WO2020166500A1 - 管用ねじ継手 - Google Patents
管用ねじ継手 Download PDFInfo
- Publication number
- WO2020166500A1 WO2020166500A1 PCT/JP2020/004770 JP2020004770W WO2020166500A1 WO 2020166500 A1 WO2020166500 A1 WO 2020166500A1 JP 2020004770 W JP2020004770 W JP 2020004770W WO 2020166500 A1 WO2020166500 A1 WO 2020166500A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- plating layer
- box
- pin
- shoulder
- friction coefficient
- Prior art date
Links
- 238000007747 plating Methods 0.000 claims abstract description 550
- 229910052751 metal Inorganic materials 0.000 claims abstract description 120
- 239000002184 metal Substances 0.000 claims abstract description 120
- 229910045601 alloy Inorganic materials 0.000 claims description 106
- 239000000956 alloy Substances 0.000 claims description 106
- 230000001050 lubricating effect Effects 0.000 claims description 56
- 238000000576 coating method Methods 0.000 claims description 55
- 239000011248 coating agent Substances 0.000 claims description 53
- 229910007567 Zn-Ni Inorganic materials 0.000 claims description 37
- 229910007614 Zn—Ni Inorganic materials 0.000 claims description 37
- 229910020994 Sn-Zn Inorganic materials 0.000 claims description 25
- 229910009069 Sn—Zn Inorganic materials 0.000 claims description 25
- 229910018104 Ni-P Inorganic materials 0.000 claims description 19
- 229910018536 Ni—P Inorganic materials 0.000 claims description 19
- 239000007788 liquid Substances 0.000 claims description 6
- 239000007787 solid Substances 0.000 claims description 6
- 239000010410 layer Substances 0.000 abstract description 507
- 239000002344 surface layer Substances 0.000 abstract description 8
- 229910000831 Steel Inorganic materials 0.000 description 45
- 239000000203 mixture Substances 0.000 description 45
- 239000010949 copper Substances 0.000 description 44
- 239000010959 steel Substances 0.000 description 44
- 239000000126 substance Substances 0.000 description 37
- 239000011701 zinc Substances 0.000 description 28
- 239000011651 chromium Substances 0.000 description 27
- 238000000034 method Methods 0.000 description 21
- 238000011282 treatment Methods 0.000 description 18
- 230000008878 coupling Effects 0.000 description 16
- 238000010168 coupling process Methods 0.000 description 16
- 238000005859 coupling reaction Methods 0.000 description 16
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 16
- 239000012535 impurity Substances 0.000 description 15
- 239000002585 base Substances 0.000 description 10
- 229910017755 Cu-Sn Inorganic materials 0.000 description 9
- 229910017927 Cu—Sn Inorganic materials 0.000 description 9
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 9
- 229920000742 Cotton Polymers 0.000 description 7
- 229910007564 Zn—Co Inorganic materials 0.000 description 7
- 230000007423 decrease Effects 0.000 description 7
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- 239000002904 solvent Substances 0.000 description 7
- 230000000694 effects Effects 0.000 description 6
- 238000009713 electroplating Methods 0.000 description 6
- 239000004519 grease Substances 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000004458 analytical method Methods 0.000 description 5
- -1 aromatic organic acid Chemical class 0.000 description 5
- 150000001875 compounds Chemical class 0.000 description 5
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- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
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- 239000000314 lubricant Substances 0.000 description 4
- 239000010687 lubricating oil Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 239000003921 oil Substances 0.000 description 4
- 239000003129 oil well Substances 0.000 description 4
- 230000002093 peripheral effect Effects 0.000 description 4
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- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 3
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 3
- 239000010452 phosphate Substances 0.000 description 3
- 239000000344 soap Substances 0.000 description 3
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 3
- 229910052582 BN Inorganic materials 0.000 description 2
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 2
- 229910000531 Co alloy Inorganic materials 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- 229910000990 Ni alloy Inorganic materials 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- PTFCDOFLOPIGGS-UHFFFAOYSA-N Zinc dication Chemical compound [Zn+2] PTFCDOFLOPIGGS-UHFFFAOYSA-N 0.000 description 2
- 239000010962 carbon steel Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000003153 chemical reaction reagent Substances 0.000 description 2
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- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 229910001385 heavy metal Inorganic materials 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 229910021645 metal ion Inorganic materials 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 229910001453 nickel ion Inorganic materials 0.000 description 2
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 2
- 239000004810 polytetrafluoroethylene Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000002436 steel type Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- BTXXTMOWISPQSJ-UHFFFAOYSA-N 4,4,4-trifluorobutan-2-one Chemical group CC(=O)CC(F)(F)F BTXXTMOWISPQSJ-UHFFFAOYSA-N 0.000 description 1
- BQACOLQNOUYJCE-FYZZASKESA-N Abietic acid Natural products CC(C)C1=CC2=CC[C@]3(C)[C@](C)(CCC[C@@]3(C)C(=O)O)[C@H]2CC1 BQACOLQNOUYJCE-FYZZASKESA-N 0.000 description 1
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- VEQPNABPJHWNSG-UHFFFAOYSA-N Nickel(2+) Chemical compound [Ni+2] VEQPNABPJHWNSG-UHFFFAOYSA-N 0.000 description 1
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical group [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
- 150000001342 alkaline earth metals Chemical class 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical compound OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- JZCCFEFSEZPSOG-UHFFFAOYSA-L copper(II) sulfate pentahydrate Chemical compound O.O.O.O.O.[Cu+2].[O-]S([O-])(=O)=O JZCCFEFSEZPSOG-UHFFFAOYSA-L 0.000 description 1
- 238000005238 degreasing Methods 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000007772 electroless plating Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000011346 highly viscous material Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- QLOAVXSYZAJECW-UHFFFAOYSA-N methane;molecular fluorine Chemical compound C.FF QLOAVXSYZAJECW-UHFFFAOYSA-N 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- CWQXQMHSOZUFJS-UHFFFAOYSA-N molybdenum disulfide Chemical compound S=[Mo]=S CWQXQMHSOZUFJS-UHFFFAOYSA-N 0.000 description 1
- 229910052982 molybdenum disulfide Inorganic materials 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 239000000025 natural resin Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000003755 preservative agent Substances 0.000 description 1
- 230000003449 preventive effect Effects 0.000 description 1
- 230000001012 protector Effects 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 229910052938 sodium sulfate Inorganic materials 0.000 description 1
- 235000011152 sodium sulphate Nutrition 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 238000007751 thermal spraying Methods 0.000 description 1
- ITRNXVSDJBHYNJ-UHFFFAOYSA-N tungsten disulfide Chemical compound S=[W]=S ITRNXVSDJBHYNJ-UHFFFAOYSA-N 0.000 description 1
- 238000004876 x-ray fluorescence Methods 0.000 description 1
- RZLVQBNCHSJZPX-UHFFFAOYSA-L zinc sulfate heptahydrate Chemical compound O.O.O.O.O.O.O.[Zn+2].[O-]S([O-])(=O)=O RZLVQBNCHSJZPX-UHFFFAOYSA-L 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L15/00—Screw-threaded joints; Forms of screw-threads for such joints
- F16L15/08—Screw-threaded joints; Forms of screw-threads for such joints with supplementary elements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L15/00—Screw-threaded joints; Forms of screw-threads for such joints
- F16L15/04—Screw-threaded joints; Forms of screw-threads for such joints with additional sealings
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/02—Electroplating of selected surface areas
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/02—Electroplating of selected surface areas
- C25D5/022—Electroplating of selected surface areas using masking means
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/04—Electroplating with moving electrodes
- C25D5/06—Brush or pad plating
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D7/00—Electroplating characterised by the article coated
- C25D7/003—Threaded pieces, e.g. bolts or nuts
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B17/00—Drilling rods or pipes; Flexible drill strings; Kellies; Drill collars; Sucker rods; Cables; Casings; Tubings
- E21B17/02—Couplings; joints
- E21B17/04—Couplings; joints between rod or the like and bit or between rod and rod or the like
- E21B17/042—Threaded
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/31—Coating with metals
- C23C18/32—Coating with nickel, cobalt or mixtures thereof with phosphorus or boron
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/22—Electroplating: Baths therefor from solutions of zinc
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/38—Electroplating: Baths therefor from solutions of copper
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/56—Electroplating: Baths therefor from solutions of alloys
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/56—Electroplating: Baths therefor from solutions of alloys
- C25D3/565—Electroplating: Baths therefor from solutions of alloys containing more than 50% by weight of zinc
Definitions
- the present disclosure relates to a threaded joint for pipes.
- Oil well pipes are used for mining oil fields and natural gas fields.
- the oil well pipe is formed by connecting a plurality of steel pipes according to the depth of the well. Connection of steel pipes is performed by screwing together threaded joints for pipes formed at the ends of the steel pipes.
- the oil country tubular good is pulled up for inspection or the like, screwed back, inspected, screwed again, and used again.
- the pipe threaded joint is equipped with a pin and a box.
- the pin includes a male screw portion and an unthreaded metal contact portion formed on the outer peripheral surface of the end portion of the steel pipe.
- the box includes an internally threaded portion and an unthreaded metal contact portion formed on the inner peripheral surface of the end of the steel pipe.
- Each unthreaded metal contact includes a metal seal and a shoulder.
- compound grease containing heavy metals has been used to improve seizure resistance.
- the seizure resistance of the threaded joint for pipes can be improved.
- heavy metals such as Pb contained in the compound grease may affect the environment. Therefore, it is desired to develop a threaded joint for pipes that does not use compound grease.
- Patent Document 1 A technique for improving seizure resistance of a threaded joint for pipes by plating instead of compound grease has been proposed in International Publication No. 2016/170031 (Patent Document 1).
- the threaded joint for pipes disclosed in Patent Document 1 has a threaded portion extending on the outer or inner peripheral surface thereof, a first seal surface on the peripheral surface, and a second seal surface capable of forming metal-metal interference with the first seal surface. Including a sealing surface.
- the threaded portion and the first sealing surface of this threaded joint for pipes are covered with a metal-corrosion-seizure-resistant layer whose main component is zinc.
- Patent Document 2 Japanese Patent Laid-Open No. 63-130986
- the pipe threaded joint disclosed in Patent Document 2 is a taper thread and includes a male thread and a female thread. Partial surface treatment such as metal plating or thermal spraying with a thickness of 30 to 200 ⁇ m for maintaining airtightness, phosphate film formation, etc. on the thread surface of the 1.0 to 2.0 pitch part of the male or female thread of this threaded joint for pipes It has been processed.
