WO2019137070A1 - 一种在弹簧表面植绒的装置 - Google Patents

一种在弹簧表面植绒的装置 Download PDF

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Publication number
WO2019137070A1
WO2019137070A1 PCT/CN2018/112544 CN2018112544W WO2019137070A1 WO 2019137070 A1 WO2019137070 A1 WO 2019137070A1 CN 2018112544 W CN2018112544 W CN 2018112544W WO 2019137070 A1 WO2019137070 A1 WO 2019137070A1
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WIPO (PCT)
Prior art keywords
flocking
spring
spring according
fluff
head
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PCT/CN2018/112544
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English (en)
French (fr)
Inventor
唐书豪
葛敬东
唐朋万
赵春啸
Original Assignee
太仓卡兰平汽车零部件有限公司
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First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=67219301&utm_source=***_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=WO2019137070(A1) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Priority claimed from CN201820056927.0U external-priority patent/CN207899626U/zh
Application filed by 太仓卡兰平汽车零部件有限公司 filed Critical 太仓卡兰平汽车零部件有限公司
Priority to JP2020558671A priority Critical patent/JP7208255B2/ja
Publication of WO2019137070A1 publication Critical patent/WO2019137070A1/zh
Priority to JP2023000574A priority patent/JP7452781B2/ja

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C19/00—Apparatus specially adapted for applying particulate materials to surfaces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
    • B05C9/06—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying two different liquids or other fluent materials, or the same liquid or other fluent material twice, to the same side of the work
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00—Processes for applying liquids or other fluent materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00—Processes for applying liquids or other fluent materials
    • B05D1/16—Flocking otherwise than by spraying
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F1/00—Springs

