WO2015074344A1 - 带led照明灯的电控盒及其制备方法 - Google Patents

带led照明灯的电控盒及其制备方法 Download PDF

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Publication number
WO2015074344A1
WO2015074344A1 PCT/CN2014/071454 CN2014071454W WO2015074344A1 WO 2015074344 A1 WO2015074344 A1 WO 2015074344A1 CN 2014071454 W CN2014071454 W CN 2014071454W WO 2015074344 A1 WO2015074344 A1 WO 2015074344A1
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WO
WIPO (PCT)
Prior art keywords
control box
electric control
led
circuit board
illumination lamp
Prior art date
Application number
PCT/CN2014/071454
Other languages
English (en)
French (fr)
Inventor
杨士郎
杨仕桐
杨可民
杨诚
Original Assignee
广州微点焊设备有限公司
杨士郎
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 广州微点焊设备有限公司, 杨士郎 filed Critical 广州微点焊设备有限公司
Priority to EP14864732.4A priority Critical patent/EP3073191A4/en
Publication of WO2015074344A1 publication Critical patent/WO2015074344A1/zh
Priority to US15/159,843 priority patent/US20160265761A1/en

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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V33/00—Structural combinations of lighting devices with other articles, not otherwise provided for
    • F21V33/006—General building constructions or finishing work for buildings, e.g. roofs, gutters, stairs or floors; Garden equipment; Sunshades or parasols
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S8/00—Lighting devices intended for fixed installation
    • F21S8/03—Lighting devices intended for fixed installation of surface-mounted type
    • F21S8/033—Lighting devices intended for fixed installation of surface-mounted type the surface being a wall or like vertical structure, e.g. building facade
    • F21S8/035—Lighting devices intended for fixed installation of surface-mounted type the surface being a wall or like vertical structure, e.g. building facade by means of plugging into a wall outlet, e.g. night light
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V19/00—Fastening of light sources or lamp holders
    • F21V19/001—Fastening of light sources or lamp holders the light sources being semiconductors devices, e.g. LEDs
    • F21V19/003—Fastening of light source holders, e.g. of circuit boards or substrates holding light sources
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00—Arrangement of electric circuit elements in or on lighting devices
    • F21V23/001—Arrangement of electric circuit elements in or on lighting devices the elements being electrical wires or cables
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00—Arrangement of electric circuit elements in or on lighting devices
    • F21V23/04—Arrangement of electric circuit elements in or on lighting devices the elements being switches
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2101/00—Point-like light sources
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00—Light-generating elements of semiconductor light sources
    • F21Y2115/10—Light-emitting diodes [LED]
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G3/00—Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
    • H02G3/02—Details
    • H02G3/08—Distribution boxes; Connection or junction boxes
    • H02G3/10—Distribution boxes; Connection or junction boxes for surface mounting on a wall

Definitions

  • the present invention is in the field of illumination, and more particularly, the invention relates to an electronic control box with an LED illumination lamp and a method of fabricating the same.
  • Electrical control boxes and lights are common electrical installations. Electrical control boxes and lights are usually self-contained and require independent purchase and independent installation. Unless otherwise stated, the electronic control box proposed by the present invention refers to a power supply box mounted on a wall of a house with a live switch and/or an electrical outlet.
  • Lighting can be divided into work lighting and general lighting or night lighting: Work lighting requires high-intensity lighting like daylight and consumes a lot of power. Ordinary lighting or night lighting refers to low-brightness lighting that is more than 10 hours after work or night. Ordinary lighting or night lighting has great room for improvement in energy saving and environmental protection.
  • LED lighting can not only meet the night lighting, but also meet the general lighting.
  • a low-carbon and environmentally friendly green lighting with the support of the state, a large number of LED lighting has been available.
  • LED lighting is still difficult to promote, because: LED light source can only use 3V DC power supply, and the mains power is usually 110/220V AC power, so each LED lighting must be configured with rectification Circuit board for step-down regulated LED lighting, such that prior art LED lighting Both need to independently package the lamp head of the LED lighting board, and equipped with a suitable LED lighting envelope, coupled with the cost in the installation cost and circulation field, the current cost of using LED lighting is very high, and promotion is difficult.