- tightening torque the torque at the completion of screw tightening
- Screw tightening work for pipe threaded joints is performed on marine plants and oil rigs. In an actual site where screw tightening is performed, it is preferable that the screw tightening work efficiency is high. If the fastening torque varies greatly for each threaded joint for pipes, the torque of the device to be screwed needs to be finely adjusted each time, and the work efficiency decreases. Therefore, there is a demand for a pipe threaded joint that can be screw-fastened with the same fastening torque as the conventional one, and that can be screwed even with a higher fastening torque than the conventional one.
- the threaded joint for pipes be easy to adjust the tightening torque. Specifically, as the pipe threaded joint having the shoulder portion is screwed, the shoulder portions of the pin and the box come into contact with each other. The torque generated at this time is called shouldering torque. When tightening the threaded joint for pipes, after reaching the shouldering torque, further tightening is performed until the tightening is completed. This increases the airtightness of the threaded joint for pipes. If the screws are tightened excessively, the metal forming at least one of the pin and the box starts to undergo plastic deformation. The torque at this time is called yield torque.
- the fastening torque can be adjusted easily. Therefore, it is preferable that the delta torque of the pipe threaded joint is large.
- Patent Document 1 or Patent Document 2 With the technology disclosed in Patent Document 1 or Patent Document 2, it is possible to enhance the seizure resistance and airtightness of the threaded joint for pipes.
- Patent Document 1 or Patent Document 2 make no mention of increasing the delta torque or tightening the screw with a higher tightening torque than in the past.
- An object of the present disclosure is to provide a pipe threaded joint that has a large delta torque and that can be screwed with both a fastening torque equivalent to the conventional one and a fastening torque higher than the conventional one.
- the pipe threaded joint includes a pin and a box.
- the pin includes a pin side threaded portion, a pin side metal seal portion, and a pin side shoulder portion.
- the box includes a box side screw part, a box side metal seal part, and a box side shoulder part.
- the pipe threaded joint further includes a shoulder portion plating layer and a non-shoulder portion plating layer.
- the shoulder portion plating layer is arranged on the pin side shoulder portion and/or the box side shoulder portion.
- the shoulder plating layer includes one layer or a plurality of layers. The outermost layer of the shoulder plating layer is a high friction coefficient plating layer.
- the non-shoulder part plating layer is arranged on at least a part of the pin side screw part, the pin side metal seal part, the box side screw part and the box side metal seal part.
- the non-shoulder part plating layer includes one layer or a plurality of layers.
- the non-shoulder part plating layer is a low friction coefficient plating layer whose outermost layer has a lower friction coefficient than the high friction coefficient plating layer.
- the pipe threaded joint according to the present disclosure has a large delta torque and can be screwed with both a fastening torque equivalent to the conventional one and a fastening torque higher than the conventional one.
- FIG. 1 is a diagram (torque chart) showing the relationship between the rotational speed and the torque of a steel pipe when a pipe threaded joint having a shoulder portion is screwed.
- FIG. 2 is a torque chart when both the shouldering torque and the yield torque are high.
- FIG. 3 is a torque chart when both the shouldering torque and the yield torque are low.
- FIG. 4 is a torque chart when the shouldering torque is low and the yield torque is high.
- FIG. 5 is a view showing the configuration of the coupling type threaded joint for pipes according to the present embodiment.
- FIG. 6 is a cross-sectional view of the pipe threaded joint at the initial stage of screw tightening.
- FIG. 7 is a sectional view of the pipe threaded joint after shouldering.
- FIG. 1 is a diagram (torque chart) showing the relationship between the rotational speed and the torque of a steel pipe when a pipe threaded joint having a shoulder portion is screwed.
- FIG. 2 is
- FIG. 8 is a figure which shows the structure of the integral type threaded joint for pipes by this embodiment.
- FIG. 9 is a sectional view of a threaded joint for pipes.
- FIG. 10 is a cross-sectional view of the pipe threaded joint according to the present embodiment.
- FIG. 11 is a cross-sectional view of a threaded joint for pipes according to another embodiment, which is different from FIG. 10.
- FIG. 12 is a cross-sectional view of a threaded joint for pipes according to another embodiment, which is different from FIGS. 10 and 11.
- FIG. 13 is a sectional view of a threaded joint for pipes according to another embodiment, which is different from FIGS. 10 to 12.
- FIG. 14 is an enlarged view of the shoulder plating layer according to this embodiment.
- FIG. 14 is an enlarged view of the shoulder plating layer according to this embodiment.
- FIG. 15 is an enlarged view of a shoulder portion plating layer according to another embodiment different from FIG.
- FIG. 16 is an enlarged view of a shoulder portion plating layer according to another embodiment, which is different from FIGS. 14 and 15.
- FIG. 17 is an enlarged view of the non-shoulder part plating layer according to the present embodiment.
- FIG. 18 is an enlarged view of a non-shoulder part plating layer according to another embodiment different from FIG.
- FIG. 19 is an enlarged view of a non-shoulder part plating layer according to another embodiment different from FIGS. 17 and 18.
- the present inventors conducted various studies on the relationship between the plating layer on the surface of the threaded joint for pipes and the fastening torque and delta torque. As a result, the inventors have obtained the following findings.
- FIG. 1 is a diagram (torque chart) showing the relationship between the rotational speed and the torque of a steel pipe when a pipe threaded joint having a shoulder portion is screwed.
- a diagram showing the relationship between the rotational speed of the steel pipe and the torque is hereinafter referred to as a torque chart.
- the screw is tightened further after reaching the tightening torque To, the torque becomes too high. If the torque becomes too high, some of the pin and box will plastically deform.
- the torque at this time is called yield torque Ty. If the delta torque ⁇ T defined by the difference between the shouldering torque Ts and the yield torque Ty is large, the fastening torque To can be easily adjusted. Therefore, it is preferable that the delta torque ⁇ T is large.
- the shouldering torque Ts and the yield torque Ty could be adjusted by changing the friction coefficient of the surface of the pin and the box.
- the shouldering torque Ts and the yield torque Ty generally have the same behavior even if the surfaces of the pin and the box are simply changed so as to increase or decrease the friction coefficient.
- FIG. 2 is a torque chart when both the shouldering torque Ts and the yield torque Ty are high.
- a conventional torque chart is shown by a broken line.
- the shouldering torque Ts increases, but the shouldering torque Ts also increases (referred to as high shouldering).
- the shoulder portions may not come into contact with each other even when the conventional fastening torque To is reached, and tightening may not be completed (referred to as no shouldering).
- FIG. 3 is a torque chart when both the shouldering torque Ts and the yield torque Ty are low.
- a conventional torque chart is shown by a broken line.
- the shouldering torque Ts decreases, but the yield torque Ty also decreases.
- the yield torque Ty is reached before the predetermined fastening torque To is reached, and the shoulder portion or the metal seal portion yields. In this case, sufficient fastening torque To cannot be obtained.
- FIG. 4 is a torque chart when the shouldering torque Ts is low and the yield torque Ty is high.
- a conventional torque chart is shown by a broken line. Referring to FIG. 4, in the torque chart in which the yield torque Ty is increased while keeping the shouldering torque Ts low, the delta torque ⁇ T becomes larger than the conventional delta torque ⁇ T′.
- the screw joint for pipes can be screwed without yielding.
- FIG. 5 is a diagram showing the configuration of a coupling type threaded joint for pipes according to the present embodiment.
- the pipe threaded joint includes a steel pipe 1 and a coupling 2.
- pins 3 having male threads on the outer surface are formed.
- a box 4 having an internal thread portion on the inner surface is formed.
- the coupling 2 is attached to the end of the steel pipe 1 by screwing the pin 3 and the box 4 together.
- FIG. 6 is a cross-sectional view of the pipe threaded joint at the initial stage of screw tightening.
- the pin 3 includes a pin side shoulder portion 33, a pin side metal seal portion 32, and a pin side screw portion 31.
- the box 4 includes a box-side shoulder portion 43, a box-side metal seal portion 42, and a box-side screw portion 41.
- the pin side screw part 31 and the box side screw part 41 contact and slide.
- the pin-side metal seal portion 32 and the box-side metal seal portion 42 come into contact and slide next.
- the pin side shoulder part 33 and the box side shoulder part 43 contact.
- the torque at this time is the shouldering torque Ts.
- the pin side screw portion 31 and the box side screw portion 41, and the pin side metal seal portion 32 and the box side metal seal portion 42 come into contact with each other. It is sliding. That is, it is considered that the portion that greatly affects the shouldering torque Ts is a portion other than the pin side shoulder portion 33 and the box side shoulder portion 43. That is, it is considered that the pin-side screw portion 31, the box-side screw portion 41, the pin-side metal seal portion 32, and the box-side metal seal portion 42 have a great influence on the shouldering torque Ts.
- FIG. 7 is a sectional view of the pipe threaded joint after shouldering.
- the pin-side shoulder portion 33 and the box-side shoulder portion 43 frictionally slide while receiving a strong force in the axial direction of the steel pipe 1. Move. Therefore, the pressure received by the pin-side shoulder portion 33 and the box-side shoulder portion 43 is lower than the pressure received by the pin-side screw portion 31, the box-side screw portion 41, the pin-side metal seal portion 32, and the box-side metal seal portion 42.
- a plating layer having a low friction coefficient is formed on at least a part of the pin-side screw portion 31, the box-side screw portion 41, the pin-side metal seal portion 32, and the box-side metal seal portion 42, which greatly influence the shouldering torque Ts
- a plating layer having a high friction coefficient is formed on the pin-side shoulder portion 33 and/or the box-side shoulder portion 43, which greatly affects the yield torque Ty. According to this configuration, the yield torque Ty can be increased while keeping the shouldering torque Ts low. As a result, a pipe threaded joint having a large delta torque ⁇ T and capable of being screwed with both the fastening torque To equivalent to the conventional one and the fastening torque Toh higher than the conventional one is obtained.
- the pipe threaded joint of the present embodiment completed based on the above findings includes a pin and a box.
- the pin includes a pin side threaded portion, a pin side metal seal portion, and a pin side shoulder portion.
- the box includes a box side screw part, a box side metal seal part, and a box side shoulder part.
- the pipe threaded joint further includes a shoulder portion plating layer and a non-shoulder portion plating layer.
