WO2021035900A1 - 一种金属陶瓷耐磨材料及其制备方法 - Google Patents
一种金属陶瓷耐磨材料及其制备方法 Download PDFInfo
- Publication number
- WO2021035900A1 WO2021035900A1 PCT/CN2019/111563 CN2019111563W WO2021035900A1 WO 2021035900 A1 WO2021035900 A1 WO 2021035900A1 CN 2019111563 W CN2019111563 W CN 2019111563W WO 2021035900 A1 WO2021035900 A1 WO 2021035900A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- parts
- resistant material
- wear
- sintering
- powder
- Prior art date
Links
- 239000000463 material Substances 0.000 title claims abstract description 78
- 239000011195 cermet Substances 0.000 title claims abstract description 59
- 238000002360 preparation method Methods 0.000 title claims abstract description 24
- 239000000843 powder Substances 0.000 claims abstract description 38
- 229920000049 Carbon (fiber) Polymers 0.000 claims abstract description 18
- -1 amino montmorillonite Chemical compound 0.000 claims abstract description 18
- 239000004917 carbon fiber Substances 0.000 claims abstract description 18
- 229910052901 montmorillonite Inorganic materials 0.000 claims abstract description 18
- 229910052712 strontium Inorganic materials 0.000 claims abstract description 18
- CIOAGBVUUVVLOB-UHFFFAOYSA-N strontium atom Chemical compound [Sr] CIOAGBVUUVVLOB-UHFFFAOYSA-N 0.000 claims abstract description 18
- 229910052582 BN Inorganic materials 0.000 claims abstract description 17
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 claims abstract description 17
- 229910052684 Cerium Inorganic materials 0.000 claims abstract description 17
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims abstract description 17
- CUOITRGULIVMPC-UHFFFAOYSA-N azanylidynescandium Chemical compound [Sc]#N CUOITRGULIVMPC-UHFFFAOYSA-N 0.000 claims abstract description 17
- VDZMENNHPJNJPP-UHFFFAOYSA-N boranylidyneniobium Chemical compound [Nb]#B VDZMENNHPJNJPP-UHFFFAOYSA-N 0.000 claims abstract description 17
- GWXLDORMOJMVQZ-UHFFFAOYSA-N cerium Chemical compound [Ce] GWXLDORMOJMVQZ-UHFFFAOYSA-N 0.000 claims abstract description 17
- GPBUGPUPKAGMDK-UHFFFAOYSA-N azanylidynemolybdenum Chemical compound [Mo]#N GPBUGPUPKAGMDK-UHFFFAOYSA-N 0.000 claims abstract description 16
- UFGZSIPAQKLCGR-UHFFFAOYSA-N chromium carbide Chemical compound [Cr]#C[Cr]C#[Cr] UFGZSIPAQKLCGR-UHFFFAOYSA-N 0.000 claims abstract description 16
- 229910003470 tongbaite Inorganic materials 0.000 claims abstract description 16
- 229910021341 titanium silicide Inorganic materials 0.000 claims abstract description 11
- 238000005245 sintering Methods 0.000 claims description 40
- 239000000203 mixture Substances 0.000 claims description 35
- 238000001035 drying Methods 0.000 claims description 30
- 238000000498 ball milling Methods 0.000 claims description 21
- 229910052751 metal Inorganic materials 0.000 claims description 21
- 239000002184 metal Substances 0.000 claims description 21
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims description 17
- 229910052796 boron Inorganic materials 0.000 claims description 17
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 17
- 229910021332 silicide Inorganic materials 0.000 claims description 16
- FVBUAEGBCNSCDD-UHFFFAOYSA-N silicide(4-) Chemical compound [Si-4] FVBUAEGBCNSCDD-UHFFFAOYSA-N 0.000 claims description 16
- 239000000919 ceramic Substances 0.000 claims description 14
- 239000011812 mixed powder Substances 0.000 claims description 14
- 210000001161 mammalian embryo Anatomy 0.000 claims description 11
- 239000002245 particle Substances 0.000 claims description 11
- 238000007731 hot pressing Methods 0.000 claims description 10
- 229910000831 Steel Inorganic materials 0.000 claims description 9
- 239000010959 steel Substances 0.000 claims description 9
- 239000003082 abrasive agent Substances 0.000 claims description 7
- 238000000748 compression moulding Methods 0.000 claims description 7
- 238000000227 grinding Methods 0.000 claims description 7
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 6
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 claims description 6
- 238000003825 pressing Methods 0.000 claims description 6
- VZGDMQKNWNREIO-UHFFFAOYSA-N tetrachloromethane Chemical compound ClC(Cl)(Cl)Cl VZGDMQKNWNREIO-UHFFFAOYSA-N 0.000 claims description 6
- 238000007873 sieving Methods 0.000 claims description 4
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 claims description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 3
- 239000003502 gasoline Substances 0.000 claims description 3
- 238000001513 hot isostatic pressing Methods 0.000 claims description 3
- 239000010977 jade Substances 0.000 claims description 3
- 238000009768 microwave sintering Methods 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 abstract 1
- 229910052710 silicon Inorganic materials 0.000 abstract 1
- 239000010703 silicon Substances 0.000 abstract 1
- 230000000052 comparative effect Effects 0.000 description 18
- 239000010953 base metal Substances 0.000 description 6
- 229910010293 ceramic material Inorganic materials 0.000 description 6
