WO2017110054A1 - Mn含有合金化溶融亜鉛めっき鋼板およびその製造方法 - Google Patents
Mn含有合金化溶融亜鉛めっき鋼板およびその製造方法 Download PDFInfo
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- WO2017110054A1 WO2017110054A1 PCT/JP2016/005079 JP2016005079W WO2017110054A1 WO 2017110054 A1 WO2017110054 A1 WO 2017110054A1 JP 2016005079 W JP2016005079 W JP 2016005079W WO 2017110054 A1 WO2017110054 A1 WO 2017110054A1
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- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/46—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals
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- B32B15/00—Layered products comprising a layer of metal
- B32B15/01—Layered products comprising a layer of metal all layers being exclusively metallic
- B32B15/013—Layered products comprising a layer of metal all layers being exclusively metallic one layer being formed of an iron alloy or steel, another layer being formed of a metal other than iron or aluminium
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- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/0205—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips of ferrous alloys
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- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/0221—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the working steps
- C21D8/0226—Hot rolling
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- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
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- C21D8/0236—Cold rolling
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- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/0278—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips involving a particular surface treatment
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- C22C38/002—Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
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- C22C38/14—Ferrous alloys, e.g. steel alloys containing titanium or zirconium
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- C22C38/16—Ferrous alloys, e.g. steel alloys containing copper
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- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
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- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/60—Ferrous alloys, e.g. steel alloys containing lead, selenium, tellurium, or antimony, or more than 0.04% by weight of sulfur
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- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/02—Pretreatment of the material to be coated, e.g. for coating on selected surface areas
- C23C2/022—Pretreatment of the material to be coated, e.g. for coating on selected surface areas by heating
- C23C2/0222—Pretreatment of the material to be coated, e.g. for coating on selected surface areas by heating in a reactive atmosphere, e.g. oxidising or reducing atmosphere
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- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/02—Pretreatment of the material to be coated, e.g. for coating on selected surface areas
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- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
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- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
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- C23C2/261—After-treatment in a gas atmosphere, e.g. inert or reducing atmosphere
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- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
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- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
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- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/34—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the shape of the material to be treated
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- C21D2211/00—Microstructure comprising significant phases
- C21D2211/001—Austenite
Definitions
- the present invention relates to a Mn-containing alloyed hot-dip galvanized steel sheet having a beautiful surface appearance with no unplating and excellent bendability, and a method for producing the same.
- an alloyed hot-dip galvanized steel sheet is manufactured by the following method.
- a thin steel plate obtained by hot rolling or cold rolling and further heat-treating a slab is used as a base material, and the base steel plate surface is degreased and / or pickled and washed in a pretreatment process, or pretreatment is performed.
- recrystallization annealing is performed by heating in a non-oxidizing atmosphere or a reducing atmosphere.
- the base steel plate is cooled to a temperature suitable for the plating treatment in a non-oxidizing atmosphere or a reducing atmosphere and immersed in a zinc bath to perform a hot dip galvanizing treatment. Subsequently, an alloying process is performed and manufactured.
- solid solution strengthening elements such as Si, Mn, and Al are added to increase the strength of the steel sheet.
- Mn has an effect of stabilizing the austenite phase and increasing the amount of the austenite phase.
- the residual austenite phase finally obtained has transformation-induced plasticity, the elongation is dramatically improved.
- the hot dip galvanized steel sheet is subjected to hot dip galvanization after heat annealing in a non-oxidizing atmosphere or a reducing atmosphere.
- Mn in steel is an easily oxidizable element, it reacts with oxygen and water vapor in the air in an annealing furnace to form an oxide on the steel sheet surface.
- This oxide reduces the wettability of the steel sheet to the hot dip galvanizing bath (the wettability between the hot dip zinc and the underlying steel sheet) and causes non-plating, so the appearance of the plated surface deteriorates as the Mn concentration in the steel increases. To do.
- Patent Document 1 or 2 specifies the water vapor concentration in the annealing furnace and raises the dew point, thereby oxidizing Mn in the base steel plate to suppress external oxidation and improving the plating appearance.
- Technology is disclosed. However, since a large amount of internal oxide is formed on the surface of the steel plate, it becomes a starting point of cracking and the bendability of the plated steel plate is deteriorated.
- Patent Document 3 discloses that the maximum temperature reached in a steel plate in an annealing furnace is 600 to 700 ° C. or less, the steel plate passage time in the temperature range where the steel plate temperature is 600 to 700 ° C. or less is 30 seconds to 10 minutes, A technique for improving the appearance of the plating surface by setting the dew point to ⁇ 45 ° C. or lower is disclosed. However, it is difficult to control the dew point in the annealing furnace to ⁇ 45 ° C. or less, and it is necessary to introduce new equipment to realize it, which requires cost.
- Patent Document 4 discloses a technique for improving the appearance of the plating surface by setting the maximum temperature of the steel sheet to 600 to 750 ° C. in an annealing furnace after depositing an Fe-based oxide on the surface of the steel sheet before annealing. Has been. However, even in this method, a large amount of internal oxide is formed on the surface of the steel sheet, so that the bendability of the plated steel sheet is deteriorated. Further, since the annealing temperature is low, the Fe oxide film partially remains, and there is a concern about unevenness in appearance due to alloying.
- an object of the present invention is to provide a Mn-containing alloyed hot-dip galvanized steel sheet that suppresses surface selective oxidation of Mn, eliminates uneven alloying, and has excellent bendability, and a method for producing the same.
- the inventors examined a Mn-containing alloyed hot-dip galvanized steel sheet and a method for producing the same that solve the problem.
- the internal oxide is not dispersed on the steel plate side surface at the interface between the steel plate (base steel plate) and the plating layer, but the oxide is dispersed in the plating layer, and from the surface of the plating layer among the oxides in the plating layer.
- the oxide existing in the range of 50% or less of the total thickness of the plating layer has a cross-sectional area ratio of 60% or more, and further bendability is improved by controlling the Mn / Fe ratio of the oxide in the plating layer. .
- the steel sheet is heated to a temperature of 60 to 250 ° C. in an atmosphere in which the O 2 concentration and the H 2 O concentration are controlled prior to oxidation in a direct-fired heating furnace (hereinafter also referred to as DFF). It has been found that heating with is effective.