Definitions

  • the present invention relates to the field of spring fittings, and more particularly to a device for flocking a surface of a spring.
  • the flocking of electric tailgate springs is manually operated. Different operators and different working environments will cause differences in flocking effect, and the labor efficiency of manual flocking is low, the production environment is bad, and large-scale cannot be organized. produce. Therefore, the prior art has the disadvantages of poor manual operation, large-scale industrial production, and a large amount of fluff in the flocking working environment, which is disadvantageous to human health.
  • the technical problem to be solved by the present invention is to overcome the problems of poor manual operation in the prior art, large-scale industrial production, and a large amount of fluff in the flocking operation environment, which is disadvantageous to human health.
  • the problem Thereby achieving full automation, eliminating human factors, stable process and consistent flocking effect.
  • large-scale industrial production is realized, the production process is closed, and the fluff which is harmful to the human body is controlled in the production system.
  • the present invention provides an apparatus for flocking a surface of a spring, comprising a loading member, a blanking member, and a conveying chain, the loading member being provided with a rotating mechanism that drives the spring to rotate a spring is hung on the hook; the blanking member is provided with a rotating mechanism, the rotating mechanism drives the spring to rotate, and is detached from the hook; the conveying chain and the spring are on a plane, The plane is parallel to the ground.
  • the means for flocking the surface of the spring further comprises a glue dispensing part, a flocking part and an oven, the transfer chain running through the glue part, the flocking part and the oven in sequence.
  • the glue dispensing component includes a spray head, a spray head guide, a spray head controller, and a temperature controller.
  • the flocking component comprises an electrostatic generating device, a feeding device, a guide rail and a feeding tube, the guiding rail is arranged perpendicular to the ground, and the static electricity generating device is connected with a spring that needs flocking, and the feeding device will The fluff is sent to the spring surface of the glue.
  • the nozzle is disposed on the nozzle rail, and the nozzle controller detects the length of the spring and adjusts the moving position of the nozzle.
  • the conveyor chain includes hooks vertically fixing upper and lower ends thereof, and the hooks at the upper and lower ends are connected by a movable gear structure and a chain.
  • the feeding device feeds the fluff into an electric field generated by the static electricity generating device through a guide rail and a conveying pipe.
  • an electric heating device is disposed inside the oven.
  • the spray heads are provided with three groups.
  • a photoelectric control device is disposed inside the glue dispensing member.
  • the feeding tube is disposed on the rail, the rail is vertically disposed on the ground, and the feeding tube covers the spring surface by moving up and down.
  • the electric heating device is provided with a temperature adjustment device and a time adjustment device.
  • the angle between the three sets of nozzles is 120°.
  • the photoelectric control device can control the displacement position of the head.
  • the photoelectric control device can detect spring length information.
  • the outlet of the feeding tube is provided with an adjusting device for adjusting the amount of fluff.
  • the temperature adjustment device is capable of automatically detecting and adjusting the drying temperature.
  • a fluff recovery device is disposed at the bottom of the electric field.
  • top of the flocking component is provided with a fluff storage silo
  • the bottom of the fluff storage silo is provided with a fluff output port.
  • the fluff output port is provided with a vibration adjusting mechanism for adjusting the output of the fluff.
  • the device for flocking on the surface of the spring according to the present invention is a fully automatic flocking line. Except for loading and unloading, there is no manual intervention in the whole process, and the consistency and stability of the operation are ensured to the greatest extent, and the manual flocking process is eliminated.
  • the human factor enables flocking of electric tailgate springs to enable large-scale industrial production.
  • the automatic flocking equipment can largely eliminate the instability of the existing artificial equipment, complete the flocking appearance, consistent performance, and greatly improve labor efficiency, making large-scale industrial production of tailgate spring flocking possible. . At the same time, due to the closed operation on the site, the sanitary condition of the job site is improved, and the fluff used for flocking is also saved.
  • Figure 1 is a structural view of a flocking apparatus in accordance with a preferred embodiment of the present invention.
  • the automatic flocking line is mainly composed of feeding 1, glue 2, conveyor chain 6, electrostatic flocking 3, oven 4, blanking 5, etc., wherein the glue 2 is partly made up of nozzles.
  • the nozzle guide rail, the nozzle control, and the temperature control are arranged.
  • the guide rail is placed on the vertical ground, which is consistent with the spring.
  • the nozzle control detects the length of the spring and automatically adjusts the moving position of the nozzle.
  • the temperature and humidity of the entire sprayed environment are completed by the temperature control part.
  • the transfer of the flocking line is a whole design, and the entire line from the head to the end of the workpiece is vertically fixed on the conveyor chain 6 by the upper and lower hooks, and the hooks at both ends are connected by the movable gear structure and the chain.
  • the conveyor chain 6 is in a plane with the spring which is parallel to the ground.
  • the electrostatic flocking 3 part is composed of an electric field and a feeding device, and the feeding device feeds the fluff into the electric field through the guide rail and the conveying pipe to complete the implantation of the fluff.
  • a fluff recovery device is provided at the bottom of the electric field.
  • the fluff output port of the spring electrostatic flocking device is provided with a vibration adjusting mechanism for adjusting the output of the fluff.
  • the top of the spring electrostatic flocking 3 device is provided with a fluff storage silo, and the bottom of the fluff storage silo is provided with a fluffy output port.
  • the inside of the oven 4 is electrically heated, and the spring which completes the flocking is heated and solidified by the oven 4 to achieve a stable flocking effect.
  • this spring automatic flocking device was designed and designed for the electric tailgate spring.
  • the device adopts an integrated design, which eliminates the influence of human beings during the spring flocking process, can ensure the consistency of the flocking effect to the greatest extent, and realize large-scale industrial production.
  • the technical solutions of the present invention are mainly as follows:
  • the automatic flocking line is mainly composed of five parts: feeding 1, glue 2, flocking 3, oven 4, and cutting 5, and the process of placing the spring vertically through the hook on the flocking line is feeding 1, the process is manual Completed, the upper and lower ends of the spring are hung on the conveyor chain 6 of the production line by hooks.
  • the photoelectric switch detects that the spring passes, the nozzle starts to work.
  • the glue spraying process is completed by three sets of nozzles. The nozzle is placed on the guide rail, and the guide rail is vertically placed on the ground.
  • the spring enters the glue 2 station the nozzle moves up and down.
  • the spring length information fed back by the photoelectric switch is used to control the displacement position of the nozzle.
  • the spring enters the flocking 3 process, and the feeding machine is responsible for feeding the pile to the spring surface of the glue, completing the flocking 3, placing the pile tube on the guide rail, and the rail is placed vertically on the ground.
  • the feeding tube is completely moved by the up and down movement to complete the surface of the spring.
  • the oven 4 is electrically heated, which can uniformly control the drying temperature and time of the glue. The drying temperature and time corresponding to the different glues can be adjusted on the oven 4.
  • the spring starts to be unloaded, and the operation is also completed manually.
  • the hooks on the upper and lower ends of the spring are removed by the relevant operator to remove the spring.
  • the operation of the automatic flocking line is quite simple. After the parameter setting is completed, only the spring loading 1 and the blanking 5 need to be organized, and all the processes in the middle are automatically completed by the device.

