WO2016185183A1 - Light-emitting compound - Google Patents

Light-emitting compound Download PDF

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Publication number
WO2016185183A1
WO2016185183A1 PCT/GB2016/051388 GB2016051388W WO2016185183A1 WO 2016185183 A1 WO2016185183 A1 WO 2016185183A1 GB 2016051388 W GB2016051388 W GB 2016051388W WO 2016185183 A1 WO2016185183 A1 WO 2016185183A1
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formula
light
compound
group
independently
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PCT/GB2016/051388
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French (fr)
Inventor
William Tarran
Kiran Kamtekar
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Cambridge Display Technology Limited
Sumitomo Chemical Co., Ltd
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Application filed by Cambridge Display Technology Limited, Sumitomo Chemical Co., Ltd filed Critical Cambridge Display Technology Limited
Priority to CN201680024670.4A priority Critical patent/CN107531735A/en
Priority to US15/574,377 priority patent/US20180138426A1/en
Priority to KR1020177035038A priority patent/KR20180005203A/en
Priority to JP2017559346A priority patent/JP2018522820A/en
Priority to EP16723482.2A priority patent/EP3295495B1/en
Publication of WO2016185183A1 publication Critical patent/WO2016185183A1/en

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    • HELECTRICITY
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    • C07F15/00Compounds containing elements of Groups 8, 9, 10 or 18 of the Periodic Table
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    • C07F15/00Compounds containing elements of Groups 8, 9, 10 or 18 of the Periodic Table
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    • C07F15/00Compounds containing elements of Groups 8, 9, 10 or 18 of the Periodic Table
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    • H10K85/00Organic materials used in the body or electrodes of devices covered by this subclass
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    • H10K85/00Organic materials used in the body or electrodes of devices covered by this subclass
    • H10K85/30Coordination compounds
    • H10K85/341Transition metal complexes, e.g. Ru(II)polypyridine complexes
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    • H10K85/30Coordination compounds
    • H10K85/341Transition metal complexes, e.g. Ru(II)polypyridine complexes
    • H10K85/348Transition metal complexes, e.g. Ru(II)polypyridine complexes comprising osmium
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    • C09K2211/00Chemical nature of organic luminescent or tenebrescent compounds
    • C09K2211/10Non-macromolecular compounds
    • C09K2211/1018Heterocyclic compounds
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    • C09K2211/00Chemical nature of organic luminescent or tenebrescent compounds
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    • H10K50/00Organic light-emitting devices
    • H10K50/10OLEDs or polymer light-emitting diodes [PLED]
    • H10K50/11OLEDs or polymer light-emitting diodes [PLED] characterised by the electroluminescent [EL] layers
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    • H10K50/125OLEDs or polymer light-emitting diodes [PLED] characterised by the electroluminescent [EL] layers specially adapted for multicolour light emission, e.g. for emitting white light
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    • H10K71/10Deposition of organic active material
    • H10K71/12Deposition of organic active material using liquid deposition, e.g. spin coating

Definitions

  • the present invention relates to light-emitting compounds, in particular phosphorescent light- emitting compounds; compositions, solutions and light-emitting devices comprising said light-emitting compounds; and methods of making said light-emitting devices.
  • OLEDs organic light emitting diodes
  • OLEDs organic photoresponsive devices
  • organic transistors organic transistors
  • memory array devices organic transistors and memory array devices.
  • Devices containing active organic materials offer benefits such as low weight, low power consumption and flexibility.
  • use of soluble organic materials allows use of solution processing in device manufacture, for example inkjet printing or spin-coating.
  • An OLED may comprise a substrate carrying an anode, a cathode and one or more organic light-emitting layers between the anode and cathode.
  • Holes are injected into the device through the anode and electrons are injected through the cathode during operation of the device. Holes in the highest occupied molecular orbital (HOMO) and electrons in the lowest unoccupied molecular orbital (LUMO) of a light- emitting material combine to form an exciton that releases its energy as light.
  • HOMO highest occupied molecular orbital
  • LUMO lowest unoccupied molecular orbital
  • Suitable light-emitting materials include small molecule, polymeric and dendrimeric materials.
  • Suitable light-emitting polymers include poly(arylene vinylenes) such as poly(p- phenylene vinylenes) and polyarylenes such as polyfluorenes.
  • a light emitting layer may comprise a semiconducting host material and a light-emitting dopant wherein energy is transferred from the host material to the light-emitting dopant.
  • a semiconducting host material and a light-emitting dopant wherein energy is transferred from the host material to the light-emitting dopant.
  • J. Appl. Phys. 65, 3610, 1989 discloses a host material doped with a fluorescent light-emitting dopant (that is, a light-emitting material in which light is emitted via decay of a singlet exciton).
  • Phosphorescent dopants are also known (that is, a light-emitting dopant in which light is emitted via decay of a triplet exciton).
  • WO 2011/052516, WO 2014/085296, US 2013/221278 and JP 2011/253980 disclose phosphorescent materials containing phenyltriazole ligands.
  • the invention provides a phosphorescent compound of formula (I):
  • M is a transition metal
  • L in each occurrence is independently a mono- or poly-dentate ligand
  • R 1 in each occurrence is independently a branched C3-20 alkyl group, a cyclic C5-20 alkyl group or group of formula (II):
  • R independently in each occurrence is a linear, branched or cyclic CMO alkyl group
  • R independently in each occurrence is a linear, branched or cyclic Ci_io alkyl group or a group of formula -(Ar 1 ⁇ wherein Ar 1 in each occurrence is independently an aryl or heteroaryl group and p is at least 1 ; each R 4 is independently a substituent; v is at least 1 ; w is 0 or a positive integer; x is at least 1 ; and y is 0 or a positive integer.
  • the invention provides a composition comprising a host material and a compound according to the first aspect.
  • the invention provides a solution comprising a compound or composition according to the first or second aspect dissolved in one or more solvents.
  • the invention provides an organic light-emitting device comprising an anode, a cathode and a light-emitting layer between the anode and cathode wherein the light- emitting layer comprises a compound or composition according to the first or second aspect.
  • the invention provides a method of forming an organic light-emitting device according to the fourth aspect, the method comprising the step of depositing the light- emitting layer over one of the anode and cathode, and depositing the other of the anode and cathode over the light-emitting layer.
  • FIG. 1 illustrates an OLED according to an embodiment of the invention
  • Figure 2 is a graph of luminance vs time for a white OLED according to an embodiment of the invention and a comparative white OLED;
  • Figure 3 is a graph of brightness vs. time for OLEDs containing materials according to embodiments of the invention.
  • Figure 4 is a graph of brightness vs. time for an OLED containing a material according to an embodiment of the invention and an OLED containing a comparative material.
  • FIG. 1 which is not drawn to any scale, illustrates schematically an OLED 100 according to an embodiment of the invention.
  • the OLED 100 is carried on substrate 107 and comprises an anode 101, a cathode 105 and a light-emitting layer 103 between the anode and the cathode.
  • One or more further layers may be provided between the anode and the cathode including, without limitation, hole-transporting layers, electron-transporting layers, hole- blocking layers, electron-blocking layers, hole-injection layers and electron-injection layers.
  • Exemplary OLED structures including one or more further layers include the following:
  • at least one of a hole-transporting layer, hole injection layer, hole-blocking layer and electron-transporting layer is present.
  • both a hole injection layer and hole- transporting layer are present.
  • Light-emitting layer 103 may contain a host material and a phosphorescent compound of formula (I).
  • the host material may combine holes injected from the anode and electrons injected from the cathode to form singlet and triplet excitons.
  • the triplet excitons at least may be transferred to the phosphorescent compound of formula (I), and decay to produce pho sphorescence .
  • the device may contain more than one light-emitting layer.
  • the light-emitting layer or layers may contain the phosphorescent compound of formula (I) and one or more further light- emitting compounds, for example further phosphorescent or fluorescent light-emitting materials having a colour of emission differing from that of the compound of formula (I).
  • the device comprises a hole-transporting layer and a further light-emitting material is provided in one or both of the hole-transporting layer and the light-emitting layer containing the phosphorescent compound of formula (I). Emission from the compound of formula (I) and the further light-emitting compounds may produce white light when the device is in use.
  • a light-emitting layer comprising a compound of formula (I) consists essentially of the compound of formula (I), one or more host materials and optionally one or more further light-emitting compounds.
  • light emitted from a composition consisting of a host and a compound of formula (I) is substantially all from the compound of formula (I).
  • Metal M of the phosphorescent compound of formula (I) may be any suitable transition metal, for example a transition metal of the second or third row of the d-block elements (Period 5 and Period 6, respectively, of the Periodic Table).
  • exemplary metals include Ruthenium, Rhodium, Palladium, Silver, Tungsten, Rhenium, Osmium, Iridium, Platinum and Gold.
  • M is iridium.
  • the compound of formula (I) contains at least one ligand of formula:
  • All ligands of the compound of formula (I) may have this formula in which case no other ligands L are present (y is 0). In the case where y is 0, x is preferably 3.
  • y may be 1 or 2 and x may be 1 or 2.
  • Exemplary ligands L are bidentate ligands and include, without limitation, 0,0 cyclometallating ligands, optionally diketonates, optionally acac; N,0 cyclometallating ligands, optionally picolinate; and N,N cyclometallating ligands.
  • R 1 in each occurrence is independently a branched C3-20 alkyl group, a cyclic C5-20 alkyl group or group of formula (II).
  • the C 3 _2o alkyl group may contain at least one secondary carbon atom or at least one tertiary carbon atom.
  • R 1 is a branched C 3 - 2 o alkyl group
  • the carbon atom of the alkyl group bound to the triazole ring of formula (I) is preferably a secondary or tertiary carbon atom.
  • z may be 0, 1, 2 or 3.
  • z is 0.
  • each R 6 may independently be selected from the group consisting of F; CN; branched, linear or cyclic Ci-20 alkyl wherein non-adjacent C atoms of
  • the Ci_2o alkyl may be replaced with -0-, -S-, -NR -, -SiR 2- or -COO- and one or more H atoms may be replaced with F, wherein R is H or a substituent; and a group of formula - (Ar ⁇ p wherein Ar 1 in each occurrence is independently an aromatic or heteroaromatic group that may be unsubstituted or substituted with one or more substituents and p is at least 1, optionally 1, 2 or 3.
  • Ar may independently in each occurrence be selected from C 6 -2o aryl, optionally phenyl, and C 3 _2o heteroaryl, optionally a heteroaryl containing 3-20 C atoms and one or more
  • heteroatoms selected from O, S and N.
  • the group -(Ar 1 ⁇ may form a linear or branched chain of Ar 1 groups.
  • Preferred substituents are selected from branched, linear or cyclic CMO alkyl.
  • Exemplary groups of formula -(Ar 1 ⁇ are phenyl; biphenyl; 3,5-diphenylbenzene; and 4,6- diphenyltriazine, each of which may be unsubstituted or substituted with one or more substituents as described above.
  • R may be a Ci_ 4 o hydrocarbyl group, for example Ci_ 2 o alkyl, unsubstituted phenyl, and phenyl substituted with one or more C 1-2 o alkyl groups.
  • R 6 is a C 1-2 o alkyl group.
  • v may be 1, 2 or 3.
  • v is 1.
  • w may be 0, 1, 2 or 3.
  • w is 1.
  • R 3 independently in each occurrence is selected from a group of formula -(Ar 1 ) p as described above and linear, branched or cyclic CMO alkyl.
  • R is selected from CMO alkyl and C 6 - 2 o aryl, optionally phenyl, that may be unsubstituted or substituted with one or more CMO alkyl groups.
  • each R 4 may independently be selected from the group consisting of F; CN; branched, linear or cyclic C 1-2 o alkyl wherein non-adjacent C atoms of the C 1-2 o alkyl may be replaced with -0-, -S-, -NR 8 -, -SiR 8 2 - or -COO- and one or more H atoms may be replaced with rein R 8 is as described above; and a group of formula -(Ar 1
  • R 3 and R 4 are each independently selected from a linear, branched or cyclic C 1-2 o alkyl group and a group of formula -(Ar 1 ⁇ .
