on roofs of houses and industry buildings as well as directly on the ground for defining solar panel arrays (also referred to as solar farms).
  • a solar panel array comprising at least one solar panel module having a plurality of solar panel assemblies, a support structure adapted for releasably attaching the solar panel assemblies to the support structure, and fastening means for attaching the solar panel assemblies to the support structure, wherein the fastening means are adapted to slideablely receive particular sections of the solar panels.
  • the support structure comprises a plurality of footings arranged in a spaced apart relationship with respect to each other.
  • each solar panel assembly is attached to a footing of a plurality of spaced apart footings, wherein upper edges of the solar panel assemblies of each solar panel module are spaced apart with respect to each other defining a gap therebetween,
  • solar panel array comprising at least one solar panel module having a plurality of solar panel assemblies, a support structure adapted for releasably attaching the solar panel assemblies to the support structure, and fastening means for attaching the solar panel assembly to the support structure, wherein each solar panel assembly is attached to a footing of a plurality of spaced apart footings, and upper edges of the solar panel assemblies of each solar panel module are spaced apart with respect to each other defining a gap between the upper edges.
  • each footing comprises a body having an upper surface substantially parallel to the ground on which the footing rests, a lower surface for resting on the ground, and two sides, each side having a slanted face.
  • each side of the footing comprises a vertical face extending from the end of the slanted face towards the ground on which the footing rests.
  • the slanted face is adapted to receive a lower edge of the solar panel assembly.
  • the slanted face defines a surface oriented at 70° with respect to the upper surface of the support structure.
  • the fastening means comprise groove means for receiving lower sides of the solar panel assembly.
  • the groove means is adapted to keep the solar panel assembly in a slanted condition.
  • the groove means is adapted to orient the solar panel assembly at an angle of 20° with respect to the upper surface of the footing.
  • the groove means is defined by a U-bar attached to the slanted face.
  • the upper sides of the solar panel assemblies of each solar panel module define a ridge when attached to the footing.
  • the solar panel array further comprise covering means for covering of inner and outer portions of the ridge.
  • the covering means comprise a ridge assembly.
  • the ridge assembly comprises an upper cover and a lower cover for attachment to the upper sides of the solar panel assemblies while the solar panel assemblies are attached to the footings.
  • the lower surface of the footing comprises recesses spaced apart with respect to each other and arranged in such a manner that forks of forklifts may be received within the recesses.
  • the body of the footing comprises openings traversing the body.
  • the solar panel array further comprises securing means for securing the footings on the ground.
  • the securing means are adapted to make the solar panel array cyclone-proof.
  • the securing means provides Region D-cyclonic wind compliance.
  • the securing means comprise a plurality of spears and the openings traversing the body of the footing.
  • a solar panel module comprising a plurality of solar panel assemblies, and a ridge assembly for attachment to upper sides of the solar panel assemblies, wherein the ridge assembly is adapted to orient the solar panel assemblies at a particular angle with respect to each other.
  • the particular angle is about 140°.
  • the ridge assembly comprises an upper cover and a lower cover for attachment to the upper sides of the solar panel assemblies.
  • a footing for attachment of a solar panel assembly for defining a solar panel array comprising at least one solar panel assembly, the footing comprising a body having an upper surface substantially parallel to the ground on which the footing rests, a lower surface for resting on the ground, two sides with each side having a slanted face, and fastening means comprising a groove means for receiving edges of the solar panel assembly, wherein the groove means is adapted to keep the solar panel assembly in a slanted condition.
  • the slanted face is adapted to receive a lower edge of the solar panel assembly.
  • the slanted face defines a surface oriented at 70° with respect to the upper surface of the support structure.
  • the groove means is adapted to orient the solar panel assembly at an angle of 20° with respect to the upper surface of the footing.
  • the groove means is defined by a U-bar attached to the slanted face of the support structure.
  • the lower surface of the footing comprises recesses spaced apart with respect to each other and arranged in such a manner that forks of forklifts may be received within the recesses.
  • the footing comprises securing means for securing the footings on the ground.
  • the securing means are adapted to make the solar panel solar panel cyclone-proof.
  • the securing means provide Region D cyclonic wind compliance.
  • the body of the footing comprises openings traversing the body of the footing.
  • the securing means comprise a plurality of spears and the openings traversing the body of the footing.
  • Figure 1 is a top perspective view of a particular arrangement of a solar panel array comprising a plurality of solar panel modules in accordance with the present embodiment of the invention
  • Figure 2 is a top perspective view of a particular arrangement of a solar panel module shown in figure 1 ;
  • FIG. 3 is a side view of the solar panel module shown in figure 2;
  • Figure 4 is a side view of a particular arrangement of a footing of the solar panel array shown in figure 1 ;
  • Figure 5 is a plan view of a particular arrangement of a solar panel assembly of the solar panel module shown in figure 2;
  • Figure 6 is a side view of the solar panel module shown in figure 2 during assembly thereof;
  • Figure 7 are end views of U-bars of a frame of the solar panel assemblies of the solar module shown in figure 2;
  • Figure 8 are end and top perspective views of a particular arrangement of the upper cover of a ridge assembly in accordance with the present embodiment of the invention for joining together two adjacent solar panels assemblies for defining a solar panel module;
  • Figure 9 are end and top perspective views of a particular arrangement of the lower cover of a ridge assembly in accordance with the present embodiment of the invention for joining together two adjacent solar panels assemblies for defining a solar panel module;
  • Figure 10 is a detail of a side view of the solar panel module shown in figure 2 in assembled condition
  • Figure 11 is a side view of the solar panel module shown in figure 2 in assembled condition
  • Figure 12 is a close up view of Detail A shown in figure 10;
  • Figure 13 is a close up view of Detail B shown in figure 10.