- the shoulder portion plating layer is arranged on the pin side shoulder portion and/or the box side shoulder portion.
- the shoulder plating layer includes one layer or a plurality of layers.
- the outermost layer of the shoulder plating layer is a high friction coefficient plating layer.
- the non-shoulder part plating layer is arranged on at least a part of the pin side screw part, the pin side metal seal part, the box side screw part and the box side metal seal part.
- the non-shoulder part plating layer includes one layer or a plurality of layers.
- the non-shoulder part plating layer is a low friction coefficient plating layer whose outermost layer has a lower friction coefficient than the high friction coefficient plating layer.
- the pipe threaded joint according to the present embodiment has a large delta torque and can be screwed with both a fastening torque equivalent to the conventional one and a fastening torque higher than the conventional one.
- the above-mentioned shoulder portion plating layer may be arranged on the pin side shoulder portion, and the above non-shoulder portion plating layer may be arranged on the pin side screw portion and the pin side metal seal portion.
- the shoulder plating layer may be arranged on the box-side shoulder portion, and the non-shoulder plating layer may be arranged on the box-side screw portion and the box-side metal seal portion.
- the thickness of the shoulder plating layer may be 1 to 50 ⁇ m, and the thickness of the non-shoulder plating layer may be 1 to 50 ⁇ m.
- the pipe threaded joint may further be provided with a lubricating coating.
- the lubricating coating is liquid or semi-solid, and at least part of the pin side screw part, the pin side metal seal part, the pin side shoulder part, the box side screw part, the box side metal seal part and the box side shoulder part. It is arranged as the outermost layer on the top.
- the threaded joint for pipes has a lubricating coating as the outermost layer, the lubricity of the threaded joint for pipes will increase.
- the high friction coefficient plating layer may be selected from the group consisting of a Ni-P alloy plating layer, a Zn-Ni alloy plating layer, a Cu plating layer, a Cr plating layer and a Cu-Sn-Zn alloy plating layer, and has a low friction coefficient.
- the plating layer may be selected from the group consisting of a Zn-Ni alloy plating layer, a Cu plating layer, a Cr plating layer, a Cu-Sn-Zn alloy plating layer and a Zn plating layer.
- composition of each plating layer is the above composition, the effect of increasing the yield torque can be more stably obtained while keeping the shouldering torque low.
- the high friction coefficient plating layer may be selected from the group consisting of a Ni-P alloy plating layer and a Zn-Ni alloy plating layer
- the low friction coefficient plating layer may be a Cu plating layer, a Cr plating layer, a Cu-Sn-Zn layer. It may be selected from the group consisting of an alloy plating layer and a Zn plating layer.
- composition of each plating layer is the above composition, the effect of increasing the yield torque can be more stably obtained while keeping the shouldering torque low.
- the threaded joint for pipes according to the present embodiment includes a pin and a box.
- FIG. 5 is a figure which shows the structure of the coupling type threaded joint for pipes by this embodiment.
- the coupling type threaded joint for pipes includes a steel pipe 1 and a coupling 2. At both ends of the steel pipe 1, pins 3 having male threads on the outer surface are formed. At both ends of the coupling 2, a box 4 having an internal thread portion on the inner surface is formed.
- the coupling 2 is attached to the end of the steel pipe 1 by screwing the pin 3 and the box 4 together.
- a protector may be attached to the pin 3 of the steel pipe 1 and the box 4 of the coupling 2 to which the mating members are not attached, in order to protect the respective screw portions.
- FIG. 8 is a figure which shows the structure of the integral type threaded joint for pipes by this embodiment.
- the integral pipe threaded joint includes a steel pipe 1.
- a pin 3 having a male screw portion on the outer surface is formed at one end of the steel pipe 1.
- a box 4 having an internal thread portion on its inner surface is formed at the other end of the steel pipe 1.
- a plurality of steel pipes 1 can be connected to each other by screwing the pin 3 and the box 4 together.
- the pipe threaded joint of the present embodiment can be used for both the coupling type and integral type threaded pipe joints.
- FIG. 9 is a sectional view of a pipe threaded joint.
- the pin 3 includes a pin side screw portion 31, a pin side metal seal portion 32, and a pin side shoulder portion 33.
- the box 4 includes a box-side screw portion 41, a box-side metal seal portion 42, and a box-side shoulder portion 43.
- the pin side shoulder portion 33, the pin side metal seal portion 32, and the pin side screw portion 31 are arranged in this order from the end of the steel pipe 1.
- the box side screw portion 41, the box side metal seal portion 42, and the box side shoulder portion 43 are arranged in this order from the end of the steel pipe 1 or the coupling 2.
- the arrangement of the pin side screw part 31 and the box side screw part 41, the pin side metal seal part 32 and the box side metal seal part 42, and the pin side shoulder part 33 and the box side shoulder part 43 is limited to the arrangement of FIG. 9. Instead, it can be changed as appropriate. For example, as shown in FIG.
- a pin side metal seal part in the pin 3, from the end of the steel pipe 1, a pin side metal seal part, a pin side thread part, a pin side metal seal part, a pin side shoulder part, a pin side metal seal part and a pin side. You may arrange
- the box-side metal seal part, the box-side screw part, the box-side metal seal part, the box-side shoulder part, the box-side metal seal part, and the box-side screw part are arranged in this order from the end of the steel pipe 1 or the coupling 2. May be done.
- FIG. 10 is a sectional view of the pipe threaded joint of the present embodiment.
- the pipe threaded joint according to the present embodiment further includes a shoulder portion plating layer 5 and a non-shoulder portion plating layer 6.
- the shoulder portion plating layer 5 is arranged on the pin side shoulder portion 33 and/or the box side shoulder portion 43. Referring to FIG. 10, the shoulder portion plating layer 5 may be arranged on both the pin side shoulder portion 33 and the box side shoulder portion 43.
- the shoulder plating layer 5 according to the present embodiment may be further arranged only on one of the pin side shoulder portion 33 and the box side shoulder portion 43.
- FIG. 11 is a cross-sectional view of a threaded joint for pipes according to another embodiment, which is different from FIG. 10.
- FIG. 12 is a cross-sectional view of a threaded joint for pipes according to another embodiment, which is different from FIGS. 10 and 11.
- FIG. 13 is a sectional view of a threaded joint for pipes according to another embodiment, which is different from FIGS. 10 to 12.
- the shoulder plating layer 5 may be disposed only on the pin side shoulder 33.
- shoulder plating layer 5 may be further arranged only on box-side shoulder 43.
- the shoulder plating layer 5 includes one layer or a plurality of layers.
- FIG. 14 is an enlarged view of the shoulder plating layer 5 of this embodiment.
- shoulder plating layer 5 may be formed of one layer.
- the shoulder plating layer 5 is the high friction coefficient plating layer 50.
- FIG. 15 is an enlarged view of the shoulder plating layer 5 according to another embodiment, which is different from FIG. Referring to FIG. 15, shoulder plating layer 5 may be formed of a plurality of layers. In this case, the shoulder portion plating layer 5 has the high friction coefficient plating layer 50 disposed on the outermost layer thereof.
- the shoulder plating layer 5 may include an optional plating layer 70 under the high friction coefficient plating layer 50.
- the optional plating layer 70 may further include a plurality of plating layers stacked.
- the friction coefficient of the high friction coefficient plating layer 50 is higher than the friction coefficient of the low friction coefficient plating layer 60 described later.
- the pin side shoulder portion 33 and the box side shoulder portion 43 frictionally slide while receiving high surface pressure at the final stage of screw tightening. Therefore, if the outermost surface layer of the shoulder portion plating layer 5 on the pin side shoulder portion 33 and/or the box side shoulder portion 43 is the high friction coefficient plating layer 50, high torque can be obtained in the final stage of screw tightening. As a result, the yield torque Ty increases.
- the friction coefficient of the high friction coefficient plating layer 50 is not particularly limited as long as it is higher than the friction coefficient of the low friction coefficient plating layer 60.
- the lower limit of the friction coefficient of the high friction coefficient plating layer 50 is 0.10, more preferably 0.11, even more preferably 0.12, and even more preferably 0.13.
- the upper limit of the friction coefficient of the high friction coefficient plating layer 50 is 0.40, more preferably 0.30, and further preferably 0.20.
- the friction coefficient of the high friction coefficient plating layer 50 can be adjusted, for example, by changing the composition of the high friction coefficient plating layer 50.
- the high friction coefficient plating layer 50 may be a single metal plating layer or an alloy plating layer.
- the chemical composition of the high friction coefficient plating layer 50 is not particularly limited.
- the chemical composition of the high friction coefficient plating layer 50 can be appropriately selected from known chemical compositions of the plating layer.
- the high friction coefficient plating layer 50 is, for example, a Cu plating layer, a Cr plating layer, a Zn plating layer, a Ni plating layer, a Cu—Sn alloy plating layer, a Zn—Co alloy plating layer, a Zn—Ni alloy plating layer, a Ni—P alloy. It may be selected from the group consisting of a plated layer and a Cu-Sn-Zn alloy plated layer.
- the high friction coefficient plating layer 50 may be selected from the group consisting of a Ni—P alloy plating layer, a Zn—Ni alloy plating layer, a Cu plating layer and a Cr plating layer.
- the high friction coefficient plating layer 50 may be selected from the group consisting of a Ni—P alloy plating layer and a Zn—Ni alloy plating layer.
- FIG. 16 is an enlarged view of the shoulder plating layer 5 according to another embodiment, which is different from FIGS. 14 and 15.
- a lubricating coating 80 may be provided on the shoulder plating layer 5. The lubricating coating 80 will be described later.
- the non-shoulder part plating layer 6 is disposed on at least a part of the pin side screw part 31, the pin side metal seal part 32, the box side screw part 41, and the box side metal seal part 42.
- the non-shoulder part plating layer 6 may be arranged on all of the pin side screw part 31, the pin side metal seal part 32, the box side screw part 41 and the box side metal seal part 42. ..
- the non-shoulder part plating layer 6 may be further arranged in a part of the pin side screw part 31, the pin side metal seal part 32, the box side screw part 41 and the box side metal seal part 42.
- the non-shoulder part plating layer 6 may be arranged only on the pin side screw part 31 and the pin side metal seal part 32.
- the non-shoulder part plating layer 6 may be arranged only on the box-side screw part 41 and the box-side metal seal part 42.