- DFF direct-fired heating furnace
- the present inventors Prior to heating by DFF, the present inventors heated the steel sheet in an atmosphere in which the O 2 concentration and the H 2 O concentration were controlled at a temperature of 60 to 250 ° C. It was found that the oxide produced by DFF can be changed from Fe / Mn composite oxide to Fe oxide.
- Mn is made uneven by heating the steel sheet under the above-mentioned conditions prior to DFF in a continuous hot-dip galvanizing facility. Without selectively oxidizing the steel sheet surface, changing the oxide generated in DFF from Fe / Mn composite oxide to Fe oxide, and further controlling the air ratio of DFF, temperature, atmosphere in annealing, temperature, etc.
- the distribution of internal oxides existing on the surface of the steel sheet after annealing is limited to the vicinity of the surface, and the internal oxide is dispersed in the plating layer by an alloying reaction, and the steel sheet side at the interface between the steel sheet (base material steel sheet) and the plating layer It has been found that a method of eliminating from the surface, that is, the surface of the base steel sheet is effective.
- the present invention is based on the above findings, and features are as follows.
- C 0.03 to 0.35%
- Si 0.01 to 2.00%
- Mn 3.0 to 8.0%
- Al 0.001 to 1.000%
- P 0.10% or less
- S 0.01% or less
- An alloyed hot-dip galvanized steel sheet wherein any of the following a) to e) is present in the galvanized layer, and the total amount of oxides is 0.01 to 0.100 g / m 2 in O amount.
- Mn / Fe which is the ratio of the mass% of Mn and Fe constituting the oxide, is 0.10 to 10.00, and within the range of 50% or less of the total thickness of the galvanized layer from the surface of the galvanized layer
- at least one oxide selected from Fe and Mn is present in a cross-sectional area ratio of 60% or more.
- the steel sheet surface layer portion within 5 ⁇ m from the underlying steel sheet surface just under the zinc plating layer, Fe, oxide of at least one selected from Mn does not contain 0.040 g / m 2 or less (0 O amount ) An existing Mn-containing galvannealed steel sheet.
- Oxide containing Fe and Mn b) Oxide containing Fe and Mn and Fe oxide c) Oxide containing Fe and Mn and Mn oxide d) Oxide containing Fe and Mn, Fe oxide and Mn Oxide e) Fe oxide and Mn oxide
- B 0.001 to 0.005%
- Nb 0.005 to 0.050%
- Ti 0.005% by mass.
- Cr 0.001 to 1.000%
- Mo 0.05 to 1.00%
- Cu 0.05 to 1.00%
- Ni 0.05 to 1.00%
- Sb The Mn-containing alloyed hot-dip galvanized steel sheet according to the above [1], which contains one or more elements selected from 0.001 to 0.200%.
- [3] [1] or [2] a method for producing a Mn-containing galvannealed steel sheet according to, upon plating treatment on the steel sheet in a continuous galvanizing line, O 2 concentration of 1.0 60 to 250 steel plates in an atmosphere composed of at least one selected from N 2 , CO 2 , CO, and H 2 and unavoidable impurities, and 5.0 vol%, H 2 O concentration of 10 to 30 vol%, and the balance.
- a heating process in which the steel sheet is heated at a temperature of 60 ° C.
- a direct-fired heating furnace using a combustion gas with an air ratio of 1.00 to 1.20 Is heated at a temperature of 550 to 700 ° C. and the steel plate temperature is kept at 550 to 700 ° C. for 30 s or less, the H 2 concentration is 1 to 50 vol%, and the balance is H 2 O, N 2 , CO, CO 2 .
- One or more selected from among The Mn-containing alloyed hot-dip galvanized steel sheet is continuously subjected to a C heating step in which the steel sheet temperature is maintained at 550 to 700 ° C.
- the steel plate is heated using a combustion gas having an air ratio of 1.00 to 1.20, and the steel plate is heated using a combustion gas having an air ratio of 0.80 to 1.00.
- the Mn-containing alloyed hot-dip galvanized steel sheet of the present invention includes both a case where a cold-rolled steel sheet is used as a base material and a case where a hot-rolled steel sheet is used as a base material. Moreover, being excellent in the surface appearance means having an appearance in which non-plating and alloying unevenness are not recognized.
- a Mn-containing alloyed hot-dip galvanized steel sheet having excellent surface appearance and bendability can be obtained.
- a Mn-containing alloyed hot-dip galvanized steel sheet having excellent surface appearance and bendability can be produced at low cost simply by changing the operating conditions of the existing continuous galvanized steel sheet production equipment. .
- the unit of the content of each element of the steel component composition and the unit of the content of each element of the plating layer component composition are all “mass%”, and are simply “%” unless otherwise specified.
- the units of O 2 concentration, H 2 O concentration, and H 2 concentration are all “vol%” and “vol ppm”, and are simply indicated by “%” and “ppm” unless otherwise specified.
- the Mn-containing alloyed hot-dip galvanized steel sheet of the present invention is, in mass%, C: 0.03-0.35%, Si: 0.01-2.00%, Mn: 3.0-8.0%, Al: 0.001 to 1.000%, P: 0.10% or less, S: 0.01% or less, and the balance of 20 to 120 g / m 2 of zinc on the surface of the steel plate made of Fe and inevitable impurities.
- a Mn-containing alloyed hot-dip galvanized steel sheet having a plated layer on one side or both sides, and any of the following a) to e) is present in the galvanized layer, and the total amount of oxides is 0 0.01 to 0.100 g / m 2 , and Mn / Fe, which is the ratio of the mass% of Mn and Fe constituting the oxide, is 0.10 to 10.00, and from the surface of the galvanized layer, the zinc At least selected from Fe and Mn within a range of 50% or less of the total thickness of the plating layer More than 60% of the oxide of the cross-section is present, and at least one oxide selected from Fe and Mn is present in the surface layer portion within 5 ⁇ m from the surface of the underlying steel plate immediately below the galvanized layer.
- C 0.03-0.35% C has the effect of increasing the strength of the steel sheet. For that purpose, 0.03% or more is necessary. On the other hand, if it exceeds 0.35%, the weldability required for use as a material for automobiles and home appliances deteriorates. Therefore, the C content is 0.03% or more and 0.35% or less.
- Si 0.01 to 2.00% Si is an element effective for strengthening steel and improving ductility, and for that purpose, 0.01% or more is necessary. On the other hand, when it exceeds 2.00%, Si forms an oxide on the surface, and the plating appearance deteriorates. Therefore, the Si amount is set to 0.01% or more and 2.00% or less.
