WO2020124692A1 - 玻璃热弯上下料机 - Google Patents
玻璃热弯上下料机 Download PDFInfo
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- WO2020124692A1 WO2020124692A1 PCT/CN2019/070232 CN2019070232W WO2020124692A1 WO 2020124692 A1 WO2020124692 A1 WO 2020124692A1 CN 2019070232 W CN2019070232 W CN 2019070232W WO 2020124692 A1 WO2020124692 A1 WO 2020124692A1
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- WIPO (PCT)
- Prior art keywords
- mold
- positioning
- glass
- cylinder
- loading
- Prior art date
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B23/00—Re-forming shaped glass
- C03B23/02—Re-forming glass sheets
- C03B23/023—Re-forming glass sheets by bending
Definitions
- the invention relates to the technical field of deep processing of curved glass, in particular to a glass hot bending and unloading machine.
- Curved glass (such as curved glass used in mobile phones) is widely used in the design of 3C products (such as smart phones, smart watches, tablet computers, wearable smart products, dashboards, etc.), and has clearly guided the development direction of curved glass.
- Curved glass has the advantages of light and thin, transparent and clean, anti-fingerprint, anti-glare, and good weather resistance, and its combination of 3C product functions to bring excellent touch feel and wireless charging performance is also a popular technology trend, and it can also solve The antenna layout space is insufficient and the problem of enhanced reception.
- the loading and unloading of curved glass hot bending machines are generally performed manually. The problem with this method is that manual loading and unloading are time-consuming and labor-intensive, and also harm the health of operators.
- the purpose of the present invention is to overcome the problems existing in the prior art, and to provide a glass hot bending and unloading machine, which can automatically realize the work of loading, unloading, positioning, cleaning, etc., effectively improving Production efficiency.
- the present invention provides a glass hot bending and unloading machine
- the glass hot bending and unloading machine includes a first blanking device, a second blanking device, a glass positioning device, a brush cleaning device, a mold positioning device , A transfer device and a feeding device;
- the transfer device is provided between the outlet and the entrance of the hot bending machine, and is configured to: move the mold from the outlet to the entrance and provide the mold with a cutting tool And a loading station, and provides a glass positioning station for unformed glass;
- the glass positioning device is configured to position the unformed glass at the glass positioning station to a glass positioning position;
- the first unloading device Configured to move the formed glass from the blanking station to the glass card holder, and the second blanking device is configured to move the unshaped glass from the glass holder to the glass positioning station;
- the brush cleaning device is provided at the blanking station and is configured to provide cleaning to the mold;
- the mold positioning device is provided at the blanking station and the blanking station and is configured to
- the mold positioning device is used to position and clamp the mold of the blanking station
- the first blanking device is used to move the formed glass from the mold of the blanking station to the formed glass card holder
- the brush is used
- the cleaning device cleans the empty mold
- uses the transfer device to move the empty mold from the blanking station to the loading station
- uses the second blanking device to move the unformed glass from the unshaped glass holder to the vicinity of the glass positioning position
- Use glass positioning device to position the unformed glass in the glass positioning device use the mold positioning device to position and clamp the mold of the loading station
- use the feeding device to move the unformed glass from the glass positioning position to the mold of the loading station
- the mold with unformed glass is moved to the entrance of the hot bending machine by the transfer device.
- the glass hot-bend loading and unloading machine of the invention can automatically realize the work of loading, unloading, positioning, cleaning, etc., which effectively improves the production efficiency.
- FIG. 1 is a schematic structural view of a preferred embodiment of a glass hot-bending and unloading machine of the present invention
- Figure 2 is a bottom view of Figure 1;
- FIG. 3 is a schematic structural view of a preferred embodiment of the blanking device of the present invention.
- FIG. 4 is a right perspective view of FIG. 3;
- FIG. 5 is a schematic structural view of a preferred embodiment of the glass positioning device of the present invention.
- FIG. 6 is a right perspective view of FIG. 5;
- FIG. 7 is a schematic structural view of a preferred embodiment of the brush cleaning device of the present invention.
- FIG. 8 is a right perspective view of FIG. 7;
- FIG. 9 is a schematic structural view of a preferred embodiment of the mold positioning device of the present invention.
- FIG. 10 is a schematic structural view of a preferred embodiment of the transfer device of the present invention.
- FIG. 11 is an enlarged schematic view of the R part of FIG. 10 after removing the box;
- FIG. 12 is a right perspective view of FIG. 10;
- FIG. 13 is an enlarged schematic view of the H part in FIG. 12;
- FIG. 14 is a rear bottom view of FIG. 10;
- FIG. 16 is a left perspective view of FIG. 14;
- 17 is a schematic structural view of a preferred embodiment of the feeding device of the present invention.
- FIG. 1 to 17 show a schematic structural view of a preferred embodiment of a glass hot bending and unloading machine and a schematic diagram of a plurality of components of the glass hot bending and unloading machine.
- 302 is the brush motor base
- A is glass (glass includes formed glass and unformed glass)
- 505 is the first rear slide
- 507 is the loading The support base
- 508 is the glass positioning table
- 511 is the first rear fork guide
- 513 is the middle fork slide
- 514 is the second middle fork guide
- 516 is the intermediate transfer cylinder seat
- 517 is the blanking support Seat
- 520 is the intermediate coupling rod
- 521 is the blanking suction cup coupling rod
- 522 is the loading suction cup coupling rod
- 523 is the loading suction cup base
- 526 is the loading transfer cylinder block
- 529 is the blanking cylinder block plate
- 530 is The second front slide
- 534 is the blanking cylinder block
- 537 is the blanking chuck seat
- 540 is the first center fork guide
- 541 is the second rear slide
- 542 is the second rear fork guide
- 544 is the first front slide
- E is the mold
- S
- T, U, V, W, X, Y, Z respectively represent the seven stop positions of the mold E on the table top 501, where T is the discharge position of the hot bending machine, U is the first front fork 533 and the first The intermediate transition position of the second front fork 531, V is the blanking station, W is the intermediate transition position of the first middle fork 535 and the second middle fork 504, X is the loading station, and Y is the first rear dial The intermediate transition position of the fork 506 and the second rear fork 527, Z is the feed position of the hot bending machine.
- F is an unbent glass card holder
- G is an unbent glass card holder.
- the glass bending and loading machine of the present invention includes a first blanking device 100, a second blanking device 100', a glass positioning device 200, a brush cleaning device 300, a mold positioning device 400, The transfer device 500 and the loading device 600;
- the transfer device 500 is provided between the outlet and the entrance of the hot bending machine, and is configured to: move the mold E from the outlet to the entrance and provide the mold E with a blanking station and a feed And a glass positioning station is provided to the unformed glass;
- the glass positioning device 200 is configured to position the unformed glass at the glass positioning station to the glass positioning position S;
- the first blanking device 100 is configured to position the formed glass from The blanking station moves to the glass card holder, and the second blanking device 100' is configured to move the unformed glass from the glass card holder to the glass positioning station;
- the brush cleaning device 300 is set at the blanking station and is configured to the mold E provides cleaning;
- the mold positioning device 400 is set at the blanking station and the loading station and is configured to
- the mold positioning device 400 is used to position and clamp the mold E of the blanking station, and the first blanking device 100 is used to move the formed glass from the mold E of the blanking station to the formed glass card holder G
- the brush cleaning device 300 is used to clean the empty mold E
- the transfer device 500 is used to move the empty mold E from the blanking station to the loading station
- the second blanking device 100' is used to remove the unformed glass from
- the unformed glass card holder F moves to the glass positioning station (ie, near the glass positioning position S)
- the mold E carrying the unformed glass is moved to the hot bending machine by the transfer device 500 Entrance.
- the glass hot-bend loading and unloading machine of the invention can automatically realize the work of loading, un
- the first blanking device 100, the second blanking device 100', the glass positioning device 200, the brush cleaning device 300, the mold positioning device 400, the transfer device 500, and the loading of the glass hot bending and unloading machine of the present invention The device 600 separately explains the detailed structure. It should be noted that in the present invention, the first blanking device 100 and the second blanking device 100' have the same structure, therefore, the first blanking device 100 will be used as an example to explain in detail below.
- a mold positioning device 400 is provided in both the unloading station and the unloading station.
- the first blanking device 100 of the present invention includes a vertical linear module 102, a rotating mechanism, a first suction cup fixing plate 106, and a first suction cup 107;
- the first suction cup fixing plate 106 is elongated
- the first suction cup 107 is provided on the first suction cup fixing plate 106;
- the vertical linear module 102 includes a vertical moving slider capable of moving in the vertical direction, the rotating mechanism is mounted on the vertical moving slider; the first suction cup is fixed
- the plate 106 is connected to a rotating mechanism configured to drive the first suction cup fixing plate 106 to rotate to drive the first suction cup 107 to maintain the horizontal state or the vertical state.
- the first blanking device 100 of the present invention is used to move the glass A between two working positions.
- the following will explain the working process of the formed glass from the blanking station to the formed glass card holder as an example.
- the vertical linear module 102 is started to drive the first suction cup 107 to fall close to the formed glass, the first suction cup 107 is controlled to suck the formed glass, and then the vertical linear module 102 is controlled to raise the first suction cup 107 when the first suction cup 107 When rising to a certain height, the rotating mechanism is operated to rotate the first suction cup fixing plate 106.
- the first suction cup fixing plate 106 itself has a certain length, when the first suction cup fixing plate 106 rotates by 90°, it is set on the first suction cup
- the first suction cup 107 at the end of the fixed plate 106 is equivalent to the distance moved by the length of the first suction cup fixed plate 106 in the horizontal direction, so that it can be moved from the blanking station to the top of the formed glass card holder, and, due to A suction cup fixing plate 106 rotates 90°, and the formed glass adsorbed by the first suction cup 107 will change from the horizontal state to the vertical state, and then the vertical linear module 102 controls the first suction cup 107 to descend to change the vertical state.
- the formed glass is inserted into the formed glass card holder. Therefore, the present invention can realize fully automated glass movement work, saving manpower and improving efficiency.
- the rotating mechanism can be designed into various structures, as long as it can control the rotation of the first suction cup fixing plate 106 by a specified angle (for example, 90°).
- the rotating mechanism includes a rotating shaft 108 and a rotating shaft seat 109.
- the seat 109 is mounted on the vertically movable slider, the rotating shaft 108 is rotatably disposed on the rotating shaft seat 109, and the first suction cup fixing plate 106 is fixedly connected to the rotating shaft 108.
- the first blanking device 100 includes a limiting component, and the limiting component is provided on the rotating mechanism to limit the first Rotation angle of the chuck fixing plate 106.
- the limit assembly includes a limit screw block 104 and a limit screw 105.
- the limit screw block 104 is fixedly disposed on the shaft seat 109, and one end of the limit screw 105 is connected to the limit screw block 104 is screwed, and the other end can limit the rotation angle of the first suction cup fixing plate 106 by abutting the first suction cup fixing plate 106.
- the limiting component may also be disposed on the first suction cup fixing plate 106, for example, the limiting component may include a limiting long rod, one end of the limiting long rod is disposed on the first suction cup fixing plate 106, and the other end is along the horizontal direction Extending toward the vertical linear module 102, when the first suction cup fixing plate 106 rotates to a specified angle, the limit bar will abut the vertical linear module 102 to prevent the first suction cup fixing plate 106 from continuing to rotate.
- the rotating mechanism includes a rotating cylinder 113, which is mounted on the vertically moving slider, and the rotating shaft 108 is connected to the rotating end of the rotating cylinder 113.
- the first blanking device 100 includes a bearing seat plate 103, which is fixedly connected to the vertically movable slider, and the rotation mechanism includes In order to provide the rotary cylinder base 110 with which the rotary cylinder 113 is installed, both the rotary cylinder base 110 and the rotary shaft base 109 are fixedly disposed on the bearing base plate 103.
- the horizontal movement distance of the first suction cup 107 is determined by the distance between the first suction cup 107 and the rotating shaft 108, or, when the first suction cup 107 and the rotating shaft 108 are respectively provided on the two sides of the first suction cup fixing plate 106 At each end, the horizontal movement distance of the first suction cup 107 is determined by the length of the first suction cup fixing plate 106.
- This solution is more troublesome for the work situation where the horizontal movement distance of the first suction cup 107 needs to be adjusted, because only by changing the installation position of the first suction cup 107 or the rotating shaft 108 or replacing the first suction cup fixing plate 106 of different length To adjust the horizontal movement distance of the first suction cup 107.
- the first unloading device 100 includes a horizontal linear module 101, and the horizontal linear module 101 has a horizontal moving slider capable of moving in a horizontal direction, a vertical line
- the module 102 is installed on a horizontally moving slider.
- the first blanking device 100 includes a coupling plate 111 that is fixedly connected to the horizontally movable slider and the vertical linear module 102 Installed on the coupling plate 111.