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 5
- 239000007788 liquid Substances 0.000 description 5
- 239000010936 titanium Substances 0.000 description 5
- 229910052719 titanium Inorganic materials 0.000 description 5
- 229910045601 alloy Inorganic materials 0.000 description 4
- 239000000956 alloy Substances 0.000 description 4
- 238000005260 corrosion Methods 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 4
- 239000007769 metal material Substances 0.000 description 4
- 230000007547 defect Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000002195 synergetic effect Effects 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 239000007767 bonding agent Substances 0.000 description 1
- 239000003575 carbonaceous material Substances 0.000 description 1
- 238000005255 carburizing Methods 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000002905 metal composite material Substances 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 238000005191 phase separation Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 229910052761 rare earth metal Inorganic materials 0.000 description 1
- 239000002210 silicon-based material Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C47/00—Making alloys containing metallic or non-metallic fibres or filaments
- C22C47/14—Making alloys containing metallic or non-metallic fibres or filaments by powder metallurgy, i.e. by processing mixtures of metal powder and fibres or filaments
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C49/00—Alloys containing metallic or non-metallic fibres or filaments
- C22C49/02—Alloys containing metallic or non-metallic fibres or filaments characterised by the matrix material
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C49/00—Alloys containing metallic or non-metallic fibres or filaments
- C22C49/14—Alloys containing metallic or non-metallic fibres or filaments characterised by the fibres or filaments
Definitions
- the invention relates to the technical field of wear-resistant materials, in particular to a metal ceramic wear-resistant material and a preparation method thereof.
- Abrasion is one of the most basic types of failure of prefabricated parts. It currently exists in many industries such as metallurgy, mining, thermal power, machinery, cement, coal mines, etc. This causes a huge waste of raw materials and a huge consumption of energy. It can be seen that improving the wear resistance of mechanical equipment and parts can effectively reduce energy consumption and increase labor productivity. It is particularly important to develop wear-resistant materials with excellent performance.
- common wear-resistant materials include metal materials and ceramic materials. Wear-resistant parts made of metal materials have good toughness and plasticity and can withstand impact, but have low hardness and poor wear resistance. Although ceramic materials have high hardness and excellent wear resistance, they have poor toughness and are fragile. If the two are combined to make a composite material, the advantages of the two can be fully utilized to achieve the purpose of both wear resistance and impact resistance.
- the common cermet materials in the prior art use ceramic particles as aggregates, alloy powder or base metal powder as fillers, select a suitable binder, press molding, make a prefabricated block, and dry it.
- This kind of preform is easily brittle and peeled off by bonding and forming with adhesive. Poor pore uniformity.
- the base metal liquid is cast, the base metal liquid does not penetrate thoroughly and uniformly, and the adhesion between the ceramic particles and the base metal liquid is poor, resulting in poor wear resistance and poor impact resistance.
- the alloy powder is expensive, leading to high manufacturing costs.
- metal-ceramic wear-resistant materials in the prior art generally exist when sintering, metal and ceramic particles cannot be sufficiently mixed, and the metal phase and ceramic phase of the wear-resistant material are unevenly distributed, resulting in large differences in wear resistance. Defects.
- the Chinese invention patent with application publication number CN101024556A discloses a metal-ceramic wear-resistant composite material and a preparation method.
- the patent uses a metal wear-resistant plate as a matrix, drills holes in the steel plate, and inserts the wear-resistant ceramic material in the steel plate hole.
- the gap between the ceramic and the substrate is filled with organic or inorganic glue as an adhesive.
- This ceramic and metal composite method uses bonding technology, has low bonding strength, is not suitable for high-temperature environments, and the bonding agent is easy to age, which makes the ceramic material easy to fall off, causing wear-resistant parts to fail.
- the present invention aims to provide a cermet wear-resistant material with low preparation cost, high toughness, high wear resistance, high temperature resistance, excellent corrosion resistance, and long service life.