- the non-shoulder part plating layer 6 may be further arranged only on the pin side screw part 31 and the box side screw part 41.
- the non-shoulder part plating layer 6 may be arranged only on the pin side metal seal part 32 and the box side metal seal part 42.
- the non-shoulder part plating layer 6 may be disposed on at least a part of the pin side screw part 31, the pin side metal seal part 32, the box side screw part 41, and the box side metal seal part 42.
- the non-shoulder part plating layer 6 includes one layer or a plurality of layers.
- FIG. 17 is an enlarged view of the non-shoulder part plating layer 6 of the present embodiment. With reference to FIG. 17, the non-shoulder part plating layer 6 may be formed of one layer. In this case, the non-shoulder part plating layer 6 is the low friction coefficient plating layer 60.
- FIG. 18 is an enlarged view of the non-shoulder part plating layer 6 according to another embodiment, which is different from FIG. With reference to FIG. 18, the non-shoulder part plating layer 6 may be composed of a plurality of layers. In this case, the low-friction coefficient plating layer 60 is arranged on the outermost surface layer of the non-shoulder portion plating layer 6. As shown in FIG. 18, an optional plating layer 70 may be provided below the low friction coefficient plating layer 60. The optional plating layer 70 may further include a plurality of plating layers stacked.
- the friction coefficient of the low friction coefficient plating layer 60 according to the present embodiment is lower than the friction coefficient of the high friction coefficient plating layer 50.
- the pin-side screw portion 31, the pin-side metal seal portion 32, the box-side screw portion 41, and the box-side metal seal portion 42 frictionally slide with each other before shouldering for screw tightening. Therefore, the outermost layer of the non-shoulder part plating layer 6 on at least a part of the pin side screw part 31, the pin side metal seal part 32, the box side screw part 41 and the box side metal seal part 42 is the low friction coefficient plating layer 60. Then, a low torque can be obtained in the initial stage of screw tightening. As a result, the shouldering torque Ts can be suppressed low.
- the friction coefficient of the low friction coefficient plating layer 60 is not particularly limited as long as it is lower than the friction coefficient of the high friction coefficient plating layer 50.
- the lower limit of the friction coefficient of the low friction coefficient plating layer 60 is preferably 0.01, more preferably 0.05, still more preferably 0.08, still more preferably 0.10.
- the upper limit of the friction coefficient of the low friction coefficient plating layer 60 is preferably less than 0.13, more preferably 0.12, and even more preferably 0.11.
- the friction coefficient of the low friction coefficient plating layer 60 can be adjusted, for example, by changing the composition of the low friction coefficient plating layer 60.
- the low friction coefficient plating layer 60 may be a single metal plating layer or an alloy plating layer.
- the chemical composition of the low friction coefficient plating layer 60 is not particularly limited.
- the chemical composition of the low friction coefficient plating layer 60 can be appropriately selected from known chemical compositions of the plating layer.
- the low friction coefficient plating layer 60 is, for example, a Cu plating layer, a Cr plating layer, a Zn plating layer, a Ni plating layer, a Cu—Sn alloy plating layer, a Zn—Co alloy plating layer, a Zn—Ni alloy plating layer, a Ni—P alloy. It may be selected from the group consisting of a plated layer and a Cu-Sn-Zn alloy plated layer.
- the low friction coefficient plating layer 60 may be selected from the group consisting of a Zn—Ni alloy plating layer, a Cu plating layer, a Cr plating layer and a Zn plating layer.
- the low friction coefficient plating layer 60 may be selected from the group consisting of a Cu plating layer, a Cr plating layer and a Zn plating layer.
- the low friction coefficient plating layer 60 is arranged on the outermost surface layer of the non-shoulder part plating layer 6.
- the low friction coefficient plating layer 60 may not be disposed on the outermost surface layer of the pin side screw part 31, the pin side metal seal part 32, the box side screw part 41 or the box side metal seal part 42.
- FIG. 19 is an enlarged view of the non-shoulder part plating layer 6 according to another embodiment, which is different from FIGS. 17 and 18.
- a lubricating coating 80 may be provided on the non-shoulder part plating layer 6. The lubricating coating 80 will be described later.
- the friction coefficients of the high friction coefficient plating layer 50 and the low friction coefficient plating layer 60 can be measured by the following method.
- a sample on which the high friction coefficient plating layer 50 or the low friction coefficient plating layer 60 is formed is prepared.
- a Bowden sliding test is performed on the high friction coefficient plating layer 50 or the low friction coefficient plating layer 60. The Bowden sliding test is conducted under the following conditions.
- the optional plating layer 70 may or may not be formed.
- the optional plating layer 70 may be a single layer or a plurality of layers.
- the optional plating layer 70 may be a single metal plating layer or an alloy plating layer. That is, in this embodiment, the chemical composition of the optional plating layer 70 is not particularly limited.
- the chemical composition of the optional plating layer 70 can be appropriately selected from known chemical compositions of the plating layer.
- the optional plating layer 70 is, for example, a Cu plating layer, a Cr plating layer, a Zn plating layer, a Ni plating layer, a Cu—Sn alloy plating layer, a Zn—Co alloy plating layer, a Zn—Ni alloy plating layer, a Ni—P alloy plating layer. And a Cu—Sn—Zn alloy plating layer.
- the configuration of the optional plating layer 70 may be the same on the pin 3 side and the box 4 side, or may be different.
- the configuration of the optional plating layer 70 may be the same under the high friction coefficient plating layer 50 and under the low friction coefficient plating layer 60, or may be different.
- the chemical composition of the optional plating layer 70 may be the same or different on the pin 3 side and the box 4 side.
- the chemical composition of the optional plating layer 70 may be the same under the high friction coefficient plating layer 50 and under the low friction coefficient plating layer 60, or may be different.
- the arrangement of the shoulder plating layer 5 and the non-shoulder plating layer 6 is not limited to that shown in FIG.
- the shoulder portion plating layer 5 is arranged on the pin side shoulder portion 33
- the non-shoulder portion plating layer 6 is arranged on the pin side screw portion 31 and the pin side metal seal portion 32. May be.
- nothing may be placed on the box-side shoulder portion 43, the box-side metal seal portion 42, and the box-side threaded portion 41, and a lubricating coating 80 described below may be placed, such as a phosphate coating.
- the chemical conversion treatment coating of may be arranged.
- the shoulder portion plating layer 5 is arranged on the box side shoulder portion 43, and the non-shoulder portion plating layer 6 is arranged on the box side screw portion 41 and the box side metal seal portion 42. May be. In this case, nothing may be arranged on the pin-side shoulder portion 33, the pin-side metal seal portion 32, and the pin-side screw portion 31, and a lubricating coating 80, which will be described later, may be arranged, such as a phosphate coating. The chemical conversion treatment coating of may be arranged. Further, referring to FIG. 13, the shoulder portion plating layer 5 is arranged on the pin side shoulder portion 33, and the non-shoulder portion plating layer 6 is arranged on the box side screw portion 41 and the box side metal seal portion 42. May be.
- the thickness of the shoulder plating layer 5 is not particularly limited.
- the thickness of the shoulder plating layer 5 is 1 to 50 ⁇ m. In this case, the effect of increasing the yield torque Ty can be obtained more stably.
- the more preferable lower limit of the thickness of the shoulder plating layer 5 is 3 ⁇ m, and more preferably 5 ⁇ m.
- the more preferable upper limit of the thickness of the shoulder plating layer 5 is 40 ⁇ m, and more preferably 25 ⁇ m.
- the thickness of the non-shoulder part plating layer 6 is not particularly limited.
- the thickness of the non-shoulder part plating layer 6 is 1 to 50 ⁇ m. In this case, the effect of maintaining the shouldering torque Ts low can be obtained more stably.
- a more preferable lower limit of the thickness of the non-shoulder plating layer 6 is 3 ⁇ m, and further preferably 5 ⁇ m.
- a more preferable upper limit of the thickness of the non-shoulder part plating layer 6 is 40 ⁇ m, and further preferably 25 ⁇ m.
- compositions of the high friction coefficient plating layer 50 are higher than the friction coefficient of the low friction coefficient plating layer 60, the combination of the compositions is not particularly limited.
- the combination of compositions of the high friction coefficient plating layer 50 and the low friction coefficient plating layer 60 is as follows, for example.
- the low friction coefficient plating layer 60 is a Cu plating layer, a Cr plating layer, a Zn plating layer, a Ni plating layer, a Cu—Sn alloy plating layer, a Zn— It may be selected from the group consisting of a Co alloy plating layer, a Zn—Ni alloy plating layer, and a Cu—Sn—Zn alloy plating layer.
- the low friction coefficient plating layer 60 is a Cu plating layer, a Cr plating layer, a Zn plating layer, a Ni plating layer, a Cu—Sn alloy plating layer, a Zn— It may be selected from the group consisting of a Co alloy plating layer and a Cu—Sn—Zn alloy plating layer.
- the high friction coefficient plating layer 50 is a Ni plating layer, a Cu—Sn alloy plating layer, a Zn—Co alloy plating layer, a Zn—Ni alloy plating layer, or a Ni—P. It may be selected from the group consisting of an alloy plating layer and a Cu-Sn-Zn alloy plating layer.
- the high friction coefficient plating layer 50 is a Cu plating layer, a Ni plating layer, a Cu-Sn alloy plating layer, a Zn-Co alloy plating layer, a Zn-Ni alloy plating layer.
- the low friction coefficient plating layer 60 is a Zn plating layer
- the high friction coefficient plating layer 50 is a Cr plating layer, a Cu plating layer, a Ni plating layer, a Cu—Sn alloy plating layer, a Zn—Co alloy plating layer, a Zn— It may be selected from the group consisting of a Ni alloy plating layer, a Ni—P alloy plating layer, and a Cu—Sn—Zn alloy plating layer.
- the high friction coefficient plating layer 50 is selected from the group consisting of a Ni—P alloy plating layer, a Zn—Ni alloy plating layer, a Cu plating layer, a Cr plating layer and a Cu—Sn—Zn alloy plating layer.
- the low friction coefficient plating layer 60 is selected from the group consisting of a Zn-Ni alloy plating layer, a Cu plating layer, a Cr plating layer, a Cu-Sn-Zn alloy plating layer and a Zn plating layer. That is, the combination of the high friction coefficient plating layer 50 and the low friction coefficient plating layer 60 is preferably the following combination (1) to (5).