- both the driving motors of the vertical linear module 102 and the horizontal linear module 101 can be designed as servo motors or other forms.
- the first blanking device 100 includes a fixed first support base 112, and the horizontal linear module 101 is installed on the first support base 112 .
- the first support base 112 is fixed on the table top 501 of the transfer device 500.
- the glass positioning device 200 of the present invention includes a glass positioning baffle assembly and a glass positioning driving mechanism.
- the glass positioning baffle assembly is installed on the glass positioning driving mechanism to be driven by the glass positioning driving mechanism.
- the glass positioning position S of the positioning glass is moved between the glass peripheral position located on the periphery of the glass positioning position S, so that the glass can be pushed from the glass peripheral position to the glass positioning position S.
- the glass positioning drive mechanism when the glass needs to be moved to the glass positioning position S, the glass positioning drive mechanism is started, and the glass positioning drive mechanism will drive the glass positioning baffle assembly to push the glass to move, thereby moving the glass from the glass periphery located at the periphery of the glass positioning position S Move the position to the glass positioning position S to complete the glass positioning work.
- the invention realizes the automatic control of the glass positioning through the glass positioning driving mechanism, saves manpower and improves the working efficiency.
- the number of baffles included in the glass positioning baffle assembly is also different.
- the glass positioning position S is located at the corner of a right-angled wall, since there are already stops of two mutually perpendicular walls forming the right-angled wall, then the glass positioning baffle assembly only needs to include two mutually perpendicular stops
- the board can push the glass to the glass positioning position S and abut against the right-angle wall to complete the positioning.
- the glass positioning baffle assembly includes two parallel short baffles 205 and two parallel long baffles 206
- the plate surface of the short baffle 205 and the plate surface of the long baffle 206 are perpendicular to each other. That is to say, it is necessary to push the four sides of the glass through the two short baffles 205 and the two long baffles 206 of the glass positioning baffle assembly to position the glass.
- the glass positioning device 200 includes two glass positioning baffle seats 204, each of which is provided with A short baffle 205 and a long baffle 206, the glass positioning drive mechanism is configured to drive the glass positioning baffle holder 204 to move, so that the short baffle 205 and the long baffle 206 on the two glass positioning baffle holders 204 can be defined Out of the edge of the glass at the glass positioning position S.
- the glass positioning drive mechanism controls the glass positioning baffle base 204 to move so that the glass is completely moved to the glass positioning position S
- the cross-section of the structure formed by the two short baffles 205 and the two long baffles 206 is just right A rectangle is formed, and the area inside this rectangle is the area of glass.
- the glass positioning drive mechanism includes two glass positioning cylinders 202, the piston rod of each glass positioning cylinder 202 is connected to a glass positioning baffle seat 204 and is located along the glass positioning position S
- the glass stretches diagonally.
- the glass positioning device 200 includes a glass positioning rail mechanism that provides guidance to the glass positioning cylinder 202 and the glass positioning baffle base 204.
- the glass positioning guide rail mechanism can be designed in various forms, for example, two mutually parallel guide rail assemblies are used, and the two glass positioning baffle seats 204 are respectively connected to the slider of a guide rail assembly to obtain stable guidance effect.
- the glass positioning guide rail mechanism includes a positioning linear guide rail assembly 203, and the positioning linear guide rail assembly 203 includes a guide rail and two glass positioning guide sliders both provided on the guide rail, each glass positioning The guide sliders are connected to a glass positioning baffle seat 204.
- the two glass positioning baffle seats 204 connected by the two glass positioning guide sliders share a guide rail, which reduces the manufacturing cost, and at the same time can ensure that the two glass positioning baffle seats 204 move along the same straight line.
- the glass positioning driving mechanism is connected to the control circuit and travels through the glass positioning baffle assembly preset in the control circuit The distance controls the operation of the glass positioning drive mechanism.
- the glass positioning device 200 includes a fixedly set limiting block 207, which is configured to The position limits the movement of the glass positioning baffle assembly. The installation of the limiting block 207 here at a preset position means that the limiting block 207 at the preset position can stop the glass positioning baffle assembly so that the glass positioning baffle assembly just defines the glass positioning position S.
- the limiting block 207 is configured such that the minimum distance between the two short baffles 205 is not less than the length of the glass, and The minimum distance between the two long baffles 206 is not less than the width of the glass.
- the purpose of adjusting the minimum distance between the two short baffles 205 and the minimum distance between the two long baffles 206 can be achieved by adjusting the installation position of the limit block 207.
- the glass positioning device 200 includes a fixed base 201 on which the glass positioning drive mechanism is mounted.
- the base 201 is fixed on the table top 501 of the transfer device 500.
- the brush cleaning device 300 of the present invention includes a brush cleaning and lifting mechanism, a roller brush 305 and an air blowing mechanism;
- the brush cleaning and lifting mechanism includes a brush cleaning and lifting member that can move in a vertical direction
- the roller brush 305 is installed on the brush cleaning and lifting member and can rotate around its horizontal axis;
- the air blowing mechanism is installed on the brush cleaning and lifting member and includes an air blowing nozzle B, which is in communication with the external cleaning air source.
- the brush cleaning and lifting mechanism is controlled to lower the roller brush 305 and the blowing mechanism to the vicinity of the upper part of the mold, and the impurities on the mold are cleaned by the rotation of the roller brush 305, and the blowing nozzle B of the blowing mechanism Spray cleaning gas to the mold to clean the dust on the mold.
- the present invention can effectively improve the cleaning effect and the cleaning efficiency is high through the double cleaning operation of the rotary cleaning by the roller brush 305 and the air cleaning by the blowing mechanism.
- the brush cleaning and lifting mechanism can use various methods to achieve the lifting of the brush cleaning and lifting member.
- a cylinder or a hydraulic cylinder can be provided in the vertical direction, and the brush cleaning and lifting member can be installed on the cylinder or hydraulic cylinder. Piston rod end to achieve lifting.
- the brush cleaning and lifting mechanism in order to further improve the movement accuracy of the brush cleaning and lifting member, preferably, includes a lifting shaft seat 307 and a lifting shaft 313, and the lifting shaft 313 is vertically threaded on the lifting The shaft seat 307 is capable of rotating around its own axis, and the brush cleaning and lifting member is screwed and connected with the lifting shaft 313.
- the brush cleaning and lifting member and the lifting shaft 313 constitute a ball screw structure, the lifting shaft 313 corresponds to the screw body, and the brush cleaning and lifting member corresponds to the nut matched with the screw body.
- a rotating electrical machine may be provided and the drive shaft of the rotating electrical machine may be connected to the lifting shaft 313 to drive the lifting shaft 313 to rotate.
- the lifting shaft 313 is rotated manually. Therefore, in order to make the manual rotation of the lifting shaft 313 more comfortable and convenient, preferably, the brush cleaning device 300 includes a lifting hand wheel 310, and the upper end of the lifting shaft 313 is extended and raised The shaft base 307 is fixedly connected to the lifting hand wheel 310.
- the brush cleaning device 300 includes a brush lifting linear guide assembly 308, a roller brush 305 and a brush lifting linear guide assembly Into a 308 slider connection.
- the air blowing mechanism includes a front air blowing pipe 304 and a rear air blowing pipe 311, and the front air blowing pipe 304 and the rear air blowing pipe 311 are respectively arranged in parallel along the horizontal direction On both sides of the roller brush 305, the front air blowing pipe 304 and the rear air blowing pipe 311 are provided with air blowing nozzles B.
- a plurality of air blowing pipes may be provided along the interval direction of the front air blowing pipe 304 and the rear air blowing pipe 311, each of the air blowing pipes With air blowing nozzle B.
- the brush cleaning device 300 includes an intermediate coupling frame 306 and a brush shaft seat 303, the intermediate coupling frame 306 is connected to the brush cleaning lifting member, the brush shaft seat 303 is fixedly arranged on the intermediate coupling frame 306, and the rolling brush 305 and the blowing mechanism are both installed on the brush shaft seat 303.
- the front air blowing pipe 304 and the rear air blowing pipe 311 respectively communicate with the front air flow passage and the rear air flow passage of the brush shaft seat 303
- the brush shaft seat 303 is provided with a front air inlet port C communicating with the front air flow passage and the rear The rear air intake port D with the air flow channel communicating.
- the rotation of the roller brush 305 is driven electrically: the brush cleaning device 300 includes a brush drive motor 301 and a brush shaft 312, and the brush drive motor 301 is disposed on the intermediate coupling frame 306
- the brush shaft 312 is rotatably sleeved in the brush shaft seat 303 about its own axis, and the roller brush 305 is connected to the brush drive motor 301 through the brush shaft 312.
- the brush cleaning device 300 includes a cleaning linear module 309, and the cleaning linear module 309 includes a cleaning moving member that can move in a horizontal direction, and the brush cleaning lifting mechanism is installed on the cleaning moving member.
- the cleaning linear module 309 drives the roller brush 305 and the blowing mechanism to move back and forth in the horizontal direction to repeatedly clean the mold multiple times, thereby improving the cleaning effect.
- the rotation speed of the roller brush 305 can be set according to needs, and when the roller brush 305 moves back and forth in the horizontal direction, two rotation directions in opposite directions should be provided to prevent cleaning dead angles.
- the brush cleaning device 300 includes a fixedly disposed cleaning support base 314, and the cleaning linear module 309 is mounted on the cleaning support base 314.
- the cleaning support base 314 is fixed to the platen 501 of the transfer device 500.
- the mold positioning device 400 of the present invention includes a mold positioning module.
- the mold positioning module includes a mold positioning lifting mechanism, a horizontal moving positioning mechanism and a mold positioning baffle assembly; the horizontal moving positioning mechanism is installed on the mold positioning lifting mechanism It is moved in the vertical direction under the drive of the mold positioning lifting mechanism; the mold positioning baffle assembly is installed in the horizontal moving positioning mechanism to drive the horizontal positioning of the mold in the mold positioning position and in the mold positioning in the horizontal direction The periphery of the mold moves between the peripheral positions of the mold, so that the mold can be pushed from the peripheral position of the mold to the mold positioning position.
- the mold positioning lifting mechanism is activated to move the mold positioning baffle assembly in the vertical direction to be at the same horizontal height as the mold, and then the horizontal movement positioning mechanism is controlled to drive the mold positioning baffle assembly along Moving in the horizontal direction, the mold positioning baffle assembly pushes the mold to move, thereby moving the mold from the peripheral position of the mold located at the periphery of the mold positioning position to the mold positioning position to complete the positioning of the mold.
- the invention realizes the automatic control of the mold positioning through the mold positioning lifting mechanism, the horizontal movement positioning mechanism and the mold positioning baffle assembly, which saves manpower and improves the work efficiency.
- the number of baffles included in the mold positioning baffle assembly is also different according to different mold positioning positions.
- the mold positioning baffle assembly only needs to include two mutually perpendicular baffles You can push the mold to the mold positioning position and against the right-angle wall to complete the positioning.
- the mold positioning device 400 includes two mold positioning modules, and the mold positioning baffle assembly of each mold positioning module includes a mold.
- the short side baffle 407 and the mold long side baffle 411, the mold short side baffles 407 of the two mold positioning modules are arranged parallel to each other, the mold long side baffles 411 of the two mold positioning modules are arranged parallel to each other, and the mold short sides
- the plate surface of the baffle 407 and the plate surface of the mold long-side baffle 411 are perpendicular to each other. That is to say, the two mold short-side baffles 407 and the two mold long-side baffles 411 of the mold positioning baffle assembly are required to push the four sides of the mold together to position the mold.
- the mold positioning baffle assembly includes a mold positioning stop Plate base 406, mold positioning baffle base 406 is installed with horizontal moving positioning mechanism, mold short side baffle 407 and mold long side baffle 411 are installed on mold positioning baffle base 406; mold positioning baffle of two mold positioning modules
- the seat 406 can move along the diagonal direction of the mold at the mold positioning position under the driving of the horizontal movement positioning mechanism, thereby defining the mold positioning position.
- the mold positioning baffle seat 406 drives the mold short-side baffle 407 and the mold long-side baffle 411 to move the mold completely to the mold positioning position
- the cross-section of the structure formed by the side fence 411 just forms a rectangle, and the area inside this rectangle is the area of the mold.
- the two mold positioning modules move along the diagonal direction of the mold at the mold positioning position, when the mold is pushed, the mold short-side baffle 407 and the mold long-side baffle 411 both face the two of the mold. Applying the pushing force at the same time, compared with the way of pushing only one side of the mold, not only improves the efficiency, but also the direction of the force is easy to control, and the movement of the mold is more stable.
- the horizontal movement positioning mechanism includes a clamping cylinder seat 403, a clamping cylinder 404, and a cylinder coupling piece 405.