  • Preferred groups R 3 and R 4 are linear, branched or cyclic Ci_ 2 o alkyl; unsubstituted phenyl; and phenyl substituted with one or more Ci_ 2 o alkyl or C MO alkyl groups.
  • the compound of formula (I) has formula (la):
  • Exemplary compounds of formula (I) include the following:
  • Compounds of formula (I) preferably have a photoluminescence spectrum with a peak in the range of 400-500 nm, optionally 420-490 nm, optionally 460-480 nm.
  • the photoluminescence spectrum of a compound of formula (I) may be measured by casting 5 wt % of the material in a PMMA film onto a quartz substrate to achieve transmittance values of 0.3-0.4 and measuring in a nitrogen environment using apparatus C9920-02 supplied by Hamamatsu.
  • the host material has a triplet excited state energy level Ti that is no more than 0.1 eV lower than, and preferably at least the same as or higher than, the phosphorescent compound of formula (I) in order to allow transfer of triplet excitons from the host material to the phosphorescent compound of formula (I).
  • the triplet excited state energy levels of the host material and the phosphorescent compound may be determined from their respective phosphorescence spectra.
  • the phosphorescence spectrum of a host material may be determined by the energy onset of the phosphorescence spectrum measured by low temperature phosphorescence spectroscopy (Y.V. Romaovskii et al, Physical Review Letters, 2000, 85 (5), pl027, A. van Dijken et al, Journal of the American Chemical Society, 2004, 126, p7718).
  • the host material may be a polymer or a non-polymeric compound.
  • An exemplary non-polymeric host material is an optionally substituted compound of formula
  • Each of the benzene rings of the compound of formula (X) may independently be
  • Substituents may be selected from Ci-20 alkyl wherein one or more non-adjacent C atoms of the alkyl may be replaced with O, S,
  • the compound of formula (I) may be mixed with the host material or may be covalently bound to the host material.
  • the metal complex may be provided as a main chain repeat unit, a side group of a repeat unit, or an end group of the polymer.
  • the metal complex may be directly bound to a main chain of the polymer or spaced apart from the main chain by a spacer group.
  • spacer groups include Ci-20 alkyl groups, aryl-Ci-20 alkyl groups and Ci_ 2 o alkoxy groups.
  • the polymer main chain or spacer group may be bound to phenyltriazole; or (if present) another ligand of the compound of formula (I).
  • the compound of formula (I) is bound to a polymer comprising conjugated repeat units then it may be bound to the polymer such that there is no conjugation between the conjugated repeat units and the compound of formula (I), or such that the extent of conjugation between the conjugated repeat units and the compound of formula (I) is limited.
  • the compound of formula (I) is mixed with a host material then the host : emitter weight ratio may be in the range of 50 - 99.5 : 50 - 0.5. If the compound of formula (I) is bound to a polymer then repeat units or end groups containing a compound of formula (I) may form 0.5 - 20 mol percent, more preferably 1 - 10 mol percent of the polymer.
  • Exemplary host polymers include polymers having a non-conjugated backbone with charge- transporting groups pendant from the non-conjugated backbone, for example poly(9- vinylcarbazole), and polymers comprising conjugated repeat units in the backbone of the polymer. If the backbone of the polymer comprises conjugated repeat units then the extent of conjugation between repeat units in the polymer backbone may be limited in order to maintain a triplet energy level of the polymer that is no lower than that of the phosphorescent compound of formula (I).
  • Exemplary repeat units of a conjugated polymer include unsubstituted or substituted monocyclic and polycyclic heteroarylene repeat units; unsubstituted or substituted monocyclic and polycyclic arylene repeat units as disclosed in for example, Adv. Mater. 2000 12(23) 1737-1750 and include: 1,2-, 1,3- and 1,4-phenylene repeat units as disclosed in J. Appl. Phys. 1996, 79, 934; 2,7-fluorene repeat units as disclosed in EP 0842208;
  • indenofluorene repeat units as disclosed in, for example, Macromolecules 2000, 33(6), 2016- 2020; and spirofluorene repeat units as disclosed in, for example EP 0707020.
  • substituents include solubilising groups such as Ci-20 alkyl or alkoxy; electron withdrawing groups such as fluorine, nitro or cyano; and substituents for increasing glass transition temperature (Tg) of the polymer.
  • One exemplary class of repeat units are unsubstituted or substituted repeat units of formula
  • A is O, S, NR 11 , CR n 2 , or SiR n 2 ;
  • R U in each occurrence is the same or different and is H or a substituent, and wherein the two groups R 11 may be linked to form a ring.
  • R 11 is -(Ar 6 ) r
  • Preferred groups R 10 are selected from Ci-20 alkyl.
  • Aromatic carbon atoms of the repeat unit of formula (IV) may be unsubstituted or substituted with one or more substituents.
  • Particularly preferred substituents include Ci_ 20 alkyl and substituted or unsubstituted C5-20 aryl, for example phenyl.
  • Optional substituents for the aryl include one or more Ci-20 alkyl groups.
  • substituted N may independently in each occurrence be NR 16 wherein R 16 is alkyl, optionally Ci_2o alkyl, or optionally substituted aryl or heteroaryl, optionally phenyl.
  • R 16 is alkyl, optionally Ci_2o alkyl, or optionally substituted aryl or heteroaryl, optionally phenyl.
  • Optional substituents for aryl or heteroaryl R 16 may be selected from R 10 .
  • each R is selected from the group consisting of Ci_ 2 o alkyl and optionally substituted phenyl.
  • Optional substituents for phenyl include one or more Ci_ 2 o alkyl groups.
  • A may be NR 11 , CR n 2 , or SiR n 2 and at least one R may comprise a compound of formula (I) that is either bound directly to N, C or Si or spaced apart from A by a spacer group.
  • repeat units of formulae (IV) may be limited by (a) selecting the linking positions of the repeat unit and / or (b) substituting one or more aromatic carbon atoms adjacent to linking positions of the repeat unit in order to create a twist with the adjacent repeat unit or units, for example a 2,7-linked fluorene carrying a Ci_ 2 o alkyl substituent in one or both of the 3- and 6-positions.
  • Exemplary repeat units of formula (IV) include the following:
  • a host polymer may contain only one repeat unit of formula (IV) or two or more different repeat units of formula (IV).
  • phenylene repeat units such as phenylene repeat units of formula (V):
  • R 12 independently in each occurrence is a substituent, optionally a substituent R 11 as described above, for example Ci_ 2 o alkyl, phenyl that is unsubstituted or substituted with one or more C 1-2 o alkyl groups or a crosslinkable group.
  • the repeat unit of formula (V) may be 1,4- linked, 1,2-linked or 1,3-linked.
  • repeat unit of formula (V) is 1,4-linked and if p is 0 then the extent of conjugation of repeat unit of formula (V) to one or both adjacent repeat units may be relatively high.
  • repeat unit of formula (V) is 1,3-linked and p is 0, 1, 2 or 3.
  • the repeat unit of formula (V) has formula (Va):
  • Arylene repeat units such as repeat units of formula (IV) and (V) may be fully conjugated with aromatic or heteroaromatic group of adjacent repeat units. Additionally or alternatively, a host polymer may contain a conjugation-breaking repeat unit that completely breaks conjugation between repeat units adjacent to the conjugation-breaking repeat unit.
  • An exemplary conjugation-breaking repeat unit has formula (VI):
  • each Ar 7 is phenyl and Sp 1 is a CMO alkyl group.
  • Substituents of Ar 7 may be selected from groups R 11 described above with reference to formula (IV), and are preferably selected from Ci_ 2 o alkyl.
  • a host polymer may comprise charge-transporting units CT that may be hole-transporting units or electron transporting units.
  • a hole transporting unit may have a low electron affinity (2 eV or lower) and low ionisation potential (5.8 eV or lower, preferably 5.7 eV or lower, more preferred 5.6 eV or lower).
  • An electron-transporting unit may have a high electron affinity (1.8 eV or higher, preferably 2 eV or higher, even more preferred 2.2 eV or higher) and high ionisation potential (5.8 eV or higher)
  • Suitable electron transport groups include groups disclosed in, for example, Shirota and Kageyama, Chem. Rev. 2007, 107, 953-1010.
  • Electron affinities and ionisation potentials may be measured by cyclic voltammetry (CV).
  • the working electrode potential may be ramped linearly versus time.
  • Apparatus to measure HOMO or LUMO energy levels by CV may comprise a cell containing a tert-butyl ammonium perchlorate/ or tertbutyl ammonium hexafluorophosphate solution in acetonitrile, a glassy carbon working electrode where the sample is coated as a film, a platinium counter electrode (donor or acceptor of electrons) and a reference glass electrode no leak Ag/AgCl. Ferrocene is added in the cell at the end of the experiment for calculation purposes. (Measurement of the difference of potential between Ag/AgCl/ferrocene and sample/ferrocene).
  • a good reversible reduction event is typically observed for thick films measured at 200 mV/s and a switching potential of -2.5V.
  • the reduction events should be measured and compared over 10 cycles, usually measurements are taken on the 3 cycle. The onset is taken at the intersection of lines of best fit at the steepest part of the reduction event and the baseline.
  • Exemplary hole-transporting repeat units have formula (IX):
  • Ar 8 , Ar 9 and Ar 10 in each occurrence are independently selected from substituted or unsubstituted aryl or heteroaryl, g is 0, 1 or 2, preferably 0 or 1, R independently in each occurrence is H or a substituent, preferably a substituent, and c, d and e are each independently 1, 2 or 3.
  • R 13 which may be the same or different in each occurrence when g is 1 or 2, is preferably selected from the group consisting of alkyl, for example Ci_ 2 o alkyl, Ar 11 and a branched or linear chain of Ar 11 groups wherein Ar 11 in each occurrence is independently substituted or unsubstituted aryl or heteroaryl.
  • Any two aromatic or heteroaromatic groups selected from Ar 8 , Ar 9 , and, if present, Ar 10 and Ar 11 that are directly bound to the same N atom may be linked by a direct bond or a divalent linking atom or group.
  • Preferred divalent linking atoms and groups include O, S; substituted N; and substituted C.
  • Ar and Ar are preferably C 6 - 2 o aryl, more preferably phenyl, that may be unsubstituted or substituted with one or more substituents.
  • Ar 9 is preferably C 6 - 2 o aryl, more preferably phenyl, that may be unsubstituted or substituted with one or more substituents.
  • Ar 9 is preferably C 6 - 2 o aryl, more preferably phenyl or a polycyclic aromatic group, for example naphthalene, perylene, anthracene or fluorene, that may be unsubstituted or substituted with one or more substituents.
  • R is preferably Ar or a branched or linear chain of Ar groups.
  • Ar in each occurrence is preferably phenyl that may be unsubstituted or substituted with one or more substituents.
  • Exemplary groups R 13 include the following, each of which may be unsubstituted or substituted with one or more substituents, and wherein * represents a point of attachment to N:
  • c, d and e are preferably each 1.
  • Ar 8 , Ar 9 , and, if present, Ar 10 and Ar 11 are each independently unsubstituted or substituted with one or more, optionally 1, 2, 3 or 4, substituents.
  • Preferred substituents of Ar 8 , Ar 9 , and, if present, Ar 10 and Ar 11 are C 1-4 o hydrocarbyl, preferably Ci_ 2 o alkyl.
  • Preferred repeat units of formula (IX) include unsubstituted or substituted units of formulae (IX-1), (IX-2) and (IX-3):
  • Triazines form an exemplary class of electron-transporting units, for example optionally substituted di-or tri-(hetero)aryltriazine attached as a side group through one of the
  • (hetero)aryl groups include pyrimidines and pyridines; sulfoxides and phosphine oxides; benzophenones; and boranes, each of which may be unsubstituted or substituted with one or more substituents, for example one or more Ci_ 2 o alkyl groups.
  • Exemplary electron-transporting units CT have formula (VII):
  • Ar 4 , Ar 5 and Ar 6 are in each occurrence are independently selected from substituted or unsubstituted aryl or heteroaryl; z in each occurrence is independently at least 1 , optionally r 3; and Y is N or CR 7 , wherein R 7
  • Ar 4 , Ar 5 and Ar 6 of formula (VII) are each phenyl, each phenyl being optionally and independently substituted with one or more Ci_ 2 o alkyl groups.