  • Figure 1 show a particular arrangement of a solar panel array 10 in accordance with a first embodiment of the invention.
  • the solar panel array 10 comprises two pairs of solar panels modules 12a and 12b with each module 12a and 12b having a pair of solar panel assemblies 14a and 14b joined together in such a manner that each solar panel module 12 takes a triangular configuration.
  • the solar panel assemblies 14a and 14b are joined together at a particular angle a with respect to each other.
  • the particular angle in this arrangement has a value of about 140°.
  • the solar panel array 12 comprises a support structure 16 adapted to receive the solar panel modules 12a and 12b.
  • the support structure 16 comprises a plurality of footings 18a to 18c arranged in a spaced apart relationship with respect to each other.
  • the spacing between neighbouring footings 18 is such that the angle a, at which the solar panel assemblies 14a and 14b are oriented with respect to each other, has the desired value such as for example of about 140°.
  • the spacing between the footings 18 will vary depending on the dimensions of each pair of solar panel assemblies 14, in particular, the width of the solar panel assemblies 14 defined by the distance between the upper and lower sides 20 and 22 of the solar panel assemblies 14 - see figure 2.
  • figure 2 and 3 shows solar panel module 12a in assembled condition.
  • the solar panel module 12a comprises solar panel assemblies 14a and 14b with their upper sides 20 defining a ridge 24 having a gap 21.
  • upper edges 23 of the upper sides 20 of the solar panel assemblies 14a and 14b do not join each other; instead they are spaced apart defining the gap 21 - see figure 12. In one arrangement the distance between the upper edges 23 is 20 mm long.
  • At least inner and outer portions 25a and 25b of the ridge 24 are covered by at least one ridge assembly 26.
  • each ridge assembly 26 comprises an upper and lower cover 28 and 30 between which a section of the ridge 24 is sandwiched, see figure 12.
  • Figure 12 is schematic drawing showing the ridge assembly 26 in exploded condition for illustration purposes only.
  • the upper cover 28 (acting as a ridge cap) is attached to the upper faces 32 of the upper sides 20 of the solar panel assemblies 14; and the lower cover 30 is attached to the lower faces 34 of the upper sides 20 of the solar panel assemblies 14.
  • the attachment may occur via conventional fastening means such as bolts and screws.
  • each solar panel module 12 is supported on a support structure 16 adapted to rest on the ground.
  • the support structure 16 comprises a plurality of footings 18 arranged in a spaced apart relationship with respect to each other.
  • each footing 18 comprises a body having an upper surface 42 and a lower surface 44, and sides 46a and 46b.
  • the upper surface 42 defines a horizontal straight surface.
  • the lower surface 44 comprises recesses 49 spaced apart with respect to each other and arranged in such a manner that the forks of forklifts may be received within the recesses 48 for handling of the footings 18.
  • each side 46 of the footing 18 comprises a slanted face 50 extending from the upper surface 42 towards the ground and a vertical face 52 extending from the end of the slanted face 50 towards the ground on which each footing rests.
  • a chamfered body is defined.
  • the chamfered configuration of each footing 18 is particularly useful because it provides the slanted face 50 for receiving a lower side 22 of a solar panel assembly 14.
  • the slanted faces 50 of neighbouring footings permits orienting the solar panel assemblies 14a and 14b with respect to each other at an angle of about 140° to define a triangular configuration such as shown in figure 6.
  • the angle between the solar panel assemblies 14 is about 140°.
  • the slanted faces 50 of each footing 18 is oriented at an angle of 70° degrees with respect to the upper surface 42 of each footing 18.
  • each slanted face 50 is oriented at an angle of 70° degrees with respect to the upper surface 42 of each footing 18 results in that each slanted face 50 (from which a particular solar panel assembly 14 extends) orient the particular solar panel assembly 14 at an angle of 20° with respect to the upper surface of the footing 18. This is particularly true because, each solar panel assembly 14 extends perpendicularly (i.e.
  • each solar panel assembly 14 is oriented at an angle of 20° angle with respect to the upper surface 42 of each footing 18 because each slanted face 50 is oriented with respect to the upper surface 42 of each footing 18 at a particular angle equal to 20° minus 90°, which is equal to 70°.
  • the solar panel assemblies 14 necessarily are oriented at 20° angle with respect to the upper surface 42 of each footing 18.
  • the footing 18 comprises a U-bar 54 attached to the slanted face 50 for receiving the lower edge 38 of the panel assembly 14 with the objective of attaching the solar panel assembly 14 to the footing 18.
  • U-bar 54 for attachment of the solar panel assembly 14 is particular advantageous because, as will be described with reference to the method of assembly of the solar panel array 10, permits inserting the corner 56 (see figure 5) defined by an end 58 and the lower side 22 of the solar panel assembly 14 and applying a pushing force to the other end 60 of the solar panel assembly 14 in order for attaching the solar panel assembly to the footing 18 as is shown in, for example, figure 6.
  • the solar panel assemblies 14 once received within the U-bars 54 are kept in the slanted condition (as shown in the figure 6), permitting joining the upper sides 20 of the solar panel assemblies 14 by assembling the ridge assembly 26 through initially attaching the upper cover 28 as illustrated in figure 11 and subsequently the lower cover 30.
  • the solar panel array 10 in accordance with the present embodiment of the invention is cyclone-proof.