- the cermet material is organically combined
- the toughness and bending resistance of the metal and the high hardness, high wear resistance and oxidation resistance of the ceramic are excellent in comprehensive performance; at the same time, the present invention also provides a preparation method of the cermet material.
- a cermet wear-resistant material composed of the following components by weight: 20-30 parts of boron nitride, 25-35 parts of chromium carbide, and 5-10 parts of scandium nitride , 5-10 parts of molybdenum nitride, 8-10 parts of niobium boride, 8-10 parts of titanium silicide, 4-6 parts of boron silicide, 1-3 parts of carbon fiber, 1-4 parts of amino montmorillonite, cerium powder 1- 5 parts, 1-3 parts of strontium powder, 3-6 parts of zirconium powder.
- the preparation method of the cermet wear-resistant material includes the following steps:
- Step S1 Take boron nitride, chromium carbide, scandium nitride, molybdenum nitride, niobium boride, titanium silicide, boron silicide, carbon fiber and amino montmorillonite according to the proportion by weight, and mix them evenly to obtain a mixture, and then The mixture and ball milling media are put into a ball mill for ball milling, and then dried and sieved in sequence to obtain ball abrasives;
- Step S2 Take cerium powder, strontium powder and zirconium powder in a proportion by weight, mix them uniformly, and ball mill to a particle size not greater than 3 ⁇ m to obtain a metal mixed powder;
- Step S3 Mix the ball abrasive made in step S1 and the metal mixed powder made in step S2 uniformly, and then add it to the mold, press it into a semi-dry pressing method, and then put it in a drying furnace. Dry to constant weight at -160°C to obtain embryo body;
- Step S4 Send the embryo body produced in step S3 into a high-temperature hot pressing furnace for sintering, and then cool to room temperature after sintering to obtain a cermet wear-resistant material.
- the ball milling medium in step S1 is one of absolute ethanol, gasoline, acetone, ethane, carbon tetrachloride or benzene; the grinding balls used in the ball mill are cemented carbide balls, steel balls or Any of the steel jade balls; the ball-to-battery ratio is (3-8):1.
- the drying in step S1 is to use a blast drying oven to dry the ball abrasive, the drying temperature is 90-110° C., and the time is 18-24 hours.
- the mesh number of the sieving screen in step S1 is 20-80 mesh.
- the pressure of the compression molding in step S3 is 80-120 MPa.
- the sintering in step S4 is any one of vacuum sintering, hot pressing sintering, hot isostatic pressing sintering or microwave sintering.
- the sintering in step S4 is specifically: the first stage, the temperature is raised to 1100-1300°C, and the temperature is kept for 2-4 hours; the second stage, the temperature is raised to 1550-1650°C, and the temperature is kept for 0.5-2h; the third stage, After being cooled to room temperature with the furnace, a cermet wear-resistant material is obtained.
- the preparation method of a cermet wear-resistant material provided by the present invention is simple and easy to operate, easy to operate, high production efficiency and finished product qualification rate, low preparation cost, suitable for large-scale production, and has high economic and social value And ecological value.
- the cermet wear-resistant material provided by the present invention overcomes the compatibility problems of traditional cermet wear-resistant materials due to the compatibility between metal materials and ceramic materials, which are prone to brittle cracks, peeling, and poor pore uniformity.
- the base metal liquid is incomplete and uneven, the ceramic particles and the base metal liquid have poor adhesion, resulting in poor wear resistance, poor impact resistance, and uneven distribution of metal and ceramic phases. Defects that cause large differences in wear resistance, low cost of preparation, high toughness and high wear resistance, excellent high temperature resistance, corrosion resistance, long service life, organic combination of metal toughness, bending resistance and high hardness of ceramics, The advantages of high wear resistance and oxidation resistance, and excellent comprehensive performance.
- a cermet wear-resistant material provided by the present invention in which carbon fiber is added, effectively improves the wear resistance of the material, and it can be used as a carbon source to carburize in the sintering stage of the material, and the carburizing effect is good.
- a cermet wear-resistant material provided by the present invention, including boron nitride, chromium carbide, scandium nitride, molybdenum nitride, niobium boride, titanium silicide, boron silicide, carbon fiber, amino montmorillonite, cerium powder,
- strontium powder and zirconium powder and the synergistic effect can effectively reduce the cost of material preparation, increase the hardness and strength of the alloy, and improve the wear resistance and corrosion resistance of the material.
- a cermet wear-resistant material provided by the present invention is added with boron, carbon and silicon materials at the same time, combined with rare earth element modification, which significantly improves the strength and toughness of the prepared cermet wear-resistant material, which is practical It is more flexible and has a wider scope of application.