  • all 3 groups Y are N.
  • At least one of Ar 4 , Ar 5 and Ar 6 is preferably a hetero aromatic group comprising N.
  • Ar 4 , Ar 5 and Ar 6 are phenyl in each occurrence.
  • Ar 6 of formula (VII) is preferably phenyl, and is optionally substituted with one or more Ci_ 2 o alkyl groups or a crosslinkable unit.
  • the charge-transporting units CT may be provided as distinct repeat units formed by polymerising a corresponding monomer.
  • the one or more CT units may form part of a larger repeat unit, for example a repeat unit of formula (VIII): -(-(Ar 3 ) q — Sp-CT-Sp-(Ar 3 ) q -
  • CT represents a conjugated charge-transporting group
  • each Ar independently represents an unsubstituted or substituted aryl or heteroaryl
  • q is at least 1
  • each Sp independently represents a spacer group forming a break in conjugation between Ar and CT.
  • Sp is preferably a branched, linear or cyclic C 1-2 o alkyl group.
  • CT groups include units of formula (IX) or (VII) described above.
  • Ar is preferably an unsubstituted or substituted aryl, optionally an unsubstituted or substituted phenyl or fluorene.
  • Optional substituents for Ar 3 may be selected from R 8 as described above, and are preferably selected from one or more C 1-2 o alkyl substituents. q is preferably 1.
  • An OLED of the invention may be a white OLED containing a blue light-emitting compound of formula (I) and one or more further light-emitting materials having a colour of emission such that light emitted from the device is white.
  • Further light-emitting materials include red and green light-emitting materials that may be fluorescent or phosphorescent.
  • all light emitted from a white OLED is phosphorescence.
  • the one or more further light-emitting materials may present in the same light-emitting layer as the compound of formula (I) or may be provided in one or more further light-emitting layers of the device.
  • an OLED may comprise a red light- emitting layer and a green and blue light-emitting layer.
  • the red layer is a hole- transporting layer that is adjacent to the green and blue light-emitting layer.
  • the light emitted from a white OLED may have CIE x coordinate equivalent to that emitted by a black body at a temperature in the range of 2500-9000K and a CIE y coordinate within 0.05 or 0.025 of the CIE y co-ordinate of said light emitted by a black body, optionally a CIE x coordinate equivalent to that emitted by a black body at a temperature in the range of 2700- 600K.
  • a green emitting material may have a photoluminescent spectrum with a peak in the range of more than 500 nm up to 580 nm, optionally more than 490 nm up to 540 nm
  • a red emitting material may optionally have a peak in its photoluminescent spectrum of more than 580 nm up to 630 nm, optionally 585 nm up to 625 nm.
  • Preferred methods for preparation of conjugated polymers comprise a "metal insertion" wherein the metal atom of a metal complex catalyst is inserted between an aryl or heteroaryl group and a leaving group of a monomer.
  • metal insertion methods are Suzuki polymerisation as described in, for example, WO 00/53656 and Yamamoto polymerisation as described in, for example, T. Yamamoto, "Electrically
  • a monomer having two reactive halogen groups is used.
  • at least one reactive group is a boron derivative group such as a boronic acid or boronic ester and the other reactive group is a halogen.
  • Preferred halogens are chlorine, bromine and iodine, most preferably bromine.
  • repeat units illustrated throughout this application may be derived from a monomer carrying suitable leaving groups.
  • an end group or side group may be bound to the polymer by reaction of a suitable leaving group.
  • Suzuki polymerisation may be used to prepare regioregular, block and random copolymers.
  • homopolymers or random copolymers may be prepared when one reactive group is a halogen and the other reactive group is a boron derivative group.
  • block or regioregular copolymers may be prepared when both reactive groups of a first monomer are boron and both reactive groups of a second monomer are halogen.
  • other leaving groups capable of participating in metal insertion include sulfonic acids and sulfonic acid esters such as tosylate, mesylate and triflate.
  • a hole transporting layer may be provided between the anode and the light-emitting layer or layers.
  • an electron transporting layer may be provided between the cathode and the light-emitting layer or layers.
  • an electron blocking layer may be provided between the anode and the light- emitting layer and a hole blocking layer may be provided between the cathode and the light- emitting layer.
  • Transporting and blocking layers may be used in combination. Depending on its HOMO and LUMO levels, a single layer may both transport one of holes and electrons and block the other of holes and electrons.
  • a charge-transporting layer or charge -blocking layer may be crosslinked, particularly if a layer overlying that charge-transporting or charge-blocking layer is deposited from a solution.
  • the crosslinkable group used for this crosslinking may be a crosslinkable group comprising a reactive double bond such and a vinyl or acrylate group, or a benzocyclobutane group.
  • the crosslinkable group may be provided as a substituent pendant from the backbone of a charge- transporting or charge-blocking polymer.
  • the crosslinkable group may be crosslinked by thermal treatment or irradiation.
  • a hole transporting layer located between the anode and the light-emitting layers preferably has a HOMO level of less than or equal to 5.5 eV, more preferably around 4.8-5.5 eV as measured by cyclic voltammetry.
  • the HOMO level of the hole transport layer may be selected so as to be within 0.2 eV, optionally within 0.1 eV, of an adjacent layer (such as a light-emitting layer) in order to provide a small barrier to hole transport between these layers.
  • an electron transporting layer located between the light-emitting layers and cathode preferably has a LUMO level of around 2.5-3.5 eV as measured by square wave cyclic voltammetry.
  • a layer of a silicon monoxide or silicon dioxide or other thin dielectric layer having thickness in the range of 0.2-2 nm may be provided between the light-emitting layer nearest the cathode and the cathode.
  • HOMO and LUMO levels may be measured using cyclic voltammetry.
  • a hole-blocking layer may comprise or consist of a compound of formula (XII):
  • V in each occurrence is independently S or O, preferably S.
  • the compound of formula (XII) may be unsubstituted or may be substituted with one or more substituents, optionally one or more Ci_ 4 o hydrocarbyl groups, optionally one or more Ci_ 2 o alkyl groups.
  • a hole transporting layer may contain a hole-transporting (hetero)arylamine, such as a homopolymer or copolymer comprising hole transporting repeat units of formula (IX).
  • a hole-transporting (hetero)arylamine such as a homopolymer or copolymer comprising hole transporting repeat units of formula (IX).
  • Exemplary copolymers comprise repeat units of formula (IX) and optionally substituted (hetero)arylene co-repeat units, such as phenyl, fluorene or indenofluorene repeat units as described above, wherein each of said (hetero)arylene repeat units may optionally be substituted with one or more substituents such as alkyl or alkoxy groups.
  • Specific co-repeat units include fluorene repeat units of formula (IVa) and phenylene repeat units of formula (V) as described above.
  • a hole-transporting copolymer containing repeat units of formula (IX) may contain 25-95 mol % of repeat units of formula (IX).
  • An electron transporting layer may contain a polymer comprising a chain of optionally substituted arylene repeat units, such as a chain of fluorene repeat units.
  • More than one hole-transporting layer or more than one electron-transporting layer may be provided. In an embodiment, two or more hole-transporting layers are provided.
  • a conductive hole injection layer which may be formed from a conductive organic or inorganic material, may be provided between the anode and the light-emitting layer or layers to assist hole injection from the anode into the layer or layers of semiconducting polymer.
  • a hole transporting layer may be used in combination with a hole injection layer.
  • doped organic hole injection materials include optionally substituted, doped poly(ethylene dioxythiophene) (PEDT), in particular PEDT doped with a charge-balancing polyacid such as polystyrene sulfonate (PSS) as disclosed in EP 0901176 and EP 0947123, polyacrylic acid or a fluorinated sulfonic acid, for example Nafion ®; polyaniline as disclosed in US 5723873 and US 5798170; and optionally substituted polythiophene or poly(thienothiophene).
  • conductive inorganic materials include transition metal oxides such as VOx, MoOx and RuOx as disclosed in Journal of Physics D: Applied Physics (1996), 29(11), 2750-2753.
  • the cathode is selected from materials that have a workfunction allowing injection of electrons into the light-emitting layer or layers. Other factors influence the selection of the cathode such as the possibility of adverse interactions between the cathode and the light- emitting materials.
  • the cathode may consist of a single material such as a layer of aluminium. Alternatively, it may comprise a plurality of metals, for example a bilayer of a low workfunction material and a high workfunction material such as calcium and aluminium as disclosed in WO 98/10621.
  • the cathode may contain a layer containing elemental barium, for example as disclosed in WO 98/57381, Appl. Phys. Lett. 2002, 81(4), 634 and WO 02/84759.
  • the cathode may contain a thin (e.g. 1-5 nm thick) layer of metal compound between the light-emitting layer(s) of the OLED and one or more conductive layers of the cathode, such as one or more metal layers.
  • metal compounds include an oxide or fluoride of an alkali or alkali earth metal, to assist electron injection, for example lithium fluoride as disclosed in WO 00/48258; barium fluoride as disclosed in Appl. Phys. Lett. 2001, 79(5), 2001; and barium oxide.
  • the cathode preferably has a workfunction of less than 3.5 eV, more preferably less than 3.2 eV, most preferably less than 3 eV.
  • Work functions of metals can be found in, for example, Michaelson, J. Appl. Phys. 48(11), 4729, 1977.
  • the cathode may be opaque or transparent. Transparent cathodes are particularly useful
  • a transparent cathode comprises a layer of an electron injecting material that is sufficiently thin to be transparent. Typically, the lateral conductivity of this layer will be low as a result of its thinness. In this case, the layer of electron injecting material is used in combination with a thicker layer of transparent conducting material such as indium tin oxide.
  • a transparent cathode device need not have a transparent anode (unless, of course, a fully transparent device is desired), and so the transparent anode used for bottom-emitting devices may be replaced or supplemented with a layer of reflective material such as a layer of aluminium.
  • transparent cathode devices are disclosed in, for example, GB 2348316.
  • the substrate 1 preferably has good barrier properties for prevention of ingress of moisture and oxygen into the device.
  • the substrate is commonly glass, however alternative substrates may be used, in particular where flexibility of the device is desirable.
  • the substrate may comprise a plastic as in US 6268695 which discloses a substrate of alternating plastic and barrier layers or a laminate of thin glass and plastic as disclosed in EP 0949850.
  • the device may be encapsulated with an encapsulant (not shown) to prevent ingress of moisture and oxygen.
  • encapsulants include a sheet of glass, films having suitable barrier properties such as silicon dioxide, silicon monoxide, silicon nitride or alternating stacks of polymer and dielectric as disclosed in, for example, WO 01/81649 or an airtight container as disclosed in, for example, WO 01/19142.
  • a transparent encapsulating layer such as silicon monoxide or silicon dioxide may be deposited to micron levels of thickness, although in one preferred embodiment the thickness of such a layer is in the range of 20-300 nm.
  • a getter material for absorption of any atmospheric moisture and / or oxygen that may permeate through the substrate or encapsulant may be disposed between the substrate and the encapsulant.
  • Suitable solvents for forming solution processable formulations of the light-emitting metal complex of formula (I) and compositions thereof may be selected from common organic solvents, such as mono- or poly-alkylbenzenes such as toluene and xylene and mono- or poly-alkoxybenzenes, and mixtures thereof.
  • the formulation may comprise one or more solvents.
  • the formulation may comprise the compound of formula (I) dissolved in the solvent or solvents and, optionally, one or more further materials dissolved or dispersed, preferably dissolved, in the solvent or solvents.
  • the one or more further materials may comprise or consist of one or more of a host material and one or more further light-emitting materials.
  • Exemplary solution deposition techniques for forming a light-emitting layer containing a compound of formula (I) include printing and coating techniques such spin-coating, dip- coating, roll-to-roll coating or roll-to-roll printing, doctor blade coating, slot die coating, gravure printing, screen printing and inkjet printing.
  • Coating methods are particularly suitable for devices wherein patterning of the light-emitting layer or layers is unnecessary - for example for lighting applications or simple monochrome segmented displays.
  • a device may be inkjet printed by providing a patterned layer over the first electrode and defining wells for printing of one colour (in the case of a monochrome device) or multiple colours (in the case of a multicolour, in particular full colour device).