- Mn 3.0 to 8.0% Mn is an element that stabilizes the austenite phase and greatly improves the ductility. It is an important element in the present invention. In order to acquire the said effect, 3.0% or more is required. On the other hand, when it exceeds 8.0%, slab castability and weldability deteriorate. Therefore, the amount of Mn is 3.0% or more and 8.0% or less.
- Al 0.001 to 1.000% Al is contained for the purpose of deoxidizing molten steel, but if the content is less than 0.001%, the purpose is not achieved. On the other hand, when it exceeds 1.000%, Al forms an oxide on the surface, and the plating appearance (surface appearance) deteriorates. Therefore, the Al amount is set to 0.001% or more and 1.000% or less.
- P 0.10% or less
- P is one of the elements inevitably contained. To make it less than 0.005%, there is a concern about an increase in cost, so 0.005% or more is desirable.
- slab manufacturability deteriorates as P increases.
- the inclusion of P suppresses the alloying reaction and causes uneven plating. In order to suppress these, the content needs to be 0.10% or less. Therefore, the P content is 0.10% or less. Preferably it is 0.05% or less.
- S 0.01% or less S is an element inevitably contained in the steelmaking process. However, if it is contained in a large amount, the weldability deteriorates. Therefore, S is set to 0.01% or less.
- the balance is Fe and inevitable impurities.
- B 0.001 to 0.005%
- Nb 0.005 to 0.050%
- Ti 0.005 to 0.080%
- Cr 0.001 to 1.000%
- Mo 0.05 to 1.00%
- Cu 0.05 to 1.00%
- Ni 0.05 to 1.00%
- Sb 0.001 to 0.200% 1
- B 0.001 to 0.005%
- Nb 0.005 to 0.050%
- the effect of strength adjustment is obtained.
- it exceeds 0.050% cost increases. Therefore, when it contains, Nb amount shall be 0.005% or more and 0.050% or less.
- Ti 0.005 to 0.080%
- strength adjustment stress improvement
- Ti amount shall be 0.005% or more and 0.080% or less.
- Cr 0.001 to 1.000% Cr has a hardenability effect of 0.001% or more. On the other hand, if it exceeds 1.000%, Cr is concentrated on the surface, so that the weldability deteriorates. Therefore, when it contains, Cr content shall be 0.001% or more and 1.000% or less.
- Mo 0.05-1.00% Mo is 0.05% or more, and the effect of strength adjustment (strength improvement) is obtained. On the other hand, if it exceeds 1.00%, cost increases. Therefore, when it contains, Mo amount shall be 0.05% or more and 1.00% or less.
- Cu 0.05 to 1.00%
- the Cu content is 0.05% or more and 1.00% or less.
- Ni 0.05-1.00%
- the Ni content is 0.05% or more and 1.00% or less.
- Sb 0.001 to 0.200%
- Sb can be contained from the viewpoint of suppressing decarburization in the region of several tens of microns on the steel sheet surface caused by nitriding, oxidation, or oxidation of the steel sheet surface.
- nitriding and oxidation By suppressing nitriding and oxidation, it is possible to prevent a reduction in the amount of martensite produced on the surface of the steel sheet and improve fatigue characteristics and surface quality. Such an effect is obtained at 0.001% or more.
- Sb content shall be 0.001% or more and 0.200% or less.
- At least one oxide selected from Fe, Mn and Si is present in an amount of 0.01 to 0.100 g / m 2 in the galvanized layer. Then, at least one oxide selected from Fe, Mn, and Si is present in a cross-sectional area ratio of 60% or more within a range of 50% or less of the total thickness of the galvanized layer from the surface of the galvanized layer.
- Mn / Fe which is the ratio of the mass% of Mn and Fe constituting the oxide, is 0.10 to 10.00.
- At least one oxide selected from Fe, Mn, and Si is 0.040 g / m 2 or less (not including 0) in the steel sheet surface layer portion within 5 ⁇ m from the surface of the underlying steel sheet immediately below the galvanized layer.
- At least one oxide selected from Fe, Mn, and Si is present in an amount of 0.01 to 0.100 g / m 2 of at least one oxide selected from Fe, Mn, and Si.
- One kind of oxide appears on the surface of the steel sheet (Mn-containing alloyed hot-dip galvanized steel sheet) during bending and acts as a lubricant on the surface of the steel sheet, resulting in improved bendability.
- 0.01 g / m 2 or more in O amount is necessary.
- it exceeds 0.100 g / m 2 the corrosion resistance deteriorates. Therefore, at least one oxide selected from Fe, Mn, and Si in the galvanized layer is 0.01 to 0.100 g / m 2 in terms of O amount.
- the at least one oxide selected from Fe, Mn, and Si is at least one of the following a) to e).
- a) Oxide containing Fe and Mn b) Oxide containing Fe and Mn and Fe oxide c) Oxide containing Fe and Mn and Mn oxide d) Oxide containing Fe and Mn, Fe oxide and Mn Oxide e) Fe oxide and Mn oxide
- the amount of the oxide can be measured by the method described in Examples described later.
- At least one oxide selected from Fe, Mn, and Si is present in a range within 50% of the total thickness of the galvanized layer from the surface of the galvanized layer.
- at least one oxide selected from Fe, Mn, and Si existing in the range of 50% or less of the total thickness of the layer is present in an area ratio of 60% or more, further improvement in bendability is recognized.
- at least one oxide selected from Fe, Mn, and Si existing within a range of 50% or less of the total thickness of the galvanized layer from the surface of the galvanized layer is set to 60% or more in terms of the cross-sectional area ratio. Preferably it is 80% or more.
- cross-sectional area ratio of the oxide can be measured by the method described in Examples described later.
- Mn / Fe which is the ratio of the mass% of Mn and Fe constituting the oxide, is 0.10 to 10.00.
- the Mn / Fe can be measured by the method described in the examples described later.
- At least one oxide selected from Fe, Mn, and Si is 0.040 g / m 2 or less (not including 0) on the surface layer of the steel sheet within 5 ⁇ m from the surface of the underlying steel sheet immediately below the galvanized layer. If at least one oxide selected from Fe, Mn, and Si in the surface layer portion of the steel sheet within 5 ⁇ m from the surface of the underlying steel sheet directly under the galvanized layer exceeds 0.040 g / m 2 in O amount, the bendability of the steel sheet deteriorates. To do.