- a cermet wear-resistant material is composed of the following components by weight: 20 parts of boron nitride, 25 parts of chromium carbide, 5 parts of scandium nitride, 5 parts of molybdenum nitride, 8 parts of niobium boride, and silicidation 8 parts of titanium, 4 parts of boron silicide, 1 part of carbon fiber, 1 part of amino montmorillonite, 1 part of cerium powder, 1 part of strontium powder, 3 parts of zirconium powder.
- the preparation method of the cermet wear-resistant material includes the following steps:
- Step S1 Take boron nitride, chromium carbide, scandium nitride, molybdenum nitride, niobium boride, titanium silicide, boron silicide, carbon fiber and amino montmorillonite according to the proportion by weight, and mix them evenly to obtain a mixture, and then The mixture and the ball milling medium are put into a ball mill for ball milling, and then are dried and sieved in sequence to obtain ball abrasives; the ball milling medium is anhydrous ethanol; the grinding balls used in the ball mill are cemented carbide balls; the ball-to-material ratio The drying ratio is 3:1; the drying is to use a blast drying box to dry the ball abrasive, the drying temperature is 90°C, and the time is 18 hours; the mesh number of the sieve is 20 meshes;
- Step S2 Take cerium powder, strontium powder and zirconium powder in a proportion by weight, mix them uniformly, and ball mill to a particle size not greater than 3 ⁇ m to obtain a metal mixed powder;
- Step S3 Mix the ball abrasive made in step S1 and the metal mixed powder made in step S2 uniformly, and then add it to the mold, press it into a semi-dry pressing method, and then put it in a drying furnace. Dry to a constant weight at °C to obtain the embryo body; the pressure of the compression molding is 80 MPa;
- Step S4 Send the green body produced in step S3 into a high-temperature hot pressing furnace for sintering, and then cool to room temperature after sintering to obtain a cermet wear-resistant material;
- the sintering is vacuum sintering, and the sintering is specifically: In the first stage, the temperature is raised to 1100°C for 2 hours; in the second stage, the temperature is raised to 1550°C and the temperature is maintained for 0.5 hours; the third stage, the furnace is cooled to room temperature to obtain the cermet wear-resistant material.
- a cermet wear-resistant material is composed of the following components by weight: 23 parts of boron nitride, 27 parts of chromium carbide, 6.5 parts of scandium nitride, 6.5 parts of molybdenum nitride, 8.5 parts of niobium boride, and silicidation 8.5 parts of titanium, 4.5 parts of boron silicide, 1.5 parts of carbon fiber, 2 parts of amino montmorillonite, 2 parts of cerium powder, 1.5 parts of strontium powder, 4 parts of zirconium powder.
- the preparation method of the cermet wear-resistant material includes the following steps:
- Step S1 Take boron nitride, chromium carbide, scandium nitride, molybdenum nitride, niobium boride, titanium silicide, boron silicide, carbon fiber and amino montmorillonite according to the proportion by weight, and mix them evenly to obtain a mixture, and then The mixture and the ball milling medium are put into a ball mill for ball milling, and then are dried and sieved in sequence to obtain ball abrasives; the ball milling medium is gasoline; the grinding balls used in the ball mill are steel balls; the ball-to-material ratio is 4:1 The drying is to use a blast drying box to dry the ball abrasive, the drying temperature is 95 ° C, the time is 19 hours; the mesh number of the sieve is 40 mesh;
- Step S2 Take cerium powder, strontium powder and zirconium powder in a proportion by weight, mix them uniformly, and ball mill to a particle size not greater than 3 ⁇ m to obtain a metal mixed powder;
- Step S3 Mix the ball abrasive made in step S1 and the metal mixed powder made in step S2 uniformly, and then add it to the mold, press the semi-dry press molding method, and then put it in the drying furnace. Dry to a constant weight at °C to obtain the embryo body; the pressure of the compression molding is 90 MPa;
- Step S4 Send the embryo body produced in step S3 into a high-temperature hot pressing furnace for sintering, and then cool to room temperature after sintering to obtain a cermet wear-resistant material; the sintering is hot pressing sintering; the sintering is specifically: In the first stage, the temperature is raised to 1150°C for 2.5h; in the second stage, the temperature is raised to 1580°C and the temperature is kept for 0.9h; in the third stage, it is cooled to room temperature with the furnace to obtain the cermet wear-resistant material.