  • the patterned layer is typically a layer of photoresist that is patterned to define wells as described in, for example, EP 0880303.
  • the ink may be printed into channels defined within a patterned layer.
  • the photoresist may be patterned to form channels which, unlike wells, extend over a plurality of pixels and which may be closed or open at the channel ends.
  • the same coating and printing methods may be used to form other layers of an OLED including (where present) a hole injection layer, a charge transporting layer and a charge blocking layer.
  • Stage 1 Benzhydrazide (25.99g, 190.9mmol) was placed in a flask under a nitrogen atmosphere and dissolved in 120mL N-methyl-2-pyrrolidone (NMP). The solution was stirred and cooled in an ice bath and a mixture of 20mL (20.34g, 190.9mmol) isobutyryl chloride and 30mL NMP was added dropwise. After addition was complete the reaction was warmed to room temperature and stirred for 18hr.
  • NMP N-methyl-2-pyrrolidone
  • reaction mixture was poured into 1.2L water and the aqueous mixture was extracted with 2 x 600mL ethyl acetate. The combined organic solutions were dired over MgS0 4 , filtered and concentrated. Residual NMP was removed from the crude mixture by trituration with cold toluene and the product collected by filtration giving a white crystalline solid, 22.45g, 57% yield.
  • Stage 3 Stage 2 (15.0g, 61.7mmol) and 2,6-dimethyl-4-n-hexylaniline (13.94g, 67.86mmol) were placed in a flask and dissolved in lOOmL xylene.
  • Para-toluenesulfonic acid (p-TSA) (0.6g, 3.15mmol) was added and the reaction heated at 125°C for 64hr.
  • An addional 0.6g p- TSA was added halfway through the reaction time. The reaction was cooled to room temperature and lOOmL water was added and the mixture stirred for lhr.
  • stage 2 The product from stage 2 (lg, 0.681 mmol) and 3,5-di(4-t-butylphenyl)benzene boronic acid pinacol ester (1. lg, 2.35 mmol) were dissolved in 50mL toluene and degassed by bubbling with nitrogen for 40 min.
  • Pd 2 (dba) 3 0.0094g, 0.0102 mmol
  • SPhos 0.0084, 0.0204 mmol
  • ITO indium-tin oxide anode
  • HIL is a hole-injecting layer comprising a hole- injecting material
  • HTL is a hole-transporting layer
  • LEL is a light-emitting layer containing light-emitting metal complexes and a host polymer
  • ETL is an electron-transporting layer
  • a substrate carrying ITO was cleaned using UV / Ozone.
  • a hole injection layer was formed to a thickness of about 35 nm by spin-coating an aqueous formulation of a hole-injection material available from Nissan Chemical Industries and heating the resultant layer.
  • a red-emitting hole transporting layer was formed to a thickness of about 20 nm by spin- coating a crosslinkable red-emitting hole-transporting polymer and crosslinking the polymer by heating.
  • a green and blue light emitting layer was formed by depositing a light-emitting composition containing Host 1 doped with Compound Example 1 (blue light-emitting metal complex) and a green phosphorescent tris(phenylpyridine)iridium emitter wherein each ligand is substituted with an alkylated 3,5-diphenylbenzene dendron in a weight ratio of Host 1 : Compound Example 1 : green phosphorescent emitter of 74 : 25 : 1) to a thickness of about 75 nm by spin-coating.
  • An electron-transporting layer was formed by depositing an electron- transporting polymer comprising Electron-Transporting Unit 1 as described in WO
  • a cathode was formed by evaporation of a first layer of a sodium fluoride to a thickness of about 2 nm, a second layer of aluminium to a thickness of about 100 nm and a third layer of silver to a thickness of about 100 nm.
  • Host 1 has formula:
  • the red-emitting hole transporting polymer was formed by Suzuki polymerisation as described in WO 00/53656 to give a polymer comprising crosslinkable phenylene repeat units of formula (Va); amine repeat units of formula (IX- 1) and a 3 mol % of a red phosphorescent group of formula:
  • Electron-Transporting Unit 1 has formula:
  • a device was prepared as described in Device Example 1 except that Compound Example 1 was replaced with Comparative Emitter 1 :
  • Device Example 2 A device was prepared as described for Device Example 1 except that Compound Example 1 was replaced with Compound Example 6.
  • a device was prepared as described for Device Example 2 except that Compound Example 6 was replaced with Compound Example 11.
  • Figure 3 is a graph of luminance vs. time for Device Example 2 (Compound Example 6) and Device Example 3 (Compound Example 11).
  • ITO is an indium-tin oxide anode
  • HIL is a hole-injecting layer comprising a hole- injecting material
  • LEL (R) is a red light-emitting hole-transporting layer
  • LEL (G, B) is a green and blue light-emitting layer
  • HBL is a hole-blocking layer
  • ETL is an electron- transporting layer
  • a substrate carrying ITO (45 nm) was cleaned using UV / Ozone.
  • a hole injection layer was formed to a thickness of about 35 nm by spin-coating a formulation of a hole-injection material available from Nissan Chemical Industries.
  • a red light-emitting layer was formed to a thickness of about 20 nm by spin-coating the red-emitting hole-transporting polymer described in Device Example 1, and crosslinking the polymer by heating at 180°C.
  • the green and blue light-emitting layer was formed to a thickness of about 70 nm by spin-coating Compound Example A (74 wt %), a green phosphorescent emitter (1 wt %) and Compound Example 12 (24 wt %) wherein the green phosphorescent emitter is a tris(phenylpyridine)iridium emitter wherein each phenylpyridine ligand is substituted with an alkylated 3,5-diphenylbenzene dendron.
  • a hole-blocking layer of Hole Blocking Compound 1 was evaporated onto the light-emitting layer to a thickness of 10 nm.
  • An electron- transporting layer was formed by spin-coating a polymer comprising Electron-Transporting Unit 1 to a thickness of 10 nm.
  • a cathode was formed on the electron-transporting layer of a first layer of sodium fluoride of about 3.5 nm thickness, a layer of aluminium of about 100 nm thickness and a layer of silver of about 100 nm thickness.
  • a device was prepared as described for Device Example 4 except that Compound Example 12 was replaced with Comparative Compound 12:
  • Figure 4 is a graph of luminance vs. time for Device Example 4 (Compound Example 12) and Comparative Device 4 (Comparative Compound 12).

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Abstract

A phosphorescent compound of formula (I): wherein M is a transition metal; L is a ligand; R1 is a branched C3-20 alkyl group, a cyclic C5-20 alkyl group or group of formula (II): wherein each R5 is a C1-10 alkyl group; each R6 is a substituent; z is 0 or a positive integer; R2 is a C1-10 alkyl group; R3 is a C1-10 alkyl group or a group of formula -(Ar1)p wherein Ar1 is aryl or heteroaryl group and p is at least 1; each R4 is independently a substituent; v is at least 1; w is 0 or a positive integer; x is at least 1; and y is 0 or a positive integer. The compound may be used as a blue light-emitting material in an organic light-emitting device.

Description

Light-Emitting Compound
Field of the Invention
The present invention relates to light-emitting compounds, in particular phosphorescent light- emitting compounds; compositions, solutions and light-emitting devices comprising said light-emitting compounds; and methods of making said light-emitting devices.
Background of the Invention
Electronic devices containing active organic materials are attracting increasing attention for use in devices such as organic light emitting diodes (OLEDs), organic photoresponsive devices (in particular organic photovoltaic devices and organic photosensors), organic transistors and memory array devices. Devices containing active organic materials offer benefits such as low weight, low power consumption and flexibility. Moreover, use of soluble organic materials allows use of solution processing in device manufacture, for example inkjet printing or spin-coating.
An OLED may comprise a substrate carrying an anode, a cathode and one or more organic light-emitting layers between the anode and cathode.
Holes are injected into the device through the anode and electrons are injected through the cathode during operation of the device. Holes in the highest occupied molecular orbital (HOMO) and electrons in the lowest unoccupied molecular orbital (LUMO) of a light- emitting material combine to form an exciton that releases its energy as light.
Suitable light-emitting materials include small molecule, polymeric and dendrimeric materials. Suitable light-emitting polymers include poly(arylene vinylenes) such as poly(p- phenylene vinylenes) and polyarylenes such as polyfluorenes.
A light emitting layer may comprise a semiconducting host material and a light-emitting dopant wherein energy is transferred from the host material to the light-emitting dopant. For example, J. Appl. Phys. 65, 3610, 1989 discloses a host material doped with a fluorescent light-emitting dopant (that is, a light-emitting material in which light is emitted via decay of a singlet exciton).
Phosphorescent dopants are also known (that is, a light-emitting dopant in which light is emitted via decay of a triplet exciton). WO 2011/052516, WO 2014/085296, US 2013/221278 and JP 2011/253980 disclose phosphorescent materials containing phenyltriazole ligands.
It is an object of the invention to provide blue phosphorescent light-emitting compounds suitable for use in an OLED.
It is a further object of the invention to provide solution processable blue phosphorescent light-emitting compounds suitable for use in an OLED.
It is a further objection of the invention to provide phosphorescent light-emitting compounds having long operational life when used in an OLED.
Summary of the Invention
In a first aspect the invention provides a phosphorescent compound of formula (I):
Figure imgf000003_0001
(I) wherein:
M is a transition metal;
L in each occurrence is independently a mono- or poly-dentate ligand;
R1 in each occurrence is independently a branched C3-20 alkyl group, a cyclic C5-20 alkyl group or group of formula (II):
Figure imgf000004_0001
(Π) wherein each R5 is independently a CMO alkyl group; each R6 is independently a substituent; z is 0 or a positive integer; and * is a point of attachment of the group of formula (II);
R independently in each occurrence is a linear, branched or cyclic CMO alkyl group
R independently in each occurrence is a linear, branched or cyclic Ci_io alkyl group or a group of formula -(Ar1^ wherein Ar1 in each occurrence is independently an aryl or heteroaryl group and p is at least 1 ; each R4 is independently a substituent; v is at least 1 ; w is 0 or a positive integer; x is at least 1 ; and y is 0 or a positive integer.
In a second aspect the invention provides a composition comprising a host material and a compound according to the first aspect.
In a third aspect the invention provides a solution comprising a compound or composition according to the first or second aspect dissolved in one or more solvents.
In a fourth aspect the invention provides an organic light-emitting device comprising an anode, a cathode and a light-emitting layer between the anode and cathode wherein the light- emitting layer comprises a compound or composition according to the first or second aspect.
In a fifth aspect the invention provides a method of forming an organic light-emitting device according to the fourth aspect, the method comprising the step of depositing the light- emitting layer over one of the anode and cathode, and depositing the other of the anode and cathode over the light-emitting layer.
Description of the Drawings
The invention will now be described in more detail with reference to the Figures, in which:
Figure 1 illustrates an OLED according to an embodiment of the invention;
Figure 2 is a graph of luminance vs time for a white OLED according to an embodiment of the invention and a comparative white OLED;
Figure 3 is a graph of brightness vs. time for OLEDs containing materials according to embodiments of the invention; and
Figure 4 is a graph of brightness vs. time for an OLED containing a material according to an embodiment of the invention and an OLED containing a comparative material.
Detailed Description of the Invention
Figure 1, which is not drawn to any scale, illustrates schematically an OLED 100 according to an embodiment of the invention. The OLED 100 is carried on substrate 107 and comprises an anode 101, a cathode 105 and a light-emitting layer 103 between the anode and the cathode.
One or more further layers (not shown) may be provided between the anode and the cathode including, without limitation, hole-transporting layers, electron-transporting layers, hole- blocking layers, electron-blocking layers, hole-injection layers and electron-injection layers.
Exemplary OLED structures including one or more further layers include the following:
Anode / Hole-injection layer / Light-emitting layer / Cathode
Anode / Hole transporting layer / Light-emitting layer / Cathode
Anode / Hole-injection layer / Hole-transporting layer / Light-emitting layer / Cathode
Anode / Hole-injection layer / Hole-transporting layer / Light-emitting layer / Electron- transporting layer / Cathode
Anode / Hole-injection layer / Hole-transporting layer / Light-emitting layer / Hole-blocking layer / Electron-transporting layer / Cathode. Preferably, at least one of a hole-transporting layer, hole injection layer, hole-blocking layer and electron-transporting layer is present. Preferably, both a hole injection layer and hole- transporting layer are present.