- the low friction coefficient plating layer 60 is a Zn—Ni alloy plating layer, a Cu plating layer, a Cr plating layer, or a Cu—Sn—Zn alloy plating layer. And a Zn plating layer.
- the high friction coefficient plating layer 50 is a Zn—Ni alloy plating layer
- the low friction coefficient plating layer 60 is a group consisting of a Cu plating layer, a Cr plating layer, a Cu—Sn—Zn alloy plating layer and a Zn plating layer.
- the low friction coefficient plating layer 60 is selected from the group consisting of a Cr plating layer, a Cu—Sn—Zn alloy plating layer and a Zn plating layer, (4) When the high friction coefficient plating layer 50 is a Cr plating layer, the low friction coefficient plating layer 60 is selected from the group consisting of a Cu—Sn—Zn alloy plating layer and a Zn plating layer, (5) When the high friction coefficient plating layer 50 is a Cu—Sn—Zn alloy plating layer, the low friction coefficient plating layer 60 is a Zn plating layer.
- the chemical composition of each plating layer described above is, for example, as follows.
- the Cu plating layer is a plating layer having a chemical composition of Cu and impurities.
- the Cr plating layer is a plating layer having a chemical composition of Cr and impurities.
- the Zn plating layer is a plating layer having a chemical composition of Zn and impurities.
- the Ni plating layer is a plating layer having a chemical composition of Ni and impurities.
- the Cu-Sn alloy plating layer is a plating layer having a chemical composition of Sn: 10 to 75%, the balance: Cu and impurities.
- the Zn-Co alloy plating layer is a plating layer having a chemical composition of Co: 5 to 25%, the balance: Zn and impurities.
- the Zn-Ni alloy plating layer is a plating layer having a chemical composition of Ni: 5 to 25%, balance: Zn and impurities.
- the Ni-P alloy plating layer is a plating layer having a chemical composition of P: 0.1 to 20%, balance: Ni and impurities.
- the Cu-Sn-Zn alloy plating layer is a plating layer having a chemical composition of Sn: 20 to 60%, Zn: 3 to 30%, and the balance: Cu and impurities.
- the chemical composition of the plating layer can be measured by the following method. Specifically, the chemical composition of the plating layer to be measured is measured using a handheld fluorescent X-ray analyzer (DP2000 (trade name: DELTA Premium) manufactured by JEOL Ltd.). The measurement is performed at four points on the surface of the high friction coefficient plating layer 50, the low friction coefficient plating layer 60, or the optional plating layer 70 (four points in the pipe circumferential direction 0°, 90°, 180°, 270° of the threaded joint for pipes). ) Is analyzed. The handheld X-ray fluorescence analyzer can analyze the chemical composition by using the Alloy Plus mode.
- DP2000 trade name: DELTA Premium
- the handheld X-ray fluorescence analyzer can analyze the chemical composition by using the Alloy Plus mode.
- the pipe threaded joint according to the present embodiment may further include a lubricating coating 80.
- lubricating coating 80 may be arranged on shoulder portion plating layer 5.
- the lubricating coating 80 may be arranged on the non-shoulder part plating layer 6.
- the arrangement of the lubricating coating 80 is not limited to that shown in FIGS. 16 and 19.
- the threaded joint for pipes according to the present embodiment includes the lubricating coating 80, the pin side screw portion 31, the pin side metal seal portion 32, the pin side shoulder portion 33, the box side screw portion 41, the box side metal seal portion 42, and the box side shoulder. It may be arranged as an outermost layer on at least a part of the portion 43.
- the lubricating coating 80 may be directly arranged on the pin side shoulder portion 33 or the box side shoulder portion 43.
- the lubricating coating 80 is directly arranged on at least a part of the pin side screw part 31, the pin side metal seal part 32, the box side screw part 41 and the box side metal seal part 42. May be done.
- the lubricating coating 80 may be arranged as the outermost layer on the entire pin side screw portion 31, the pin side metal seal portion 32, and the pin side shoulder portion 33.
- the lubricating coating 80 may be disposed as the outermost layer on the entire box-side screw portion 41, the box-side metal seal portion 42, and the box-side shoulder portion 43.
- the lubricating coating 80 is liquid or semi-solid.
- the liquid state means a state having a constant volume but not a constant shape.
- the semi-solid state is a state in which fluidity is lost in a stationary state, but fluidity can be obtained by receiving external force (pressure, heat, etc.).
- the liquid or semi-solid state includes highly viscous substances such as grease.
- a well-known lubricant can be used for the lubricating coating 80.
- the lubricating coating 80 contains, for example, lubricating particles, basic aromatic organic acid metal salt, rosin, metal soap and wax.
- the lubricating coating 80 may contain a solvent and other components as needed.
- Lubricating particles are not particularly limited as long as they are particles having lubricity.
- the lubricating particles include graphite, MoS 2 (molybdenum disulfide), WS 2 (tungsten disulfide), BN (boron nitride), PTFE (polytetrafluoroethylene), CF x (graphite fluoride) and CaCO 3 (carbonic acid). And one or more selected from the group consisting of calcium).
- the content of the lubricating particles is, for example, 1 to 20% when the total of all components of the lubricating coating 80 excluding the solvent is 100%.
- a basic aromatic organic acid metal salt is a salt composed of an aromatic organic acid and excess alkali (alkali metal or alkaline earth metal).
- the content of the basic aromatic organic acid metal salt is, for example, 40 to 90% when the total of all components of the lubricating coating 80 excluding the solvent is 100%.
- Rosin is a natural resin whose main component is abietic acid represented by C 20 H 30 O 2 .
- the content of rosin is, for example, 5 to 30% when the total of all components of the lubricating coating 80 excluding the solvent is 100%.
- Metal soaps are metal salts of fatty acids.
- the content of the metal soap is, for example, 2 to 30% when the total of all components of the lubricating coating 80 excluding the solvent is 100%.
- Wax is an organic substance that is solid at room temperature and becomes liquid when heated.
- the content of the wax is, for example, 2 to 30% when the total of all components of the lubricating coating 80 excluding the solvent is 100%.
- the lubricating coating 80 may contain water and a solvent such as an organic solvent.
- the lubricating coating 80 may contain 10% or less in total of known rust preventive additives, preservatives, coloring pigments and the like.
- the lubricant film 80 may use a commercially available lubricant.
- a commercially available lubricant is, for example, (trade name) SEAL-GUARD ECF manufactured by JET-LUBE Co., Ltd.
- the chemical composition of the lubricating coating 80 formed on the pin 3 side and the chemical composition of the lubricating coating 80 formed on the box 4 side may be the same or different.
- the thickness of the lubricating coating 80 is not particularly limited.
- the thickness of the lubricating coating 80 is, for example, 10 to 300 ⁇ m.
- the thickness of the lubricating coating 80 is 10 ⁇ m or more, the lubricity of the threaded joint for pipes is stably enhanced. Even if the thickness of the lubricating coating 80 exceeds 300 ⁇ m, the above-mentioned effect is saturated because the excessive lubricating coating 80 is removed during screw tightening.
- the thickness of the lubricating coating 80 can be measured by the following method.
- the pin 3 or the box 4 provided with the lubricating coating 80 is prepared.
- An arbitrary measurement point (area: 5 mm ⁇ 20 mm) on the lubricating coating 80 is wiped off with absorbent cotton soaked with ethanol.
- the amount (g) of the lubricating coating 80 is calculated from the difference between the weight of the absorbent cotton before wiping and the weight of the absorbent cotton after wiping.
- the average thickness of the lubricating coating 80 is calculated from the amount (g) of the lubricating coating 80, the density (g/cm 3 ) of the lubricating coating 80, and the area of the measurement location, and the thickness ( ⁇ m) of the lubricating coating 80 is calculated. To do.
- the chemical composition of the base material of the threaded joint for pipes according to the present embodiment is not particularly limited.
- the base material is, for example, carbon steel, stainless steel, alloy steel or the like.
- alloy steels duplex stainless steels containing alloy elements such as Cr, Ni and Mo and high alloy steels such as Ni alloys have high corrosion resistance. Therefore, when these high alloy steels are used as the base material, the corrosion resistance of the threaded joint for pipes is enhanced.
- the pipe threaded joint according to the present embodiment can be manufactured, for example, by the following method.
- the manufacturing method includes a plating layer forming step.
- the high friction coefficient plating layer 50 and the low friction coefficient plating layer 60 are formed.
- the high friction coefficient plating layer 50 and the low friction coefficient plating layer 60 can be manufactured by, for example, a masking method or a brush plating method.
- a manufacturing method in the case of forming a Zn—Ni alloy plating layer as the high friction coefficient plating layer 50 and a Cu plating layer as the low friction coefficient plating layer 60 will be described.
- the pipe threaded joint according to the present embodiment is manufactured by the masking method, it can be manufactured by the following procedure.
- a Cu plating layer is formed on the pin side screw part 31, the pin side metal seal part 32, the box side screw part 41, and the box side metal seal part 42, and the pin is formed.
- a Zn—Ni alloy plating layer is formed on the side shoulder portion 33 and the box side shoulder portion 43 will be described.
- two kinds of plating solutions are prepared.
- the two types of plating solutions are, for example, a plating solution for forming a Zn—Ni alloy plating layer and a plating solution for forming a Cu plating layer.
- the plating solution for forming the Zn-Ni alloy plating layer contains zinc ions and nickel ions.
- the metal ion concentration is, for example, zinc ion: 1 to 100 g/L, nickel ion: 1 to 150 g/L.
- a plating solution for forming the Cu plating layer for example, a commercially available plating bath can be used.
- the plating solution for forming the Cu plating layer is, for example, DAIN COPER LS-001 (trade name) manufactured by Daiwa Kasei Co., Ltd.
- the pin 3 and/or the box 4 is immersed in a plating solution for forming a Cu plating layer.
- a plating solution for forming a Cu plating layer is formed on the screw portion 41.
- the electroplating conditions can be set appropriately.
- the electroplating conditions are, for example, a plating solution pH: 1 to 10, a plating solution temperature: 10 to 60° C., a current density: 1 to 100 A/dm 2 , and a treatment time: 0.1 to 250 minutes.
- a Cu plating layer corresponding to the low friction coefficient plating layer 60 is formed on the entire surface of the pin 3 and/or the entire surface of the box 4.