- a wear-resistant cermet material is composed of the following parts by weight: 25 parts of boron nitride, 30 parts of chromium carbide, 7.5 parts of scandium nitride, 7 parts of molybdenum nitride, 9 parts of niobium boride, and silicidation 9 parts of titanium, 5 parts of boron silicide, 2 parts of carbon fiber, 2.5 parts of amino montmorillonite, 3.5 parts of cerium powder, 2 parts of strontium powder, 4.5 parts of zirconium powder.
- the preparation method of the cermet wear-resistant material includes the following steps:
- Step S1 Take boron nitride, chromium carbide, scandium nitride, molybdenum nitride, niobium boride, titanium silicide, boron silicide, carbon fiber and amino montmorillonite according to the proportion by weight, and mix them evenly to obtain a mixture, and then The mixture and the ball milling medium are put into a ball mill for ball milling, followed by drying and sieving to obtain ball abrasives; the ball milling medium is acetone; the grinding balls used in the ball mill are steel jade balls; the ball-to-material ratio is 5: 1; The drying is to use a blast drying oven to dry the ball abrasive, the drying temperature is 100° C., and the time is 20 hours; the mesh number of the sieving screen is 50 mesh.
- Step S2 Take cerium powder, strontium powder and zirconium powder in a proportion by weight, mix them uniformly, and ball mill to a particle size not greater than 3 ⁇ m to obtain a metal mixed powder;
- Step S3 Mix the ball abrasive made in step S1 and the metal mixed powder made in step S2 uniformly, and then add it to the mold, press it into a semi-dry pressing method, and then put it in a drying furnace. Dry to a constant weight at °C to obtain the embryo body; the pressure of the compression molding is 100 MPa;
- Step S4 Send the green body produced in step S3 to a high-temperature hot pressing furnace for sintering, and then cool to room temperature after sintering to obtain a cermet wear-resistant material; the sintering is hot isostatic pressing sintering; the sintering is specifically In the first stage, the temperature is raised to 1200°C and the temperature is kept for 3 hours; the second stage is the temperature is raised to 1600°C and the temperature is kept for 1.2 hours; and the third stage is the furnace is cooled to room temperature to obtain the cermet wear-resistant material.
- a cermet wear-resistant material is composed of the following components by weight: 28 parts of boron nitride, 33 parts of chromium carbide, 9 parts of scandium nitride, 9 parts of molybdenum nitride, 9.5 parts of niobium boride, silicidation 9.5 parts of titanium, 5.5 parts of boron silicide, 2.5 parts of carbon fiber, 3.5 parts of amino montmorillonite, 4 parts of cerium powder, 2.5 parts of strontium powder, and 5 parts of zirconium powder.
- the preparation method of the cermet wear-resistant material includes the following steps:
- Step S1 Take boron nitride, chromium carbide, scandium nitride, molybdenum nitride, niobium boride, titanium silicide, boron silicide, carbon fiber and amino montmorillonite according to the proportion by weight, and mix them evenly to obtain a mixture, and then The mixture and the ball milling medium are put into a ball mill for ball milling, and then are dried and sieved to obtain ball abrasives; the ball milling medium is ethane; the grinding balls used in the ball mill are cemented carbide balls; the ball-to-material ratio is 7:1; The drying is to use a blast drying box to dry the ball abrasive, the drying temperature is 105°C, and the time is 23 hours; the mesh number of the sieve is 70 meshes;
- Step S2 Take cerium powder, strontium powder and zirconium powder in a proportion by weight, mix them uniformly, and ball mill to a particle size not greater than 3 ⁇ m to obtain a metal mixed powder;
- Step S3 Mix the ball abrasive made in step S1 and the metal mixed powder made in step S2 uniformly, and then add it to the mold, press it into a semi-dry pressing method, and then put it in a drying furnace. Dry to a constant weight at °C to obtain the embryo body; the pressure of the compression molding is 110 MPa;
- Step S4 Send the embryo body produced in step S3 into a high-temperature hot pressing furnace for sintering, and then cool to room temperature after sintering to obtain a cermet wear-resistant material;
- the sintering is microwave sintering;
- the sintering is specifically: In the first stage, the temperature is raised to 1250°C for 3.5 hours; in the second stage, the temperature is raised to 1630°C and the temperature is maintained for 1.8 hours; in the third stage, the furnace is cooled to room temperature to obtain the cermet wear-resistant material.
- a wear-resistant cermet material is composed of the following components by weight: 30 parts of boron nitride, 35 parts of chromium carbide, 10 parts of scandium nitride, 10 parts of molybdenum nitride, 10 parts of niobium boride, and silicidation 10 parts of titanium, 6 parts of boron silicide, 3 parts of carbon fiber, 4 parts of amino montmorillonite, 5 parts of cerium powder, 3 parts of strontium powder, and 6 parts of zirconium powder.