- At least one oxide selected from Fe, Mn, and Si in the surface layer portion of the steel sheet within 5 ⁇ m from the surface of the underlying steel sheet immediately below the galvanized layer is 0.040 g / m 2 or less (not including 0) in terms of O amount. To do. Preferably it is 0.020 g / m 2 or less.
- the amount of the oxide can be measured by the method described in Examples described later.
- the steel plate having the above component composition is subjected to a hot dipping treatment and further an alloying treatment.
- a hot dipping treatment and further an alloying treatment when plating the steel sheet, In an atmosphere composed of one or more selected from N 2 , CO 2 , CO, H 2 and inevitable impurities with an O 2 concentration of 1.0 to 5.0 vol%, an H 2 O concentration of 10 to 30 vol%, and the balance A heating process in which the steel plate is heated at a temperature of 60 to 250 ° C. and held at a steel plate temperature of 60 to 250 ° C. for 10 to 60 s (seconds), using a combustion gas with an air ratio of 1.00 to 1.20.
- a heating process O 2 concentration is 1.0 to 5.0 vol%, H 2 O concentration is 10 to 30 vol%, the balance is one or more selected from N 2 , CO 2 , CO, H 2 and inevitable impurities
- the steel plate is heated at a temperature of 60 to 250 ° C. in an atmosphere consisting of the above, and the steel plate temperature is maintained at 60 to 250 ° C. for 10 to 60 s.
- the A heating step is a step of forming Mn oxide on the surface of the steel plate (base material steel plate).
- the O 2 concentration in the atmosphere in the heating step A is set to 1.0 vol% or more and 5.0 vol% or less.
- the H 2 O concentration in the atmosphere in the A heating step is 10 vol% or more and 30 vol% or less.
- the heating temperature of the steel sheet in the A heating step is set to 60 ° C. or more and 250 ° C. or less.
- the holding time at the steel sheet temperature of 60 to 250 ° C. in the heating step A is set to 10 s or more and 60 s or less.
- the holding time in the present invention is, for example, the time for the steel sheet temperature to be 60 ° C. to 250 ° C. and the time for the steel plate to pass through the furnace temperature range of 60 ° C. to 250 ° C. in the A heating step.
- a steel plate is heated at a temperature of 550 to 700 ° C. in a direct-fired heating furnace (DFF) using a combustion gas having an air ratio of 1.00 to 1.20, and the temperature of the steel plate is 30 seconds at a temperature of 550 to 700 ° C. Hold below.
- DFF direct-fired heating furnace
- the B heating step is performed in order to form a desired amount of Fe-based oxide film on the surface of the steel plate (base material steel plate) and a desired amount of internal oxide inside the steel plate.
- the air ratio of the combustion gas in DFF exceeds 1.20, internal oxide is formed in the thickness direction depth of 1 ⁇ m or more from the steel sheet surface, and a large amount of oxide remains in the vicinity of the steel sheet surface after alloying, resulting in bending properties. to degrade. On the other hand, if it is less than 1.00, a sufficient Fe-based oxide film cannot be formed on the steel sheet surface. Therefore, the air ratio of the combustion gas is set to 1.00 or more and 1.20 or less.
- the heating temperature by DFF using combustion gas having an air ratio of 1.00 to 1.20 is less than 550 ° C., a sufficient Fe-based oxide film cannot be formed on the plate surface.
- the temperature exceeds 700 ° C. the amount of the Fe-based oxide film becomes excessive, and the adhesion of the oxide film to the roll in the furnace or the oxide film is pressed against the steel sheet, so that the steel sheet is wrinkled.
- the holding time at 550 to 700 ° C. exceeds 30 s, the internal oxide forms 1 ⁇ m or more deep in the thickness direction from the steel sheet surface, and a large amount of oxide remains in the vicinity of the steel sheet surface after alloying, resulting in deterioration of bendability. To do.
- the step of heating the steel sheet using the combustion gas having an air ratio of 1.00 to 1.20 is continuously performed, the steel plate is heated at a temperature of 550 to 700 ° C., and then the steel plate temperature can be maintained at 550 to 700 ° C. for 30 s or less.
- burners capable of burning at different air ratios may be arranged in the front and rear, and the air ratio of the front and rear burners may be changed.
- the heating temperature whether the air ratio is changed or not, the above temperature and holding time may be satisfied when exposed to the burner.
- H 2 concentration is 1 to 50 vol%
- the balance is one or more selected from H 2 O, N 2 , CO, CO 2 and a reducing atmosphere consisting of inevitable impurities
- the steel sheet temperature is 550 to Hold at 700 ° C. for 10 to 300 s.
- the C heating step reduces the Fe-based oxide formed on the surface of the steel plate (base steel plate) in the B heating step and covers the surface with reduced iron, thereby improving the reactivity of the steel plate to the plating, and a desired amount of internal oxidation This is done to form objects inside the steel plate.
- the H 2 concentration in the atmosphere in the C heating step is set to 1 vol% or more and 50 vol% or less.
- the maximum temperature reached by the steel sheet is set to 550 ° C. or more and 700 ° C. or less.
- the holding time is less than 10 s, the reduction of Fe oxide on the steel sheet surface is suppressed, and the appearance of the plating surface is deteriorated.
- it exceeds 300 s an internal oxide of 1 ⁇ m or more is formed, a large amount of oxide remains in the vicinity of the steel sheet surface after alloying, and bendability deteriorates. Therefore, the holding time (steel plate passage time) at a steel plate temperature of 550 to 700 ° C. in the C heating step is 10 s or more and 300 s or less.
- the dew point of the atmosphere is ⁇ 60 to ⁇ 20 ° C.
- the dew point of the atmosphere in the C heating step is preferably ⁇ 60 ° C. or higher and ⁇ 20 ° C. or lower.
- a galvanizing bath having a bath temperature of 440 to 550 ° C. and an Al concentration in the bath of 0.10 to 0.20%.
- the bath temperature is less than 440 ° C.
- Zn solidification may occur in places where the temperature variation in the bath is large.
- the temperature exceeds 550 ° C.
- the evaporation of the bath is severe and there are operational problems because the operation cost and vaporized Zn adhere to the furnace.