- Masking can be performed by a known method. Specifically, aluminum tape may be attached on the pin-side metal seal portion 32, the pin-side screw portion 31, the box-side metal seal portion 42, and the box-side screw portion 41 for masking, and it may be covered with a caulking agent. You may mask it.
- the masked pin 3 and/or the masked box 4 is immersed in a plating solution for forming a Zn—Ni alloy plating layer. Specifically, the pin 3 and/or the box 4 is energized to form a Zn—Ni alloy plating layer. Since the pin-side metal seal portion 32, the pin-side screw portion 31, the box-side metal seal portion 42, and the box-side screw portion 41 are masked, only the unmasked pin-side shoulder portion 33 and box-side shoulder portion 43 are provided. A Zn-Ni alloy plating layer is formed on. The electroplating conditions can be set appropriately.
- the electroplating conditions are, for example, a plating solution pH: 1 to 10, a plating solution temperature: 10 to 60° C., a current density: 1 to 100 A/dm 2 , and a treatment time: 0.1 to 250 minutes.
- a Zn—Ni alloy plating layer corresponding to the high friction coefficient plating layer 50 is formed on the pin side shoulder portion 33 and/or the box side shoulder portion 43.
- the masking may be removed from the pin-side metal seal portion 32 and the pin-side screw portion 31, and/or the box-side metal seal portion 42 and the box-side screw portion 41.
- the pipe threaded joint according to the present embodiment is manufactured by the brush method, it can be manufactured by the following procedure.
- two kinds of plating solutions are prepared as in the masking method.
- the two types of plating solutions are, for example, a plating solution for forming a Cu plating layer and a plating solution for forming a Zn—Ni alloy plating layer.
- the pin side shoulder portion 33, the pin side metal seal portion 32 and the pin side screw portion 31, and/or the box side shoulder portion 43, the box side metal seal portion 42 and the box side screw portion A Cu plating layer is formed on 41.
- a brush in which absorbent cotton is wrapped around the electrodes is prepared.
- the absorbent cotton is dipped in a plating solution for forming a Zn-Ni alloy plating layer, so that the absorbent cotton contains the plating solution.
- the absorbent cotton containing the plating solution and the electrode are brought into contact with the pin-side shoulder portion 33 and/or the box-side shoulder portion 43 to conduct electricity.
- the Zn—Ni alloy plating layer can be formed on the pin side shoulder portion 33 and/or the box side shoulder portion 43.
- the electroplating conditions can be set appropriately.
- the electroplating conditions are, for example, a plating solution pH: 1 to 10, a plating solution temperature: 10 to 60° C., a current density: 1 to 100 A/dm 2 , and a treatment time: 0.1 to 200 minutes.
- a Zn—Ni alloy plating layer corresponding to the high friction coefficient plating layer 50 is formed on the pin side shoulder portion 33 and/or the box side shoulder portion 43.
- each plating layer After each plating layer is formed, it may be washed with water or dried if necessary.
- the pin 3 or the box 4 is immersed in a plating solution for forming the optional plating layer 70 before the formation of the Cu plating layer to form the optional plating layer 70.
- the conditions for forming the optional plating layer 70 can be set as appropriate.
- the threaded joint for pipes of this embodiment can be manufactured by the above steps.
- the case where the Zn—Ni alloy plating layer is formed as the high friction coefficient plating layer 50 and the Cu plating layer is formed as the low friction coefficient plating layer 60 has been described. Different plating layers may be formed as the low friction coefficient plating layer 60.
- a plating bath containing the metal ions contained in the plating layer to be formed may be used to carry out the same manufacturing method as described above.
- the lubricating coating 80 can be formed by applying a composition containing The coating method is not particularly limited.
- the coating method is, for example, spray coating, brush coating or dipping.
- the composition containing the above-mentioned components may be heated to be sprayed in a state where the fluidity is increased.
- the lubricating film forming step may be performed on both the pin 3 and the box 4, or may be performed on only one of them.
- the above-described manufacturing method may optionally include a base treatment step before the plating layer forming step.
- the base treatment step is, for example, pickling and alkaline degreasing. In the base treatment step, oil and the like adhering to the contact surface is washed.
- the ground treatment step may further include a grinding process such as sandblasting and mechanical grinding finishing. Only one kind of these base treatments may be performed, or a plurality of base treatments may be performed in combination.
- % means mass %.
- plating layer forming process Various plating layers were formed on the surface of carbon steel sheet, and the friction coefficient was measured.
- the steel plate SPCC manufactured by Paltec Co., Ltd. (JIS G3141 (2017)) was used.
- the composition of the steel sheet was C ⁇ 0.15%, Mn ⁇ 0.60%, P ⁇ 0.100%, and S ⁇ 0.050%.
- a plating layer was formed on the surface of the steel sheet under the following conditions.
- Ni-P alloy plating layer A Ni-P alloy plating layer having a thickness of 10 ⁇ m was formed on the surface of the steel sheet by using SEK797 plating solution (trade name) manufactured by Nippon Kanigen Co., Ltd.
- the plating conditions were a plating solution temperature: 90° C. and a treatment time: 40 minutes (electroless plating).
- the Ni-P alloy plating layer had a chemical composition of P: 5 to 15 mass% and the balance: Ni and impurities.
- Zn-Ni alloy plating layer A Zn-Ni alloy plating layer having a thickness of 10 ⁇ m was formed on the surface of the steel sheet using a Dainjin alloy N-PL plating solution (trade name) manufactured by Daiwa Kasei Co., Ltd.
- the plating conditions were: plating solution temperature: 35° C., current density: 4 A/dm 2 , and treatment time: 15 minutes.
- the Zn-Ni alloy plating layer had a chemical composition of Ni: 10 to 20% by mass, the balance: Zn and impurities.
- Cu Plating Layer A Cu plating layer having a thickness of 10 ⁇ m was formed on the surface of the steel sheet by using a plating solution prepared by preparing a commercially available reagent to form a bath.
- the plating solution contained 200 g/L of copper sulfate pentahydrate and 50 g/L of sulfuric acid.
- the plating conditions were a plating solution temperature: 35° C., a current density: 10 A/dm 2 , and a treatment time: 5 minutes.
- the Cu plating layer had a chemical composition of Cu: 99 mass% or more and the balance: impurities.
- Zn Plating Layer A Zn plating layer having a thickness of 10 ⁇ m was formed on the surface of a steel sheet by using a plating solution prepared by preparing a commercially available reagent and making a bath.
- the plating solution contained 350 g/L of zinc sulfate heptahydrate and 75 g/L of sodium sulfate, and had a pH of 2.
- the plating conditions were: plating solution temperature: 50° C., current density: 10 A/dm 2 , and treatment time: 4 minutes.
- the Zn plating layer had a chemical composition of Zn: 99 mass% or more and the balance: impurities.
- Cu-Sn-Zn alloy plating layer Using a plating bath manufactured by Nippon Kagaku Sangyo Co., Ltd., a Cu-Sn-Zn alloy plating layer having a thickness of 10 ⁇ m was formed on the surface of the steel sheet.
- the plating conditions were a plating solution pH: 14, a plating solution temperature: 45° C., a current density: 2 A/dm 2, and a treatment time: 40 minutes.
- the Cu-Sn-Zn alloy plating layer had a chemical composition of Sn: 40% by mass, Zn: 7% by mass, and the balance: Cu and impurities.
- Cr Plating Layer A Chromium plating solution manufactured by SIFCO Industries was used to form a Cr plating layer having a thickness of 10 ⁇ m on the surface of the steel sheet.
- the plating conditions were a plating solution temperature: 40° C., a current density: 30 A/dm 2 , and a treatment time: 30 minutes.
- the Cr plating layer had a chemical composition of Cr: 95 mass% or more and the balance: impurities.
- the column of "Analysis value” shows each torque value (ft.lbs) obtained by the FEM analysis.
- the column of “rate of increase/decrease” shows the rate of increase/decrease (%) based on the numerical value of the conventional example of test number 7 (a Cu plating layer is formed on the entire surface on the pin side).
- Ts indicates shouldering torque
- Ty indicates yield torque
- ⁇ T indicates delta torque.
- the yield torque is higher than that of the test number 7 (conventional example).
- the shouldering torque was also higher than that of Test No. 7 (conventional example).