- the preparation method of the cermet wear-resistant material includes the following steps:
- Step S1 Take boron nitride, chromium carbide, scandium nitride, molybdenum nitride, niobium boride, titanium silicide, boron silicide, carbon fiber and amino montmorillonite according to the proportion by weight, and mix them evenly to obtain a mixture, and then The mixture and ball milling media are put into a ball mill for ball milling, and then dried and sieved in sequence to obtain ball abrasives; the ball milling medium is carbon tetrachloride; the grinding balls used in the ball mill are steel balls; the ball-to-material ratio is 8:1; The drying is to use a blast drying box to dry the ball abrasive, the drying temperature is 110°C, and the time is 24 hours; the mesh number of the sieve is 80 meshes;
- Step S2 Take cerium powder, strontium powder and zirconium powder in a proportion by weight, mix them uniformly, and ball mill to a particle size not greater than 3 ⁇ m to obtain a metal mixed powder;
- Step S3 Mix the ball abrasive made in step S1 and the metal mixed powder made in step S2 uniformly, and then add it to the mold, press it into a semi-dry pressing method, and then put it in a drying furnace. Dry to a constant weight at °C to obtain the embryo body; the pressure of the compression molding is 120 MPa;
- Step S4 Send the green body produced in step S3 into a high-temperature hot pressing furnace for sintering, and then cool to room temperature after sintering to obtain a cermet wear-resistant material; the sintering is vacuum sintering; and the sintering is specifically: In the first stage, the temperature is raised to 1300°C for 4 hours; in the second stage, the temperature is raised to 1650°C and kept for 2 hours; in the third stage, the furnace is cooled to room temperature to obtain the cermet wear-resistant material.
- a cermet wear-resistant material, and its preparation method and formula are basically the same as those in Example 1, except that boron nitride is not added.
- a cermet wear-resistant material, and its preparation method and formula are basically the same as those in Example 1, except that scandium nitride is not added.
- a cermet wear-resistant material, and its preparation method and formula are basically the same as those in Example 1, except that niobium boride is not added.
- a cermet wear-resistant material, and its preparation method and formula are basically the same as those of Example 1, except that boron silicide is not added.
- a cermet wear-resistant material, its preparation method and formula are basically the same as those in Example 1, except that no carbon fiber is added.
- a cermet wear-resistant material, its preparation method and formula are basically the same as those in Example 1, except that the amino montmorillonite is not added.
- a cermet wear-resistant material, and its preparation method and formula are basically the same as those in Example 1, except that strontium powder is not added.