Light-emitting layer 103 may contain a host material and a phosphorescent compound of formula (I). The host material may combine holes injected from the anode and electrons injected from the cathode to form singlet and triplet excitons. The triplet excitons at least may be transferred to the phosphorescent compound of formula (I), and decay to produce pho sphorescence .
The device may contain more than one light-emitting layer. The light-emitting layer or layers may contain the phosphorescent compound of formula (I) and one or more further light- emitting compounds, for example further phosphorescent or fluorescent light-emitting materials having a colour of emission differing from that of the compound of formula (I). Optionally, the device comprises a hole-transporting layer and a further light-emitting material is provided in one or both of the hole-transporting layer and the light-emitting layer containing the phosphorescent compound of formula (I). Emission from the compound of formula (I) and the further light-emitting compounds may produce white light when the device is in use. Optionally, a light-emitting layer comprising a compound of formula (I) consists essentially of the compound of formula (I), one or more host materials and optionally one or more further light-emitting compounds.
Preferably, light emitted from a composition consisting of a host and a compound of formula (I) is substantially all from the compound of formula (I).
Phosphorescent Compound
Metal M of the phosphorescent compound of formula (I) may be any suitable transition metal, for example a transition metal of the second or third row of the d-block elements (Period 5 and Period 6, respectively, of the Periodic Table). Exemplary metals include Ruthenium, Rhodium, Palladium, Silver, Tungsten, Rhenium, Osmium, Iridium, Platinum and Gold. Preferably, M is iridium.
The compound of formula (I) contains at least one ligand of formula:
Figure imgf000007_0001
All ligands of the compound of formula (I) may have this formula in which case no other ligands L are present (y is 0). In the case where y is 0, x is preferably 3.
In other embodiments, y may be 1 or 2 and x may be 1 or 2. Exemplary ligands L are bidentate ligands and include, without limitation, 0,0 cyclometallating ligands, optionally diketonates, optionally acac; N,0 cyclometallating ligands, optionally picolinate; and N,N cyclometallating ligands.
R1 in each occurrence is independently a branched C3-20 alkyl group, a cyclic C5-20 alkyl group or group of formula (II).
The C3_2o alkyl group may contain at least one secondary carbon atom or at least one tertiary carbon atom.
In the case where R1 is a branched C3-2o alkyl group, the carbon atom of the alkyl group bound to the triazole ring of formula (I) is preferably a secondary or tertiary carbon atom.
In the case where R1 is a group of formula (II), z may be 0, 1, 2 or 3. Optionally, z is 0.
In the case where z is 1, 2 or 3, each R6 may independently be selected from the group consisting of F; CN; branched, linear or cyclic Ci-20 alkyl wherein non-adjacent C atoms of
8 8
the Ci_2o alkyl may be replaced with -0-, -S-, -NR -, -SiR 2- or -COO- and one or more H atoms may be replaced with F, wherein R is H or a substituent; and a group of formula - (Ar^p wherein Ar1 in each occurrence is independently an aromatic or heteroaromatic group that may be unsubstituted or substituted with one or more substituents and p is at least 1, optionally 1, 2 or 3. Ar may independently in each occurrence be selected from C6-2o aryl, optionally phenyl, and C3_2o heteroaryl, optionally a heteroaryl containing 3-20 C atoms and one or more
heteroatoms selected from O, S and N.
In the case where p is greater than 1, the group -(Ar1^ may form a linear or branched chain of Ar1 groups.
Optionally, substituents of Ar1, where present, are selected from the group consisting of branched, linear or cyclic C1-2o alkyl wherein one or more non-adjacent C atoms may be replaced with O, S, C=0 and -COO-, and wherein one or more H atoms of the C1-2o alkyl may be replaced with F. Preferred substituents are selected from branched, linear or cyclic CMO alkyl.
Exemplary groups of formula -(Ar1^ are phenyl; biphenyl; 3,5-diphenylbenzene; and 4,6- diphenyltriazine, each of which may be unsubstituted or substituted with one or more substituents as described above.
R may be a Ci_4o hydrocarbyl group, for example Ci_2o alkyl, unsubstituted phenyl, and phenyl substituted with one or more C1-2o alkyl groups. Preferably, if present R6 is a C1-2o alkyl group. v may be 1, 2 or 3. Preferably, v is 1. w may be 0, 1, 2 or 3. Preferably, w is 1.
R 3 independently in each occurrence is selected from a group of formula -(Ar 1 )p as described above and linear, branched or cyclic CMO alkyl. Preferably, R is selected from CMO alkyl and C6-2o aryl, optionally phenyl, that may be unsubstituted or substituted with one or more CMO alkyl groups.
Where present, each R4 may independently be selected from the group consisting of F; CN; branched, linear or cyclic C1-2o alkyl wherein non-adjacent C atoms of the C1-2o alkyl may be replaced with -0-, -S-, -NR 8 -, -SiR 82- or -COO- and one or more H atoms may be replaced with rein R 8 is as described above; and a group of formula -(Ar 1
F, whe )p as described above.
Preferably, if present R3 and R4 are each independently selected from a linear, branched or cyclic C1-2o alkyl group and a group of formula -(Ar1^. Preferred groups R3 and R4 are linear, branched or cyclic Ci_2o alkyl; unsubstituted phenyl; and phenyl substituted with one or more Ci_2o alkyl or C MO alkyl groups.
Optionally, the compound of formula (I) has formula (la):
Figure imgf000009_0001
(lb)
Exemplary compounds of formula (I) include the following:
Figure imgf000010_0001
Compound Example 4 Compound Example 5 Compound Example 6
Figure imgf000010_0002
Compound Example 7
Figure imgf000010_0003
Compound Example 1 1
Figure imgf000011_0001
Compound Example 12
Compounds of formula (I) preferably have a photoluminescence spectrum with a peak in the range of 400-500 nm, optionally 420-490 nm, optionally 460-480 nm.
The photoluminescence spectrum of a compound of formula (I) may be measured by casting 5 wt % of the material in a PMMA film onto a quartz substrate to achieve transmittance values of 0.3-0.4 and measuring in a nitrogen environment using apparatus C9920-02 supplied by Hamamatsu.
Host Material
The host material has a triplet excited state energy level Ti that is no more than 0.1 eV lower than, and preferably at least the same as or higher than, the phosphorescent compound of formula (I) in order to allow transfer of triplet excitons from the host material to the phosphorescent compound of formula (I).
The triplet excited state energy levels of the host material and the phosphorescent compound may be determined from their respective phosphorescence spectra. . The phosphorescence spectrum of a host material may be determined by the energy onset of the phosphorescence spectrum measured by low temperature phosphorescence spectroscopy (Y.V. Romaovskii et al, Physical Review Letters, 2000, 85 (5), pl027, A. van Dijken et al, Journal of the American Chemical Society, 2004, 126, p7718).
The host material may be a polymer or a non-polymeric compound.
An exemplary non-polymeric host material is an optionally substituted compound of formula
(X):
Figure imgf000012_0001
(X) wherein X is O or S.
Each of the benzene rings of the compound of formula (X) may independently be
unsubstituted or substituted with one or more substituents. Substituents may be selected from Ci-20 alkyl wherein one or more non-adjacent C atoms of the alkyl may be replaced with O, S,
COO, C=0 or SiR 8° wherein the groups R 8 are the same or different and are as described above, and one or more H atoms of the alkyl may be replaced with F.
The compound of formula (I) may be mixed with the host material or may be covalently bound to the host material. In the case where the host material is a polymer, the metal complex may be provided as a main chain repeat unit, a side group of a repeat unit, or an end group of the polymer.
In the case where the compound of formula (I) is provided as a side group, the metal complex may be directly bound to a main chain of the polymer or spaced apart from the main chain by a spacer group. Exemplary spacer groups include Ci-20 alkyl groups, aryl-Ci-20 alkyl groups and Ci_2o alkoxy groups. The polymer main chain or spacer group may be bound to phenyltriazole; or (if present) another ligand of the compound of formula (I).
If the compound of formula (I) is bound to a polymer comprising conjugated repeat units then it may be bound to the polymer such that there is no conjugation between the conjugated repeat units and the compound of formula (I), or such that the extent of conjugation between the conjugated repeat units and the compound of formula (I) is limited.
If the compound of formula (I) is mixed with a host material then the host : emitter weight ratio may be in the range of 50 - 99.5 : 50 - 0.5. If the compound of formula (I) is bound to a polymer then repeat units or end groups containing a compound of formula (I) may form 0.5 - 20 mol percent, more preferably 1 - 10 mol percent of the polymer.
Exemplary host polymers include polymers having a non-conjugated backbone with charge- transporting groups pendant from the non-conjugated backbone, for example poly(9- vinylcarbazole), and polymers comprising conjugated repeat units in the backbone of the polymer. If the backbone of the polymer comprises conjugated repeat units then the extent of conjugation between repeat units in the polymer backbone may be limited in order to maintain a triplet energy level of the polymer that is no lower than that of the phosphorescent compound of formula (I).
Exemplary repeat units of a conjugated polymer include unsubstituted or substituted monocyclic and polycyclic heteroarylene repeat units; unsubstituted or substituted monocyclic and polycyclic arylene repeat units as disclosed in for example, Adv. Mater. 2000 12(23) 1737-1750 and include: 1,2-, 1,3- and 1,4-phenylene repeat units as disclosed in J. Appl. Phys. 1996, 79, 934; 2,7-fluorene repeat units as disclosed in EP 0842208;
indenofluorene repeat units as disclosed in, for example, Macromolecules 2000, 33(6), 2016- 2020; and spirofluorene repeat units as disclosed in, for example EP 0707020. Each of these repeat units is optionally substituted. Examples of substituents include solubilising groups such as Ci-20 alkyl or alkoxy; electron withdrawing groups such as fluorine, nitro or cyano; and substituents for increasing glass transition temperature (Tg) of the polymer.
One exemplary class of repeat units are unsubstituted or substituted repeat units of formula
(IV):
Figure imgf000013_0001
(IV) wherein A is O, S, NR11, CRn 2, or SiRn 2; RU in each occurrence is the same or different and is H or a substituent, and wherein the two groups R11 may be linked to form a ring.
Each R11 is preferably a substituent, and each R11 may independently be selected from the group consisting of: Ci_2o alkyl, wherein one or more non-adjacent C atoms may be replaced with unsubstituted or substituted Cs_2o aryl or C3_2o heteroaryl, optionally phenyl, O, S, substituted N, C=0 or -COO-; a group of formula -(Ar6)r wherein each Ar6 is independently an aryl or heteroaryl group, optionally a Cs_2o aryl or C3_2o heteroaryl group, optionally phenyl; r is at least 1; optionally 1, 2 or 3; and -(Ar6)rmay form a linear or branched chain of Ar6 groups in the case where r is at least 2; and a crosslinkable-group, for example a group comprising a double bond such and a vinyl or acrylate group, or a benzocyclobutane group.
In the case where R11 is -(Ar6)r, the or each group Ar6 may be unsubstituted or may be substituted with one or more substituents R10 selected from the group consisting of: alkyl, optionally Ci-20 alkyl, wherein one or more non-adjacent C atoms may be replaced with O, S, substituted N, C=0 and -COO- and one or more H atoms of the alkyl group may be replaced with F; and fluorine, nitro and cyano.
Preferred groups R10 are selected from Ci-20 alkyl.
Aromatic carbon atoms of the repeat unit of formula (IV) may be unsubstituted or substituted with one or more substituents. Substituents may be selected from the group consisting of: alkyl, for example Ci-20 alkyl, wherein one or more non-adjacent C atoms may be replaced with O, S, substituted N, C=0 and -COO-; C5-20 aryl that may be unsubstituted or substituted with one or more substituents; C3_2o heteroaryl that may be unsubstituted or substituted with one or more substituents; fluorine; and cyano. Particularly preferred substituents include Ci_ 20 alkyl and substituted or unsubstituted C5-20 aryl, for example phenyl. Optional substituents for the aryl include one or more Ci-20 alkyl groups.