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Abstract
Description
本実施形態による管用ねじ継手は、ピン及びボックスを備える。図5は、本実施形態によるカップリング型の管用ねじ継手の構成を示す図である。図5を参照して、カップリング型の管用ねじ継手は、鋼管1とカップリング2とを備える。鋼管1の両端には、外面に雄ねじ部を有するピン3が形成される。カップリング2の両端には、内面に雌ねじ部を有するボックス4が形成される。ピン3とボックス4とをねじ締めすることによって、鋼管1の端に、カップリング2が取り付けられる。図示していないが、相手部材が装着されていない鋼管1のピン3及びカップリング2のボックス4には、それぞれのねじ部を保護するため、プロテクターが装着される場合がある。
本実施形態によるショルダー部めっき層5は、ピン側ショルダー部33及び/又はボックス側ショルダー部43上に配置される。図10を参照して、ショルダー部めっき層5は、ピン側ショルダー部33及びボックス側ショルダー部43の両方の上に配置されてもよい。
高摩擦係数めっき層50の摩擦係数は、後述する低摩擦係数めっき層60の摩擦係数よりも高い。ピン側ショルダー部33及びボックス側ショルダー部43は、ねじ締めの最終段階において、高い面圧を受けながら摩擦摺動する。そのため、ピン側ショルダー部33及び/又はボックス側ショルダー部43上のショルダー部めっき層5の最表層が高摩擦係数めっき層50であれば、ねじ締めの最終段階において高いトルクが得られる。その結果、イールドトルクTyが高まる。高摩擦係数めっき層50の摩擦係数は、低摩擦係数めっき層60の摩擦係数よりも高ければ特に限定されない。好ましくは、高摩擦係数めっき層50の摩擦係数の下限は0.10であり、より好ましくは0.11であり、さらに好ましくは0.12であり、さらに好ましくは0.13である。好ましくは、高摩擦係数めっき層50の摩擦係数の上限は0.40であり、より好ましくは0.30であり、さらに好ましくは0.20である。高摩擦係数めっき層50の摩擦係数は、たとえば、高摩擦係数めっき層50の組成を変えることによって、調整することができる。
本実施形態による非ショルダー部めっき層6は、ピン側ねじ部31、ピン側金属シール部32、ボックス側ねじ部41及びボックス側金属シール部42の少なくとも一部の上に配置される。図10を参照して、非ショルダー部めっき層6は、ピン側ねじ部31、ピン側金属シール部32、ボックス側ねじ部41及びボックス側金属シール部42の全ての上に配置されてもよい。
本実施形態による低摩擦係数めっき層60の摩擦係数は、高摩擦係数めっき層50の摩擦係数よりも低い。ピン側ねじ部31、ピン側金属シール部32、ボックス側ねじ部41及びボックス側金属シール部42は、ねじ締めのショルダリング前において、互いに摩擦摺動する。そのため、ピン側ねじ部31、ピン側金属シール部32、ボックス側ねじ部41及びボックス側金属シール部42の少なくとも一部の上の非ショルダー部めっき層6の最表層が低摩擦係数めっき層60であれば、ねじ締めの初期段階において低いトルクが得られる。その結果、ショルダリングトルクTsが低く抑えられる。低摩擦係数めっき層60の摩擦係数は、高摩擦係数めっき層50の摩擦係数より低ければ特に限定されない。しかしながら、低摩擦係数めっき層60の摩擦係数の下限は、好ましくは0.01、より好ましくは0.05、さらに好ましくは0.08、さらに好ましくは0.10である。低摩擦係数めっき層60の摩擦係数の上限は、好ましくは0.13未満、より好ましくは0.12、さらに好ましくは0.11である。低摩擦係数めっき層60の摩擦係数は、たとえば、低摩擦係数めっき層60の組成を変えることによって、調整することができる。
本実施形態において、高摩擦係数めっき層50及び低摩擦係数めっき層60の摩擦係数は、次の方法によって測定できる。高摩擦係数めっき層50又は低摩擦係数めっき層60を形成したサンプルを準備する。高摩擦係数めっき層50又は低摩擦係数めっき層60に対してバウデン摺動試験を行う。バウデン摺動試験は次の条件によって行う。摺動圧子:3/16”(直径4.7625mm)の鋼球(Fe、鋼種SUJ2)、押付荷重:3kgf、摺動様式:直線往復摺動、摺動幅:30mm、摺動往復回数:5回、摺動速度:4mm/秒、試験温度:25℃、潤滑油:JET-LUBE株式会社製(商品名)SEAL-GUARD ECF、潤滑油塗布量:40g/m2。5回の摺動往復によって得られた摩擦係数の算術平均値を、各めっき層の摩擦係数と定義する。
本実施形態において、任意めっき層70は形成されてもよく、形成されなくてもよい。任意めっき層70はさらに、1層であってもよく、複数の層で構成されていてもよい。本実施形態において、任意めっき層70は単一金属のめっき層であってもよく、合金めっき層であってもよい。すなわち、本実施形態において、任意めっき層70の化学組成は特に限定されない。任意めっき層70の化学組成は、周知のめっき層の化学組成から適宜選択できる。任意めっき層70はたとえば、Cuめっき層、Crめっき層、Znめっき層、Niめっき層、Cu-Sn合金めっき層、Zn-Co合金めっき層、Zn-Ni合金めっき層、Ni-P合金めっき層及びCu-Sn-Zn合金めっき層からなる群から選択されてもよい。
本実施形態において、ショルダー部めっき層5と非ショルダー部めっき層6との配置は図10に限定されない。たとえば、図11を参照して、ショルダー部めっき層5は、ピン側ショルダー部33上に配置され、非ショルダー部めっき層6はピン側ねじ部31上及びピン側金属シール部32上に配置されてもよい。この場合、ボックス側ショルダー部43、ボックス側金属シール部42及びボックス側ねじ部41上には何も配置されなくてもよく、後述する潤滑被膜80が配置されてもよく、リン酸塩被膜などの化成処理被膜が配置されてもよい。
本実施形態において、ショルダー部めっき層5の厚さは特に限定されない。好ましくは、ショルダー部めっき層5の厚さは1~50μmである。この場合、イールドトルクTyを高める効果が、より安定して得られる。ショルダー部めっき層5の厚さのより好ましい下限は3μmであり、さらに好ましくは5μmである。ショルダー部めっき層5の厚さのより好ましい上限は40μmであり、さらに好ましくは25μmである。
本実施形態において、高摩擦係数めっき層50の摩擦係数が、低摩擦係数めっき層60の摩擦係数よりも高ければ、その組成の組合せは、特に限定されない。高摩擦係数めっき層50と低摩擦係数めっき層60との組成の組合せは、たとえば、次のとおりである。高摩擦係数めっき層50がNi-P合金めっき層である場合、低摩擦係数めっき層60は、Cuめっき層、Crめっき層、Znめっき層、Niめっき層、Cu-Sn合金めっき層、Zn-Co合金めっき層、Zn-Ni合金めっき層及びCu-Sn-Zn合金めっき層からなる群から選択されてもよい。高摩擦係数めっき層50がZn-Ni合金めっき層である場合、低摩擦係数めっき層60は、Cuめっき層、Crめっき層、Znめっき層、Niめっき層、Cu-Sn合金めっき層、Zn-Co合金めっき層及びCu-Sn-Zn合金めっき層からなる群から選択されてもよい。
(1)高摩擦係数めっき層50がNi-P合金めっき層の場合、低摩擦係数めっき層60は、Zn-Ni合金めっき層、Cuめっき層、Crめっき層、Cu-Sn-Zn合金めっき層及びZnめっき層からなる群から選択され、
(2)高摩擦係数めっき層50がZn-Ni合金めっき層の場合、低摩擦係数めっき層60は、Cuめっき層、Crめっき層、Cu-Sn-Zn合金めっき層及びZnめっき層からなる群から選択され、
(3)高摩擦係数めっき層50がCuめっき層の場合、低摩擦係数めっき層60は、Crめっき層、Cu-Sn-Zn合金めっき層及びZnめっき層からなる群から選択され、
(4)高摩擦係数めっき層50がCrめっき層の場合、低摩擦係数めっき層60は、Cu-Sn-Zn合金めっき層及びZnめっき層からなる群から選択され、
(5)高摩擦係数めっき層50がCu-Sn-Zn合金めっき層の場合、低摩擦係数めっき層60は、Znめっき層である。
上述する各めっき層の化学組成は、たとえば、次のとおりである。Cuめっき層は、Cu及び不純物からなる化学組成を有するめっき層である。Crめっき層は、Cr及び不純物からなる化学組成を有するめっき層である。Znめっき層は、Zn及び不純物からなる化学組成を有するめっき層である。Niめっき層は、Ni及び不純物からなる化学組成を有するめっき層である。Cu-Sn合金めっき層は、Sn:10~75%、残部:Cu及び不純物からなる化学組成を有するめっき層である。Zn-Co合金めっき層は、Co:5~25%、残部:Zn及び不純物からなる化学組成を有するめっき層である。Zn-Ni合金めっき層は、Ni:5~25%、残部:Zn及び不純物からなる化学組成を有するめっき層である。Ni-P合金めっき層は、P:0.1~20%、残部:Ni及び不純物からなる化学組成を有するめっき層である。Cu-Sn-Zn合金めっき層は、Sn:20~60%、Zn:3~30%、残部:Cu及び不純物からなる化学組成を有するめっき層である。
本実施形態による管用ねじ継手はさらに、潤滑被膜80を備えてもよい。図16を参照して、潤滑被膜80は、ショルダー部めっき層5上に配置されてもよい。図19を参照して、潤滑被膜80は、非ショルダー部めっき層6上に配置されてもよい。しかしながら、潤滑被膜80の配置は、図16及び図19に限定されない。本実施形態による管用ねじ継手が潤滑被膜80を備える場合、ピン側ねじ部31、ピン側金属シール部32、ピン側ショルダー部33、ボックス側ねじ部41、ボックス側金属シール部42及びボックス側ショルダー部43の少なくとも一部上に最表層として配置されればよい。すなわち、ショルダー部めっき層5が形成されない場合、潤滑被膜80は、ピン側ショルダー部33又はボックス側ショルダー部43上に直接配置されてもよい。非ショルダー部めっき層6が形成されない場合、潤滑被膜80は、ピン側ねじ部31、ピン側金属シール部32、ボックス側ねじ部41及びボックス側金属シール部42の少なくとも一部の上に直接配置されてもよい。潤滑被膜80は、ピン側ねじ部31、ピン側金属シール部32及びピン側ショルダー部33全体の上に最表層として配置されてもよい。潤滑被膜80は、ボックス側ねじ部41、ボックス側金属シール部42及びボックス側ショルダー部43全体の上に最表層として配置されてもよい。管用ねじ継手が潤滑被膜80を最表層として備える場合、管用ねじ継手の潤滑性が高まる。
本実施形態による管用ねじ継手の母材の化学組成は、特に限定されない。母材はたとえば、炭素鋼、ステンレス鋼及び合金鋼等である。合金鋼の中でも、Cr、Ni及びMo等の合金元素を含んだ二相ステンレス鋼及びNi合金等の高合金鋼は耐食性が高い。そのため、これらの高合金鋼を母材に使用すれば、管用ねじ継手の耐食性が高まる。
本実施形態による管用ねじ継手は、たとえば次の方法で製造できる。製造方法は、めっき層形成工程を備える。めっき層形成工程では、高摩擦係数めっき層50及び低摩擦係数めっき層60を形成する。高摩擦係数めっき層50及び低摩擦係数めっき層60はたとえば、マスキング法又はブラシめっき法で製造できる。以下、一例として、高摩擦係数めっき層50としてZn-Ni合金めっき層を、低摩擦係数めっき層60としてCuめっき層を形成する場合の製造方法について説明する。