- the cermet wear-resistant material disclosed in the embodiment of the present invention has more excellent mechanical properties, hardness and wear resistance than the comparative example, which is the result of the synergistic effect of each component.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Powder Metallurgy (AREA)
- Ceramic Products (AREA)
Abstract
Description
测试项目 | 硬度 | 拉伸强度 | 磨损量 | 抗弯强度 |
单位 | HR10/392 | MPa | mm/100H | MPa |
测试方法 | JB/T8133.3-1999 | GB/T23805-2009 | GB/T12444.1-1990 | GB/T4741-1999 |
实施例1 | 93.8 | 470 | 0.11 | 1830 |
实施例2 | 94.0 | 475 | 0.09 | 1835 |
实施例3 | 94.3 | 479 | 0.08 | 1839 |
实施例4 | 94.5 | 482 | 0.08 | 1842 |
实施例5 | 94.8 | 485 | 0.07 | 1845 |
对比例1 | 88.2 | 430 | 0.16 | 1500 |
对比例2 | 87.9 | 434 | 0.18 | 1480 |
对比例3 | 86.5 | 428 | 0.15 | 1450 |
对比例4 | 87.2 | 432 | 0.18 | 1470 |
对比例5 | 85.9 | 431 | 0.17 | 1460 |
对比例6 | 86.6 | 426 | 0.16 | 1510 |
对比例7 | 89.0 | 431 | 0.15 | 1530 |
对比例8 | 84.3 | 420 | 0.21 | 1420 |
Claims (9)
- 一种金属陶瓷耐磨材料,其特征在于,是由如下重量份的各组分所构成:氮化硼20-30份、碳化铬25-35份、氮化钪5-10份、氮化钼5-10份、硼化铌8-10份、硅化钛8-10份、硅化硼4-6份、碳纤维1-3份、氨基蒙脱土1-4份、铈粉1-5份、锶粉1-3份、锆粉3-6份。
- 根据权利要求1所述的一种金属陶瓷耐磨材料,其特征在于,所述金属陶瓷耐磨材料的制备方法,包括如下步骤:步骤S1:按重量份配比取氮化硼、碳化铬、氮化钪、氮化钼、硼化铌、硅化钛、硅化硼、碳纤维和氨基蒙脱土,混合均匀,得到混合料,再将混合料与球磨介质放入球磨机中进行球磨,后依次经过干燥、过筛,得到球磨料;步骤S2:按重量份配比取铈粉、锶粉和锆粉,混合均匀,球磨至粒径不大于3μm,得到金属混合粉;步骤S3:将经过步骤S1制成的球磨料、经过步骤S2制成的金属混合粉混合均匀,后加入到模具中,采用半干压成型法压制成型,后放入烘干炉中,在110-160℃下干燥至恒重,得到胚体;步骤S4:将经过步骤S3制成的胚体送入高温热压炉中进行烧结,烧结后冷却至室温,得到金属陶瓷耐磨材料。
- 根据权利要求2所述的一种金属陶瓷耐磨材料,其特征在于,步骤S1中所述球磨介质为无水乙醇、汽油、丙酮、乙烷、四氯化碳或苯中的一种。
- 根据权利要求2所述的一种金属陶瓷耐磨材料,其特征在于,所述球磨机中采用的磨球为硬质合金球、钢球或钢玉球中的任意一种;球料比为(3-8):1。
- 根据权利要求2所述的一种金属陶瓷耐磨材料,其特征在于,步骤S1中所述干燥是采用鼓风干燥箱烘干球磨料,干燥温度为90-110℃,时间为18-24小时。
- 根据权利要求2所述的一种金属陶瓷耐磨材料,其特征在于,步骤S1中所述过筛的筛网目数为20-80目。
- 根据权利要求2所述的一种金属陶瓷耐磨材料,其特征在于,步骤S3中所述压制成型的压力为80-120MPa。
- 根据权利要求2所述的一种金属陶瓷耐磨材料,其特征在于,步骤S4中所述烧结为真空烧结、热压烧结、热等静压烧结或微波烧结中的任意一种。
- 根据权利要求2-8任一项所述的一种金属陶瓷耐磨材料,其特征在于,步骤S4中所述烧结,具体为:第一阶段,升温至1100-1300℃,保温2-4h;第二阶段,升温至1550-1650℃,保温0.5-2h;第三阶段,随炉冷却至室温,得金属陶瓷耐磨材料。
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201910786971.6A CN110373617A (zh) | 2019-08-24 | 2019-08-24 | 一种金属陶瓷耐磨材料及其制备方法 |
CN201910786971.6 | 2019-08-24 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2021035900A1 true WO2021035900A1 (zh) | 2021-03-04 |
Family
ID=68260604
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/CN2019/111563 WO2021035900A1 (zh) | 2019-08-24 | 2019-10-17 | 一种金属陶瓷耐磨材料及其制备方法 |
Country Status (2)
Country | Link |
---|---|
CN (1) | CN110373617A (zh) |
WO (1) | WO2021035900A1 (zh) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111304561A (zh) * | 2020-03-20 | 2020-06-19 | 福建省盛荣生态花卉研究院有限责任公司 | 一种耐磨高强度金属陶瓷材料及其制备工艺 |
CN114230372B (zh) * | 2021-12-22 | 2022-11-22 | 连云港太阳光石英陶瓷有限公司 | 一种抗腐蚀高强度陶瓷辊棒及其制备方法 |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20100015396A1 (en) * | 2008-07-21 | 2010-01-21 | General Electric Company | Barrier coatings, methods of manufacture thereof and articles comprising the same |
CN103418790A (zh) * | 2012-05-17 | 2013-12-04 | 枣阳秦鸿新材料有限公司 | 一种金属陶瓷复合耐磨制品及其制备方法 |
CN104591699A (zh) * | 2015-02-03 | 2015-05-06 | 许行彪 | 金属与高温玻璃绝缘子焊接封装模具陶瓷材料 |
CN104937044A (zh) * | 2012-10-31 | 2015-09-23 | 纳米技术创新公司 | 纳米技术绝热涂层及其用途 |