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Spray Control Apparatus (AREA)
  • Springs (AREA)
  • Electrostatic Spraying Apparatus (AREA)
  • Seats For Vehicles (AREA)

Abstract

在弹簧表面植绒的装置，包括上料部件（1）、喷胶部件（2）、植绒部件（3）、烘箱部件（4）、下料部件（5）和传送链条（6）。传送链条（6）按顺序贯穿喷胶部件（2）、植绒部件（3）和烘箱部件（4）；上料部件（1）设有转动机构，转动机构驱动弹簧旋转，使弹簧挂置在挂钩上；植绒部件（3）包括静电发生装置、送绒装置、导轨和送绒管。该装置全过程无人工干预，最大程度上保证作业的一致性和稳定性，使得弹簧的植绒能够实现大规模工业化的生产。

Description

一种在弹簧表面植绒的装置
技术领域
本发明涉及弹簧配件领域，尤其涉及一种在弹簧表面植绒的装置。
背景技术
目前市面上对电动尾门弹簧的植绒都采用手动作业，不同的作业人员，不同的作业环境都会造成植绒效果的差异，而且手工植绒的劳动效率低下，生产环境恶劣，无法组织大规模生产。因此，现有技术存在人工操作稳定性差，不能实现大规模工业化生产，以及植绒的作业环境存在大量绒毛，对人体健康不利的缺点。
发明内容
有鉴于现有技术的上述缺陷，本发明所要解决的技术问题是克服现有技术中人工操作稳定性差，不能实现大规模工业化生产的问题，以及解决植绒作业环境存在大量绒毛，对人体健康不利的问题。从而实现全程自动化，消除了人为因素，工艺过程稳定，植绒效果一致。同时，实现大批量工业化生产，生产过程封闭，对人体有害的绒毛控制在生产***内。
为实现上述目的，本发明提供了一种在弹簧表面植绒的装置，包括上料部件、下料部件和传送链条，所述上料部件设有转动机构，所述转动机构驱动弹簧旋转，使弹簧挂置在所述挂钩上；所述下料部件设置有转动机构，所述转动机构驱动弹簧旋转，从所述挂钩上脱落下来；所述传送链条与所述弹簧在一个平面上，所述平面平行于地面。
进一步地，所述在弹簧表面植绒的装置还包括喷胶部件、植绒部件和烘箱，所述传送链条按顺序贯穿所述喷胶部件、植绒部件和烘箱。
进一步地，所述喷胶部件包括喷头、喷头导轨、喷头控制器和温度控制器。
进一步地，所述植绒部件包括静电发生装置、送绒装置、导轨和送绒管，所述导轨垂直于地面设置，所述静电发生装置与需要植绒的弹簧相连，所述送绒装置将绒毛送到喷好胶的弹簧表面。
进一步地，所述喷头设置于所述喷头导轨上，所述喷头控制器检测弹簧长度，调整所述喷头的移动位置。
进一步地，所述传送链条包含垂直固定其上的上下两端的挂钩，所述上下两端的挂钩通过可活动的齿轮结构和链条连接。
进一步地，所述送绒装置通过导轨和输送管把绒毛送入所述静电发生装置产生的电场。
进一步地，所述烘箱内部设置有电加热设备。
进一步地，所述喷头设置有三组。
进一步地，所述喷胶部件内部设置有光电控制装置。
进一步地，所述送绒管设置于所述导轨上，所述导轨垂直设置于地面，所述送绒管通过上下移动将绒毛覆盖在弹簧表面。
进一步地，所述电加热设备设置有温度调节装置和时间调节装置。
进一步地，所述三组喷头之间的夹角为120°。
进一步地，所述光电控制装置可以控制喷头的位移位置。
进一步地，所述光电控制装置可检测弹簧长度信息。
进一步地，所述送绒管出口设有调节绒毛量的调节装置。
进一步地，所述温度调节装置能够自动检测并调整烘干温度。
进一步地，所述电场底部设有绒毛回收装置。
进一步地，所述植绒部件的顶部设有绒毛存储料仓，所述绒毛存储料仓的底部设有绒毛输出口。
进一步地，所述绒毛输出口设有调节绒毛输出量的振动调节机构。