Where present, substituted N may independently in each occurrence be NR16 wherein R16 is alkyl, optionally Ci_2o alkyl, or optionally substituted aryl or heteroaryl, optionally phenyl. Optional substituents for aryl or heteroaryl R16 may be selected from R10. Preferably, each R is selected from the group consisting of Ci_2o alkyl and optionally substituted phenyl. Optional substituents for phenyl include one or more Ci_2o alkyl groups.
If the compound of formula (I) is provided as a side-chain of the polymer then A may be NR11, CRn 2, or SiRn 2 and at least one R may comprise a compound of formula (I) that is either bound directly to N, C or Si or spaced apart from A by a spacer group.
The extent of conjugation of repeat units of formulae (IV) may be limited by (a) selecting the linking positions of the repeat unit and / or (b) substituting one or more aromatic carbon atoms adjacent to linking positions of the repeat unit in order to create a twist with the adjacent repeat unit or units, for example a 2,7-linked fluorene carrying a Ci_2o alkyl substituent in one or both of the 3- and 6-positions.
Exemplary repeat units of formula (IV) include the following:
Figure imgf000015_0001
(IVc) (IVd)
A host polymer may contain only one repeat unit of formula (IV) or two or more different repeat units of formula (IV).
Another exemplary class of repeat units is phenylene repeat units, such as phenylene repeat units of formula (V):
Figure imgf000015_0002
(V) wherein p is 0, 1, 2, 3 or 4, optionally 1 or 2, and R 12 independently in each occurrence is a substituent, optionally a substituent R11 as described above, for example Ci_2o alkyl, phenyl that is unsubstituted or substituted with one or more C1-2o alkyl groups or a crosslinkable group.
The repeat unit of formula (V) may be 1,4- linked, 1,2-linked or 1,3-linked.
If the repeat unit of formula (V) is 1,4-linked and if p is 0 then the extent of conjugation of repeat unit of formula (V) to one or both adjacent repeat units may be relatively high.
If p is at least 1, and / or the repeat unit is 1,2- or 1,3 linked, then the extent of conjugation of repeat unit of formula (V) to one or both adjacent repeat units may be relatively low. In one preferred arrangement, the repeat unit of formula (V) is 1,3-linked and p is 0, 1, 2 or 3. In another preferred arrangement, the repeat unit of formula (V) has formula (Va):
Figure imgf000016_0001
(Va)
Arylene repeat units such as repeat units of formula (IV) and (V) may be fully conjugated with aromatic or heteroaromatic group of adjacent repeat units. Additionally or alternatively, a host polymer may contain a conjugation-breaking repeat unit that completely breaks conjugation between repeat units adjacent to the conjugation-breaking repeat unit. An exemplary conjugation-breaking repeat unit has formula (VI):
-(Ar^Sp^Ar7)-
(VI) wherein Ar independently in each occurrence represents an aromatic or heteroaromatic group that may be unsubstituted or substituted with one or more substituents, and Sp1 represents a spacer group comprising at least one sp hybridised carbon atom separating the two groups Ar 7. Preferably, each Ar 7 is phenyl and Sp 1 is a CMO alkyl group. Substituents of Ar 7 may be selected from groups R 11 described above with reference to formula (IV), and are preferably selected from Ci_2o alkyl.
A host polymer may comprise charge-transporting units CT that may be hole-transporting units or electron transporting units.
A hole transporting unit may have a low electron affinity (2 eV or lower) and low ionisation potential (5.8 eV or lower, preferably 5.7 eV or lower, more preferred 5.6 eV or lower).
An electron-transporting unit may have a high electron affinity (1.8 eV or higher, preferably 2 eV or higher, even more preferred 2.2 eV or higher) and high ionisation potential (5.8 eV or higher) Suitable electron transport groups include groups disclosed in, for example, Shirota and Kageyama, Chem. Rev. 2007, 107, 953-1010.
Electron affinities and ionisation potentials may be measured by cyclic voltammetry (CV). The working electrode potential may be ramped linearly versus time.
When cyclic voltammetry reaches a set potential the working electrode's potential ramp is inverted. This inversion can happen multiple times during a single experiment. The current at the working electrode is plotted versus the applied voltage to give the cyclic voltammogram trace.
Apparatus to measure HOMO or LUMO energy levels by CV may comprise a cell containing a tert-butyl ammonium perchlorate/ or tertbutyl ammonium hexafluorophosphate solution in acetonitrile, a glassy carbon working electrode where the sample is coated as a film, a platinium counter electrode (donor or acceptor of electrons) and a reference glass electrode no leak Ag/AgCl. Ferrocene is added in the cell at the end of the experiment for calculation purposes. (Measurement of the difference of potential between Ag/AgCl/ferrocene and sample/ferrocene).
Method and settings:
3mm diameter glassy carbon working electrode
Ag/AgCl/no leak reference electrode
Pt wire auxiliary electrode
0.1 M tetrabutylammonium hexafluorophosphate in acetonitrile
LUMO = 4.8 - ferrocene (peak to peak maximum average) + onset
Sample: 1 drop of 5mg/mL in toluene spun @3000rpm LUMO (reduction) measurement:
A good reversible reduction event is typically observed for thick films measured at 200 mV/s and a switching potential of -2.5V. The reduction events should be measured and compared over 10 cycles, usually measurements are taken on the 3 cycle. The onset is taken at the intersection of lines of best fit at the steepest part of the reduction event and the baseline.
Exemplary hole-transporting repeat units have formula (IX):
Figure imgf000018_0001
(IX) wherein Ar8, Ar9 and Ar10 in each occurrence are independently selected from substituted or unsubstituted aryl or heteroaryl, g is 0, 1 or 2, preferably 0 or 1, R independently in each occurrence is H or a substituent, preferably a substituent, and c, d and e are each independently 1, 2 or 3.
R 13 , which may be the same or different in each occurrence when g is 1 or 2, is preferably selected from the group consisting of alkyl, for example Ci_2o alkyl, Ar11 and a branched or linear chain of Ar11 groups wherein Ar11 in each occurrence is independently substituted or unsubstituted aryl or heteroaryl.
Any two aromatic or heteroaromatic groups selected from Ar8, Ar9, and, if present, Ar10 and Ar11 that are directly bound to the same N atom may be linked by a direct bond or a divalent linking atom or group. Preferred divalent linking atoms and groups include O, S; substituted N; and substituted C.
8 10
Ar and Ar are preferably C6-2o aryl, more preferably phenyl, that may be unsubstituted or substituted with one or more substituents.
In the case where g = 0, Ar9 is preferably C6-2o aryl, more preferably phenyl, that may be unsubstituted or substituted with one or more substituents.
In the case where g = 1, Ar9 is preferably C6-2o aryl, more preferably phenyl or a polycyclic aromatic group, for example naphthalene, perylene, anthracene or fluorene, that may be unsubstituted or substituted with one or more substituents. R is preferably Ar or a branched or linear chain of Ar groups. Ar in each occurrence is preferably phenyl that may be unsubstituted or substituted with one or more substituents.
Exemplary groups R 13 include the following, each of which may be unsubstituted or substituted with one or more substituents, and wherein * represents a point of attachment to N:
Figure imgf000019_0001
c, d and e are preferably each 1.
Ar8, Ar9, and, if present, Ar10 and Ar11 are each independently unsubstituted or substituted with one or more, optionally 1, 2, 3 or 4, substituents. Optionally, substituents are selected from substituted or unsubstituted alkyl, optionally Ci_2o alkyl, wherein one or more non- adjacent C atoms may be replaced with optionally substituted aryl or heteroaryl (preferably phenyl), O, S, C=0 or -COO- and one or more H atoms may be replaced with F.
Preferred substituents of Ar8, Ar9, and, if present, Ar10 and Ar11 are C1-4o hydrocarbyl, preferably Ci_2o alkyl.
Preferred repeat units of formula (IX) include unsubstituted or substituted units of formulae (IX-1), (IX-2) and (IX-3):
Figure imgf000019_0002
2 3
Triazines form an exemplary class of electron-transporting units, for example optionally substituted di-or tri-(hetero)aryltriazine attached as a side group through one of the
(hetero)aryl groups. Other exemplary electron-transporting units are pyrimidines and pyridines; sulfoxides and phosphine oxides; benzophenones; and boranes, each of which may be unsubstituted or substituted with one or more substituents, for example one or more Ci_2o alkyl groups.
Exemplary electron-transporting units CT have formula (VII):
Figure imgf000020_0001
wherein Ar4, Ar5 and Ar6 are in each occurrence are independently selected from substituted or unsubstituted aryl or heteroaryl; z in each occurrence is independently at least 1 , optionally r 3; and Y is N or CR 7 , wherein R 7
1 , 2 o is H or a substituent, preferably H or CMO alkyl... Where present, substituents of Ar4, Ar5 and Ar6 are each independently selected from substituted or unsubstituted alkyl, optionally Ci_2o alkyl, wherein one or more non-adjacent C atoms may be replaced with optionally substituted aryl or heteroaryl (preferably phenyl), O, S, C=0 or -COO- and one or more H atoms may be replaced with F. Preferably, Ar4, Ar5 and Ar6 of formula (VII) are each phenyl, each phenyl being optionally and independently substituted with one or more Ci_2o alkyl groups.
In one preferred embodiment, all 3 groups Y are N.
If all 3 groups Y are CR7 then at least one of Ar4, Ar5 and Ar6 is preferably a hetero aromatic group comprising N.
In one arrangement, Ar4, Ar5 and Ar6 are phenyl in each occurrence.
Ar6 of formula (VII) is preferably phenyl, and is optionally substituted with one or more Ci_2o alkyl groups or a crosslinkable unit.
The charge-transporting units CT may be provided as distinct repeat units formed by polymerising a corresponding monomer. Alternatively, the one or more CT units may form part of a larger repeat unit, for example a repeat unit of formula (VIII): -(-(Ar3)q— Sp-CT-Sp-(Ar3)q -
(VIII) wherein CT represents a conjugated charge-transporting group; each Ar independently represents an unsubstituted or substituted aryl or heteroaryl; q is at least 1; and each Sp independently represents a spacer group forming a break in conjugation between Ar and CT.
Sp is preferably a branched, linear or cyclic C1-2o alkyl group.
Exemplary CT groups include units of formula (IX) or (VII) described above.
Ar is preferably an unsubstituted or substituted aryl, optionally an unsubstituted or substituted phenyl or fluorene. Optional substituents for Ar 3 may be selected from R 8 as described above, and are preferably selected from one or more C1-2o alkyl substituents. q is preferably 1.
White OLED
An OLED of the invention may be a white OLED containing a blue light-emitting compound of formula (I) and one or more further light-emitting materials having a colour of emission such that light emitted from the device is white. Further light-emitting materials include red and green light-emitting materials that may be fluorescent or phosphorescent. Optionally, all light emitted from a white OLED is phosphorescence.
The one or more further light-emitting materials may present in the same light-emitting layer as the compound of formula (I) or may be provided in one or more further light-emitting layers of the device. In one optional arrangement an OLED may comprise a red light- emitting layer and a green and blue light-emitting layer. Optionally, the red layer is a hole- transporting layer that is adjacent to the green and blue light-emitting layer.
The light emitted from a white OLED may have CIE x coordinate equivalent to that emitted by a black body at a temperature in the range of 2500-9000K and a CIE y coordinate within 0.05 or 0.025 of the CIE y co-ordinate of said light emitted by a black body, optionally a CIE x coordinate equivalent to that emitted by a black body at a temperature in the range of 2700- 600K. A green emitting material may have a photoluminescent spectrum with a peak in the range of more than 500 nm up to 580 nm, optionally more than 490 nm up to 540 nm
A red emitting material may optionally have a peak in its photoluminescent spectrum of more than 580 nm up to 630 nm, optionally 585 nm up to 625 nm.