- the clamping cylinder seat 403 is installed in the mold positioning lifting mechanism to clamp
- the cylinder 404 is disposed on the clamping cylinder seat 403, and the mold positioning baffle seat 406 is connected to the piston rod of the clamping cylinder 404 through a cylinder coupling 405.
- the expansion and contraction of the piston rod of the clamping cylinder 404 drives the mold positioning baffle seat 406 to reciprocate horizontally, and when the mold short-side baffle 407 and the mold long-side baffle 411 on the mold positioning baffle seat 406 move the mold After being pushed to the mold positioning position, the clamping cylinder 404 continues to exert a certain pushing force on the mold positioning baffle seat 406, so that the mold short-side baffle 407 and the mold long-side baffle 411 clamp the mold to facilitate opening of the mold Mold, mold clamping.
- the clamping cylinder 404 in order to prevent the mold positioning baffle assembly from continuing to move after pushing the mold to the mold positioning position, the clamping cylinder 404 is connected to the control circuit, and the travel distance of the mold positioning baffle assembly is preset by the control circuit The air supply operation of the clamping cylinder 404 is controlled.
- a limited positioning seat 410 is fixedly arranged on the mold positioning baffle seat 406 of one of the mold positioning modules. The seat 410 is configured to abut the clamping cylinder seat 403 at a preset position to restrict the movement of the mold positioning baffle seat 406.
- the limit seat 410 here is installed in a preset position means that the limit seat 410 at the preset position can stop the mold positioning baffle assembly so that the mold positioning baffle assembly just defines Two adjacent sides of the mold positioning position. Since the mold needs to be clamped, after the limit seat 410 allows the mold positioning baffle assembly of one mold positioning module to define two adjacent sides of the mold positioning position, the other mold positioning module may not be provided
- the limit seat 410 makes its mold positioning baffle assembly continuously bear the thrust of the clamping cylinder 404, so that the mold positioning baffle assemblies of the two mold positioning modules clamp the mold.
- the clamping cylinder 404 of the mold positioning module with the limited seat 410 should be The air supply pressure is adjusted to be greater than the air supply pressure of the clamping cylinder 404 of the mold positioning module without the limit seat 410, so that under the action of the limit seat 410, the mold of the mold positioning module with the limit seat 410
- the positioning baffle assembly cannot continue to push the mold beyond the preset position, and can also withstand the pressure of the mold positioning baffle assembly of another set of mold positioning modules, thereby stably holding the mold.
- the limit seat 410 is configured such that the minimum distance between the two mold short-side baffles 407 is not less than the length of the mold, And make the minimum distance between the two mold long-side baffles 411 not less than the width of the mold.
- the purpose of adjusting the minimum distance between the two mold short-side baffles 407 and the minimum distance between the two mold long-side baffles 411 can be achieved by adjusting the installation position of the limit seat 410 .
- the horizontal movement positioning mechanism clamps the linear guide rail assembly 408, the clamping linear guide rail assembly 408 is mounted on the clamping cylinder base 403, and the mold positioning baffle base 406 is The slider clamping the cylinder block 403 is connected.
- the mold positioning and lifting mechanism may use linear modules, electric cylinders, hydraulic cylinders, etc. to achieve the lifting of the horizontally moving positioning mechanism.
- the mold positioning and lifting mechanism includes a mold positioning and lifting cylinder 402 The cylinder body of the mold positioning lift cylinder 402 is fixedly provided, and the horizontal movement positioning mechanism is connected to the piston rod of the mold positioning lift cylinder 402.
- the mold positioning device 400 includes a fixedly installed mounting base 401.
- the mounting base 401 is fixed on the table top 501 of the transfer device 500.
- the mold positioning lifting mechanism includes a mold positioning lifting linear guide rail assembly 409, a mold positioning lifting linear guide rail assembly 409 and a mold positioning lifting cylinder 402 are installed on the mounting base 401,
- the horizontal movement positioning mechanism is connected with the slider of the mold positioning and lifting linear guide rail assembly 409.
- the transfer device 500 of the present invention includes a blank transfer mechanism, an intermediate transfer mechanism, and a loading transfer mechanism;
- the blank transfer mechanism is provided at the outlet of the hot bending machine and the blanking station And configured to move the mold E from the exit of the hot bending machine to the blanking station;
- the intermediate transfer mechanism is set between the blanking station and the loading station, and is configured to be able to move the mold E from the blanking station Move to the loading station;
- the loading transfer mechanism is set between the loading station and the entrance of the hot bending machine, and is configured to move the mold E from the loading station to the entrance of the hot bending machine.
- the blanking transfer mechanism moves the mold E from the exit of the hot bending machine to the blanking station
- the intermediate transfer mechanism moves the mold E from the blanking station to the loading station
- the loading transfer mechanism moves the mold E moves from the loading station to the entrance of the hot bending machine
- the mold E downloads the formed glass and uploads the unformed glass at the loading station and the loading station, respectively, thereby completing the continuity of the mold E, formed glass, and unformed glass Mobile work.
- the whole process is realized automatically, which improves work efficiency.
- the transfer device 500 includes a fixedly arranged table panel 501 (the table panel 501 can be fixedly arranged on the frame of the hot bending machine) and a guide rail 503 provided on the table panel 501
- the guide rail 503 extends between the outlet of the hot bending machine and the inlet of the bending machine to define the moving path of the mold E.
- the guide rail 503 may be designed in various forms, as long as it can cooperate with the mold E and define the moving path of the mold E.
- two mutually parallel guide rails 503 are provided at intervals The gap between the two guide rails 503 defines the moving path of the mold E.
- the transfer device 500 preferably includes a box lifting cylinder 519 and a box 502, and the box 502 is connected to the piston rod of the box lifting cylinder 519
- the box body 502 is configured to: when the box body 502 moves upward, it can form a mold passage for the mold E to pass through; when the box body 502 moves downward, it can cover the blanking station and form a mold for cleaning E's cleaning chamber.
- the lower end of the box 502 is open, the upper end of the box 502 is connected to the piston rod of the box lifting cylinder 519, and the box 502 is set directly above the blanking station.
- the box lifting cylinder 519 controls the box 502 to lower so that the box 502 covers the entire blanking station and the mold.
- the cleaning of the mold E is completed in the chamber of the box 502.
- the box 502 Ascending to reset the mold E can continue to move.
- the corresponding two side walls of the box 502 are provided with corresponding mold passing through holes, the box 502 covers the blanking station as a whole and is installed on the countertop 501, and the box moves up and down
- the air cylinder 519 can control the box 502 to move up and down.
- the box 502 moves downward so that the upper edge of the mold passing through the hole contacts the upper surface of the table top 501 to
- the box 502 moves upward so that the upper edge of the mold passing through hole is separated from the table top 501, that is, there is a gap between the upper edge of the mold passing through hole and the table top 501, which can allow the mold E Pass through, thereby forming a mold passage.
- the advantage of this arrangement is that the box 502 has better structural stability and longer service life than the structure where the lower end is open, and the upper edge of the mold passing through hole and the upper surface of the table top 501 The sealing effect is better.
- the transfer device 500 includes a blanking linear module 518 and a blanking suction cup 538, and the slider and blanking of the blanking linear module 518
- the suction cup 538 is connected, and the blanking suction cup 538 is disposed above the blanking station.
- the blanking suction cup 538 is configured to be movable in the vertical direction under the driving of the blanking linear module 518 to move away from or attract the upper cover of the mold E.
- the transfer device 500 includes a loading linear module 509 and a feeding suction cup 524.
- the loading chuck 524 is connected, and the loading chuck 524 is disposed above the loading station.
- the loading chuck 524 is configured to be moved in the vertical direction under the driving of the loading linear module 509 to move away from or attract the upper cover of the mold E .
- the blanking transfer mechanism, the loading transfer mechanism and the intermediate transfer mechanism can be designed in various forms, as long as the mold E can be moved in the horizontal direction, for example, a ball screw structure, a linear electric Cylinder structure, etc.
- the unloading and transferring mechanism includes a unloading and transferring cylinder 528 and a unloading and transferring member, and the unloading and transferring mechanism includes an unloading and transferring cylinder 525 and a unloading and transferring member, and the middle transfer
- the mechanism includes an intermediate transfer cylinder 512 and an intermediate transfer member; the unloading transfer cylinder 528 is provided between the outlet of the hot bending machine and the unloading station, and the unloading transfer member is connected to the slider of the unloading transfer cylinder 528 to Push the mold E to move from the outlet of the hot bending machine to the blanking station; the loading transfer cylinder 525 is set between the loading station and the inlet of the hot bending machine, and the slider of the
- the blanking transfer member includes the first front fork 533, the first front The fork cylinder 536, the second front fork 531 and the second front fork cylinder 532; the first front fork cylinder 536 and the second front fork cylinder 532 are both arranged on the slider of the blanking transfer cylinder 528, the first The front fork 533 is connected to the piston rod of the first front fork cylinder 536 to be movable in the vertical direction, and the second front fork 531 is connected to the piston rod of the second front fork cylinder 532 to be movable in the vertical direction,
- the first front fork 533 and the second front fork 531 are provided at intervals in the moving direction of the mold E.
- the moving carrier includes the first center shift fork 535, the first center shift fork The air cylinder 539, the second center shift fork 504 and the second center shift fork cylinder 515; the first center shift cylinder 539 and the second center shift cylinder 515 are both arranged on the slider of the middle transfer cylinder 512, the first center shift The fork 535 is connected to the piston rod of the first middle fork cylinder 539 to be able to move in the vertical direction, and the second middle fork 504 is connected to the piston rod of the second middle fork cylinder 515 to be able to move in the vertical direction, the first The center shift fork 535 and the second center shift fork 504 are arranged at intervals in the moving direction of the mold E.
- the loading transfer member includes the first rear fork 506, the first The rear fork cylinder 510, the second rear fork 527, and the second rear fork cylinder 543; the first rear fork cylinder 510 and the second rear fork cylinder 543 are both arranged on the slider of the loading transfer cylinder 525,
- the first rear fork 506 is connected to the piston rod of the first rear fork cylinder 510 to be able to move in the vertical direction
- the second rear fork 527 is connected to the piston rod of the second rear fork cylinder 543 to be able to be in the vertical direction
- the first rear fork 506 and the second rear fork 527 are arranged at intervals in the moving direction of the mold E.
- the loading device 600 of the present invention includes a loading lateral transfer mechanism, a loading lifting transfer mechanism, and a loading transfer suction cup 602.
- the loading lift transfer mechanism is installed on the loading lateral transfer mechanism to Driven by the loading lateral transfer mechanism, it moves in the horizontal direction, and the loading transfer chuck 602 is mounted on the loading elevating transfer mechanism to move in the vertical direction under the drive of the loading elevating transfer mechanism. Since the loading transfer chuck 602 can be moved in the horizontal and vertical directions under the driving of the loading lateral transfer mechanism and the loading lifting transfer mechanism, the adsorbed unformed glass is moved from the glass positioning position S to the mold E .
- the loading lateral transfer mechanism includes a lateral linear module 606, the loading elevation transfer mechanism includes a loading linear module 604, and the loading linear module 604 is mounted on the lateral linear module On the slider capable of moving in the horizontal direction of 606, the loading transfer chuck 602 is installed on the slider capable of moving in the vertical direction of the loading and lifting linear module 604.
- the horizontal linear module 101 is at the last position, the vertical linear module 102 is at the uppermost position, the first suction cup fixing plate 106 is at the horizontal position; the glass positioning cylinder 202 is in the retracted state, and the short baffle 205 And the long baffle 206 is in the open state; the roller brush 305, the front air blowing pipe 304 and the rear air blowing pipe 311 are all outside the blanking station; the mold positioning lifting cylinder 402 is in the lower position, and the clamping cylinder 404 is in the contracted state.
- the center point of the quadrilateral formed by the mold short-side baffle 407 and the mold long-side baffle 411 coincides with the center point of the mold positioning position; the upper edge of the mold passing through hole of the box 502 and the table top 501 have a mold passing channel; loading The lift linear module 604 is in the uppermost position, and the lateral linear module 606 is in the middle position, that is, the loading chuck fixing plate 601 and the loading transfer chuck 602 are in the middle position between the loading station X and the glass positioning position S.
- the mold positioning lift cylinder 402 is started to raise and drive all the components mounted on the clamp cylinder seat 403 to rise simultaneously, and then the clamp cylinder 404 is started to push the mold short-side baffle 407 and the mold long-side baffle 411 toward the mold ,
- the mold is positioned at the mold positioning position under the combined action of the mold short-side baffle 407 and the mold long-side baffle 411 of the two mold positioning components, and the lower mold is firmly held by the mold short-side baffle 407 and the mold long-side baffle 411 Hold firmly.
- the blanking upper mold lifting system is activated, and the blanking suction cup coupling rod 521 and blanking suction cup seat 537 and blanking suction cup 538 are lowered and suck the upper mold. Then lift it up.