  • the solar panel array 10 provides Region D cyclonic wind compliance.
  • the footings 18 are attached to the ground via spears 62 that traverse openings 64 made in the footings 18.
  • the spears 62 are configured (e.g. have a particular length and strength) to ensure that the solar panel array is cyclone-proof.
  • FIG 4 In the particular arrangement of footing 18 depicted in figure 4 there are three openings 64a to 64c traversing the thicker sections of the footing 18 between the recesses 49 adapted to receive forks of forklifts permitting handling of the footings 18 during assembly and disassembly of the solar panel array 10.
  • FIG. 5 depicts a particular arrangement of a solar panel assembly 14 in accordance with the present embodiment of the invention.
  • Each solar panel assembly 14 comprises a plurality of solar modules 66 mechanically attached to each other and electrically connected to each other defining solar panel assembly 14.
  • a frame 68 surrounds the solar panel assembly 14.
  • the frame 68 comprises side rails 70 and end rails 72 joined to each other.
  • Figure 7 shows cross- sections of the rails 70 and 72.
  • the solar panel assembly 14 comprises a support beam 74 extending from one end 58 to the other end 60 of the solar panel assembly 14 and being parallel to the sides 70a and 70b.
  • Each solar module 66 comprises a plurality of solar cells electrically connected to each other, a support surface for receiving the solar cells and a transparent cover permitting sunlight to reach the solar cells.
  • the support surface and the transparent cover are joined together in such a manner that the solar cells are protected from the elements such as dust, water and humidity.
  • the solar panel modules 12 of the solar panel array 10 are adapted to be electrically connected to each other to form a string with the objective to create an electric circuit though which the current, generated by the solar cells, flows.
  • the solar panel array 10 is connected to an inverter for conversion of the direct current power generated by the plurality of solar cells to alternate current power for use at home and delivered to the grid.
  • the solar panel array 10 in accordance with the present embodiment of the invention may comprise one of more rows of solar panel modules 12, with each having solar panel modules 12 arranged in tandem arrangement and mounted on a support structure 16.
  • the support structure 16 comprises a plurality of footings 18 arranged in a spaced apart relationship with respect to each other for receiving the solar panel modules 12 as was described before.
  • the method for assembling the solar panel array 10 comprises defining initially the support structure 16 by mounting the plurality of footings 18 on the ground.
  • This may be done via a forklift carrying the footings 18 and dismounting the footings 18, one at a time, as the fork lifts travel over the ground for arranging the footings 18 in spaced apart relationship with respect to each other to define the support structure 16 comprising a single row of footings 18. Additional rows of footings 18 may be mounted on the ground side by side to define a solar panel array 10 comprising a multitude of rows of footings 18.
  • each footing 18 is secured to the ground via spears 62 by inserting the spears 62 into the opening 64 and pushing the spears 64 fully into the ground.
  • the solar panel assemblies 14 are attached to the footings 18; this is done by attaching the lower side 22 of each solar panel assembly 14 to the U-bar 54 attached to the slanted face 50 of a footing 18. Attachment of the solar panel assembly 14 to a footing 18 comprises the step of sliding the lower side 22 of the solar panel assemblies 14 into the U-bar 54 in order to attach each solar panel assembly 14 to the footing 18, as is shown in figure 6.
  • each of solar panel assemblies 14a and 14b are joined together via the ridge assemblies 26 arranged in a spaced apart relationship with respect to each other along the ridge 24 as shown in figure 1.
  • the upper covers 28 of the ridge assemblies 26 may be attached to the exterior of the ridge 24 acting as ridge caps. And, the lower covers 30 of the ridge assemblies 26 may be attached to the interior of the ridge 24 as is shown in figure 10.
  • the slanted faces 46 of the footings 18 shown in the figures comprise U-bars; however, the slanted faces may comprise groove means for receiving the lower sides 22 of the solar panel assemblies.
  • the grove means ident into the slanted face 50.

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  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Photovoltaic Devices (AREA)

Abstract

A solar panel array comprising at least one solar panel module having a plurality of solar panel assemblies, a support structure adapted for releasably attaching the solar panel assemblies to the support structure, and fastening means for attaching the solar panel assemblies to the support structure, wherein the fastening means are adapted to slideablely receive particular sections of the solar panels. A solar panel module comprising a plurality of solar panel assemblies, and a ridge assembly for attachment to upper sides of the solar panel assemblies, wherein the ridge assembly is adapted to orient the solar panel assemblies at a particular angle with respect to each other. A footing for attachment of a solar panel assembly for defining a solar panel array comprising at least one solar panel assembly, the footing comprising a body having an upper surface substantially parallel to the ground on which the footing rests, a lower surface for resting on the ground, two sides with each side having a slanted face, and fastening means comprising a groove means for receiving edges of the solar panel assembly, wherein the groove means is adapted to keep the solar panel assembly in a slanted condition.

Description

Solar Panel Array
TECHNICAL FIELD
[0001] The present invention relates to arrays of solar photovoltaic (PV) and solar photovoltaic panels thereof.
[0002] The invention has been devised particularly, although not necessarily solely, in relation to solar PV panels and the solar PV panel arrays defined when joining together the panels.
BACKGROUND ART
[0003] The following discussion of the background art is intended to facilitate an understanding of the present invention only. The discussion is not an acknowledgement or admission that any of the material referred to is or was part of the common general knowledge as at the priority date of the application.
[0004] Solar PV panels (also referred to as simply “solar panels”) are currently being mounted on roofs of houses and industry buildings as well as directly on the ground for defining solar panel arrays (also referred to as solar farms).