本发明所述的在弹簧表面植绒的装置为全自动植绒线，除上下料外，全过程无人工干预，最大程度上保证的作业的一致性和稳定性，消除了手工植绒过程中人的因素，使得电动尾门弹簧的植绒能够实现大规模工业化的生产。本自动植绒设备最大程度的消除了目前现有人工设备的不稳定性，完成的植绒外观，性能一致，同时极大地提高了劳动效率，使得尾门弹簧植绒的大规模工业化生产成为可能。同时由于现场采用了封闭作业，改善了作业现场的卫生状况，也节约了植绒使用的绒毛。
以下将结合附图对本发明的构思、具体结构及产生的技术效果作进一步说明，以充分地了解本发明的目的、特征和效果。
附图说明
图1是本发明的一个较佳实施例的植绒设备结构图。
具体实施方式
以下参考说明书附图介绍本发明的多个优选实施例，使其技术内容更加清楚和便于理解。本发明可以通过许多不同形式的实施例来得以体现，本发明的保护范围并非仅限于文中提到的实施例。
在附图中，结构相同的部件以相同数字标号表示，各处结构或功能相似的组件以相似数字标号表示。附图所示的每一组件的尺寸和厚度是任意示出的，本发明并没有限定每个组件的尺寸和厚度。为了使图示更清晰，附图中有些地方适当夸大了部件的厚度。
如图1所示，本自动植绒线主要由上料1、喷胶2、传送链条6、静电植绒3、烘箱4、下料5等几个部分组成，其中喷胶2部分由喷头，喷头导轨，喷头控制，温度控制组成，导轨垂直地面放置，与弹簧保持一致，喷头控制检测弹簧长度，自动调整喷头的移动位置，整个喷胶环境的温湿度由温度控制部分完成。 植绒线的传送为整体设计，整条线从头到尾工件都通过上下两个挂钩垂直固定在传送链条6上，两端的挂钩通过可活动的齿轮结构和链条连接在一起。传送链条6与弹簧在一个平面上，这个平面平行于地面。静电植绒3部分由电场和送绒装置组成，送绒装置通过导轨和输送管把绒毛送入电场，完成绒毛的植入。电场底部设有绒毛回收装置。弹簧静电植绒装置的绒毛输出口设有调节绒毛输出量的振动调节机构。弹簧静电植绒3装置的顶部设有绒毛存储料仓，所述绒毛存储料仓的底部设有绒毛输出口。烘箱4内部设置电加热，完成植绒的弹簧在通过烘箱4的时候加温固化胶水，达到稳定的植绒效果。
为改善传统手工植绒不稳定，产能低的状况，针对于电动尾门弹簧，设计发明了本弹簧自动植绒设备。本设备采用一体设计，在弹簧植绒过程中消除了人的影响，能够最大程度的保证植绒效果的一致性，同时实现大规模工业化生产。 本发明的技术方案主要如下：
本自动植绒线主要由上料1，喷胶2，植绒3，烘箱4，下料5五个部分组成，弹簧通过挂钩垂直放置在植绒线的过程就是上料1，该过程是人工完成的，弹簧的上下两端通过钩子挂在生产线的传送链条6上。当光电开关检测到弹簧通过时，喷头开始作业，喷胶工序由3组喷头共同完成，喷头被安置在导轨上，导轨垂直安放于地面，当弹簧进入喷胶2工位时，喷头通过上下移动来覆盖需要喷胶的弹簧表面，光电开关反馈的弹簧长度信息用来控制喷头的位移位置。 完成喷胶2后，弹簧进入植绒3工序，该工序由送绒机负责将绒毛送到喷好胶水的弹簧表面，完成植绒3，送绒管安放在导轨上，导轨垂直安放于地面，送绒管通过上下移动完成绒毛对弹簧表面的全覆盖。 弹簧完成植绒后进入烘箱4，烘箱4采用电加热，能够均匀的控制胶水的烘干温度和时间。不同的胶水对应的烘干温度和时间能够在烘箱4上得到调整。完成烘烤后，弹簧开始下料，该作业也是人工完成，由相关作业人员取下弹簧上下两端的钩子，卸下弹簧。
该自动植绒线的操作相当简单，完成参数设定后，只需要组织弹簧上料1和下料5，中间的所有过程都由设备自动完成。
以上详细描述了本发明的较佳具体实施例。应当理解，本领域的普通技术无需创造性劳动就可以根据本发明的构思作出诸多修改和变化。因此，凡本技术领域中技术人员依本发明的构思在现有技术的基础上通过逻辑分析、推理或者有限的实验可以得到的技术方案，皆应在由权利要求书所确定的保护范围内。