- the horizontal linear module 101 of the first blanking device 100 controls the first suction cup 107 to move above the glass A, and then the movement of the vertical linear module 102 drives the first suction cup 107 to descend and touches the upper surface of the glass A, and then stops.
- the first suction cup 107 sucks the glass A.
- the vertical linear module 102 drives the glass A to rise, and then the horizontal linear module 101 drives all the parts mounted on it to move backward with the glass A for a distance.
- the rotating cylinder 113 rotates 90 degrees clockwise to change the glass A from the horizontal state to the vertical state, and then the vertical linear module 102 drives the glass A to fall, and inserts the glass A into the formed glass card holder G.
- the vacuum gas path is turned off, the vertical linear module 102 rises, and the rotary cylinder 113 is reset counterclockwise.
- the box 502 moves downward and forms a seal with the platen 501.
- the brush cleaning device 300 starts the brush drive motor 301, and connects the high-pressure air source to the front air blowing pipe 304 and the rear air blowing pipe 311, and the cleaning linear module 309 drives the roller brush 305 and the front air blowing pipe 304 and the rear air blowing pipe 311 Move back and forth between the upper and lower dies for cleaning.
- the roller brush 305, the front air blowing pipe 304, and the rear air blowing pipe 311 return to the initial working position.
- the blanking chuck 538 and the like are lowered again and the vacuum is disconnected, the upper mold is put on the lower mold and then raised again, and then the mold positioning device 400 and the box 502 are reset to the initial working state.
- the first middle shift cylinder 539 Under the action of the first middle shift cylinder 539, the first middle shift fork 535 descends, and then the middle shift loading cylinder 512 works to bring the mold E from the blanking station V to the intermediate transition position W, the first middle shift fork 535 rises And the middle transfer cylinder 512 moves to the forward position again, and then the second middle shift fork 504 descends under the action of the second middle shift cylinder 515 and the middle transfer cylinder 512 and drives the mold E from the intermediate transition position W to the feeding Station X, then the second middle fork 504 rises.
- the second unloading device 100' moves the unformed glass from the unshaped glass holder F to the glass positioning station by the reverse operation of the first unloading device 100. Then, two glass positioning cylinders 202 are started, and the corresponding short baffles 205 and long baffles 206 move toward each other, pushing the glass sheet to the glass positioning position S and positioning, because the two limit blocks 207 have a blocking effect, so The glass piece will not be crushed. Next, the glass positioning cylinder 202 is turned off, and the short baffle 205 and the long baffle 206 are reset.
- the mold positioning device 400 positions the mold E and clamps the lower mold again, so that the loading chuck coupling rod 522, the loading chuck base 523, and the loading chuck 524 are lowered, and the feeding chuck 524 is connected to a vacuum to suck the upper mold.
- the unformed glass is moved from the glass positioning position S to the lower mold, the loading chuck 524 is lowered and the vacuum is disconnected and then reset, and the upper mold is closed on the lower mold again. Thereafter, the mold positioning device 400 is reset.
- the loading transfer cylinder 525 drives the first rear fork 506 to move forward, and the first rear fork 506 descends under the action of the first rear fork cylinder 510 Then, the loading transfer cylinder 525 moves backward to drive the mold E from the loading station X to the intermediate transition position Y. Then the first rear fork 506 rises and the loading transfer cylinder 525 moves forward, then the second rear fork 527 descends, and the loading transfer cylinder 525 moves back again to drive the mold E from the intermediate transition position Y to the feeding position Z After the second rear fork 527 rises and resets.
- the above is the whole process of a set of mold transfer, positioning, blanking, cleaning, transfer, positioning, loading, and transfer.
- this process because the blanking and loading of the mold are performed at two stations, at least two sets of molds can be loaded and unloaded at the same time.
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Abstract
一种玻璃热弯上下料机,玻璃热弯上下料机包括第一下料装置(100)、第二下料装置(100')、玻璃定位装置(200)、毛刷清扫装置(300)、模具定位装置(400)、移载装置(500)以及上料装置(600);移载装置(500)设置在热弯机的出口与入口之间,并配置为:将模具(E)从出口移至入口并向模具(E)提供下料工位和上料工位,并且向未成形玻璃提供玻璃定位工位;第一下料装置(100)配置为将已成形玻璃从下料工位移动至玻璃卡架,第二下料装置(100')配置为将未成形玻璃从玻璃卡架移动至玻璃定位工位;毛刷清扫装置(300)设置在下料工位,并配置为向模具(E)提供清扫;模具定位装置(400)设置在下料工位和上料工位,并配置为向模具(E)提供定位;上料装置(600)设置在上料工位,并配置为将未成形玻璃从玻璃定位工位移动至模具(E)。
Description
本发明涉及曲面玻璃深加工技术领域,具体地涉及一种玻璃热弯上下料机。
曲面玻璃(例如用于手机的曲面玻璃)广泛应用于3C产品(如智能手机、智能手表、平板计算机、可穿戴式智能产品、仪表板等)设计中,已经明确引导曲面玻璃的发展方向。曲面玻璃具有轻薄、透明洁净、抗指纹、抗眩光、耐候性佳的优点,并且其结合3C产品的功能带来出色的触控手感以及无线充电机能也是当下热门的技术趋势,同时其还能解决天线布置空间不足及增强收讯的问题。目前,曲面玻璃热弯机的上料与下料一般都采用人工进行,这种方式存在的问题是:人工进行的上料与下料费时费力,并且,对操作人员的身体健康也有伤害。
发明内容
本发明的目的是为了克服现有技术存在的问题,提供一种玻璃热弯上下料机,该玻璃热弯上下料机能够全自动实现上料、下料、定位、清扫等工作,有效地提高了生产效率。
为了实现上述目的,本发明提供一种玻璃热弯上下料机,所述玻璃热弯上下料机包括第一下料装置、第二下料装置、玻璃定位装置、毛刷清扫装置、模具定位装置、移载装置以及上料装置;所述移载装置设置在热弯机的出口与入口之间,并配置为:将模具从所述出口移至所述入口并向所述模具提供下料工位和上料工位,并且向未成形玻璃提供玻璃定位工位;所述玻璃定位装置配置为将位于玻璃定位工位的所述未成形玻璃定位至玻璃定位位置;所述第一下料装置配置为将已成形玻璃从所述下料工位移动至玻璃卡架,所述第二下料装置配置为将所述未成形玻璃从所述玻璃卡架移动至所述玻璃定位工位;所述毛刷清扫装置设置在所述下料工位,并配置为向所述模具提供清扫;所述模具定位装置设置在所述下料工位和所述下料工位,并配置为向所述模具提供定位;所述上料装置设置在所述上料工位,并配置为将所述未成形玻璃从所述玻璃定位工位移动至所述模具。