CN106399877A (zh) * | 2016-06-22 | 2017-02-15 | 陈林美 | 一种耐磨硅化物基金属陶瓷刀具及其制备方法 |
CN106868377A (zh) * | 2017-03-08 | 2017-06-20 | 广东博杰特新材料科技有限公司 | 高强度钼镍硼三元硼化物材料及其制作制备方法 |
-
2019
- 2019-08-24 CN CN201910786971.6A patent/CN110373617A/zh active Pending
- 2019-10-17 WO PCT/CN2019/111563 patent/WO2021035900A1/zh active Application Filing
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20100015396A1 (en) * | 2008-07-21 | 2010-01-21 | General Electric Company | Barrier coatings, methods of manufacture thereof and articles comprising the same |
CN103418790A (zh) * | 2012-05-17 | 2013-12-04 | 枣阳秦鸿新材料有限公司 | 一种金属陶瓷复合耐磨制品及其制备方法 |
CN104937044A (zh) * | 2012-10-31 | 2015-09-23 | 纳米技术创新公司 | 纳米技术绝热涂层及其用途 |
CN104591699A (zh) * | 2015-02-03 | 2015-05-06 | 许行彪 | 金属与高温玻璃绝缘子焊接封装模具陶瓷材料 |
CN106399877A (zh) * | 2016-06-22 | 2017-02-15 | 陈林美 | 一种耐磨硅化物基金属陶瓷刀具及其制备方法 |
CN106868377A (zh) * | 2017-03-08 | 2017-06-20 | 广东博杰特新材料科技有限公司 | 高强度钼镍硼三元硼化物材料及其制作制备方法 |
Also Published As
Publication number | Publication date |
---|---|
CN110373617A (zh) | 2019-10-25 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN101892411B (zh) | 一种新型wc基硬质合金材料及其制备方法 | |
CN104630664B (zh) | 一种碳纤维增韧的Ti(C,N)基金属陶瓷材料的制备方法 | |
CN106145957B (zh) | 一种添加石墨烯的Si3N4基陶瓷刀具材料及其制备方法 | |
WO2020042950A1 (zh) | 一种短纤维增强取向max相陶瓷基复合材料及制备方法 | |
CN107805058B (zh) | 一种钢包用刚玉质包底砖及其制备方法 | |
WO2021035900A1 (zh) | 一种金属陶瓷耐磨材料及其制备方法 | |
CN101265543A (zh) | 碳氮化钛基金属陶瓷机械密封材料及其制备方法 | |
CN106145958B (zh) | 具有力学各向异性的Si3N4/TiC/石墨烯复合陶瓷刀具材料及其制备方法 | |
CN105218103B (zh) | 一种石墨烯/陶瓷层状材料的制备方法 | |
CN106216687B (zh) | 一种梯度碳化钨基微纳复合刀具材料及其制备方法 | |
CN109504886A (zh) | 一种耐高温Ti(C,N)-TiB2-HEAs复合金属陶瓷材料及其制备方法 | |
CN108083765B (zh) | 低导热抗剥落砖及其制备方法 | |
CN105384450B (zh) | 硅铝溶胶增强碳化硅窑具的生产方法 | |
CN105254283A (zh) | 一种氧化铝陶瓷基材料的制备方法 | |
CN111943702B (zh) | 一种原位自生β-SIALON晶须增韧碳化钨复合材料及其制备方法与应用 | |
CN101413605B (zh) | 一种低压铸造用特种复合结构升液管的制备方法 | |
CN102731093A (zh) | 一种低温致密化烧结碳化硼基陶瓷材料的方法 | |
CN109180192A (zh) | 碳化硅复合陶瓷的制备方法、其制得的碳化硅复合陶瓷和应用以及陶瓷制品 | |
CN108546128B (zh) | 一种碳化硅陶瓷无压烧结工艺 | |
CN107500794A (zh) | 一种原位生成碳化硅纤维结合碳化硅耐磨材料及其制备方法 | |
CN114014667A (zh) | 复合碳化硅陶瓷粉料及陶瓷分离阀的制备方法 | |
CN100448797C (zh) | 一种碳化硼基陶瓷喷砂嘴材料 | |
CN115386786B (zh) | 一种增强陶瓷颗粒与基体结合强度的方法 | |
CN108145618B (zh) | 一种纳米陶瓷结合剂cbn磨具的微波制备方法 | |
CN110576176A (zh) | 一种高性能金刚石工具的制备方法 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 19942633 Country of ref document: EP Kind code of ref document: A1 |
|
NENP | Non-entry into the national phase |
Ref country code: DE |
|
122 | Ep: pct application non-entry in european phase |
Ref document number: 19942633 Country of ref document: EP Kind code of ref document: A1 |
|
122 | Ep: pct application non-entry in european phase |
Ref document number: 19942633 Country of ref document: EP Kind code of ref document: A1 |
|
32PN | Ep: public notification in the ep bulletin as address of the adressee cannot be established |
Free format text: NOTING OF LOSS OF RIGHTS PURSUANT TO RULE 112(1) EPC , EPO FORM 1205A DATED 29.09.22. |
|
122 | Ep: pct application non-entry in european phase |
Ref document number: 19942633 Country of ref document: EP Kind code of ref document: A1 |