[0005] With the objective of generating an amount of electric power suitable for a small or medium city or industrial park, solar farms are being constructed with a relatively large quantity of solar panels. Assembly of a solar farm of a relatively large extension is time consuming and cumbersome. This is particularly true because of the relatively large quantity of the solar panels that are needed, which are required to be firmly secured to the ground to resists rough weather conditions typical of the one existing in cyclone prone areas. Currently, no solar panels arrays have been developed that can be rapidly deployed and that provide Region D cyclonic wind compliance.
[0006] Moreover, assembly of a solar farm of a relatively large extension is time consuming and cumbersome. This is particularly true because the solar panels have a relatively large surface, thus handling these solar panels during assembly of a solar panel array and attaching them to the support surface secured to the ground is difficult requiring relatively large numbers of labor; thus, increasing the cost for assembling the solar panel array.
[0007] It is against this background that the present invention has been developed. SUMMARY OF INVENTION
[0008] According to a first aspect of the invention there is provided a solar panel array comprising at least one solar panel module having a plurality of solar panel assemblies, a support structure adapted for releasably attaching the solar panel assemblies to the support structure, and fastening means for attaching the solar panel assemblies to the support structure, wherein the fastening means are adapted to slideablely receive particular sections of the solar panels.
[0009] Preferably, the support structure comprises a plurality of footings arranged in a spaced apart relationship with respect to each other.
[0010] Preferably, wherein each solar panel assembly is attached to a footing of a plurality of spaced apart footings, wherein upper edges of the solar panel assemblies of each solar panel module are spaced apart with respect to each other defining a gap therebetween,
[0011] According to a second aspect of the invention there is provided solar panel array comprising at least one solar panel module having a plurality of solar panel assemblies, a support structure adapted for releasably attaching the solar panel assemblies to the support structure, and fastening means for attaching the solar panel assembly to the support structure, wherein each solar panel assembly is attached to a footing of a plurality of spaced apart footings, and upper edges of the solar panel assemblies of each solar panel module are spaced apart with respect to each other defining a gap between the upper edges.
[0012] Preferably, each footing comprises a body having an upper surface substantially parallel to the ground on which the footing rests, a lower surface for resting on the ground, and two sides, each side having a slanted face. [0013] Preferably, each side of the footing comprises a vertical face extending from the end of the slanted face towards the ground on which the footing rests.
[0014] Preferably, the slanted face is adapted to receive a lower edge of the solar panel assembly.
[0015] Preferably, the slanted face defines a surface oriented at 70° with respect to the upper surface of the support structure.
[0016] Preferably, the fastening means comprise groove means for receiving lower sides of the solar panel assembly.
[0017] Preferably, the groove means is adapted to keep the solar panel assembly in a slanted condition.
[0018] Preferably, the groove means is adapted to orient the solar panel assembly at an angle of 20° with respect to the upper surface of the footing.
[0019] Preferably, the groove means is defined by a U-bar attached to the slanted face.
[0020] Preferably, the upper sides of the solar panel assemblies of each solar panel module define a ridge when attached to the footing.
[0021] Preferably, the solar panel array further comprise covering means for covering of inner and outer portions of the ridge.
[0022] Preferably, the covering means comprise a ridge assembly.
[0023] Preferably, the ridge assembly comprises an upper cover and a lower cover for attachment to the upper sides of the solar panel assemblies while the solar panel assemblies are attached to the footings.
[0024] Preferably, the lower surface of the footing comprises recesses spaced apart with respect to each other and arranged in such a manner that forks of forklifts may be received within the recesses. [0025] Preferably, the body of the footing comprises openings traversing the body.
[0026] Preferably, the solar panel array further comprises securing means for securing the footings on the ground.
[0027] Preferably, the securing means are adapted to make the solar panel array cyclone-proof.
[0028] Preferably, the securing means provides Region D-cyclonic wind compliance.
[0029] Preferably, the securing means comprise a plurality of spears and the openings traversing the body of the footing.
[0030] According to a third aspect of the invention there is provided a solar panel module comprising a plurality of solar panel assemblies, and a ridge assembly for attachment to upper sides of the solar panel assemblies, wherein the ridge assembly is adapted to orient the solar panel assemblies at a particular angle with respect to each other.
[0031] Preferably, the particular angle is about 140°.
[0032] Preferably, the ridge assembly comprises an upper cover and a lower cover for attachment to the upper sides of the solar panel assemblies.
[0033] According to a fourth aspect of the invention there is provided a footing for attachment of a solar panel assembly for defining a solar panel array comprising at least one solar panel assembly, the footing comprising a body having an upper surface substantially parallel to the ground on which the footing rests, a lower surface for resting on the ground, two sides with each side having a slanted face, and fastening means comprising a groove means for receiving edges of the solar panel assembly, wherein the groove means is adapted to keep the solar panel assembly in a slanted condition.
[0034] Preferably, the slanted face is adapted to receive a lower edge of the solar panel assembly. [0035] Preferably, the slanted face defines a surface oriented at 70° with respect to the upper surface of the support structure.
[0036] Preferably, the groove means is adapted to orient the solar panel assembly at an angle of 20° with respect to the upper surface of the footing.
[0037] Preferably, the groove means is defined by a U-bar attached to the slanted face of the support structure.
[0038] Preferably, the lower surface of the footing comprises recesses spaced apart with respect to each other and arranged in such a manner that forks of forklifts may be received within the recesses.
[0039] Preferably, the footing comprises securing means for securing the footings on the ground.