通过上述技术方案,使用模具定位装置对下料工位的模具进行定位夹紧,使用第一下料装置将已成形玻璃从下料工位的模具中移动至已成形玻璃卡架中,使用毛刷清扫装置对空的模具进行清扫,使用移载装置将空的模具从下料工位移动至上料工位,使用第二下料装置将未成形玻璃从未成形玻璃卡架移动至玻璃定位位置附近,使用玻璃定位装置将未成形玻璃定位在玻璃定位装置,使用模具定位装置对上料工位的模具进行定位夹紧,使用上料装置将未成形玻璃从玻璃定位位置移动至上料工位的模具中,最后通过移载装置将载有未成形玻璃的模具移动至热弯机的入口。本发明的玻璃热弯上下料机能够全自动实现上料、下料、定位、清扫等工作,有效地提高了生产效率。
本发明的其它特征和优点将在随后的具体实施方式部分予以详细说明。
图1是本发明的玻璃热弯上下料机优选实施方式的结构示意图;
图2是图1的仰视图;
图3是本发明的下料装置的优选实施方式的结构示意图;
图4是图3的右视立体图;
图5是本发明的玻璃定位装置的优选实施方式的结构示意图;
图6是图5的右视立体图;
图7是本发明的毛刷清扫装置的优选实施方式的结构示意图;
图8是图7的右视立体图;
图9是本发明的模具定位装置的优选实施方式的结构示意图;
图10是本发明的移载装置的优选实施方式的结构示意图;
图11是图10中R部分去除箱体后的放大示意图;
图12是图10的右视立体图;
图13是图12中H部分的放大示意图;
图14是图10的后视仰视图;
图15是图14中J部分的放大示意图;
图16是图14的左视立体图;
图17是本发明的上料装置的优选实施方式的结构示意图。
以下结合附图对本发明的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明,并不用于限制本发明。
图1~17示出了玻璃热弯上下料机的优选实施方式的结构示意图以及玻璃热弯上下料机的多个部件的结构示意图。
为了方便理解,这里需要先对一些附图标记进行解释说明:302是毛刷电机座,A是玻璃(玻璃包括已成形玻璃和未成形玻璃),505是第一后滑座,507是上料支承座,508是玻璃定位台,511是第一后拨叉导杆,513是中拨叉滑座,514是第二中拨叉导杆,516是中移载气缸座,517是下料支承座,520是中间联接杆,521是下料吸盘联接杆,522是上料吸盘联接杆,523是上料吸盘座,526是上料移载气缸座,529是下料气缸座板,530是第二前滑座,534是下料移载气缸座,537是下料吸盘座,540是第一中拨叉导杆,541是第二后滑座,542是第二后拨叉导杆,544是第一前滑座,E是模具,S是玻璃定位位置。T、U、V、W、X、Y、Z分别表示模具E在台面板501上的七个停留位置,其中,T是热弯机的出料位、U是第一前拨叉533与第二前拨叉531的中间过渡位、V是下料工位、W是第一中拨叉535与第二中拨叉504的中间过渡位、X是上料工位、Y是第一后拨叉506与第二后拨叉527的中间过渡位、Z是热弯机 的进料位。F是未热弯玻璃卡架,G是已热弯玻璃卡架。
如图1和图2所示,本发明的玻璃热弯上下料机包括第一下料装置100、第二下料装置100’、玻璃定位装置200、毛刷清扫装置300、模具定位装置400、移载装置500以及上料装置600;移载装置500设置在热弯机的出口与入口之间,并配置为:将模具E从出口移至入口并向模具E提供下料工位和上料工位,并且向未成形玻璃提供玻璃定位工位;玻璃定位装置200配置为将位于玻璃定位工位的未成形玻璃定位至玻璃定位位置S;第一下料装置100配置为将已成形玻璃从下料工位移动至玻璃卡架,第二下料装置100’配置为将未成形玻璃从玻璃卡架移动至玻璃定位工位;毛刷清扫装置300设置在下料工位,并配置为向模具E提供清扫;模具定位装置400设置在下料工位和上料工位,并配置为向模具E提供定位;上料装置600设置在上料工位,并配置为将未成形玻璃从玻璃定位工位移动至模具E。
通过上述技术方案,使用模具定位装置400对下料工位的模具E进行定位夹紧,使用第一下料装置100将已成形玻璃从下料工位的模具E中移动至已成形玻璃卡架G中,使用毛刷清扫装置300对空的模具E进行清扫,使用移载装置500将空的模具E从下料工位移动至上料工位,使用第二下料装置100’将未成形玻璃从未成形玻璃卡架F移动至玻璃定位工位(即玻璃定位位置S附近),使用玻璃定位装置200将未成形玻璃定位在玻璃定位位置S,使用模具定位装置400对上料工位的模具E进行定位夹紧,使用上料装置600将未成形玻璃从玻璃定位位置S移动至上料工位的模具E中,最后通过移载装置500将载有未成形玻璃的模具E移动至热弯机的入口。本发明的玻璃热弯上下料机能够全自动实现上料、下料、定位、清扫等工作,有效地提高了生产效率。
下面将对本发明的玻璃热弯上下料机的第一下料装置100、第二下料装置100’、玻璃定位装置200、毛刷清扫装置300、模具定位装置400、移载装置500以及上料装置600分别进行详细的结构解释说明。需要注意的是,在本发明中,第一下料装置100和第二下料装置100’具有完全相同的结构,因此,以下仅以第一下料装置100为例做出详细解释。另外,在下料工位和上料工位均设置有模具定位装置400。
如图3和图4所示,本发明的第一下料装置100包括竖直直线模组102、旋转机构、第一吸盘固定板106以及第一吸盘107;第一吸盘固定板106呈长条状,第一吸盘107设置在第一吸盘固定板106上;竖直直线模组102包括能够沿竖直方向移动的竖直移动滑块,旋转机构安装于竖直移动滑块;第一吸盘固定板106与旋转机构连接,旋转机构配置为驱动第一吸盘固定板106转动以带动第一吸盘107保持在水平状态或竖直状态。
通过上述技术方案,本发明的第一下料装置100用于将玻璃A在两个工作位置之间移动。下面将以已成形玻璃从下料工位移动至已成形玻璃卡架中的工作过程为例做出解释说明。首先启动竖直直线模组102带动第一吸盘107下降接近已成形玻璃,控制第一吸盘107吸住已成形玻璃,接着控制竖直直线模组102使第一吸盘107上升,当第一吸盘107上升至一定高度时,操作旋转机构使第一吸盘固定板106转动,由于第一吸盘固定板106本身具有一定的长度,因此,当第一吸盘固定板106转动90°时,设置在第一吸盘固定板106的端部的第一吸盘107相 当于沿水平方向移动了第一吸盘固定板106的长度的距离,从而能够从下料工位移动至已成形玻璃卡架的上方,并且,由于第一吸盘固定板106转动90°,第一吸盘107所吸附的已成形玻璃将由水平状态转换为竖直状态,再通过竖直直线模组102控制第一吸盘107下降即可将竖直状态的已成形玻璃***到已成形玻璃卡架中。因此,本发明能够实现全自动化的玻璃移动工作,节省了人力,提高了效率。
旋转机构可以设计为多种结构,只要能够控制第一吸盘固定板106转动指定的角度(例如90°)即可,在本发明的优选实施方式中,旋转机构包括转轴108和转轴座109,转轴座109安装于竖直移动滑块,转轴108可旋转地设置于转轴座109,第一吸盘固定板106与转轴108固定连接。
为了进一步保证第一吸盘固定板106在旋转机构的驱动下能够刚好转动至指定的角度,优选地,第一下料装置100包括限位组件,限位组件设置在旋转机构上,以限制第一吸盘固定板106的转动角度。例如,在本发明的优选实施方式中,限位组件包括限位螺钉块104和限位螺钉105,限位螺钉块104固定设置在转轴座109上,限位螺钉105的一端与限位螺钉块104螺接,另一端能够通过与第一吸盘固定板106抵接来限制第一吸盘固定板106的转动角度。当然,限位组件也可以设置在第一吸盘固定板106上,例如,限位组件可以包括限位长杆,限位长杆的一端设置在第一吸盘固定板106上,另一端沿水平方向向竖直直线模组102延伸,当第一吸盘固定板106转动至指定的角度时,限位长杆会抵靠在竖直直线模组102上以阻止第一吸盘固定板106继续转动。
为了使转轴108能够迅速带动第一吸盘固定板106转动,优选地,旋转机构包括旋转气缸113,旋转气缸113安装于竖直移动滑块,转轴108与旋转气缸113的旋转端连接。另外,为了使得旋转机构能够更加稳定地安装于竖直移动滑块,优选地,第一下料装置100包括轴承座板103,轴承座板103与竖直移动滑块固定连接,旋转机构包括用于对旋转气缸113提供安装的旋转气缸座110,旋转气缸座110和转轴座109均固定设置于轴承座板103上。
需要注意的是,在上述方案中,第一吸盘107的水平移动距离由其与转轴108之间的距离决定,或者,当第一吸盘107和转轴108分别设置在第一吸盘固定板106的两个端部时,第一吸盘107的水平移动距离由第一吸盘固定板106的长度决定。这种方案对于需要调整第一吸盘107的水平移动距离的工作情况来说会比较麻烦,因为只能通过改变第一吸盘107或转轴108的安装位置或是更换不同长度的第一吸盘固定板106来调整第一吸盘107的水平移动距离。因此为了能够方便调整第一吸盘107的水平移动距离,优选地,第一下料装置100包括水平直线模组101,水平直线模组101具有能够沿水平方向移动的水平移动滑块,竖直直线模组102安装于水平移动滑块。当需要调整第一吸盘107的水平移动距离时,只需要调整水平移动滑块的移动距离即可使第一吸盘107沿水平方向移动,从而实现调整水平移动距离的目的。
为了使得竖直直线模组102与水平移动滑块能够安装得更加稳固,优选地,第一下料装置100包括联接板111,联接板111与水平移动滑块固定连接,竖直直线模组102安装于联接板111上。在本发明中,竖直直线模组102与水平直线模组101的驱动电机都可以设计为伺服电机或 其他形式。
最后,若需要使第一下料装置100整体获得更加稳定的支撑,优选地,第一下料装置100包括固定设置的第一支承座112,水平直线模组101安装在第一支承座112上。在本发明的玻璃热弯上下料机结构中,第一支承座112固定在移载装置500的台面板501上。上述以将已成形玻璃从下料工位移动至已成形玻璃卡架中为例对第一下料装置100的结构做出了解释说明,应当理解的是,若是需要将未成形玻璃从未成形玻璃卡架移动至玻璃定位工位时,只需将上述第一吸盘107按照相反的方向进行操作即可。
如图5和图6所示,本发明的玻璃定位装置200包括玻璃定位挡板组件以及玻璃定位驱动机构,玻璃定位挡板组件安装于玻璃定位驱动机构,以在玻璃定位驱动机构的驱动下在定位玻璃的玻璃定位位置S和位于玻璃定位位置S***的玻璃***位置之间移动,从而能够从玻璃***位置推动玻璃至玻璃定位位置S。
通过上述技术方案,当需要移动玻璃至玻璃定位位置S时,启动玻璃定位驱动机构,玻璃定位驱动机构会带动玻璃定位挡板组件推动玻璃移动,从而将玻璃从位于玻璃定位位置S***的玻璃***位置移动至玻璃定位位置S,完成玻璃的定位工作。本发明通过玻璃定位驱动机构实现玻璃定位的自动化控制,节省了人力,提高了工作效率。
应当理解的是,根据不同的玻璃定位位置S,玻璃定位挡板组件中所包括的挡板数量也不同。例如,当玻璃定位位置S位于直角墙体的角落时,由于已经有形成直角墙体的两个相互垂直的墙体的止挡,这时玻璃定位挡板组件只需包括两个相互垂直的挡板即可将玻璃推动至玻璃定位位置S并抵靠在直角墙体,以完成定位。而在本发明的优选实施方式中,玻璃定位位置S的四周并无其他固定墙体,因此,玻璃定位挡板组件包括两个相互平行的短挡板205和两个相互平行的长挡板206,短挡板205的板面与长挡板206的板面相互垂直。也就是说,需要通过玻璃定位挡板组件的两个短挡板205和两个长挡板206推动玻璃的四边以对玻璃进行定位。
为了使短挡板205和长挡板206能够更加稳定地推动玻璃至玻璃定位位置S,优选地,玻璃定位装置200包括两个玻璃定位挡板座204,每个挡板座204上均设置有一个短挡板205和一个长挡板206,玻璃定位驱动机构设置为能够驱动玻璃定位挡板座204移动,使得两个玻璃定位挡板座204上的短挡板205和长挡板206能够限定出位于玻璃定位位置S的玻璃的边缘的位置。也就是说,当玻璃定位驱动机构控制玻璃定位挡板座204移动而使得玻璃完全移动至玻璃定位位置S时,两个短挡板205和两个长挡板206所构成的结构的横截面刚好形成矩形,而这个矩形的内部的面积即是玻璃的面积。
为了使得玻璃的受力方向易于控制,优选地,玻璃定位驱动机构包括两个玻璃定位气缸202,每个玻璃定位气缸202的活塞杆与一个玻璃定位挡板座204连接并沿玻璃定位位置S处的玻璃的对角线方向伸缩。这样的好处是,在推动玻璃时,是短挡板205和长挡板206均对玻璃的两条边同时施加推动力,相较于只推动玻璃的单边的方式而言,不仅提高了效率,而且受力方向易于控制,玻璃的移动更加平稳。为使玻璃定位挡板座204的移动更加稳定,优选地,玻璃定位装置200包括向玻璃定位气缸202和玻璃定位挡板座204提供导向的玻璃定位导轨机构。
应当理解的是,玻璃定位导轨机构可以设计为多种形式,例如采用两条相互平行的导轨总成,两个玻璃定位挡板座204分别与一个导轨总成的滑块连接从而获得稳定的导向效果。而在本发明的优选实施方式中,玻璃定位导轨机构包括定位直线导轨总成203,定位直线导轨总成203包括一条导轨和两个均设置在导轨上的玻璃定位导向滑块,每个玻璃定位导向滑块均与一个玻璃定位挡板座204连接。这样设置,两个玻璃定位导向滑块连接的两个玻璃定位挡板座204共同使用一条导轨,降低了制造成本,同时还能保证两个玻璃定位挡板座204沿同一条直线移动。