  • the object of the present invention is to overcome the defects of the prior art, and provide an economical and practical electronic control box with LED illumination lamp and a preparation method thereof, which provide a new way for promoting environmental protection and energy saving green illumination.
  • the present invention provides an electric control box with an LED illumination lamp, which comprises an electric control box mounted on a wall and an LED illumination lamp mounted on the electric control box, and the LED illumination lamp comprises an LED illumination lamp.
  • the circuit board, the LED lighting switch and the LED point light source electrically connected to the circuit board of the LED lighting, the circuit board of the LED lighting is electrically connected to the mains power line, and the circuit board of the LED lighting and the mains power line The electrical connection is hidden inside the electrical control box.
  • the electrical connection between the LED point light source, the LED illumination switch and the circuit board of the LED illumination lamp is hidden in the electric control box.
  • the outer wall of the electric control box is provided with one or more mounting holes for the LED point light source, and the LED point light source is mounted on the mounting hole.
  • the LED illumination lamp switch is a manual electric switch or a photosensitive switch.
  • the electric control box is provided with a frame mounted on the wall and a front cover assembled on the frame body, and the frame body is provided with the mains
  • a power socket is connected to the terminal block, and the front cover is provided with an electrical switch and/or an electrical socket.
  • the frame body is provided with a mounting slot, and the circuit board of the LED illumination lamp is held in the installation slot.
  • the electric control box with LED illumination lamp of the invention has the following technical effects:
  • the prior art LED lighting requires a main body portion (a lamp cap and a lamp housing), and the electric control box with the LED lighting lamp of the present invention skillfully utilizes the functional structure of the electric control box, and the electric control box functions as an LED lighting lamp.
  • the main part, at the same time, the LED point light source, the LED lighting board and the LED lighting switch are hidden in the electric control box, eliminating the lamp head and the lamp housing part of the prior art LED lighting, so that the electric control box is Retaining the original functional structure, it becomes an electric control box with LED wall lights;
  • the installation position of the electric control box is mostly suitable for installing the wall lamp.
  • the LED wall lamp is installed at the same time as the electric control box is installed, which saves the supporting materials and labor costs for installing the LED lighting lamp.
  • Cost accounting The price of a 1W LED lighting in the prior art is about RMB 40. Together with the installation materials and installation labor, the total cost is about RMB 300. However, with the electric control box with the LED illumination lamp of the invention, the added cost of the LED wall lamp only needs about 15 yuan, which means that the cost calculation of the LED wall lamp of the invention is only about one-twentieth of the prior art, which is remarkable. Reduce the cost of LED lighting.
  • the present invention also provides a method of manufacturing an electric control box with an LED illumination lamp, which comprises the following steps:
  • the electrical connection between the circuit board of the LED illumination lamp and the mains power supply line is hidden in the electric control box Inside.
  • the preparation method of the electric control box with LED illumination lamp of the invention has the following advantages: 1.
  • the prior art LED lighting lamp requires a main body portion (a lamp cap and a lamp housing), and the electric control box with the LED lighting lamp of the present invention skillfully utilizes the electric control box as a main part of the LED lighting lamp, which not only saves the present
  • the lamp cap portion and the lamp housing portion of the technical LED illuminating lamp also eliminate the cumbersome process of manufacturing the lamp cap portion and the outer casing portion in the prior art, and the electric control box can hardly see the LED illuminating lamp in appearance, and can also be called It is an electric control box with LED wall light.
  • the invention hides the electrical connection between the LED illumination lamp and the mains power supply in the electric control box, and the connection is safe and reliable.
  • the exposed LED point light source, the photosensitive switch or the / and the manual control switch are all 3V safe voltage. Due to the quality and safety performance of the electric control box, the electric control box already has various safety certifications included in the safety of electric power. Therefore, the present invention can completely eliminate the need for the safety of electric power in the LED lighting.
  • Safety certification such as 3C certification, UL certification, CE certification, etc.
  • the electric control box When using the building, the electric control box must be installed when installing the electric power facilities.