- alloying proceeds during plating, it tends to be overalloyed.
- alloying treatment is performed.
- the alloying treatment is optimally performed at a steel plate heating temperature of more than 460 ° C. and less than 570 ° C.
- a hard and brittle Zn—Fe alloy layer formed at the interface with the steel plate (base steel plate) is excessively formed by overalloy, resulting in poor plating adhesion.
- the retained austenite phase is decomposed, the balance between strength and ductility may be deteriorated.
- the amount of plating is 20 g / m 2 or more (the amount of adhesion per side) from the viewpoint of corrosion resistance and control of the amount of plating. However, if the amount of adhesion is large, the adhesiveness may decrease, so the amount is 120 g / m 2 or less (the amount of adhesion per side).
- a slab having a steel composition shown in Table 1 was heated in a heating furnace at 1260 ° C. for 60 minutes, subsequently hot-rolled to a plate thickness of 2.8 mm, and wound at 540 ° C. Next, the black scale was removed by pickling and cold rolled to a thickness of 1.6 mm to obtain a cold rolled steel sheet.
- the cold-rolled steel sheet obtained above was subjected to the A heating step, B under the conditions shown in Table 2 using a continuous hot-dip galvanizing facility equipped with a DFF (direct flame furnace) -RTF (radiant tube furnace) -cooling zone.
- DFF direct flame furnace
- RDF radiant tube furnace
- plating treatment and alloying treatment were performed.
- C gas generated in a coke oven gas obtained when carbon is carbonized in a coke oven, COG gas
- a H 2 —N 2 mixed gas was used as the atmosphere gas of the reduction furnace.
- the hot dip galvanizing bath was adjusted so that the bath temperature was 500 ° C., the bath composition was 0.1% by mass of Al, and the balance was Zn and inevitable impurities.
- the amount of plating adhered was adjusted to 50 g / m 2 per side by gas wiping.
- the alloying treatment was performed by heating the steel plate to 500 ° C. using an IH heater and holding it for 30 seconds.
- the alloyed hot-dip galvanized steel sheet (GA) obtained as described above was examined for the presence or absence of non-plating, the presence or absence of alloying unevenness, and the bendability.
- the amount of oxide O in the plating layer, the cross-sectional area ratio of the oxide in the plating layer within 50% of the total plating thickness from the plating surface, Mn / Fe of the oxide in the plating layer, and The amount of oxide in the surface layer portion of the steel sheet within 5 ⁇ m from the surface of the base steel sheet was measured. The measurement method and evaluation criteria are shown below.
- ⁇ Presence or absence of non-plating> A range of 1 m 2 was randomly measured at five locations, and when no non-plating was observed visually, it was judged as good (symbol ⁇ ), and when it was recognized as poor (symbol x).
- the oxygen amount of the entire alloyed hot-dip galvanized steel sheet is measured, the measured value is OC, and the plating is peeled off with a 10 mass% NaOH solution.
- the amount of oxygen in the steel sheet was measured, and the measured value was OH.
- a difference between OC and OH (OC-OH) was calculated, and further, per unit area (ie, 1 m 2 ) per one side.
- the value (g / m 2 ) converted to the amount was defined as the amount of O in the oxide in the plating layer.
- the total plating thickness from the plating surface The area corresponding to 50% of the total area is calculated, the cross-sectional area of the total oxide and the cross-sectional area of the oxide existing in the area are measured, and the oxide cross-sectional area in the area / total oxide cross-sectional area is determined as the oxidation in the plating layer. It was set as the cross-sectional area ratio of the oxide which exists in the range within 50% of the plating total thickness from the plating surface among things. ⁇ Mn / Fe of oxide in plating layer> Only the plating film was dissolved in the anode, and the remaining oxide was extracted and then dissolved in hydrochloric acid.
- Fe mass% and Mn mass% in hydrochloric acid were measured using ICP, and their ratio (Mn mass% / Fe mass). %) Is the ratio of the mass% of Mn and Fe constituting the oxide in the plating layer, Mn / Fe.
- the oxygen content of a sample obtained by polishing the front and back surfaces of the steel plate from which the plating was peeled off by 5 to 10 ⁇ m was measured, and the measured value was defined as OG.
- the amount of oxygen (OH) contained in the steel plate thus obtained and the amount of oxygen (OG) of the steel plate whose front and back surfaces were polished by 5 to 10 ⁇ m the difference between OH and OG (OH ⁇ OG) was calculated, Furthermore, the value (g / m 2 ) converted to the amount per unit area (namely, 1 m 2 ) on one side was defined as the amount of O in the oxide within 5 ⁇ m from the surface of the underlying steel plate.
- the example of the present invention is a steel sheet containing a large amount of Mn, it has excellent bendability and a good surface appearance.
- one or more of bendability and plating appearance is inferior.
- the Mn-containing alloyed hot-dip galvanized steel sheet of the present invention is excellent in surface appearance and bendability, and can be used as a surface-treated steel sheet for reducing the weight and strength of the automobile body itself.
- the steel sheet can be applied in a wide range of fields such as home appliances and building materials as a surface-treated steel sheet provided with rust prevention properties.