[0040] Preferably, the securing means are adapted to make the solar panel solar panel cyclone-proof.
[0041] Preferably, the securing means provide Region D cyclonic wind compliance.
[0042] Preferably, the body of the footing comprises openings traversing the body of the footing.
[0043] Preferably, the securing means comprise a plurality of spears and the openings traversing the body of the footing.
BRIEF DESCRIPTION OF THE DRAWINGS
[0044] Further features of the present invention are more fully described in the following description of several non-limiting embodiments thereof. This description is included solely for the purposes of exemplifying the present invention. It should not be understood as a restriction on the broad summary, disclosure or description of the invention as set out above. The description will be made with reference to the accompanying drawings in which: Figure 1 is a top perspective view of a particular arrangement of a solar panel array comprising a plurality of solar panel modules in accordance with the present embodiment of the invention;
Figure 2 is a top perspective view of a particular arrangement of a solar panel module shown in figure 1 ;
Figure 3 is a side view of the solar panel module shown in figure 2;
Figure 4 is a side view of a particular arrangement of a footing of the solar panel array shown in figure 1 ;
Figure 5 is a plan view of a particular arrangement of a solar panel assembly of the solar panel module shown in figure 2;
Figure 6 is a side view of the solar panel module shown in figure 2 during assembly thereof;
Figure 7 are end views of U-bars of a frame of the solar panel assemblies of the solar module shown in figure 2;
Figure 8 are end and top perspective views of a particular arrangement of the upper cover of a ridge assembly in accordance with the present embodiment of the invention for joining together two adjacent solar panels assemblies for defining a solar panel module;
Figure 9 are end and top perspective views of a particular arrangement of the lower cover of a ridge assembly in accordance with the present embodiment of the invention for joining together two adjacent solar panels assemblies for defining a solar panel module;
Figure 10 is a detail of a side view of the solar panel module shown in figure 2 in assembled condition;
Figure 11 is a side view of the solar panel module shown in figure 2 in assembled condition; Figure 12 is a close up view of Detail A shown in figure 10; and
Figure 13 is a close up view of Detail B shown in figure 10.
[0045] The figures depict embodiments of the present invention for purposes of illustration only. One skilled in the art will readily recognize from the following discussion that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the invention described herein.
DESCRIPTION OF EMBODIMENT(S)
[0046] Figure 1 show a particular arrangement of a solar panel array 10 in accordance with a first embodiment of the invention.
[0047] As shown in figures 1, the solar panel array 10 comprises two pairs of solar panels modules 12a and 12b with each module 12a and 12b having a pair of solar panel assemblies 14a and 14b joined together in such a manner that each solar panel module 12 takes a triangular configuration.
[0048] In the particular arrangement shown in the figures, the solar panel assemblies 14a and 14b are joined together at a particular angle a with respect to each other. The particular angle in this arrangement has a value of about 140°.
[0049] Further, the solar panel array 12 comprises a support structure 16 adapted to receive the solar panel modules 12a and 12b. The support structure 16 comprises a plurality of footings 18a to 18c arranged in a spaced apart relationship with respect to each other.
[0050] The spacing between neighbouring footings 18 is such that the angle a, at which the solar panel assemblies 14a and 14b are oriented with respect to each other, has the desired value such as for example of about 140°. The spacing between the footings 18 will vary depending on the dimensions of each pair of solar panel assemblies 14, in particular, the width of the solar panel assemblies 14 defined by the distance between the upper and lower sides 20 and 22 of the solar panel assemblies 14 - see figure 2. [0051] Referring now to figures 2 and 3, figure 2 and 3 shows solar panel module 12a in assembled condition.
[0052] The solar panel module 12a comprises solar panel assemblies 14a and 14b with their upper sides 20 defining a ridge 24 having a gap 21.
[0053] In accordance with the present embodiment of the invention, upper edges 23 of the upper sides 20 of the solar panel assemblies 14a and 14b do not join each other; instead they are spaced apart defining the gap 21 - see figure 12. In one arrangement the distance between the upper edges 23 is 20 mm long.
[0054] At least inner and outer portions 25a and 25b of the ridge 24 are covered by at least one ridge assembly 26. In the particular arrangement shown in figure 2, there are a plurality of ridge assemblies 26 arranged in a spaced apart relationship with respect to each other.
[0055] As will be described with respect to the method of assembly of each solar panel module 12, each ridge assembly 26 comprises an upper and lower cover 28 and 30 between which a section of the ridge 24 is sandwiched, see figure 12.
[0056] Figure 12 is schematic drawing showing the ridge assembly 26 in exploded condition for illustration purposes only. In assembled condition, the upper cover 28 (acting as a ridge cap) is attached to the upper faces 32 of the upper sides 20 of the solar panel assemblies 14; and the lower cover 30 is attached to the lower faces 34 of the upper sides 20 of the solar panel assemblies 14. The attachment may occur via conventional fastening means such as bolts and screws.
[0057] Referring back to figure 3, as shown in figure 3, each solar panel module 12 is supported on a support structure 16 adapted to rest on the ground. The support structure 16 comprises a plurality of footings 18 arranged in a spaced apart relationship with respect to each other. In the particular arrangement shown in figure 3, there are two footings 18a and 18b spaced apart with respect to each other with each footing 18 receiving the solar panel assemblies 14; in particular, lower sides 22 of the solar panel assemblies 14 are received by partially slanted sides 40 of the footings 18 - see figure [0058] As shown in figure 4, each footing 18 comprises a body having an upper surface 42 and a lower surface 44, and sides 46a and 46b. The upper surface 42 defines a horizontal straight surface. The lower surface 44 comprises recesses 49 spaced apart with respect to each other and arranged in such a manner that the forks of forklifts may be received within the recesses 48 for handling of the footings 18.