在一些实施方式中,为了使玻璃定位挡板组件在推动玻璃至玻璃定位位置S之后不再继续移动,将玻璃定位驱动机构与控制电路连接,通过控制电路中预设的玻璃定位挡板组件行进距离而控制玻璃定位驱动机构的动作。在本发明的优选实施方式中,为了节省成本同时提高玻璃定位挡板组件的限位精确度,优选地,玻璃定位装置200包括固定设置的限位块207,限位块207配置为在预设的位置限制玻璃定位挡板组件的移动。这里的限位块207安装在预设的位置是指,在该预设的位置处的限位块207能够止挡玻璃定位挡板组件以使玻璃定位挡板组件刚好限定出玻璃定位位置S。
需要理解的是,为了使玻璃不会被玻璃定位挡板组件挤压损坏,优选地,限位块207配置为使两个短挡板205之间的最小距离不小于玻璃的长度值,以及使两个长挡板206之间的最小距离不小于玻璃的宽度值。当然,对于不同尺寸的玻璃,通过调整限位块207的安装位置即可实现调整两个短挡板205之间的最小距离以及两个长挡板206之间的最小距离的目的。
最后,若需要使玻璃定位装置200整体获得更加稳定的支撑,优选地,玻璃定位装置200包括固定设置的底座201,玻璃定位驱动机构安装在底座201上。在本发明的玻璃热弯上下料机结构中,底座201固定在移载装置500的台面板501上。
如图7和图8所示,本发明的毛刷清扫装置300包括毛刷清扫升降机构、滚刷305以及吹气机构;毛刷清扫升降机构包括能够沿竖直方向移动的毛刷清扫升降件,滚刷305安装于毛刷清扫升降件并能够绕自身的水平轴线旋转;吹气机构安装于毛刷清扫升降件并包括吹气嘴B,吹气嘴B与外部的清扫气源连通。当需要对模具进行清扫时,控制毛刷清扫升降机构使滚刷305以及吹气机构下降至模具上方附近,通过滚刷305的转动清扫模具上的杂质,并通过吹气机构的吹气嘴B向模具喷射清扫气体以清扫模具上的灰尘。本发明通过滚刷305转动清扫以及吹气机构喷气清扫的双重清扫动作能够有效地提高清扫效果,并且清扫效率高。
应当理解的是,毛刷清扫升降机构可以采用多种方式实现毛刷清扫升降件的升降,例如,可以沿竖直方向设置气缸或液压缸,将毛刷清扫升降件安装于气缸或液压缸的活塞杆端以实现升降。在本发明的优选实施方式中,为了进一步提高毛刷清扫升降件的移动精度,优选地,毛刷清扫升降机构包括升降轴座307以及升降轴313,升降轴313沿竖直方向穿设于升降轴座307中并能够绕自身轴线旋转,毛刷清扫升降件与升降轴313螺纹配合连接。也就是说,毛刷清扫升降件与升降轴313构成滚珠丝杠结构,升降轴313相当于丝杠本体,毛刷清扫升降件相当于与丝杠本体相匹配的螺母。
在一些实施方式中,可以设置旋转电机并使旋转电机的驱动轴连接升降轴313以驱使升降轴313旋转,而在本发明的优选实施方式中,由于毛刷清扫升降件的高度调节并不频繁,因此为了节省成本,采用手动方式使升降轴313旋转,因此为了使手动旋转升降轴313更加舒适、方便,优选地,毛刷清扫装置300包括升降手轮310,升降轴313的上端伸出升降轴座307并与升降手轮310固定连接。为了保证毛刷清扫升降件的移动轨迹并且使毛刷清扫升降件的移动更稳定,优选地,毛刷清扫装置300包括毛刷升降直线导轨总成308,滚刷305与毛刷升降直线导轨总成308的滑块连接。
为了使喷气清扫尽可能地覆盖整个模具,提高喷气清扫的清扫效果,优选地,吹气机构包括前吹气管304以及后吹气管311,前吹气管304和后吹气管311分别沿水平方向平行设置在滚刷305的两侧,前吹气管304和后吹气管311均设有吹气嘴B。应当理解的是,当模具的面积增大时,为了能够使清扫范围尽可能地覆盖整个模具,可以沿前吹气管304和后吹气管311的间隔方向设置多个吹气管,每个吹气管都设有吹气嘴B。
为提高滚刷305和吹气机构的安装稳定性,优选地,毛刷清扫装置300包括中间联接架306和毛刷轴座303,中间联接架306连接于毛刷清扫升降件,毛刷轴座303固定设置在中间联接架306上,滚刷305和吹气机构均安装在毛刷轴座303上。具体地,前吹气管304以及后吹气管311分别与毛刷轴座303的前气流通道和后气流通道连通,毛刷轴座303开设有与前气流通道连通的前进气接口C以及与后气流通道连通的后进气接口D。
另外,在本发明的优选实施方式中,滚刷305的旋转采用电动方式驱动:毛刷清扫装置300包括毛刷驱动电机301和毛刷轴312,毛刷驱动电机301设置在中间联接架306上,毛刷轴312绕自身轴线可转动地套设于毛刷轴座303内,滚刷305通过毛刷轴312与毛刷驱动电机301连接。
为提高清扫效果,优选地,毛刷清扫装置300包括清扫直线模组309,清扫直线模组309包括能够沿水平方向移动的清扫移动件,毛刷清扫升降机构安装于清扫移动件。在毛刷清扫装置300进行清扫时,清扫直线模组309带动滚刷305以及吹气机构沿水平方向来回移动,以对模具进行反复多次清扫,从而提高清扫效果。另外,滚刷305的转速可以根据需要而进行设置,并且滚刷305在沿水平方向来回移动时应设置有方向相反的两种转动方向,以防止出现清扫死角。最后,若需要使毛刷清扫装置300整体获得更加稳定的支撑,优选地,毛刷清扫装置300包括固定设置的清扫支承座314,清扫直线模组309安装于清扫支承座314上。在本发明的玻璃热弯上下料机结构中,清扫支承座314固定在移载装置500的台面板501上。
如图9所示,本发明的模具定位装置400包括模具定位模组,模具定位模组包括模具定位升降机构、水平移动定位机构以及模具定位挡板组件;水平移动定位机构安装于模具定位升降机构以在模具定位升降机构的驱动下沿竖直方向移动;模具定位挡板组件安装于水平移动定位机构,以在水平移动定位机构的驱动下沿水平方向在定位模具的模具定位位置和位于模具定位位置***的模具***位置之间移动,从而能够从模具***位置推动模具至模具定位位置。通过上述技术方案,当需要对模具进行定位时,启动模具定位升降机构使模具定位挡板组件沿竖直 方向移动以与模具处于同一水平高度,然后控制水平移动定位机构带动模具定位挡板组件沿水平方向移动,模具定位挡板组件推动模具移动,从而将模具从位于模具定位位置***的模具***位置移动至模具定位位置,完成模具的定位工作。本发明通过模具定位升降机构、水平移动定位机构以及模具定位挡板组件实现模具定位的自动化控制,节省了人力,提高了工作效率。
应当理解的是,根据不同的模具定位位置,模具定位挡板组件中所包括的挡板数量也不同。例如,当模具定位位置位于直角墙体的角落时,由于已经有形成直角墙体的两个相互垂直的墙体的止挡,这时模具定位挡板组件只需包括两个相互垂直的挡板即可将模具推动至模具定位位置并抵靠在直角墙体,以完成定位。而在本发明的优选实施方式中,模具定位位置的四周并无其他固定墙体,因此,模具定位装置400包括两个模具定位模组,每个模具定位模组的模具定位挡板组件包括模具短边挡板407以及模具长边挡板411,两个模具定位模组的模具短边挡板407相互平行设置,两个模具定位模组的模具长边挡板411相互平行设置,模具短边挡板407的板面与模具长边挡板411的板面相互垂直设置。也就是说,需要通过模具定位挡板组件的两个模具短边挡板407和两个模具长边挡板411共同推动模具的四边以对模具进行定位。
为了使模具短边挡板407和模具长边挡板411能够更加稳定地推动模具至模具定位位置,并且,为了使得模具的受力方向易于控制,优选地,模具定位挡板组件包括模具定位挡板座406,模具定位挡板座406安装水平移动定位机构,模具短边挡板407和模具长边挡板411安装于模具定位挡板座406上;两个模具定位模组的模具定位挡板座406能够在水平移动定位机构的驱动下沿模具定位位置处的模具的对角线方向相向移动,从而限定出模具定位位置。也就是说,当模具定位挡板座406带动移动模具短边挡板407和模具长边挡板411而使得模具完全移动至模具定位位置时,两个模具短边挡板407和两个模具长边挡板411所构成的结构的横截面刚好形成矩形,而这个矩形的内部的面积即是模具的面积。并且,由于,两个模具定位模组沿模具定位位置处的模具的对角线方向相向移动,在推动模具时,是模具短边挡板407和模具长边挡板411均对模具的两条边同时施加推动力,相较于只推动模具的单边的方式而言,不仅提高了效率,而且受力方向易于控制,模具的移动更加平稳。
为提高模具定位挡板座406的移动效率,优选地,水平移动定位机构包括夹紧气缸座403、夹紧气缸404以及气缸联接件405,夹紧气缸座403安装于模具定位升降机构,夹紧气缸404设置于夹紧气缸座403上,模具定位挡板座406通过气缸联接件405与夹紧气缸404的活塞杆连接。通过夹紧气缸404的活塞杆的伸缩动作带动模具定位挡板座406沿水平方向往复移动,并且,当模具定位挡板座406上的模具短边挡板407和模具长边挡板411将模具推动至模具定位位置之后,夹紧气缸404仍然持续对模具定位挡板座406施加一定的推动力,使得模具短边挡板407和模具长边挡板411将模具夹紧以便于对模具进行开模、合模。
在一些实施方式中,为了使模具定位挡板组件在推动模具至模具定位位置之后不再继续移动,将夹紧气缸404与控制电路连接,通过控制电路中预设的模具定位挡板组件行进距离而控制夹紧气缸404的供气动作。在本发明的优选实施方式中,为了节省成本同时提高模具定位挡板组件的限位精确度,优选地,其中一个模具定位模组的模具定位挡板座406上固定设置有限 位座410,限位座410配置为在预设的位置与夹紧气缸座403抵接以限制模具定位挡板座406的移动。应当理解的是,这里的限位座410安装在预设的位置是指,在该预设的位置处的限位座410能够止挡模具定位挡板组件以使模具定位挡板组件刚好限定出模具定位位置的两条相邻的边。由于需要对模具进行夹紧,因此,在限位座410使一个模具定位模组的模具定位挡板组件限定出模具定位位置的两条相邻的边之后,另一个模具定位模组可以不设置限位座410而使其模具定位挡板组件持续地承受夹紧气缸404的推力,以使得两个模具定位模组的模具定位挡板组件夹紧模具。同时,为了防止未设置限位座410的模具定位挡板组件推动模具的力量过大而使模具偏移出模具定位位置,应当将设置有限位座410的模具定位模组的夹紧气缸404的供气压力调节至大于未设置限位座410的模具定位模组的夹紧气缸404的供气压力,这样,在限位座410的作用下,设置有限位座410的模具定位模组的模具定位挡板组件无法继续推动模具超过预设的位置,同时也能够承受另一组模具定位模组的模具定位挡板组件的压力,从而稳定地夹持模具。
需要理解的是,为了使模具不会被模具定位挡板组件挤压损坏,优选地,限位座410配置为使两个模具短边挡板407之间的最小距离不小于模具的长度值,以及使两个模具长边挡板411之间的最小距离不小于模具的宽度值。当然,对于不同尺寸的模具,通过调整限位座410的安装位置即可实现调整两个模具短边挡板407之间的最小距离以及两个模具长边挡板411之间的最小距离的目的。
为使模具定位挡板座406的移动更加稳定,优选地,水平移动定位机构夹紧直线导轨总成408,夹紧直线导轨总成408安装于夹紧气缸座403,模具定位挡板座406与夹紧气缸座403的滑块连接。
在一些实施方式中,模具定位升降机构可以采用直线模组、电缸、液压缸等形式实现水平移动定位机构的升降,在本发明的优选实施方式中,模具定位升降机构包括模具定位升降气缸402,模具定位升降气缸402的缸体固定地设置,水平移动定位机构与模具定位升降气缸402的活塞杆连接。
若需要使模具定位装置400整体获得更加稳定的支撑,优选地,模具定位装置400包括固定设置的安装座401。在本发明的玻璃热弯上下料机结构中,安装座401固定在移载装置500的台面板501上。
并且,为了使水平移动定位机构的升降动作更加平稳,模具定位升降机构包括模具定位升降直线导轨总成409,模具定位升降直线导轨总成409以及模具定位升降气缸402均安装在安装座401上,水平移动定位机构与模具定位升降直线导轨总成409的滑块连接。
如图10~16所示,本发明的移载装置500包括下料移载机构、中移载机构以及上料移载机构;下料移载机构设置在热弯机出口和下料工位之间,并配置为能够将模具E从热弯机出口移动至下料工位;中移载机构设置在下料工位和上料工位之间,并配置为能够将模具E从下料工位移动至上料工位;上料移载机构设置在上料工位和热弯机入口之间,并配置为能够将模具E从上料工位移动至热弯机入口。通过上述技术方案,下料移载机构将模具E从热弯机出口移动 至下料工位,中移载机构将模具E从下料工位移动至上料工位,上料移载机构将模具E从上料工位移动至热弯机入口,并且模具E在下料工位和上料工位分别下载已成形玻璃和上载未成形玻璃,从而完成模具E、已成形玻璃、未成形玻璃的连续移动工作。整个过程自动地实现,提高了工作效率。为使模具E的移动轨迹更加稳定,优选地,移载装置500包括固定设置的台面板501(台面板501可以固定设置在热弯机的机架上)以及设置在台面板501上的导轨503,导轨503在热弯机出口和热弯机入口之间延伸以限定出模具E的移动路径。应当理解的是,导轨503可以设计为多种形式,只要能够与模具E相配合并限定出模具E的移动路径即可,在本发明的优选实施方式中,间隔地设置两条相互平行的导轨503,两条导轨503之间的间隙即限定出模具E的移动路径。