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Abstract
Description
[1]質量%で、C:0.03~0.35%、Si:0.01~2.00%、Mn:3.0~8.0%、Al:0.001~1.000%、P:0.10%以下、S:0.01%以下含有し、残部がFeおよび不可避不純物からなる鋼板の表面に、20~120g/m2の亜鉛めっき層を片面もしくは両面に有するMn含有合金化溶融亜鉛めっき鋼板であって、前記亜鉛めっき層中には、下記a)~e)のいずれかが存在し、酸化物の合計がO量で0.01~0.100g/m2であり、酸化物を構成するMnとFeの質量%の比であるMn/Feが0.10~10.00であり、前記亜鉛めっき層の表面から前記亜鉛めっき層全厚みの50%以内の範囲に、前記Fe、Mnから選ばれる少なくとも1種の酸化物が断面積分率で60%以上存在し、さらに、前記亜鉛めっき層直下の下地鋼板表面から5μm以内の鋼板表層部に、Fe、Mnから選ばれる少なくとも1種の酸化物がO量で0.040g/m2以下(0を含まない)存在するMn含有合金化溶融亜鉛めっき鋼板。
a)FeおよびMnを含む酸化物
b)FeおよびMnを含む酸化物とFe酸化物
c)FeおよびMnを含む酸化物とMn酸化物
d)FeおよびMnを含む酸化物とFe酸化物とMn酸化物
e)Fe酸化物とMn酸化物
[2]成分組成として、さらに、質量%で、B:0.001~0.005%、Nb:0.005~0.050%、Ti:0.005~0.080%、Cr:0.001~1.000%、Mo:0.05~1.00%、Cu:0.05~1.00%、Ni:0.05~1.00%、Sb:0.001~0.200%の中から選ばれる1種以上の元素を含有する上記[1]に記載のMn含有合金化溶融亜鉛めっき鋼板。
[3]上記[1]または[2]に記載のMn含有合金化溶融亜鉛めっき鋼板の製造方法であって、連続溶融亜鉛めっきラインで鋼板にめっき処理を施すに際し、O2濃度が1.0~5.0vol%、H2O濃度が10~30vol%、残部がN2、CO2、CO、H2の中から選ばれる1種以上及び不可避不純物からなる雰囲気中で、鋼板を60~250℃の温度で加熱し、鋼板温度が60~250℃において10~60s保持するA加熱工程、空気比が1.00~1.20の燃焼ガスを用いた直火加熱炉(DFF)により、鋼板を550~700℃の温度で加熱し、鋼板温度が550~700℃において30s以下保持するB加熱工程、H2濃度が1~50vol%、残部がH2O、N2、CO、CO2の中から選ばれる1種以上及び不可避不純物からなる還元性雰囲気中で、鋼板温度が550~700℃において10~300s保持するC加熱工程を連続して行い、次いで、溶融亜鉛めっき処理を施すMn含有合金化溶融亜鉛めっき鋼板の製造方法。
[4]前記B加熱工程において、空気比が1.00~1.20の燃焼ガスを用い鋼板を加熱する工程と、空気比が0.80~1.00の燃焼ガスを用い鋼板を加熱する工程を連続して行い、鋼板を550~700℃の温度で加熱する上記[3]に記載のMn含有合金化溶融亜鉛めっき鋼板の製造方法。
[5]前記C加熱工程において、雰囲気の露点を-60~-20℃とする上記[3]または[4]に記載のMn含有合金化溶融亜鉛めっき鋼板の製造方法。
[6]前記溶融亜鉛めっき処理を施した後に、鋼板を460℃超570℃未満に加熱する合金化処理を行う上記[3]~[5]のいずれかに記載のMn含有合金化溶融亜鉛めっき鋼板の製造方法。
なお、以下の説明において、鋼成分組成の各元素の含有量の単位およびめっき層成分組成の各元素の含有量の単位はいずれも「質量%」であり、特に断らない限り単に「%」で示す。また、O2濃度、H2O濃度、H2濃度の単位はいずれも「vol%」「volppm」であり、特に断らない限り単に「%」「ppm」で示す。
a)FeおよびMnを含む酸化物
b)FeおよびMnを含む酸化物とFe酸化物
c)FeおよびMnを含む酸化物とMn酸化物
d)FeおよびMnを含む酸化物とFe酸化物とMn酸化物
e)Fe酸化物とMn酸化物
まず、本発明の対象とするMn含有合金化溶融亜鉛めっき鋼板の鋼成分組成の限定理由について説明する。
Cは鋼板の強度を高める効果を有する。そのためには、0.03%以上必要である。一方で、0.35%を超えると自動車や家電の素材として用いる場合に必要である溶接性が劣化する。したがって、C量は0.03%以上0.35%以下とする。
Siは鋼を強化し、延性を向上させるのに有効な元素であり、そのためには0.01%以上が必要である。一方で、2.00%を超えると、Siが表面に酸化物を形成し、めっき外観が劣化する。したがって、Si量は0.01%以上2.00%以下とする。
Mnはオーステナイト相を安定化させ、延性を大きく向上させる元素である。本発明において重要な元素である。上記効果を得るには3.0%以上が必要である。一方で、8.0%を超えるとスラブ鋳造性や溶接性が劣化する。したがって、Mn量は3.0%以上8.0%以下とする。
Alは溶鋼の脱酸を目的に含有されるが、その含有量が0.001%未満の場合、その目的が達成されない。一方、1.000%を超えると、Alが表面に酸化物を形成し、めっき外観(表面外観)が劣化する。したがって、Al量は0.001%以上1.000%以下とする。
Pは不可避的に含有される元素のひとつであり、0.005%未満にする為には、コストの増大が懸念される為、0.005%以上が望ましい。一方、Pの増加に伴いスラブ製造性が劣化する。さらに、Pの含有は合金化反応を抑制し、めっきムラを引き起こす。これらを抑制する為には、含有量を0.10%以下にすることが必要である。したがって、P量は0.10%以下とする。好ましくは0.05%以下である。
Sは製鋼過程で不可避的に含有される元素である。しかしながら、多量に含有すると溶接性が劣化する。そのため、Sは0.01%以下とする。
Bは0.001%以上で焼き入れ促進効果が得られる。一方、0.005%超えでは化成処理性が劣化する。よって、含有する場合、B量は0.001%以上0.005%以下とする。
Nbは0.005%以上で強度調整(強度向上)の効果が得られる。一方、0.050%超えではコストアップを招く。よって、含有する場合、Nb量は0.005%以上0.050%以下とする。
Tiは0.005%以上で強度調整(強度向上)の効果が得られる。一方、0.080%超えでは化成処理性の劣化を招く。よって、含有する場合、Ti量は0.005%以上0.080%以下とする。