[0059] Further, as shown in figure 10, each side 46 of the footing 18 comprises a slanted face 50 extending from the upper surface 42 towards the ground and a vertical face 52 extending from the end of the slanted face 50 towards the ground on which each footing rests. In this manner a chamfered body is defined. The chamfered configuration of each footing 18 is particularly useful because it provides the slanted face 50 for receiving a lower side 22 of a solar panel assembly 14.
[0060] The slanted faces 50 of neighbouring footings (such as 18a and 18b) permits orienting the solar panel assemblies 14a and 14b with respect to each other at an angle of about 140° to define a triangular configuration such as shown in figure 6.
[0061] In the particular arrangement shown in the figures such as figure 6, the angle between the solar panel assemblies 14 is about 140°. In order for orienting the solar panel assemblies 14 at such an angle with respect to each other, the slanted faces 50 of each footing 18 is oriented at an angle of 70° degrees with respect to the upper surface 42 of each footing 18.
[0062] The fact that each slanted face 50 is oriented at an angle of 70° degrees with respect to the upper surface 42 of each footing 18 results in that each slanted face 50 (from which a particular solar panel assembly 14 extends) orient the particular solar panel assembly 14 at an angle of 20° with respect to the upper surface of the footing 18. This is particularly true because, each solar panel assembly 14 extends perpendicularly (i.e. at an angle 90°) from the slanted face 50; thus, each solar panel assembly 14 is oriented at an angle of 20° angle with respect to the upper surface 42 of each footing 18 because each slanted face 50 is oriented with respect to the upper surface 42 of each footing 18 at a particular angle equal to 20° minus 90°, which is equal to 70°. Thus, for footings 18 having a slanted face 50 (oriented at an angle of 70° degrees with respect to the upper surface 42 of each footing 18) the solar panel assemblies 14 necessarily are oriented at 20° angle with respect to the upper surface 42 of each footing 18. [0063] Furthermore, the fact that the particular arrangement of solar panel module 12 shown in figure 6 has the solar panel assemblies 14 oriented at 20° angle with respect to the upper surface 42 of each footing 18, necessarily requires that the angle between the solar panel assemblies 14 is about 140° as shown in figure 6. This is particularly true because, neighbouring solar panel assemblies 14 when attached to neighbouring footings 18 define an isosceles triangle (see figures 3 and 6) wherein the pair of first and second angles b having the same value, have a value of 20°; and the third angle g has a value of 140° in order that the addition of all three angles be and g is equal to 180°.
[0064] Referring now to figures 10 and 13 and in particular to the detail B best depicted in figure 13, the footing 18 comprises a U-bar 54 attached to the slanted face 50 for receiving the lower edge 38 of the panel assembly 14 with the objective of attaching the solar panel assembly 14 to the footing 18.
[0065] The use of the U-bar 54 for attachment of the solar panel assembly 14 is particular advantageous because, as will be described with reference to the method of assembly of the solar panel array 10, permits inserting the corner 56 (see figure 5) defined by an end 58 and the lower side 22 of the solar panel assembly 14 and applying a pushing force to the other end 60 of the solar panel assembly 14 in order for attaching the solar panel assembly to the footing 18 as is shown in, for example, figure 6.
[0066] The solar panel assemblies 14 once received within the U-bars 54 are kept in the slanted condition (as shown in the figure 6), permitting joining the upper sides 20 of the solar panel assemblies 14 by assembling the ridge assembly 26 through initially attaching the upper cover 28 as illustrated in figure 11 and subsequently the lower cover 30.
[0067] Moreover, the solar panel array 10 in accordance with the present embodiment of the invention, is cyclone-proof. In particular, the solar panel array 10 provides Region D cyclonic wind compliance.
[0068] As shown in, for example, figure 3, the footings 18 are attached to the ground via spears 62 that traverse openings 64 made in the footings 18. The spears 62 are configured (e.g. have a particular length and strength) to ensure that the solar panel array is cyclone-proof. [0069] In the particular arrangement of footing 18 depicted in figure 4 there are three openings 64a to 64c traversing the thicker sections of the footing 18 between the recesses 49 adapted to receive forks of forklifts permitting handling of the footings 18 during assembly and disassembly of the solar panel array 10.
[0070] Referring now to figures 5 and 7, figure 5 depicts a particular arrangement of a solar panel assembly 14 in accordance with the present embodiment of the invention. Each solar panel assembly 14 comprises a plurality of solar modules 66 mechanically attached to each other and electrically connected to each other defining solar panel assembly 14. A frame 68 surrounds the solar panel assembly 14. The frame 68 comprises side rails 70 and end rails 72 joined to each other. Figure 7 shows cross- sections of the rails 70 and 72. The solar panel assembly 14 comprises a support beam 74 extending from one end 58 to the other end 60 of the solar panel assembly 14 and being parallel to the sides 70a and 70b.
[0071] Each solar module 66 comprises a plurality of solar cells electrically connected to each other, a support surface for receiving the solar cells and a transparent cover permitting sunlight to reach the solar cells. The support surface and the transparent cover are joined together in such a manner that the solar cells are protected from the elements such as dust, water and humidity.
[0072] The solar panel modules 12 of the solar panel array 10 are adapted to be electrically connected to each other to form a string with the objective to create an electric circuit though which the current, generated by the solar cells, flows. The solar panel array 10 is connected to an inverter for conversion of the direct current power generated by the plurality of solar cells to alternate current power for use at home and delivered to the grid.