  • the LED wall lamp is also installed at the same time as the electric control box is installed, which not only greatly reduces the installation cost, but also provides a convenient way to promote the LED lighting.
  • the new approach has unexpected technological advances in promoting low-carbon, energy-efficient and green lighting.
  • Figure 1 is a schematic illustration of an electrical control box with LED illumination of the present invention.
  • FIG. 2 is a schematic view showing the internal structure of an electric control box with an LED illumination lamp according to the present invention. detailed description
  • the electric control box proposed by the present invention refers to a power supply box installed on a wall of a house with a live switch and/or an electric socket, and is generally installed on a wall of a house that is easy to use, such as a side of a doorway, a corridor.
  • the aisle, next to the stairway, next to the elevator door, etc. are suitable for installing the wall lighting.
  • the electric control box is the basic material for installing various electrical facilities in the building. It must have good quality and safety performance. The electric control box must pass the quality and safety certification of the department including electrician, fire protection, construction, etc. Enter the market with the distribution channels of basic materials for electricity facilities.
  • the electric control box with LED illumination lamp of the present invention comprises: an electric control box 100 mounted on the wall and an LED illumination lamp mounted on the electric control box 100.
  • the LED illuminating lamp comprises a circuit board 111 of an LED illuminating lamp, an LED illuminating light switch electrically connected to the circuit board 111 of the LED illuminating lamp, and an LED point light source 110.
  • the circuit board 111 of the LED illuminating lamp and the mains power supply line pass through the terminal block 106. Electrically connected, and the electrical connection of the circuit board 111 of the LED illuminator to the mains power line is hidden within the electrical control box 100.
  • the electrical control box 100 includes a frame body 101 mounted on a wall of a house and a front cover 104 assembled to the frame body 101 .
  • the top side of the frame body 101 is provided with one or more mounting LED points.
  • the frame body 101 is square, and includes a base 103 that can be fixed on the wall of the house and four outer side walls 102 extending from the base 103.
  • the base 103 and the four outer side walls 102 are collectively arranged as a body cavity (not labeled), and the frame A socket 106 connected to the mains power line 105 is provided in the body cavity (such as on the base 103 of the frame 101).
  • the frame 101 is provided with a pair of mounting slots 112 of the circuit board 111 on which the LED lighting can be mounted.
  • the circuit board 111 of the LED lighting is clamped in the mounting slot 112 to rectify the LED lighting. Voltage regulation.
  • the circuit board 111 of the LED lighting lamp can also be fixedly mounted in the electric control box 100 by other methods.
  • the front cover 104 is tightly fastened to the frame body 101 to ensure the electrical safety of the electric control box 100.
  • the front cover 104 has an electric switch 107 and/or an electric socket 108, an electric switch 107 and/or an electric socket 108.
  • the connection mode of the mains power cable is the same as that of the electric switch and/or the electric socket in the existing electric control box and the mains power line, and will not be described in detail in this specification.
  • the LED illuminator includes an LED point light source 110, a circuit board 111 of the LED illuminator, and an LED illuminator switch, and the LED point light source 110 is mounted in the mounting hole 109.
  • the mounting holes 109 may also be disposed at other suitable locations of the electrical control box 100.
  • the LED light switch is disposed on the front cover 104 and electrically connected to the circuit board 111 of the LED illumination lamp and the LED point light source 110.
  • the LED light switch can be a manual switch 113 or a light switch 114. According to other embodiments of the present invention, the LED light switch can also be mounted at other suitable locations on the outer wall of the electrical control box 100.
  • the electrical connection of the LED point source 110 to the circuit board 111 of the LED lighting, LED lighting is also hidden in the electric control box, so that the electric control box 100 still retains its original functional components, and the LED illumination lamp is hardly seen in appearance, and the LED illumination of the invention
  • the installation of the lamp on the electric control box can also be referred to as concealing the LED illumination lamp on the electric control box and assembling the electric control box with the LED wall lamp.