Crは0.001%以上で焼き入れ性効果が得られる。一方、1.000%超えではCrが表面濃化するため、溶接性が劣化する。よって、含有する場合、Cr量は0.001%以上1.000%以下とする。
Moは0.05%以上で強度調整(強度向上)の効果が得られる。一方、1.00%超えではコストアップを招く。よって、含有する場合、Mo量は0.05%以上1.00%以下とする。
Cuは0.05%以上で残留γ相形成促進効果が得られる。一方、1.00%超えではコストアップを招く。よって、含有する場合、Cu量は0.05%以上1.00%以下とする。
Niは0.05%以上で残留γ相形成促進効果が得られる。一方、1.00%超えではコストアップを招く。よって、含有する場合、Ni量は0.05%以上1.00%以下とする。
Sbは鋼板表面の窒化、酸化、あるいは酸化により生じる鋼板表面の数十ミクロン領域の脱炭を抑制する観点から含有することができる。窒化や酸化を抑制することで鋼板表面においてマルテンサイトの生成量が減少するのを防止し、疲労特性や表面品質が改善する。このような効果は、0.001%以上で得られる。一方、0.200%を超えると靭性が劣化する。よって、含有する場合、Sb量は0.001%以上0.200%以下とする。
亜鉛めっき層に含まれるFe、Mn、Siから選ばれる少なくとも1種の酸化物は曲げ加工時に鋼板(Mn含有合金化溶融亜鉛めっき鋼板)表面に現出し、鋼板表面で潤滑材としてはたらき、その結果、曲げ性を向上させる。このような効果を得るためには、O量で0.01g/m2以上必要である。一方、0.100g/m2を超えると耐食性が劣化する。したがって、亜鉛めっき層中に、Fe、Mn、Siから選ばれる少なくとも1種の酸化物は、O量で0.01~0.100g/m2とする。
a)FeおよびMnを含む酸化物
b)FeおよびMnを含む酸化物とFe酸化物
c)FeおよびMnを含む酸化物とMn酸化物
d)FeおよびMnを含む酸化物とFe酸化物とMn酸化物
e)Fe酸化物とMn酸化物
なお、上記酸化物の量は、後述する実施例に記載の方法で測定することができる。
亜鉛めっき層の表面から亜鉛めっき層全厚みの50%以内の範囲に存在するFe、Mn、Siから選ばれる少なくとも1種の酸化物が断面積分率で60%以上存在すると、曲げ性の更なる向上が認められる。したがって、亜鉛めっき層の表面から亜鉛めっき層全厚みの50%以内の範囲に存在するFe、Mn、Siから選ばれる少なくとも1種の酸化物は、断面積分率で60%以上とする。好ましくは80%以上である。
酸化物のMn/Fe比が高いほど曲げ性が向上する。Mn酸化物の方がFe酸化物より融点が高く、加工される際に凝着しにくく、摩擦係数が低下するためであると考えられる。十分な曲げ性を得る為にはMn/Feが0.10以上必要である。一方、Mn/Feを10.00超えとするためには、FeOの還元を進める必要があるが、そのためには炉内の雰囲気、鋼板温度を大きく還元を促進する方向にする必要があり、コストおよび設備上困難である。
亜鉛めっき層直下の下地鋼板表面から5μm以内の鋼板表層部のFe、Mn、Siから選ばれる少なくとも1種の酸化物がO量で0.040g/m2を超えると、鋼板の曲げ性が劣化する。したがって、亜鉛めっき層直下の下地鋼板表面から5μm以内の鋼板表層部のFe、Mn、Siから選ばれる少なくとも1種の酸化物がO量で0.040g/m2以下(0を含まない)とする。好ましくは0.020g/m2以下である。
O2濃度が1.0~5.0vol%、H2O濃度が10~30vol%、残部がN2、CO2、CO、H2の中から選ばれる1種以上及び不可避不純物からなる雰囲気中で、鋼板を60~250℃の温度で加熱し、鋼板温度が60~250℃において10~60s(秒)保持するA加熱工程、空気比が1.00~1.20の燃焼ガスを用いた直火炉(DFF)により、鋼板を550~700℃の温度で加熱し、鋼板温度が550~700℃において30s以下保持するB加熱工程、H2濃度が1~50vol%、残部がH2O、N2、CO、CO2の中から選ばれる1種以上及び不可避不純物からなる還元性雰囲気中で、鋼板温度が550~700℃において10~300s保持するC加熱工程を連続して行い、次いで、溶融亜鉛めっき処理を施す。
さらに、空気比0.80~1.00の燃焼ガスを用いたDFFで加熱する場合、空気比が1.00~1.20の燃焼ガスを用い鋼板を加熱する工程と、空気比が0.80~1.00の燃焼ガスを用い鋼板を加熱する工程を連続して行い、鋼板を550~700℃の温度で加熱し、その後、鋼板温度が550~700℃において30s以下保持することができる。
空気比を途中で変化させる方法としては、異なる空気比で燃焼できるバーナーを前後に配列し、前段のバーナーと後段のバーナーの空気比を変化させればよい。また、加熱温度に関しては、空気比を変化させる場合もさせない場合もバーナーにさらされている際に上記の温度および保持時間を満たせばよい。
<不めっきの有無>
1m2の範囲をランダムに5箇所測定し、目視で不めっきが認められない場合を良好(記号○)、認められた場合を不良(記号×)と判定した。
<合金化ムラの有無>
1m2の面積を5箇所測定し、目視で合金化ムラが認められない場合を良好(記号○)、認められた場合を不良(記号×)と判定した。
<曲げ性>
合金化溶融亜鉛めっき鋼板から30mm×100mmの試験片を切り出し、シャー切断面を機械研削し、曲げ半径を板厚の1倍および2倍の条件で、90度V曲げ試験を行った。そして、曲げ試験時に割れ・ネッキングおよびめっき剥離の有無を目視にて評価し、曲げ半径が板厚の1倍の条件および2倍の条件の両方で割れ・およびめっき剥離が無いものを優秀(記号◎)、2倍の条件で割れ・ネッキングおよびめっき剥離が無く1倍の条件で割れ・ネッキング、めっき剥離のいずれかが有るものを良好(記号○)、1倍の条件および2倍の条件の両方で割れ・ネッキング、めっき剥離のいずれかが有るものを不良(記号×)とし、優秀、良好を合格とした。
<めっき層中の酸化物中O量>
めっき層、酸化物中O量は「インパルス炉溶融-赤外線吸収法」により測定した。ただし、めっき層のみを測定する必要があるので、本発明では、合金化溶融亜鉛めっき鋼板全体の酸素量を測定し、その測定値をOCとし、また、めっきを10質量%NaOH溶液で剥離した鋼板の酸素量を測定し、その測定値をOHとした。このようにして得られためっき鋼板の酸素量OCと鋼板に含まれる酸素量OHを用いて、OCとOHの差(OC-OH)を算出し、さらに片面単位面積(すなわち1m2)当たりの量に換算した値(g/m2)をめっき層中酸化物中O量とした。