当需要对模具E进行清扫时,为了防止清扫产生的扬尘、杂质飞溅,优选地,移载装置500包括箱体升降气缸519和箱体502,箱体502与箱体升降气缸519的活塞杆连接以能够沿竖直方向移动,箱体502配置为:箱体502向上运动时能够形成供模具E穿行的模具穿行通道,箱体502向下运动时能够罩在下料工位并形成用于清扫模具E的清扫腔室。在一些实施方式中,箱体502的下端为敞口,箱体502的上端与箱体升降气缸519的活塞杆连接,并且箱体502设置在下料工位的正上方,当需要对模具E进行清扫时,箱体升降气缸519控制箱体502下降使箱体502罩住整个下料工位以及模具,对模具E的清扫工作即在箱体502的腔室中完成,清扫完成之后箱体502上升复位,模具E即可继续移动。而在本发明的优选实施方式中,箱体502的相对两侧壁均开设有相对应的模具穿行通孔,箱体502整体罩住下料工位并穿设于台面板501,箱体升降气缸519可以控制箱体502上下移动,当需要对位于下料工位上的模具E进行清扫时,箱体502向下移动使得模具穿行通孔的上边沿与台面板501的上表面相抵接以实现密封,当模具E需要移动时,箱体502向上移动使得模具穿行通孔的上边沿脱离台面板501,即,模具穿行通孔的上边沿与台面板501存在间距,该间距可允许模具E通过,从而形成模具穿行通道。这样设置的好处是,箱体502相较于下端设置为敞口的结构而言,具有更好的结构稳定性,使用寿命更长,并且模具穿行通孔的上边沿与台面板501的上表面之间的密封效果更好。
在下料工位,需要对模具E进行开模、合模,因此,优选地,移载装置500包括下料直线模组518和下料吸盘538,下料直线模组518的滑块与下料吸盘538连接,下料吸盘538设置于下料工位的上方,下料吸盘538配置为在下料直线模组518的驱动下能够沿竖直方向移动以远离或吸附模具E的上盖。同样的,在上料工位,需要对模具E进行开模、合模,优选地,移载装置500包括上料直线模组509和上料吸盘524,上料直线模组509的滑块与上料吸盘524连接,上料吸盘524设置于上料工位的上方,上料吸盘524配置为在上料直线模组509的驱动下能够沿竖直方向移动以远离或吸附模具E的上盖。
应当理解的是,下料移载机构、上料移载机构以及中移载机构均可以设计为多种形式,只要能够沿水平方向移动模具E即可,例如可以采用滚珠丝杠结构、直线电缸结构等。在本发明的优选实施方式中,下料移载机构包括下料移载气缸528和下料移载件,上料移载机构包括上料移载气缸525和上料移载件,中移载机构包括中移载气缸512以及中移载件;下料移载气缸 528设置在热弯机出口和下料工位之间,下料移载件与下料移载气缸528的滑块连接以推动模具E从热弯机出口移动至下料工位;上料移载气缸525设置在上料工位和热弯机入口之间,上料移载件与上料移载气缸525的滑块连接以推动模具E从上料工位移动至热弯机入口;中移载气缸512设置在下料工位和上料工位之间,中移载件与中移载气缸512的滑块连接以推动模具E从下料工位移动至上料工位。
在下料移载件移动模具E移动至指定位置之后,下料移载件不应当再影响模具E的继续移动,因此,优选地,下料移载件包括第一前拨叉533、第一前拨叉气缸536、第二前拨叉531和第二前拨叉气缸532;第一前拨叉气缸536和第二前拨叉气缸532均设置在下料移载气缸528的滑块上,第一前拨叉533与第一前拨叉气缸536的活塞杆连接以能够沿竖直方向移动,第二前拨叉531与第二前拨叉气缸532的活塞杆连接以能够沿竖直方向移动,第一前拨叉533与第二前拨叉531沿模具E的移动方向间隔地设置。
在中移载件移动模具E移动至指定位置之后,中移载件不应当再影响模具E的继续移动,因此,优选地,中移载件包括第一中拨叉535、第一中拨叉气缸539、第二中拨叉504以及第二中拨叉气缸515;第一中拨叉气缸539和第二中拨叉气缸515均设置在中移载气缸512的滑块上,第一中拨叉535与第一中拨叉气缸539的活塞杆连接以能够沿竖直方向移动,第二中拨叉504与第二中拨叉气缸515的活塞杆连接以能够沿竖直方向移动,第一中拨叉535与第二中拨叉504沿模具E的移动方向间隔地设置。
在上料移载件移动模具E移动至指定位置之后,上料移载件不应当再影响模具E的继续移动,因此,优选地,上料移载件包括第一后拨叉506、第一后拨叉气缸510、第二后拨叉527以及第二后拨叉气缸543;第一后拨叉气缸510和第二后拨叉气缸543均设置在上料移载气缸525的滑块上,第一后拨叉506与第一后拨叉气缸510的活塞杆连接以能够沿竖直方向移动,第二后拨叉527与第二后拨叉气缸543的活塞杆连接以能够沿竖直方向移动,第一后拨叉506与第二后拨叉527沿模具E的移动方向间隔地设置。
如图17所示,本发明的上料装置600包括上料横向移载机构、上料升降移载机构以及上料移载吸盘602,上料升降移载机构安装于上料横向移载机构以在上料横向移载机构的驱动下沿水平方向移动,上料移载吸盘602安装于上料升降移载机构以在上料升降移载机构的驱动下沿竖直方向移动。由于上料移载吸盘602在上料横向移载机构、上料升降移载机构的驱动下能够沿水平和竖着方向移动,从而将吸附的未成形玻璃从玻璃定位位置S移动至模具E中。
在本发明的优选实施方式中,上料横向移载机构包括横向直线模组606,上料升降移载机构包括上料升降直线模组604,上料升降直线模组604安装在横向直线模组606的能够沿水平方向移动的滑块上,上料移载吸盘602安装在上料升降直线模组604的能够沿竖直方向移动的滑块上。
下面对本发明的玻璃热弯上下料机的工作过程做出详细解释。
在工作初始状态时,水平直线模组101处于最后端位置,竖直直线模组102处于最上端位置,第一吸盘固定板106处于水平位置;玻璃定位气缸202处于缩回状态,短挡板205及长挡 板206处于张开状态;滚刷305、前吹气管304与后吹气管311均在下料工位之外;模具定位升降气缸402处于下方位置,夹紧气缸404处于收缩状态,这时模具短边挡板407及模具长边挡板411形成的四边形的中心点与模具定位位置的中心点重合;箱体502的模具穿行通孔的上边沿与台面板501存在模具穿行通道;上料升降直线模组604处于最上面位置,横向直线模组606处于中间位置,即上料吸盘固定板601与上料移载吸盘602处于上料工位X与玻璃定位位置S的中间位置。
当从热弯机的出口出来的模具E进入出料位T时,在第二前拨叉气缸532的作用下,第一前拨叉533升起,然后下料移载气缸528向后移动拨动模具E到中间过渡位U,此后第一前拨叉533下降,下料移载气缸528回到前方位置。接着第二前拨叉气缸532及下料移载气缸528先后动作使第二前拨叉531升起并带动模具E到下料工位V。
接着,启动模具定位升降气缸402上升并带动安装在夹紧气缸座403上的所有零部件同步上升,然后启动夹紧气缸404,将模具短边挡板407及模具长边挡板411推向模具,在两个模具定位组件的模具短边挡板407及模具长边挡板411共同作用下使模具定位在模具定位位置,同时下模被模具短边挡板407和模具长边挡板411牢牢夹持。
当模具定位装置400完成模具E的定位且将下模夹紧后,启动下料上模升降***,下料吸盘联接杆521及下料吸盘座537、下料吸盘538下降并把上模吸住后提起来。
第一下料装置100的水平直线模组101控制第一吸盘107移动至玻璃A的上方,接着竖直直线模组102运动带动第一吸盘107下降并触到玻璃A上表面后停止,随后接通真空气路,第一吸盘107将玻璃A吸住。吸住玻璃A后,竖直直线模组102带动玻璃A上升,接着水平直线模组101带动安装其上的所有零件与玻璃A一起向后移动一段距离。之后,旋转气缸113顺时针转动90度,将玻璃A由水平状态变成竖直状态,然后竖直直线模组102带动玻璃A下落,将玻璃A***到已成形玻璃卡架G内。随后关掉真空气路,竖直直线模组102上升,旋转气缸113逆时针复位。
当第一下料装置100将已热弯成形的玻璃取去后,箱体502向下移动并与台面板501形成密封。接着毛刷清扫装置300启动毛刷驱动电机301,并给前吹气管304与后吹气管311接通高压气源,由清扫直线模组309驱动滚刷305及前吹气管304与后吹气管311在上模和下模之间来回移动进行清扫。待清扫工作完成后,滚刷305及前吹气管304与后吹气管311又回到工作初始位置。之后,下料吸盘538等再次下降并断开真空,将上模合在下模上后又再次上升,随后,模具定位装置400及箱体502均复位至工作初始状态。
在第一中拨叉气缸539的作用下第一中拨叉535下降,然后中移载气缸512工作将模具E从下料工位V带到中间过渡位W后,第一中拨叉535上升且中移载气缸512又运动到前方位置,之后在第二中拨叉气缸515及中移载气缸512的先后作用下第二中拨叉504下降且带动模具E从中间过渡位W到上料工位X,随后第二中拨叉504上升。
第二下料装置100’通过与第一下料装置100相反的操作使未成形玻璃从未成形玻璃卡架F移动至玻璃定位工位。然后启动两个玻璃定位气缸202,则两两对应的短挡板205及长挡板 206相向移动,将玻璃片推向玻璃定位位置S并定位,由于两个限位块207有阻挡作用,因而玻璃片不会被夹碎。接着,关掉玻璃定位气缸202,短挡板205及长挡板206复位。接着模具定位装置400再次将模具E定位且夹紧下模,使上料吸盘联接杆522、上料吸盘座523、上料吸盘524下降,并给上料吸盘524接通真空吸住上模后提起。将未成形玻璃从玻璃定位位置S移动至下模中,上料吸盘524下降并断开真空后复位,上模又再次合在下模上。此后模具定位装置400复位。
当完成玻璃的上料后,启动后移载***工作,上料移载气缸525带动第一后拨叉506前移后,在第一后拨叉气缸510的作用下第一后拨叉506下降,然后上料移载气缸525后移带动模具E从上料工位X到中间过渡位Y。接着第一后拨叉506上升且上料移载气缸525前移,然后第二后拨叉527下降,上料移载气缸525再一次后移带动模具E从中间过渡位Y到进料位Z后第二后拨叉527上升复位。
上述是一套模具移载、定位、下料、清扫、移载、定位、上料、移载的全过程。在此过程中,由于模具的下料与上料是在两个工位上进行,因而可同时对至少两套模具进行上下料工作。
以上结合附图详细描述了本发明的优选实施方式,但是,本发明并不限于此。在本发明的技术构思范围内,可以对本发明的技术方案进行多种简单变型,为了避免不必要的重复,本发明对各种可能的组合方式不再另行说明。但这些简单变型和组合同样应当视为本发明所公开的内容,均属于本发明的保护范围。
Claims (10)
- 一种玻璃热弯上下料机,其特征在于,所述玻璃热弯上下料机包括第一下料装置(100)、第二下料装置(100’)、玻璃定位装置(200)、毛刷清扫装置(300)、模具定位装置(400)、移载装置(500)以及上料装置(600);所述移载装置(500)设置在热弯机的出口与入口之间,并配置为:将模具(E)从所述出口移至所述入口并向所述模具(E)提供下料工位和上料工位,并且向未成形玻璃提供玻璃定位工位;所述玻璃定位装置(200)配置为将位于玻璃定位工位的所述未成形玻璃定位至玻璃定位位置(S);所述第一下料装置(100)配置为将已成形玻璃从所述下料工位移动至玻璃卡架,所述第二下料装置(100’)配置为将所述未成形玻璃从所述玻璃卡架移动至所述玻璃定位工位;所述毛刷清扫装置(300)设置在所述下料工位,并配置为向所述模具(E)提供清扫;所述模具定位装置(400)设置在所述下料工位和所述上料工位,并配置为向所述模具(E)提供定位;所述上料装置(600)设置在所述上料工位,并配置为将所述未成形玻璃从所述玻璃定位工位移动至所述模具(E)。
- 根据权利要求1所述的玻璃热弯上下料机,其特征在于,所述上料装置(600)包括上料横向移载机构、上料升降移载机构以及上料移载吸盘(602),所述上料升降移载机构安装于所述上料横向移载机构以在所述上料横向移载机构的驱动下沿水平方向移动,所述上料移载吸盘(602)安装于所述上料升降移载机构以在所述上料升降移载机构的驱动下沿竖直方向移动。
- 根据权利要求2所述的玻璃热弯上下料机,其特征在于,所述上料横向移载机构包括横向直线模组(606),所述上料升降移载机构包括上料升降直线模组(604),所述上料升降直线模组(604)安装在所述横向直线模组(606)的能够沿水平方向移动的滑块上,所述上料移载吸盘(602)安装在所述上料升降直线模组(604)的能够沿竖直方向移动的滑块上。
- 根据权利要求1所述的玻璃热弯上下料机,其特征在于,所述第一下料装置(100)和所述第二下料装置(100’)的结构相同,所述第一下料装置(100)包括竖直直线模组(102)、旋转机构、第一吸盘固定板(106)以及第一吸盘(107);所述第一吸盘固定板(106)呈长条状,所述第一吸盘(107)设置在所述第一吸盘固定板(106)上;所述竖直直线模组(102)包括能够沿竖直方向移动的竖直移动滑块,所述旋转机构安装于所述竖直移动滑块;所述第一吸盘固定板(106)与所述旋转机构连接,所述旋转机构配置为驱动所述第一吸 盘固定板(106)转动以带动所述第一吸盘(107)保持在水平状态或竖直状态。