  • the preparation method of the electric control box with the LED illumination lamp of the present invention comprises the following three steps:
  • the LED point light source 110 is (p5mm point light source, and may also be (p3mm point light source or sheet-like point light source, and the circuit board 111 of the LED illumination lamp is a low-power rectified step-down voltage regulator, and the size is 30mm*50mm. Therefore, the electric control box 100 has enough space to accommodate the LED point light source 110, the circuit board 111 of the LED illumination lamp, and the LED illumination switch, and only needs to be installed on the top side of the outer wall of the electric control box 100 to install the LED point light source 110.
  • the hole 109 is provided with a circuit board 111 of an LED illumination lamp in the electric control box 100, and a small hole (about (p3mm)) for mounting the photosensitive switch is disposed on the front cover 104 of the electric control box 100. If you need to install a manual switch for the LED light, you can set the mounting hole of the manual switch (not shown).
  • the existing electric control box casing is basically formed by plastic injection molding
  • the mounting hole 109 of the LED point light source 110, the mounting hole of the photosensitive switch, the mounting hole of the manual control switch, and the holding LED can be preset on the plastic mold.
  • a socket 106 for external power supply line is disposed in the frame 101, and an electric switch 107 and/or an electrical socket 108 are disposed on the front cover 104, and the upper side wall of the frame 101
  • About (p3mm is used to mount the mounting hole of the photosensitive switch 114 and the mounting hole of the manual switch 113 for separately controlling the LED illumination, and at the four corners of the base 103, there is also a mounting hole for fixing the electric control box 101 on the wall. Screw hole 115.
  • the electric control box with LED illumination lamp of the present invention can hardly see the LED illumination lamp in appearance, so it is also called an electric control box with invisible LED wall lamp.
  • the process of installing the LED illuminator comprises: concealing the electrical connection between the mains power supply line and the circuit board 111 of the LED illuminator in the electric control box 100 in the electric control box, and respectively connecting the LED point light source on the circuit board 111 of the LED illuminating lamp 110.
  • Photosensitive switch 114 or/and manual switch 113 Since the LED point light source 110, the light sensitive switch 114 and/or the manual switch 113 have been designed to be mounted on the exterior, the installation and related electrical connections are safe, reliable and convenient.
  • the frame 101 and the front cover 104 of the electric control box 100 are integrated and packaged, and then enter the market through the circulation channel of the electric control box 100.
  • the preparation method of the electric control box with LED illumination lamp of the invention has the following advantages: 1. Not only the lamp cap portion and the lamp housing portion of the prior art LED lighting lamp are omitted, but also the cumbersome process of manufacturing the lamp cap portion and the outer casing portion in the prior art is omitted, and the electric control box can hardly see the LED in appearance.
  • the light can also be called an electric control box with LED wall light.
  • the invention hides the electrical connection between the LED illumination lamp and the commercial power source in the electric control box, and the connection is safe and reliable, and the exposed LED point light source, the photosensitive switch and/or the manual control switch are all 3V safe voltage, due to the electronic control
  • the quality and safety performance of the box, the electric control box already has various safety certifications included in the safety of electric power, so the invention can completely eliminate the safety certification that must be passed in the safety of electric power in the LED lighting. For example, 3C certification, UL certification, CE certification, etc.
  • the electric control box When using the building, the electric control box must be installed when installing the power facilities.
  • the LED wall lamp is also installed at the same time as installing the electric control box, which not only greatly reduces the installation cost, but also provides a convenient way to promote the LED lighting.
  • the new approach has unexpected technological advances in promoting low-carbon, energy-efficient and green lighting.
  • the electric control box with LED illumination shown in Figs. 1 and 2 has a structure in which an LED illumination lamp is mounted on the electric control switch and the electric socket box.
  • an LED illumination lamp can be installed on an electric control box having only a switch, or an LED illumination lamp can be installed on an electric control box having only an electric socket, and an LED can be mounted on an electric control box for other purposes. flashlight.
  • the present invention can also be appropriately modified and modified as described above. Therefore, the present invention is not limited to the specific embodiments disclosed and described herein, and modifications and variations of the present invention are intended to fall within the scope of the appended claims.
  • the present invention is not limited to the specific embodiments disclosed and described herein, and modifications and variations of the present invention are intended to fall within the scope of the appended claims.