Polymer synthesis
Preferred methods for preparation of conjugated polymers, such as polymers comprising one or more of repeat units of formulae (IV), (V), (VI), (VII), (VIII) and (IX) as described above, comprise a "metal insertion" wherein the metal atom of a metal complex catalyst is inserted between an aryl or heteroaryl group and a leaving group of a monomer. Exemplary metal insertion methods are Suzuki polymerisation as described in, for example, WO 00/53656 and Yamamoto polymerisation as described in, for example, T. Yamamoto, "Electrically
Conducting And Thermally Stable pi-Conjugated Poly(arylene)s Prepared by Organometallic Processes", Progress in Polymer Science 1993, 17, 1153-1205. In the case of Yamamoto polymerisation, a nickel complex catalyst is used; in the case of Suzuki polymerisation, a palladium complex catalyst is used.
For example, in the synthesis of a linear polymer by Yamamoto polymerisation, a monomer having two reactive halogen groups is used. Similarly, according to the method of Suzuki polymerisation, at least one reactive group is a boron derivative group such as a boronic acid or boronic ester and the other reactive group is a halogen. Preferred halogens are chlorine, bromine and iodine, most preferably bromine.
It will therefore be appreciated that repeat units illustrated throughout this application may be derived from a monomer carrying suitable leaving groups. Likewise, an end group or side group may be bound to the polymer by reaction of a suitable leaving group.
Suzuki polymerisation may be used to prepare regioregular, block and random copolymers. In particular, homopolymers or random copolymers may be prepared when one reactive group is a halogen and the other reactive group is a boron derivative group. Alternatively, block or regioregular copolymers may be prepared when both reactive groups of a first monomer are boron and both reactive groups of a second monomer are halogen. As alternatives to halides, other leaving groups capable of participating in metal insertion include sulfonic acids and sulfonic acid esters such as tosylate, mesylate and triflate.
Charge transporting and charge blocking layers
A hole transporting layer may be provided between the anode and the light-emitting layer or layers. Likewise, an electron transporting layer may be provided between the cathode and the light-emitting layer or layers.
Similarly, an electron blocking layer may be provided between the anode and the light- emitting layer and a hole blocking layer may be provided between the cathode and the light- emitting layer. Transporting and blocking layers may be used in combination. Depending on its HOMO and LUMO levels, a single layer may both transport one of holes and electrons and block the other of holes and electrons.
A charge-transporting layer or charge -blocking layer may be crosslinked, particularly if a layer overlying that charge-transporting or charge-blocking layer is deposited from a solution. The crosslinkable group used for this crosslinking may be a crosslinkable group comprising a reactive double bond such and a vinyl or acrylate group, or a benzocyclobutane group. The crosslinkable group may be provided as a substituent pendant from the backbone of a charge- transporting or charge-blocking polymer. Following formation of a charge-transporting or charge blocking layer, the crosslinkable group may be crosslinked by thermal treatment or irradiation.
If present, a hole transporting layer located between the anode and the light-emitting layers preferably has a HOMO level of less than or equal to 5.5 eV, more preferably around 4.8-5.5 eV as measured by cyclic voltammetry. The HOMO level of the hole transport layer may be selected so as to be within 0.2 eV, optionally within 0.1 eV, of an adjacent layer (such as a light-emitting layer) in order to provide a small barrier to hole transport between these layers.
If present, an electron transporting layer located between the light-emitting layers and cathode preferably has a LUMO level of around 2.5-3.5 eV as measured by square wave cyclic voltammetry. A layer of a silicon monoxide or silicon dioxide or other thin dielectric layer having thickness in the range of 0.2-2 nm may be provided between the light-emitting layer nearest the cathode and the cathode. HOMO and LUMO levels may be measured using cyclic voltammetry. If present, a hole-blocking layer may comprise or consist of a compound of formula (XII):
Figure imgf000024_0001
(xii) wherein V in each occurrence is independently S or O, preferably S. The compound of formula (XII) may be unsubstituted or may be substituted with one or more substituents, optionally one or more Ci_4o hydrocarbyl groups, optionally one or more Ci_2o alkyl groups.
A hole transporting layer may contain a hole-transporting (hetero)arylamine, such as a homopolymer or copolymer comprising hole transporting repeat units of formula (IX).
Exemplary copolymers comprise repeat units of formula (IX) and optionally substituted (hetero)arylene co-repeat units, such as phenyl, fluorene or indenofluorene repeat units as described above, wherein each of said (hetero)arylene repeat units may optionally be substituted with one or more substituents such as alkyl or alkoxy groups. Specific co-repeat units include fluorene repeat units of formula (IVa) and phenylene repeat units of formula (V) as described above. A hole-transporting copolymer containing repeat units of formula (IX) may contain 25-95 mol % of repeat units of formula (IX).
An electron transporting layer may contain a polymer comprising a chain of optionally substituted arylene repeat units, such as a chain of fluorene repeat units.
More than one hole-transporting layer or more than one electron-transporting layer may be provided. In an embodiment, two or more hole-transporting layers are provided.
Hole injection layers
A conductive hole injection layer, which may be formed from a conductive organic or inorganic material, may be provided between the anode and the light-emitting layer or layers to assist hole injection from the anode into the layer or layers of semiconducting polymer. A hole transporting layer may be used in combination with a hole injection layer. Examples of doped organic hole injection materials include optionally substituted, doped poly(ethylene dioxythiophene) (PEDT), in particular PEDT doped with a charge-balancing polyacid such as polystyrene sulfonate (PSS) as disclosed in EP 0901176 and EP 0947123, polyacrylic acid or a fluorinated sulfonic acid, for example Nafion ®; polyaniline as disclosed in US 5723873 and US 5798170; and optionally substituted polythiophene or poly(thienothiophene). Examples of conductive inorganic materials include transition metal oxides such as VOx, MoOx and RuOx as disclosed in Journal of Physics D: Applied Physics (1996), 29(11), 2750-2753.
Cathode
The cathode is selected from materials that have a workfunction allowing injection of electrons into the light-emitting layer or layers. Other factors influence the selection of the cathode such as the possibility of adverse interactions between the cathode and the light- emitting materials. The cathode may consist of a single material such as a layer of aluminium. Alternatively, it may comprise a plurality of metals, for example a bilayer of a low workfunction material and a high workfunction material such as calcium and aluminium as disclosed in WO 98/10621. The cathode may contain a layer containing elemental barium, for example as disclosed in WO 98/57381, Appl. Phys. Lett. 2002, 81(4), 634 and WO 02/84759. The cathode may contain a thin (e.g. 1-5 nm thick) layer of metal compound between the light-emitting layer(s) of the OLED and one or more conductive layers of the cathode, such as one or more metal layers. Exemplary metal compounds include an oxide or fluoride of an alkali or alkali earth metal, to assist electron injection, for example lithium fluoride as disclosed in WO 00/48258; barium fluoride as disclosed in Appl. Phys. Lett. 2001, 79(5), 2001; and barium oxide. In order to provide efficient injection of electrons into the device, the cathode preferably has a workfunction of less than 3.5 eV, more preferably less than 3.2 eV, most preferably less than 3 eV. Work functions of metals can be found in, for example, Michaelson, J. Appl. Phys. 48(11), 4729, 1977.
The cathode may be opaque or transparent. Transparent cathodes are particularly
advantageous for active matrix devices because emission through a transparent anode in such devices is at least partially blocked by drive circuitry located underneath the emissive pixels. A transparent cathode comprises a layer of an electron injecting material that is sufficiently thin to be transparent. Typically, the lateral conductivity of this layer will be low as a result of its thinness. In this case, the layer of electron injecting material is used in combination with a thicker layer of transparent conducting material such as indium tin oxide.
It will be appreciated that a transparent cathode device need not have a transparent anode (unless, of course, a fully transparent device is desired), and so the transparent anode used for bottom-emitting devices may be replaced or supplemented with a layer of reflective material such as a layer of aluminium. Examples of transparent cathode devices are disclosed in, for example, GB 2348316.
Encapsulation
Organic optoelectronic devices tend to be sensitive to moisture and oxygen. Accordingly, the substrate 1 preferably has good barrier properties for prevention of ingress of moisture and oxygen into the device. The substrate is commonly glass, however alternative substrates may be used, in particular where flexibility of the device is desirable. For example, the substrate may comprise a plastic as in US 6268695 which discloses a substrate of alternating plastic and barrier layers or a laminate of thin glass and plastic as disclosed in EP 0949850.
The device may be encapsulated with an encapsulant (not shown) to prevent ingress of moisture and oxygen. Suitable encapsulants include a sheet of glass, films having suitable barrier properties such as silicon dioxide, silicon monoxide, silicon nitride or alternating stacks of polymer and dielectric as disclosed in, for example, WO 01/81649 or an airtight container as disclosed in, for example, WO 01/19142. In the case of a transparent cathode device, a transparent encapsulating layer such as silicon monoxide or silicon dioxide may be deposited to micron levels of thickness, although in one preferred embodiment the thickness of such a layer is in the range of 20-300 nm. A getter material for absorption of any atmospheric moisture and / or oxygen that may permeate through the substrate or encapsulant may be disposed between the substrate and the encapsulant.
Solution processing
Suitable solvents for forming solution processable formulations of the light-emitting metal complex of formula (I) and compositions thereof may be selected from common organic solvents, such as mono- or poly-alkylbenzenes such as toluene and xylene and mono- or poly-alkoxybenzenes, and mixtures thereof. The formulation may comprise one or more solvents. The formulation may comprise the compound of formula (I) dissolved in the solvent or solvents and, optionally, one or more further materials dissolved or dispersed, preferably dissolved, in the solvent or solvents.
The one or more further materials may comprise or consist of one or more of a host material and one or more further light-emitting materials.
Exemplary solution deposition techniques for forming a light-emitting layer containing a compound of formula (I) include printing and coating techniques such spin-coating, dip- coating, roll-to-roll coating or roll-to-roll printing, doctor blade coating, slot die coating, gravure printing, screen printing and inkjet printing.
Coating methods, such as those described above, are particularly suitable for devices wherein patterning of the light-emitting layer or layers is unnecessary - for example for lighting applications or simple monochrome segmented displays.
Printing is particularly suitable for high information content displays, in particular full colour displays. A device may be inkjet printed by providing a patterned layer over the first electrode and defining wells for printing of one colour (in the case of a monochrome device) or multiple colours (in the case of a multicolour, in particular full colour device). The patterned layer is typically a layer of photoresist that is patterned to define wells as described in, for example, EP 0880303.
As an alternative to wells, the ink may be printed into channels defined within a patterned layer. In particular, the photoresist may be patterned to form channels which, unlike wells, extend over a plurality of pixels and which may be closed or open at the channel ends.
The same coating and printing methods may be used to form other layers of an OLED including (where present) a hole injection layer, a charge transporting layer and a charge blocking layer.
Examples
Compound Example 1
Figure imgf000028_0001
Stage 1 : Benzhydrazide (25.99g, 190.9mmol) was placed in a flask under a nitrogen atmosphere and dissolved in 120mL N-methyl-2-pyrrolidone (NMP). The solution was stirred and cooled in an ice bath and a mixture of 20mL (20.34g, 190.9mmol) isobutyryl chloride and 30mL NMP was added dropwise. After addition was complete the reaction was warmed to room temperature and stirred for 18hr.
The reaction mixture was poured into 1.2L water and the aqueous mixture was extracted with 2 x 600mL ethyl acetate. The combined organic solutions were dired over MgS04, filtered and concentrated. Residual NMP was removed from the crude mixture by trituration with cold toluene and the product collected by filtration giving a white crystalline solid, 22.45g, 57% yield.
Figure imgf000028_0002
Stage 2: Stage 1 (22. Og, 104.9mmol) was placed in a flask under nitrogen and dissolved in 350mL dry toluene. The reaction was stirred at room temperature and PCI5 (44.6g, 209.8mmol) was added portionwise as a solid through a flow of nitrogen. The reaction was heated at 110°C for 4hr. After cooling to room temperature, the reaction mixture was poured into 400mL ice water and stirred for lhr. The organic phase was separated and washed with 200mL NaHC03 (10% aq) and 200mL brine then dried over MgS04, filtered and concentrated. Some benzyl chloride by-product was removed by distillation and the resulting oil was used without further purification. Product identified by GCMS (m/z = 242)
Figure imgf000028_0003
Stage 3: Stage 2 (15.0g, 61.7mmol) and 2,6-dimethyl-4-n-hexylaniline (13.94g, 67.86mmol) were placed in a flask and dissolved in lOOmL xylene. Para-toluenesulfonic acid (p-TSA) (0.6g, 3.15mmol) was added and the reaction heated at 125°C for 64hr. An addional 0.6g p- TSA was added halfway through the reaction time. The reaction was cooled to room temperature and lOOmL water was added and the mixture stirred for lhr. The organic phase was separated and washed with lOOmL NaHC03 (5% aq), dried over MgS04, filtered and concentrated giving a light brown oil. The crude was purified by column chromatography on Silica with a mixture or heptane and ethyl acetate. Further purification by recrystallisation with heptane/ethyl actetate gave 8.7g white crystalline solid. 48% yield.