[0073] The solar panel array 10 in accordance with the present embodiment of the invention may comprise one of more rows of solar panel modules 12, with each having solar panel modules 12 arranged in tandem arrangement and mounted on a support structure 16. The support structure 16 comprises a plurality of footings 18 arranged in a spaced apart relationship with respect to each other for receiving the solar panel modules 12 as was described before. [0074] The method for assembling the solar panel array 10 comprises defining initially the support structure 16 by mounting the plurality of footings 18 on the ground. This may be done via a forklift carrying the footings 18 and dismounting the footings 18, one at a time, as the fork lifts travel over the ground for arranging the footings 18 in spaced apart relationship with respect to each other to define the support structure 16 comprising a single row of footings 18. Additional rows of footings 18 may be mounted on the ground side by side to define a solar panel array 10 comprising a multitude of rows of footings 18.
[0075] As the footings 18 are mounted on the ground each footing 18 is secured to the ground via spears 62 by inserting the spears 62 into the opening 64 and pushing the spears 64 fully into the ground.
[0076] Once the support structure 16 has been secure to the ground, the solar panel assemblies 14 are attached to the footings 18; this is done by attaching the lower side 22 of each solar panel assembly 14 to the U-bar 54 attached to the slanted face 50 of a footing 18. Attachment of the solar panel assembly 14 to a footing 18 comprises the step of sliding the lower side 22 of the solar panel assemblies 14 into the U-bar 54 in order to attach each solar panel assembly 14 to the footing 18, as is shown in figure 6.
[0077] At this stage, the upper sides 20 of each of solar panel assemblies 14a and 14b are joined together via the ridge assemblies 26 arranged in a spaced apart relationship with respect to each other along the ridge 24 as shown in figure 1.
[0078] In particular, as shown in figure 11, the upper covers 28 of the ridge assemblies 26 may be attached to the exterior of the ridge 24 acting as ridge caps. And, the lower covers 30 of the ridge assemblies 26 may be attached to the interior of the ridge 24 as is shown in figure 10.
[0079] Upon completion of the assembly of the solar panel arrays all solar panel assemblies are electrically connected to each other as is currently being done with conventional solar panel arrays.
[0080] Modifications and variations as would be apparent to a skilled addressee are deemed to be within the scope of the present invention. For example, the slanted faces 46 of the footings 18 shown in the figures comprise U-bars; however, the slanted faces may comprise groove means for receiving the lower sides 22 of the solar panel assemblies. The grove means ident into the slanted face 50.
[0081] Further, it should be appreciated that the scope of the invention is not limited to the scope of the embodiments disclosed.
[0082] The language used in the specification has been principally selected for readability and instructional purposes, and it may not have been selected to delineate or circumscribe the inventive subject matter. It is therefore intended that the scope of the invention be limited not by this detailed description, but rather by any claims that issue on an application based hereon. Accordingly, the disclosure of the embodiments of the invention is intended to be illustrative, but not limiting, of the scope of the invention, which is set forth in the following claims.
[0083] Throughout this specification, unless the context requires otherwise, the word "comprise" or variations such as "comprises" or "comprising", will be understood to imply the inclusion of a stated integer or group of integers but not the exclusion of any other integer or group of integers.

Claims

1. A solar panel array comprising at least one solar panel module having a plurality of solar panel assemblies, a support structure adapted for releasably attaching the solar panel assemblies to the support structure, and fastening means for attaching the solar panel assemblies to the support structure, wherein the fastening means are adapted to slideablely receive particular sections of the solar panels.
2. A solar panel array according to claim 1 wherein the support structure comprises a plurality of footings arranged in a spaced apart relationship with respect to each other.
3. A solar panel array according to claim 2 wherein each solar panel assembly is attached to a footing of a plurality of spaced apart footings, and upper edges of the solar panel assemblies of each solar panel module are spaced apart with respect to each other defining a gap between the upper edges.
4. A solar panel array comprising at least one solar panel module having a plurality of solar panel assemblies, a support structure adapted for releasably attaching the solar panel assemblies to the support structure, and fastening means for attaching the solar panel assembly to the support structure, wherein each solar panel assembly is attached to a footing of a plurality of spaced apart footings, wherein upper edges of the solar panel assemblies of each solar panel module are spaced apart with respect to each other defining a gap between the upper edges.
5. A solar panel array according to any one of claims 2 to 4 wherein each footing comprises a body having an upper surface substantially parallel to the ground on which the footing rests, a lower surface for resting on the ground, and two sides, each side having a slanted face.
6. A solar panel array according to claim 5 wherein each side of the footing comprises a vertical face extending from the end of the slanted face towards the ground on which the footing rests.
7. A solar panel array according to claims 5 or 6 wherein the slanted face is adapted to receive a lower edge of the solar panel assembly.
8. A solar panel array according to any one of claims 5 to 7 wherein the slanted face defines a surface oriented at 70° with respect to the upper surface of the support structure.
9. A solar panel array according to claims 7 or 8 wherein the fastening means comprise groove means for receiving lower sides of the solar panel assembly.
10. A solar panel array according to claim 9 wherein the groove means is adapted to keep the solar panel assembly in a slanted condition.
11.A solar panel array according to claims 9 or 10 wherein the groove means is adapted to orient the solar panel assembly at an angle of 20° with respect to the upper surface of the footing.
12. A solar panel array according to any one of claims 9 to 11 wherein the groove means is defined by a U-bar attached to the slanted face.