  • some specific terms are used in the specification, these terms are merely for convenience of description and do not impose any limitation on the invention.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)

Abstract

本发明提供了一种带LED照明灯的电控盒，其包括安装在墙壁上的电控盒（100）和安装在电控盒（100）上的LED照明灯，LED照明灯包括LED照明灯的电路板（111）、与LED照明灯的电路板（111）电性连接的LED照明灯开关（113，114）和LED点光源（110），LED照明灯的电路板（111）电性连接市电电源线，且LED照明灯的电路板（111）与市电电源线的电连接隐藏在电控盒（100）内。本发明巧妙地利用了现有电控盒的功能结构和安装位置，利用了电控盒的质量和安全性能，利用了电控盒以用电设施基本材料进入市场的流通渠道，在安装电控盒的同时也安装了LED照明灯，因此显著降低了LED照明灯的各种成本，实现了环保节能的绿色照明。

Description

带 LED照明灯的电控盒及其制备方法
技术领域
本发明属于照明领域， 更具体地说， 本发明涉及一种带 LED照明灯的电控 盒及其制备方法。 背景技术 说
电控盒和照明灯都是常见的用电设施， 电控盒和照明灯通常是独立的结构， 需要独立购置和独立安装。 如无相反说明，书本发明提出的电控盒是指安装在房 屋墙壁上带电开关和 /或电插座的电源盒。
照明可以划分为工作照明和普通照明或夜灯照明： 工作照明需要如同白昼 的高亮度照明， 需要消耗较大的电能。 普通照明或夜灯照明是指非工作或入夜 后长达 10多小时的低亮度照明， 普通照明或夜灯照明在节能环保方面具有巨大 的改善空间。
目前， 家居或公共场所的夜灯照明一部分仍然以工作照明的日光灯彻夜通 明， 造成了能源的极大浪费； 另一部分由于安装和购置普通照明或夜灯照明需 要增加投资或寿命不长或疏于管理， 入夜则漆黑一片， 需要时还是要使用原先 的工作照明灯， 同样造成了能源浪费和使用不便。
近年来， 随着 LED照明技术的发展， LED照明灯的亮度和使用寿命都显著 提高， LED照明灯不但可以满足夜灯照明， 也可以满足一般的普通照明。 作为 低碳环保的绿色照明， 在国家扶持下， 目前已有大量的 LED照明灯面市。但是， 由于价格不菲， LED照明灯仍然难以推广， 原因在于： LED光源只能应用 3V 的直流电源， 而市电通常为 110/220V的交流电源，导致每个 LED照明灯都必需 配置具有整流降压稳压的 LED照明灯的电路板，这样，现有技术的 LED照明灯 都需要独立封装 LED照明灯的电路板的灯头， 并配备合适的 LED照明灯外壳， 加上在安装成本和流通领域的成本， 导致目前使用 LED照明灯的成本很高， 推 广很难。
有鉴于此， 确有必要提供一种经济实用的带 LED照明灯的电控盒及其制备 方法。
发明内容
本发明的目的在于： 克服现有技术的缺陷， 提供一种经济实用的带 LED照 明灯的电控盒及其制备方法， 为推广环保节能的绿色照明提供一种新的途径。
为了实现上述发明目的， 本发明提供了一种带 LED照明灯的电控盒， 其包 括安装在墙壁上的电控盒和安装在电控盒上的 LED 照明灯， LED 照明灯包括 LED照明灯的电路板、 与 LED照明灯的电路板电性连接的 LED照明灯开关和 LED点光源， LED照明灯的电路板电性连接市电电源线，且 LED照明灯的电路 板与市电电源线的电连接隐藏在电控盒内。
作为本发明带 LED照明灯的电控盒一种改进， 所述 LED点光源、 LED照明 灯开关与 LED照明灯的电路板的电连接都隐藏在所述电控盒内。