Figure imgf000029_0001
Synthesis of Compound Example 1 : Stage 3 (1.84g, 4.90mmol) and iridium(III) acetylacetonate (0.60g, 1.23mmol) were placed in a flask put under an inert atmosphere by pumping and backfilling with nitrogen. 2mL pentadecane was degassed by bubbling with nitrogen for 20min then added to the reaction flask. The mixture was heated at 280°C and the resulting melt was stirred for 4 lhr. Cooling to room temperature gave a yellow/brown glassy solid which was purified by column chromatography on silica eluted with mixed heptane/ethyl acetate. Further purification by recrystallisation in heptane/toluene gave 0.44g yellow solid, 99.80% HPLC purity. 27% yield.
Compound Examples 2-8
Compound Examples 2-8 and 12 were formed by a method analogous to that of Compound Example 1.
Compound Example 2: Yield 0.19g, 98.86% purity
Compound Example 3: Yield 1.08g, 99.65% purity
Compound Example 4: Yield 1.02g, 99.82% purity
Compound Example 5: Yield 1.76g, 99.81% purity Compound Example 6: Yield 1.1 lg, 99.84% purity
Compound Example 7: Yield 0.28g, 95.30% purity
Compound Example 8: Yield 0.58g, 99.23% purity
Compound Example 11
Figure imgf000030_0001
Stage 1:
Compound Example 6 (2.20g, 1.79 mmol) was dissolved in dichloromethane (30 mL) in a flask and purged with nitrogen. The solution was cooled to 0°C, and N-bromosuccinimide (0.950 g, 5.36 mmol) was added portion-wise over 15min. The reaction was allowed to warm slowly to room temperature and stirred for 20hr. The reaction was then quenched by addition of lOOmL methanol. After 15min stirring, the yellow precipitate was collected by filtration and washed with methanol. Yield, 2.13g (81%), 99.28% HPLC purity; LCMS (ES+): m z 1468 ([M+H]+), 1506 ([M+K]+)
Figure imgf000030_0002
Stage 2:
The product from stage 2 (lg, 0.681 mmol) and 3,5-di(4-t-butylphenyl)benzene boronic acid pinacol ester (1. lg, 2.35 mmol) were dissolved in 50mL toluene and degassed by bubbling with nitrogen for 40 min. Pd2(dba)3 (0.0094g, 0.0102 mmol) and SPhos (0.0084, 0.0204 mmol) were added as solids, and the mixture bubbled with nitrogen for a further 5 min.
Separately, 1.8mL Et4NOH (20%aq) solution (4.09 mmol) was bubbled with nitrogen for lhr. The reaction was heated to 90°C and the base solution was added then the temperature increased to 110°C. The reaction was stirred at this temperature for 20hr. After cooling to room temperature, the aqueous part was discarded from the reaction mixture and the organic solution was filtered through a plug of silica, eluted with ethyl acetate. Evaporation of the solvent gave the crude product as a yellow solid. HPLC/LCMS analysis showed the presence of residual (10%) partially coupled bromide intermediate, so the above procedure was repeated using 0.064g of boronic ester. The resulting new crude was purified by column chromatography on silica (eluting with mixtures of dichlormethane and ethyl acetate) and recrystallization from mixtures of toluene and acetonitrile. Yield 0.716g (47%) at 99.6% HPLC purity.
Device Example 1
A white organic light-emitting device having the following structure was prepared: ITO / HIL / HTL / LEL / ETL / Cathode wherein ITO is an indium-tin oxide anode; HIL is a hole-injecting layer comprising a hole- injecting material, HTL is a hole-transporting layer, LEL is a light-emitting layer containing light-emitting metal complexes and a host polymer, and ETL is an electron-transporting layer.
A substrate carrying ITO was cleaned using UV / Ozone. A hole injection layer was formed to a thickness of about 35 nm by spin-coating an aqueous formulation of a hole-injection material available from Nissan Chemical Industries and heating the resultant layer.
A red-emitting hole transporting layer was formed to a thickness of about 20 nm by spin- coating a crosslinkable red-emitting hole-transporting polymer and crosslinking the polymer by heating. A green and blue light emitting layer was formed by depositing a light-emitting composition containing Host 1 doped with Compound Example 1 (blue light-emitting metal complex) and a green phosphorescent tris(phenylpyridine)iridium emitter wherein each ligand is substituted with an alkylated 3,5-diphenylbenzene dendron in a weight ratio of Host 1 : Compound Example 1 : green phosphorescent emitter of 74 : 25 : 1) to a thickness of about 75 nm by spin-coating. An electron-transporting layer was formed by depositing an electron- transporting polymer comprising Electron-Transporting Unit 1 as described in WO
2012/133229 to a thickness of 10 nm.
A cathode was formed by evaporation of a first layer of a sodium fluoride to a thickness of about 2 nm, a second layer of aluminium to a thickness of about 100 nm and a third layer of silver to a thickness of about 100 nm.
Host 1 has formula:
Figure imgf000032_0001
The red-emitting hole transporting polymer was formed by Suzuki polymerisation as described in WO 00/53656 to give a polymer comprising crosslinkable phenylene repeat units of formula (Va); amine repeat units of formula (IX- 1) and a 3 mol % of a red phosphorescent group of formula:
Figure imgf000033_0001
Electron-Transporting Unit 1 has formula:
Figure imgf000033_0002
Comparative Device 1
A device was prepared as described in Device Example 1 except that Compound Example 1 was replaced with Comparative Emitter 1 :
Figure imgf000033_0003
Comparative Emitter 1
With reference to Figure 2, the time taken for brightness of Device Example 1 (solid line) to fall to 70 % of an initial brightness was several times that of Comparative Device 1 (dotted line).
Device Example 2 A device was prepared as described for Device Example 1 except that Compound Example 1 was replaced with Compound Example 6.
Device Example 3
A device was prepared as described for Device Example 2 except that Compound Example 6 was replaced with Compound Example 11.
Figure 3 is a graph of luminance vs. time for Device Example 2 (Compound Example 6) and Device Example 3 (Compound Example 11).
Device Example 4
A white organic light-emitting device having the following structure was prepared: ITO / HIL / LEL (R) / LEL (G, B) / HBL / ETL / Cathode wherein ITO is an indium-tin oxide anode; HIL is a hole-injecting layer comprising a hole- injecting material, LEL (R) is a red light-emitting hole-transporting layer, LEL (G, B) is a green and blue light-emitting layer, HBL is a hole-blocking layer; and ETL is an electron- transporting layer.
A substrate carrying ITO (45 nm) was cleaned using UV / Ozone. A hole injection layer was formed to a thickness of about 35 nm by spin-coating a formulation of a hole-injection material available from Nissan Chemical Industries. A red light-emitting layer was formed to a thickness of about 20 nm by spin-coating the red-emitting hole-transporting polymer described in Device Example 1, and crosslinking the polymer by heating at 180°C. The green and blue light-emitting layer was formed to a thickness of about 70 nm by spin-coating Compound Example A (74 wt %), a green phosphorescent emitter (1 wt %) and Compound Example 12 (24 wt %) wherein the green phosphorescent emitter is a tris(phenylpyridine)iridium emitter wherein each phenylpyridine ligand is substituted with an alkylated 3,5-diphenylbenzene dendron. A hole-blocking layer of Hole Blocking Compound 1 was evaporated onto the light-emitting layer to a thickness of 10 nm. An electron- transporting layer was formed by spin-coating a polymer comprising Electron-Transporting Unit 1 to a thickness of 10 nm. A cathode was formed on the electron-transporting layer of a first layer of sodium fluoride of about 3.5 nm thickness, a layer of aluminium of about 100 nm thickness and a layer of silver of about 100 nm thickness.
Figure imgf000035_0001
Hole Blocking Compound 1 Comparative Device 4
A device was prepared as described for Device Example 4 except that Compound Example 12 was replaced with Comparative Compound 12:
Figure imgf000035_0002
Comparative Compound 12
Figure 4 is a graph of luminance vs. time for Device Example 4 (Compound Example 12) and Comparative Device 4 (Comparative Compound 12).
Although the present invention has been described in terms of specific exemplary
embodiments, it will be appreciated that various modifications, alterations and/or
combinations of features disclosed herein will be apparent to those skilled in the art without departing from the scope of the invention as set forth in the following claims.

Claims

Claims
1. A phosphorescent compound of formula (I):
Figure imgf000036_0001
(I) wherein:
M is a transition metal;
L in each occurrence is independently a mono- or poly-dentate ligand;
R1 in each occurrence is independently a branched C3-20 alkyl group, a cyclic C5-20 alkyl group or group of formula (II):
Figure imgf000036_0002
wherein each R5 is independently a CMO alkyl group; each R6 is independently a substituent; z is 0 or a positive integer; and * is a point of attachment of the group of formula (II);
R independently in each occurrence is a linear, branched or cyclic Ci_io alkyl group R independently in each occurrence is a linear, branched or cyclic Ci_io alkyl group or a group of formula -(Ar1^ wherein Ar1 in each occurrence is independently an aryl or heteroaryl group and p is at least 1; each R4 is independently a substituent; v is at least 1 ; w is 0 or a positive integer; x is at least 1 ; and y is 0 or a positive integer.
2. A compound according to claim 1 wherein M is selected from iridium, platinum, osmium, palladium, rhodium and ruthenium.
3. A compound according to claim 1 or 2 wherein y is 0.
4. A compound according to claim 3 wherein x is 3.
5. A compound according to any one of the preceding claims wherein R1 is a group of formula (II).
6. A compound according to claim 5 wherein each R5 is independently a CMO alkyl group.
7. A compound according to claim 5 or 6 wherein z is 0.
8. A compound according to any one of the preceding claims wherein R is a Ci_2o alkyl group.
9. A compound according to any one of the preceding claims wherein v is 1.
10. A compound according to claim 9 wherein the compound of formula (I) has formula (la):
Figure imgf000038_0001
(la)
1 1. A compound according to any one of claims 1-7, 9 and 10 wherein Ar1 in each
occurrence is independently phenyl that is unsubstituted or substituted with one or more CMO alkyl groups.
12. A compound according to any one of the preceding claims wherein w is at least 1 and each R4 is independently selected from a linear, branched or cyclic Ci_2o alkyl group and a group of formula -(Ar1^ wherein Ar1 in each occurrence is independently an aryl or heteroaryl group and p is at least 1.
13. A compound according to any one of the preceding claims wherein the compound has a photoluminescent spectrum having a peak wavelength in the range of 400-490 nm.
14. A compound according to any one of the preceding claims wherein R1 is a branched C4_2o alkyl group comprising a tertiary carbon atom.
15. A compound according to any one of the preceding claims wherein w is 1.
16. A composition comprising a host material and a compound according to any one of the preceding claims.
17. A solution comprising a compound or composition according to any one of the
preceding claims dissolved in one or more solvents.
18. An organic light-emitting device comprising an anode, a cathode and a light-emitting layer between the anode and cathode wherein the light-emitting layer comprises a compound or composition according to any one of claims 1- 16.
19. An organic light-emitting device according to claim 18 wherein the device emits white light.
20. A method of forming an organic light-emitting device according to claim 18 or 19 comprising the step of depositing the light-emitting layer over one of the anode and cathode, and depositing the other of the anode and cathode over the light-emitting layer.
21. A method according to claim 20 wherein the light-emitting layer is formed by
depositing a solution according to claim 17 and evaporating the one or more solvents.
PCT/GB2016/051388 2015-05-15 2016-05-13 Light-emitting compound WO2016185183A1 (en)

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