13. A solar panel array according to claims 2 to 12 wherein the upper sides of the solar panel assemblies of each solar panel module define a ridge when attached to the footing.
14. A solar panel array according to claim 13 wherein the solar panel array further comprise covering means for covering of inner and outer portions of the ridge.
15. A solar panel array according to claim 14 wherein the covering means comprise a ridge assembly.
16. A solar panel array according to claim 15 wherein the ridge assembly comprises an upper cover and a lower cover for attachment to the upper sides of the solar panel assemblies while the solar panel assemblies are attached to the footings.
17. A solar panel array according to any one of claims 2 to 16 wherein the lower surface of the footing comprises recesses spaced apart with respect to each other and arranged in such a manner that forks of forklifts may be received within the recesses.
18. A solar panel array according to any one of claims 2 to 17 wherein the body of the footing comprises openings traversing the body.
19. A solar panel array according to any one of claims 2 to 18 wherein the solar panel array further comprises securing means for securing the footings on the ground.
20. A solar panel array according to claim 19 wherein the securing means are adapted to make the solar panel array cyclone-proof.
21.A solar panel array according to claim 19 or 20 wherein the securing means provides Region D-cyclonic wind compliance.
22. A solar panel array according to any one of claims 19 to 21 wherein the securing means comprise a plurality of spears and the openings traversing the body of the footing.
23. A solar panel module comprising a plurality of solar panel assemblies, and a ridge assembly for attachment to upper sides of the solar panel assemblies, wherein the ridge assembly is adapted to orient the solar panel assemblies at a particular angle with respect to each other.
24. A solar panel module according to claim 23 wherein the particular angle is about 140°
25. A solar panel module according to claims 23 or 24 wherein the ridge assembly comprises an upper cover and a lower cover for attachment to the upper sides of the solar panel assemblies.
26. A footing for attachment of a solar panel assembly for defining a solar panel array comprising at least one solar panel assembly, the footing comprising a body having an upper surface substantially parallel to the ground on which the footing rests, a lower surface for resting on the ground, two sides with each side having a slanted face, and fastening means comprising a groove means for receiving edges of the solar panel assembly, wherein the groove means is adapted to keep the solar panel assembly in a slanted condition.
27. A footing according claim 26 wherein the slanted face is adapted to receive a lower edge of the solar panel assembly.
28. A footing according to claims 26 or 27 wherein the slanted face defines a surface oriented at 70° with respect to the upper surface of the support structure.
29. A footing according to any one of claims 26 to 28 wherein the groove means is adapted to orient the solar panel assembly at an angle of 20° with respect to the upper surface of the footing.
30. A footing according to any one of claims 26 to 29 wherein the groove means is defined by a U-bar attached to the slanted face of the support structure.
31.A footing according to any one of claims 26 to 30 wherein the lower surface of the footing comprises recesses spaced apart with respect to each other and arranged in such a manner that forks of forklifts may be received within the recesses.
32. A footing according to claim 31 wherein the footing comprises securing means for securing the footings on the ground.
33. A footing according to claim 32 wherein the securing means are adapted to make the solar panel solar panel cyclone-proof.
34. A footing according to claim 33 wherein the securing means provide Region D cyclonic wind compliance.
35. A footing according to any one of claims 32 to 34 wherein the body of the footing comprises openings traversing the body of the footing.
36. A footing according to claim 35 wherein the securing means comprise a plurality of spears and the openings traversing the body of the footing.
PCT/AU2020/051202 2020-06-30 2020-11-04 Solar panel array WO2022000014A1 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
AU2021103758A AU2021103758A4 (en) 2020-06-30 2021-06-30 Solar Panel Array
AU2022203242A AU2022203242A1 (en) 2020-06-30 2022-05-13 Solar Panel Array
AU2024202062A AU2024202062A1 (en) 2020-06-30 2024-03-28 Solar Panel Array

Applications Claiming Priority (2)

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AU2020902223 2020-06-30
AU2020902223A AU2020902223A0 (en) 2020-06-30 Solar Panel Array

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE202014100961U1 (en) * 2014-03-04 2014-03-12 Mathias Beyersdorffer Solar Panel System
JP3203114U (en) * 2015-12-28 2016-03-10 朝日合金株式会社 Pole basic structure
KR101604946B1 (en) * 2015-01-02 2016-03-21 신호근 A float of electric generation waterborne system
DE202016003834U1 (en) * 2016-06-18 2016-07-22 Josef-Urs Grüter Device for fixing solar modules on flat roofs
US20170117842A1 (en) * 2015-10-21 2017-04-27 Robert Grant Solar module mounting apparatus and method of mounting the same
WO2018199752A1 (en) * 2017-04-26 2018-11-01 Dursol B.V. Assembly, mounting system and method for installing solar panels on a base

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE202014100961U1 (en) * 2014-03-04 2014-03-12 Mathias Beyersdorffer Solar Panel System
KR101604946B1 (en) * 2015-01-02 2016-03-21 신호근 A float of electric generation waterborne system
US20170117842A1 (en) * 2015-10-21 2017-04-27 Robert Grant Solar module mounting apparatus and method of mounting the same
JP3203114U (en) * 2015-12-28 2016-03-10 朝日合金株式会社 Pole basic structure
DE202016003834U1 (en) * 2016-06-18 2016-07-22 Josef-Urs Grüter Device for fixing solar modules on flat roofs
WO2018199752A1 (en) * 2017-04-26 2018-11-01 Dursol B.V. Assembly, mounting system and method for installing solar panels on a base

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