- 根据权利要求4所述的玻璃热弯上下料机,其特征在于,所述旋转机构包括转轴(108)和转轴座(109),所述转轴座(109)安装于所述竖直移动滑块,所述转轴(108)可旋转地设置于所述转轴座(109),所述第一吸盘固定板(106)与所述转轴(108)固定连接;优选地,所述第一下料装置(100)包括限位组件,所述限位组件设置在所述旋转机构和/或所述第一吸盘固定板(106)上,以限制所述第一吸盘固定板(106)的转动角度;优选地,所述限位组件包括限位螺钉块(104)和限位螺钉(105),所述限位螺钉块(104)固定设置在所述转轴座(109)上,所述限位螺钉(105)的一端与所述限位螺钉块(104)螺接,另一端能够通过与所述第一吸盘固定板(106)抵接来限制所述第一吸盘固定板(106)的转动角度;优选地,所述旋转机构包括旋转气缸(113),所述旋转气缸(113)安装于所述竖直移动滑块,所述转轴(108)与所述旋转气缸(113)的旋转端连接;优选地,所述第一下料装置(100)包括轴承座板(103),所述轴承座板(103)与所述竖直移动滑块固定连接,所述旋转机构包括用于对所述旋转气缸(113)提供安装的旋转气缸座(110),所述旋转气缸座(110)和所述转轴座(109)均固定设置于所述轴承座板(103)上;优选地,所述第一下料装置(100)包括水平直线模组(101),所述水平直线模组(101)具有能够沿水平方向移动的水平移动滑块,所述竖直直线模组(102)安装于所述水平移动滑块;优选地,所述第一下料装置(100)包括联接板(111),所述联接板(111)与所述水平移动滑块固定连接,所述竖直直线模组(102)安装于所述联接板(111)上;优选地,所述第一下料装置(100)包括固定设置的第一支承座(112),所述水平直线模组(101)安装在所述第一支承座(112)上。
- 根据权利要求1所述的玻璃热弯上下料机,其特征在于,所述玻璃定位装置(200)包括玻璃定位挡板组件以及玻璃定位驱动机构,所述玻璃定位挡板组件安装于所述玻璃定位驱动机构,以在所述玻璃定位驱动机构的驱动下在定位玻璃的玻璃定位位置和位于所述玻璃定位位置***的玻璃***位置之间移动,从而能够从所述玻璃***位置推动所述玻璃至所述玻璃定位位置;优选地,所述玻璃定位挡板组件包括两个相互平行的短挡板(205)和两个相互平行的长挡板(206),所述短挡板(205)的板面与所述长挡板(206)的板面相互垂直;优选地,所述玻璃定位装置(200)包括两个玻璃定位挡板座(204),每个所述挡板座(204)上均设置有一个所述短挡板(205)和一个所述长挡板(206),所述玻璃定位驱动机构设置为能够驱动所述玻璃定位挡板座(204)移动,使得两个所述玻璃定位挡板座(204)上的所述短挡板(205)和所述长挡板(206)能够限定出位于所述玻璃定位位置的玻璃的边缘的位置;优选地,所述玻璃定位驱动机构包括两个玻璃定位气缸(202),每个所述玻璃定位气缸(202) 的活塞杆与一个所述玻璃定位挡板座(204)连接并沿所述玻璃定位位置处的玻璃的对角线方向伸缩;优选地,所述玻璃定位装置(200)包括向所述玻璃定位气缸(202)和所述玻璃定位挡板座(204)提供导向的玻璃定位导轨机构;优选地,所述玻璃定位导轨机构包括定位直线导轨总成(203),所述定位直线导轨总成(203)包括一条导轨和两个均设置在所述导轨上的玻璃定位导向滑块,每个所述玻璃定位导向滑块均与一个所述玻璃定位挡板座(204)连接;优选地,所述玻璃定位装置(200)包括固定设置的限位块(207),所述限位块(207)配置为在预设的位置限制所述玻璃定位挡板组件的移动;优选地,所述限位块(207)配置为使两个所述短挡板(205)之间的最小距离不小于所述玻璃的长度值,以及使两个所述长挡板(206)之间的最小距离不小于所述玻璃的宽度值;优选地,所述玻璃定位装置(200)包括固定设置的底座(201),所述玻璃定位驱动机构安装在所述底座(201)上。
- 根据权利要求1所述的玻璃热弯上下料机,其特征在于,所述毛刷清扫装置(300)包括毛刷清扫升降机构、滚刷(305)以及吹气机构;所述毛刷清扫升降机构包括能够沿竖直方向移动的毛刷清扫升降件,所述滚刷(305)安装于所述毛刷清扫升降件并能够绕自身的水平轴线旋转;所述吹气机构安装于所述毛刷清扫升降件并包括吹气嘴(B),所述吹气嘴(B)与外部的清扫气源连通;优选地,所述毛刷清扫升降机构包括升降轴座(307)以及升降轴(313),所述升降轴(313)沿竖直方向穿设于所述升降轴座(307)中并能够绕自身轴线旋转,所述毛刷清扫升降件与所述升降轴(313)螺纹配合连接;优选地,所述毛刷清扫装置(300)包括升降手轮(310),所述升降轴(313)的上端伸出所述升降轴座(307)并与所述升降手轮(310)固定连接;优选地,所述毛刷清扫装置(300)包括毛刷升降直线导轨总成(308),所述滚刷(305)与所述毛刷升降直线导轨总成(308)的滑块连接;优选地,所述吹气机构包括前吹气管(304)以及后吹气管(311),所述前吹气管(304)和所述后吹气管(311)分别沿水平方向平行设置在所述滚刷(305)的两侧,所述前吹气管(304)和所述后吹气管(311)均设有所述吹气嘴(B);优选地,所述毛刷清扫装置(300)包括中间联接架(306)和毛刷轴座(303),所述中间联接架(306)连接于所述毛刷清扫升降件,所述毛刷轴座(303)固定设置在所述中间联接架(306)上;优选地,所述前吹气管(304)以及所述后吹气管(311)分别与所述毛刷轴座(303)的前气流通道和后气流通道连通,所述毛刷轴座(303)开设有与所述前气流通道连通的前进气接口(C)以及与所述后气流通道连通的后进气接口(D);和/或,所述毛刷清扫装置(300)包括 毛刷驱动电机(301)和毛刷轴(312),所述毛刷驱动电机(301)设置在所述中间联接架(306)上,所述毛刷轴(312)绕自身轴线可转动地套设于所述毛刷轴座(303)内,所述滚刷(305)通过所述毛刷轴(312)与所述毛刷驱动电机(301)连接;优选地,所述毛刷清扫装置(300)包括清扫直线模组(309),所述清扫直线模组(309)包括能够沿水平方向移动的清扫移动件,所述毛刷清扫升降机构安装于所述清扫移动件;优选地,所述毛刷清扫装置(300)包括固定设置的清扫支承座(314),所述清扫直线模组(309)安装于所述清扫支承座(314)上。
- 根据权利要求1所述的玻璃热弯上下料机,其特征在于,所述模具定位装置(400)包括模具定位模组,所述模具定位模组包括模具定位升降机构、水平移动定位机构以及模具定位挡板组件;所述水平移动定位机构安装于所述模具定位升降机构以在所述模具定位升降机构的驱动下沿竖直方向移动;所述模具定位挡板组件安装于所述水平移动定位机构,以在所述水平移动定位机构的驱动下沿水平方向在定位模具的模具定位位置和位于所述模具定位位置***的模具***位置之间移动,从而能够从所述模具***位置推动所述模具至所述模具定位位置;优选地,所述模具定位装置(400)包括两个所述模具定位模组,每个所述模具定位模组的所述模具定位挡板组件包括模具短边挡板(407)以及模具长边挡板(411),两个所述模具定位模组的所述模具短边挡板(407)相互平行设置,两个所述模具定位模组的所述模具长边挡板(411)相互平行设置,所述模具短边挡板(407)的板面与所述模具长边挡板(411)的板面相互垂直设置;优选地,所述模具定位挡板组件包括模具定位挡板座(406),所述模具定位挡板座(406)安装所述水平移动定位机构,所述模具短边挡板(407)和所述模具长边挡板(411)安装于所述模具定位挡板座(406)上;两个所述模具定位模组的所述模具定位挡板座(406)能够在所述水平移动定位机构的驱动下沿所述模具定位位置处的模具的对角线方向相向移动,从而限定出所述模具定位位置;优选地,所述水平移动定位机构包括夹紧气缸座(403)、夹紧气缸(404)以及气缸联接件(405),所述夹紧气缸座(403)安装于所述模具定位升降机构,所述夹紧气缸(404)设置于所述夹紧气缸座(403)上,所述模具定位挡板座(406)通过所述气缸联接件(405)与所述夹紧气缸(404)的活塞杆连接;优选地,其中一个所述模具定位模组的模具定位挡板座(406)上固定设置有限位座(410),所述限位座(410)配置为在预设的位置与所述夹紧气缸座(403)抵接以限制所述模具定位挡板座(406)的移动;优选地,所述限位座(410)配置为使两个所述模具短边挡板(407)之间的最小距离不小于所述模具的长度值,以及使两个所述模具长边挡板(411)之间的最小距离不小于所述模具的宽度值;优选地,所述水平移动定位机构夹紧直线导轨总成(408),所述夹紧直线导轨总成(408) 安装于所述夹紧气缸座(403),所述模具定位挡板座(406)与所述夹紧气缸座(403)的滑块连接;优选地,所述模具定位升降机构包括模具定位升降气缸(402),所述模具定位升降气缸(402)的缸体固定地设置,所述水平移动定位机构与所述模具定位升降气缸(402)的活塞杆连接;优选地,所述模具定位装置(400)包括固定设置的安装座(401),所述模具定位升降机构包括模具定位升降直线导轨总成(409),所述模具定位升降直线导轨总成(409)以及所述模具定位升降气缸(402)均安装在所述安装座(401)上,所述水平移动定位机构与所述模具定位升降直线导轨总成(409)的滑块连接。
- 根据权利要求1所述的玻璃热弯上下料机,其特征在于,所述移载装置(500)包括下料移载机构、中移载机构以及上料移载机构;所述下料移载机构设置在热弯机出口和下料工位之间,并配置为能够将模具(E)从所述热弯机出口移动至所述下料工位;所述中移载机构设置在所述下料工位和上料工位之间,并配置为能够将所述模具(E)从所述下料工位移动至所述上料工位;所述上料移载机构设置在所述上料工位和热弯机入口之间,并配置为能够将所述模具(E)从所述上料工位移动至所述热弯机入口。
- 根据权利要求9所述的玻璃热弯上下料机,其特征在于,所述移载装置(500)包括固定设置的台面板(501)以及设置在所述台面板(501)上的导轨(503),所述导轨(503)在所述热弯机出口和所述热弯机入口之间延伸以限定出所述模具(E)的移动路径;优选地,所述移载装置(500)包括箱体升降气缸(519)和箱体(502),所述箱体(502)与所述箱体升降气缸(519)的活塞杆连接以能够沿竖直方向移动,所述箱体(502)配置为:所述箱体(502)向上运动时能够形成供所述模具(E)穿行的模具穿行通道,所述箱体(502)向下运动时能够罩在所述下料工位并形成用于清扫所述模具(E)的清扫腔室;优选地,所述移载装置(500)包括下料直线模组(518)和下料吸盘(538),所述下料直线模组(518)的滑块与所述下料吸盘(538)连接,所述下料吸盘(538)设置于所述下料工位的上方,所述下料吸盘(538)配置为在所述下料直线模组(518)的驱动下能够沿竖直方向移动以远离或吸附所述模具(E)的上盖;优选地,所述移载装置(500)包括上料直线模组(509)和上料吸盘(524),所述上料直线模组(509)的滑块与所述上料吸盘(524)连接,所述上料吸盘(524)设置于所述上料工位的上方,所述上料吸盘(524)配置为在所述上料直线模组(509)的驱动下能够沿竖直方向移动以远离或吸附所述模具(E)的上盖;优选地,所述下料移载机构包括下料移载气缸(528)和下料移载件,所述上料移载机构包括上料移载气缸(525)和上料移载件,所述中移载机构包括中移载气缸(512)以及中移载件;所述下料移载气缸(528)设置在所述热弯机出口和所述下料工位之间,所述下料移载件与所述下料移载气缸(528)的滑块连接以推动所述模具(E)从所述热弯机出口移动至所述下料 工位;所述上料移载气缸(525)设置在所述上料工位和所述热弯机入口之间,所述上料移载件与上料移载气缸(525)的滑块连接以推动所述模具(E)从所述上料工位移动至所述热弯机入口;所述中移载气缸(512)设置在所述下料工位和所述上料工位之间,所述中移载件与所述中移载气缸(512)的滑块连接以推动所述模具(E)从所述下料工位移动至所述上料工位;优选地,所述下料移载件包括第一前拨叉(533)、第一前拨叉气缸(536)、第二前拨叉(531)和第二前拨叉气缸(532);所述第一前拨叉气缸(536)和所述第二前拨叉气缸(532)均设置在所述下料移载气缸(528)的滑块上,所述第一前拨叉(533)与所述第一前拨叉气缸(536)的活塞杆连接以能够沿竖直方向移动,所述第二前拨叉(531)与所述第二前拨叉气缸(532)的活塞杆连接以能够沿竖直方向移动,所述第一前拨叉(533)与所述第二前拨叉(531)沿所述模具(E)的移动方向间隔地设置;优选地,所述中移载件包括第一中拨叉(535)、第一中拨叉气缸(539)、第二中拨叉(504)以及第二中拨叉气缸(515);所述第一中拨叉气缸(539)和所述第二中拨叉气缸(515)均设置在所述中移载气缸(512)的滑块上,所述第一中拨叉(535)与所述第一中拨叉气缸(539)的活塞杆连接以能够沿竖直方向移动,所述第二中拨叉(504)与所述第二中拨叉气缸(515)的活塞杆连接以能够沿竖直方向移动,所述第一中拨叉(535)与所述第二中拨叉(504)沿所述模具(E)的移动方向间隔地设置;优选地,所述上料移载件包括第一后拨叉(506)、第一后拨叉气缸(510)、第二后拨叉(527)以及第二后拨叉气缸(543);所述第一后拨叉气缸(510)和所述第二后拨叉气缸(543)均设置在所述上料移载气缸(525)的滑块上,所述第一后拨叉(506)与所述第一后拨叉气缸(510)的活塞杆连接以能够沿竖直方向移动,所述第二后拨叉(527)与所述第二后拨叉气缸(543)的活塞杆连接以能够沿竖直方向移动,所述第一后拨叉(506)与所述第二后拨叉(527)沿所述模具(E)的移动方向间隔地设置。
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