マスキング法で本実施形態による管用ねじ継手を製造する場合は以下の手順で製造できる。以下、めっき層形成工程を具体的に説明するため、ピン側ねじ部31、ピン側金属シール部32、ボックス側ねじ部41、及び、ボックス側金属シール部42にCuめっき層を形成し、ピン側ショルダー部33、及び、ボックス側ショルダー部43にZn-Ni合金めっき層を形成する場合について説明する。初めに、2種類のめっき液を準備する。2種類のめっき液はたとえば、Zn-Ni合金めっき層を形成するためのめっき液と、Cuめっき層を形成するためのめっき液である。Zn-Ni合金めっき層を形成するためのめっき液は、亜鉛イオン及びニッケルイオンを含有する。金属イオンの濃度はたとえば、亜鉛イオン:1~100g/L、ニッケルイオン:1~150g/Lである。Cuめっき層を形成するためのめっき液はたとえば、市販のめっき浴を使用できる。Cuめっき層を形成するためのめっき液はたとえば、大和化成株式会社製(商品名)DAIN COPPER LS-001である。
上述のめっき層を形成した後に、潤滑被膜形成工程を実施してもよい。潤滑被膜形成工程では、ピン側ショルダー部33、ピン側金属シール部32、ピン側ねじ部31、ボックス側ショルダー部43、ボックス側金属シール部42及びボックス側ねじ部41の少なくとも一部の上に、最表層として潤滑被膜80を形成する。
上記製造方法は、必要に応じて、めっき層形成工程の前に下地処理工程を備えてもよい。下地処理工程はたとえば、酸洗及びアルカリ脱脂である。下地処理工程では、接触表面上に付着した油分等を洗浄する。下地処理工程はさらに、サンドブラスト及び機械研削仕上げ等の研削加工を備えてもよい。これらの下地処理は、1種のみ実施してもよく、複数の下地処理を組み合わせて実施してもよい。
炭素鋼の鋼板表面に各種めっき層を形成し、その摩擦係数を測定した。鋼板は、株式会社パルテック製SPCC(JIS G3141(2017))を使用した。鋼板の組成は、C≦0.15%、Mn≦0.60%、P≦0.100%、S≦0.050%であった。鋼板の表面に以下の条件でめっき層を形成した。
日本カニゼン株式会社製(商品名)SEK797めっき液を用いて、鋼板表面に10μm厚さのNi-P合金めっき層を形成した。めっき条件は、めっき液温度:90℃、処理時間:40分であった(無電解めっき)。Ni-P合金めっき層は、P:5~15質量%、残部:Ni及び不純物からなる化学組成を有した。
大和化成株式会社製(商品名)ダインジンアロイN-PLめっき液を用いて、鋼板表面に10μm厚さのZn-Ni合金めっき層を形成した。めっき条件は、めっき液温度:35℃、電流密度:4A/dm2、及び、処理時間:15分であった。Zn-Ni合金めっき層は、Ni:10~20質量%、残部:Zn及び不純物からなる化学組成を有した。
市販の試薬を調合して建浴しためっき液を用いて、鋼板表面に10μm厚さのCuめっき層を形成した。めっき液は、硫酸銅五水和物を200g/L及び硫酸を50g/L含有した。めっき条件は、めっき液温度:35℃、電流密度:10A/dm2、及び、処理時間:5分であった。Cuめっき層は、Cu:99質量%以上、残部:不純物からなる化学組成を有した。
市販の試薬を調合して建浴しためっき液を用いて、鋼板表面に10μm厚さのZnめっき層を形成した。めっき液は、硫酸亜鉛七水和物を350g/L及び硫酸ナトリウムを75g/L含有し、pH:2であった。めっき条件は、めっき液温度:50℃、電流密度:10A/dm2、及び、処理時間:4分であった。Znめっき層は、Zn:99質量%以上、残部:不純物からなる化学組成を有した。
日本化学産業株式会社製のめっき浴を用いて、鋼板表面に10μm厚さのCu-Sn-Zn合金めっき層を形成した。めっき条件は、めっき液pH:14、めっき液温度:45℃、電流密度:2A/dm2及び、処理時間:40分であった。Cu-Sn-Zn合金めっき層は、Sn:40質量%、Zn:7質量%、残部:Cu及び不純物からなる化学組成を有した。
SIFCO Industries製Chromiumめっき液を用いて、鋼板表面に10μm厚さのCrめっき層を形成した。めっき条件は、めっき液温度:40℃、電流密度:30A/dm2、及び、処理時間:30分であった。Crめっき層は、Cr:95質量%以上、残部:不純物からなる化学組成を有した。
各めっき層を形成した鋼板に対してバウデン摺動試験を実施して、各めっき層の摩擦係数を測定した。バウデン摺動試験は次の条件で実施した。摺動圧子:3/16”(直径4.7625mm)の鋼球(Fe、鋼種SUJ2)、押付荷重:3kgf、摺動様式:直線往復摺動、摺動幅:30mm、摺動往復回数:5回、摺動速度:4mm/秒、試験温度:25℃、潤滑油:JET-LUBE株式会社製(商品名)SEAL-GUARD ECF、潤滑油塗布量:40g/m2。5回の摺動往復で得られた摩擦係数の算術平均値を、各めっき層の摩擦係数とした。各めっき層の摩擦係数を表1に示す。
表1の結果を基に、管用ねじ継手へ各めっき層を形成したときのショルダリングトルク、イールドトルク及びデルタトルクについてFEM解析を行った。管用ねじ継手は、日本製鉄株式会社製(商品名)VAM21HT、サイズ:9-5/8” 53.5#を適用した。ボックス側にはめっき層を形成せず(ボックス側は研削まま、ボックス側の表面はFe)、ピン側にのみめっき層を形成した条件でFEM解析を行った。試験番号7は全面にCuめっき層を形成した例であり、従来例に相当する。結果を表2に示す。
表1及び表2を参照して、ショルダー部に摩擦係数の高いめっき層を形成し、ねじ部及び金属シール部に摩擦係数の低いめっき層を形成した試験番号1及び試験番号2では、各トルク値が改善された。具体的には、試験番号1及び試験番号2では、ショルダリングトルクが、試験番号7(従来例)と比較して変わらなかったにもかかわらず、イールドトルクが試験番号7よりも高かった。さらに、デルタトルクも試験番号7(従来例)と比較して大きくなった。
2 カップリング
3 ピン
31 ピン側ねじ部
32 ピン側金属シール部
33 ピン側ショルダー部
4 ボックス
41 ボックス側ねじ部
42 ボックス側金属シール部
43 ボックス側ショルダー部
5 ショルダー部めっき層
50 高摩擦係数めっき層
6 非ショルダー部めっき層
60 低摩擦係数めっき層
70 任意めっき層
80 潤滑被膜
Claims (7)
- 管用ねじ継手であって、
ピン側ねじ部、ピン側金属シール部及びピン側ショルダー部を含むピンと、
ボックス側ねじ部、ボックス側金属シール部及びボックス側ショルダー部を含むボックスと、
前記ピン側ショルダー部及び/又は前記ボックス側ショルダー部上に配置され、1層又は複数の層を含み、最表層が高摩擦係数めっき層であるショルダー部めっき層と、
前記ピン側ねじ部、前記ピン側金属シール部、前記ボックス側ねじ部及び前記ボックス側金属シール部の少なくとも一部の上に配置され、1層又は複数の層を含み、最表層が前記高摩擦係数めっき層よりも摩擦係数の低い低摩擦係数めっき層である非ショルダー部めっき層とを備える、
管用ねじ継手。 - 請求項1に記載の管用ねじ継手であって、
前記ショルダー部めっき層は、前記ピン側ショルダー部上に配置され、
前記非ショルダー部めっき層は、前記ピン側ねじ部上及び前記ピン側金属シール部上に配置される、
管用ねじ継手。 - 請求項1に記載の管用ねじ継手であって、
前記ショルダー部めっき層は、前記ボックス側ショルダー部上に配置され、
前記非ショルダー部めっき層は、前記ボックス側ねじ部上及び前記ボックス側金属シール部上に配置される、
管用ねじ継手。 - 請求項1~請求項3のいずれか1項に記載の管用ねじ継手であって、
前記ショルダー部めっき層の厚さは1~50μmであり、
前記非ショルダー部めっき層の厚さは1~50μmである、
管用ねじ継手。 - 請求項1~請求項4のいずれか1項に記載の管用ねじ継手であってさらに、
前記ピン側ねじ部、前記ピン側金属シール部、前記ピン側ショルダー部、前記ボックス側ねじ部、前記ボックス側金属シール部及び前記ボックス側ショルダー部の少なくとも一部の上に最表層として液体状又は半固体状の潤滑被膜を備える、
管用ねじ継手。 - 請求項1~請求項5のいずれか1項に記載の管用ねじ継手であって、
前記高摩擦係数めっき層は、Ni-P合金めっき層、Zn-Ni合金めっき層、Cuめっき層、Crめっき層及びCu-Sn-Zn合金めっき層からなる群から選択され、
前記低摩擦係数めっき層は、Zn-Ni合金めっき層、Cuめっき層、Crめっき層、Cu-Sn-Zn合金めっき層及びZnめっき層からなる群から選択される、
管用ねじ継手。 - 請求項1~請求項6のいずれか1項に記載の管用ねじ継手であって、
前記高摩擦係数めっき層は、Ni-P合金めっき層及びZn-Ni合金めっき層からなる群から選択され、
前記低摩擦係数めっき層は、Cuめっき層、Crめっき層、Cu-Sn-Zn合金めっき層及びZnめっき層からなる群から選択される、
管用ねじ継手。
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JPS63130986A (ja) | 1986-11-20 | 1988-06-03 | 新日本製鐵株式会社 | 油井管用管継手 |
JPH07260053A (ja) * | 1994-03-16 | 1995-10-13 | Nippon Steel Corp | ねじり特性の優れた石油掘削管用ネジ継手 |
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WO2016170031A1 (en) | 2015-04-23 | 2016-10-27 | Vallourec Oil And Gas France | Threaded tubular element provided with a metallic anti-corrosion and anti-galling coating |
WO2018003455A1 (ja) * | 2016-06-30 | 2018-01-04 | 新日鐵住金株式会社 | 管用ねじ継手及び管用ねじ継手の製造方法 |
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Cited By (1)
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WO2023243170A1 (ja) * | 2022-06-15 | 2023-12-21 | 日本製鉄株式会社 | 油井用金属管 |
Also Published As
Publication number | Publication date |
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JP7301891B2 (ja) | 2023-07-03 |
MX2021009599A (es) | 2021-09-08 |
BR112021014518A2 (pt) | 2021-09-28 |
EP3926076A1 (en) | 2021-12-22 |
EP3926076A4 (en) | 2022-11-16 |
JPWO2020166500A1 (ja) | 2021-12-02 |
CA3126046A1 (en) | 2020-08-20 |
AR118023A1 (es) | 2021-09-15 |
US11933431B2 (en) | 2024-03-19 |
US20220128178A1 (en) | 2022-04-28 |
CA3126046C (en) | 2023-03-28 |
CN113454271A (zh) | 2021-09-28 |
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