Claims (20)

  1. 一种在弹簧表面植绒的装置，其特征在于，包括上料部件、下料部件和传送链条，所述上料部件设有转动机构，所述转动机构驱动弹簧旋转，使弹簧挂置在所述挂钩上；所述下料部件设置有转动机构，所述转动机构驱动弹簧旋转，从所述挂钩上脱落下来；所述传送链条与所述弹簧在一个平面上，所述平面平行于地面。
  2. 如权利要求1所述的在弹簧表面植绒的装置，其特征在于，所述在弹簧表面植绒的装置还包括喷胶部件、植绒部件和烘箱，所述传送链条按顺序贯穿所述喷胶部件、植绒部件和烘箱。
  3. 如权利要求2所述的在弹簧表面植绒的装置，其特征在于，所述喷胶部件包括喷头、喷头导轨、喷头控制器和温度控制器。
  4. 如权利要求2所述的在弹簧表面植绒的装置，其特征在于，所述植绒部件包括静电发生装置、送绒装置、导轨和送绒管，所述导轨垂直于地面设置，所述静电发生装置与需要植绒的弹簧相连，所述送绒装置将绒毛送到喷好胶的弹簧表面。
  5. 如权利要求3所述的在弹簧表面植绒的装置，其特征在于，所述喷头设置于所述喷头导轨上，所述喷头控制器检测弹簧长度，调整所述喷头的移动位置。
  6. 如权利要求1所述的在弹簧表面植绒的装置，其特征在于，所述传送链条包含垂直固定其上的上下两端的挂钩，所述上下两端的挂钩通过可活动的齿轮结构和链条连接。
  7. 如权利要求4所述的在弹簧表面植绒的装置，其特征在于，所述送绒装置通过导轨和输送管把绒毛送入所述静电发生装置产生的电场。
  8. 如权利要求2所述的在弹簧表面植绒的装置，其特征在于，所述烘箱内部设置有电加热设备。
  9. 如权利要求3所述的在弹簧表面植绒的装置，其特征在于，所述喷头设置有三组。
  10. 如权利要求2所述的在弹簧表面植绒的装置，其特征在于，所述喷胶部件内部设置有光电控制装置。
  11. 如权利要求7所述的在弹簧表面植绒的装置，其特征在于，所述送绒管设置于所述导轨上，所述导轨垂直设置于地面，所述送绒管通过上下移动将绒毛覆盖在弹簧表面。
  12. 如权利要求8所述的在弹簧表面植绒的装置，其特征在于，所述电加热设备设置有温度调节装置和时间调节装置。
  13. 如权利要求9所述的在弹簧表面植绒的装置，其特征在于，所述三组喷头之间的夹角为120°。
  14. 如权利要求10所述的在弹簧表面植绒的装置，其特征在于，所述光电控制装置可以控制喷头的位移位置。
  15. 如权利要求10所述的在弹簧表面植绒的装置，其特征在于，所述光电控制装置可检测弹簧长度信息。
  16. 如权利要求7所述的在弹簧表面植绒的装置，其特征在于，所述送绒管出口设有调节绒毛量的调节装置。
  17. 如权利要求9所述的在弹簧表面植绒的装置，其特征在于，所述温度调节装置能够自动检测并调整烘干温度。
  18. 如权利要求7所述的在弹簧表面植绒的装置，其特征在于，所述电场底部设有绒毛回收装置。
  19. 如权利要求4所述的在弹簧表面植绒的装置，其特征在于， 所述植绒部件的顶部设有绒毛存储料仓，所述绒毛存储料仓的底部设有绒毛输出口。
  20. 如权利要求19所述的在弹簧表面植绒的装置，其特征在于，所述绒毛输出口设有调节绒毛输出量的振动调节机构。
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