<めっき層中の酸化物のうちめっき表面からめっき全厚みの50%以内の範囲に存在する酸化物の断面積率>
めっき層断面を研磨して露出させ、走査型電子顕微鏡(SEM)で反射電子像の撮影を行った。酸化物はOを含むため、反射電子像で撮影することにより黒いコントラストで観察でき、めっき層と容易に区別できる。また、エネルギー分散型X線分光法(EDX)を利用して区別しても良い。上記の撮影像をデジタル化し、画像解析によって酸化物に相当する輝度をもった部分を抽出して2値化画像を作成し、めっき表層形状と鋼板とめっきの界面形状からめっき表面からめっき全厚みの50%に相当する領域を算出し、全酸化物の断面積および領域内に存在する酸化物の断面積を測定し、領域内酸化物断面積/全酸化物断面積をめっき層中の酸化物のうちめっき表面からめっき全厚みの50%以内の範囲に存在する酸化物の断面積率とした。
<めっき層中酸化物のMn/Fe>
めっき皮膜のみをアノード溶解させ、残渣として残った酸化物を抽出後、塩酸溶解し、塩酸中のFe質量%およびMn質量%をICPを用いて測定し、それらの比(Mn質量%/Fe質量%)をめっき層中酸化物を構成するMnとFeの質量%の比、Mn/Feとした。
<下地鋼板表面から5μm以内の鋼板表層部の酸化物中O量>
下地鋼板表面から5μm以内の酸化物量は「インパルス炉溶融-赤外線吸収法」により測定した。めっきを10質量%NaOH溶液で剥離した板の酸素量を測定し、その測定値をOHとした。また、めっきを剥離した板の鋼板表裏表面を5~10μm研磨した試料の酸素量を測定し、その測定値をOGとした。このようにして得られた鋼板中に含まれる酸素量(OH)および表裏を5~10μm研磨した鋼板の酸素量(OG)を用いて、OHとOGの差(OH-OG)を算出し、さらに片面単位面積(すなわち1m2)当たりの量に換算した値(g/m2)を下地鋼板表面から5μm以内の酸化物中O量とした。
Claims (6)
- 質量%で、C:0.03~0.35%、
Si:0.01~2.00%、
Mn:3.0~8.0%、
Al:0.001~1.000%、
P:0.10%以下、
S:0.01%以下含有し、残部がFeおよび不可避不純物からなる鋼板の表面に、20~120g/m2の亜鉛めっき層を片面もしくは両面に有するMn含有合金化溶融亜鉛めっき鋼板であって、
前記亜鉛めっき層中には、下記a)~e)のいずれかが存在し、
酸化物の合計がO量で0.01~0.100g/m2であり、酸化物を構成するMnとFeの質量%の比であるMn/Feが0.10~10.00であり、
前記亜鉛めっき層の表面から前記亜鉛めっき層全厚みの50%以内の範囲に、前記Fe、Mnから選ばれる少なくとも1種の酸化物が断面積分率で60%以上存在し、
さらに、前記亜鉛めっき層直下の下地鋼板表面から5μm以内の鋼板表層部に、Fe、Mnから選ばれる少なくとも1種の酸化物がO量で0.040g/m2以下(0を含まない)存在するMn含有合金化溶融亜鉛めっき鋼板。
a)FeおよびMnを含む酸化物
b)FeおよびMnを含む酸化物とFe酸化物
c)FeおよびMnを含む酸化物とMn酸化物
d)FeおよびMnを含む酸化物とFe酸化物とMn酸化物
e)Fe酸化物とMn酸化物 - 成分組成として、さらに、質量%で、B:0.001~0.005%、
Nb:0.005~0.050%、
Ti:0.005~0.080%、
Cr:0.001~1.000%、
Mo:0.05~1.00%、
Cu:0.05~1.00%、
Ni:0.05~1.00%、
Sb:0.001~0.200%の中から選ばれる1種以上の元素を含有する請求項1に記載のMn含有合金化溶融亜鉛めっき鋼板。 - 請求項1または2に記載のMn含有合金化溶融亜鉛めっき鋼板の製造方法であって、
連続溶融亜鉛めっきラインで鋼板にめっき処理を施すに際し、
O2濃度が1.0~5.0vol%、H2O濃度が10~30vol%、残部がN2、CO2、CO、H2の中から選ばれる1種以上及び不可避不純物からなる雰囲気中で、鋼板を60~250℃の温度で加熱し、鋼板温度が60~250℃において10~60s保持するA加熱工程、
空気比が1.00~1.20の燃焼ガスを用いた直火加熱炉(DFF)により、鋼板を550~700℃の温度で加熱し、鋼板温度が550~700℃において30s以下保持するB加熱工程、
H2濃度が1~50vol%、残部がH2O、N2、CO、CO2の中から選ばれる1種以上及び不可避不純物からなる還元性雰囲気中で、鋼板温度が550~700℃において10~300s保持するC加熱工程
を連続して行い、次いで、溶融亜鉛めっき処理を施すMn含有合金化溶融亜鉛めっき鋼板の製造方法。 - 前記B加熱工程において、空気比が1.00~1.20の燃焼ガスを用い鋼板を加熱する工程と、空気比が0.80~1.00の燃焼ガスを用い鋼板を加熱する工程を連続して行い、鋼板を550~700℃の温度で加熱する請求項3に記載のMn含有合金化溶融亜鉛めっき鋼板の製造方法。
- 前記C加熱工程において、雰囲気の露点を-60~-20℃とする請求項3または4に記載のMn含有合金化溶融亜鉛めっき鋼板の製造方法。
- 前記溶融亜鉛めっき処理を施した後に、鋼板を460℃超570℃未満に加熱する合金化処理を行う請求項3~5のいずれか1項に記載のMn含有合金化溶融亜鉛めっき鋼板の製造方法。
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EP3396005A4 (en) | 2018-10-31 |
KR102127776B1 (ko) | 2020-06-29 |
KR20180084974A (ko) | 2018-07-25 |
CN108474094A (zh) | 2018-08-31 |
US20190003006A1 (en) | 2019-01-03 |
US11136641B2 (en) | 2021-10-05 |
EP3396005A1 (en) | 2018-10-31 |
JP6164280B2 (ja) | 2017-07-19 |
MX2018007574A (es) | 2018-09-21 |
JP2017115189A (ja) | 2017-06-29 |
CN108474094B (zh) | 2020-06-19 |
EP3396005B1 (en) | 2020-04-01 |
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