作为本发明带 LED 照明灯的电控盒一种改进， 所述电控盒外壁设有一个或 多个 LED点光源的安装孔， 所述 LED点光源安装在安装孔上。
作为本发明带 LED照明灯的电控盒一种改进， 所述 LED照明灯开关为手控 的电开关或光敏开关。
作为本发明带 LED 照明灯的电控盒一种改进， 所述电控盒设有安装在墙壁 上的框体和组接于框体上的前盖， 所述的框体内设有与市电电源线连接的接线 座， 所述前盖上设有电开关和 /或电插座。
作为本发明带 LED 照明灯的电控盒一种改进， 所述框体设有安装槽， 所述 LED照明灯的电路板卡持于安装槽中。 相对于现有技术， 本发明带 LED照明灯的电控盒具有以下技术效果：
1. 现有技术的 LED照明灯都需要主体部分 (灯头和灯壳）， 而本发明带 LED 照明灯的电控盒巧妙地利用了电控盒的功能结构， 将电控盒充当 LED照明灯的 主体部分， 同时， 将 LED点光源、 LED照明灯的电路板和 LED照明灯开关隐 藏在电控盒内， 省去了现有技术 LED照明灯的灯头和灯壳部分， 使电控盒除了 保留原有的功能结构外， 又成为具 LED壁灯的电控盒；
2. 巧妙地利用电控盒的安装位置大多为适合安装壁灯的位置，在安装电控盒 的同时安装了 LED壁灯， 省去了另外安装 LED照明灯的配套材料和人工费用；
3. 借用了电控盒的质量和安全性能及其流通渠道， 省去了 LED照明灯的销 售成本。
经成本核算： 现有技术中的一支 1W的 LED照明灯的售价约 40元人民币， 加上安装材料和安装人工， 总费用约需 300元。 但是， 采用本发明带 LED照明 灯的电控盒， LED壁灯所增加的成本只需约 15元人民币，也就是说本发明 LED 壁灯的成本核算只有现有技术的二十分之一左右， 显著降低了 LED照明灯的成 本。
为了实现上述发明目的， 本发明还提供了一种带 LED 照明灯的电控盒的制 备方法， 其包括以下工序：
1)预加工电控盒工序；
2) 安装 LED照明灯工序； 以及
3)质检包装工序。
作为本发明带 LED照明灯的电控盒的制备方法的一种改进， 所述安装 LED 照明灯的工序中， LED 照明灯的电路板与市电电源线的电连接隐藏在所述电控 盒内。
相对于现有技术， 本发明带 LED 照明灯的电控盒的制备方法还具有以下优 点： 1. 现有技术的 LED照明灯都需要主体部分 (灯头和灯壳）， 而本发明带 LED 照明灯的电控盒巧妙地利用电控盒充当 LED照明灯的主体部分， 不但省去了现 有技术 LED照明灯的灯头部分和灯壳部分， 也省去了现有技术制作安装灯头部 分和外壳部分的繁瑣的工序， 电控盒在外观上几乎看不到 LED照明灯， 也可称 之为具 LED壁灯的电控盒。
2. 本发明把 LED照明灯与市电电源的电连接隐藏在电控盒内， 连接安全可 靠， 外露的 LED点光源、 光敏开关或 /和手控开关都是 3V的安全电压。 由于电 控盒的质量和安全性能， 电控盒已经具备了包括在用电安全上的各种安全认证， 因此本发明在 LED照明灯方面完全可以省去了在用电安全上必需要通过的安全 认证， 例如 3C认证、 UL认证、 CE认证等。
3. 利用建筑物在安装用电设施时必须安装电控盒，在安装电控盒的同时也安 装了 LED壁灯， 不但大大降低安装成本，本发明还为推广 LED照明灯提供了一 种十分便捷的新途径， 在推广低碳节能环保的绿色照明方面具有意想不到的技 术进步。
附图说明
以下结合附图和具体实施方式， 对本发明带 LED照明灯的电控盒及其制备 方法进行详细说明， 附图中：
图 1是本发明带 LED照明灯的电控盒的示意图。
图 2是本发明带 LED照明灯的电控盒的内部结构示意图。 具体实施方式
为了使本发明的发明目的、 技术方案及其有益技术效果更加清晰， 以下结 合附图和具体实施方式对本发明进行详细说明。 应当理解的是， 本说明书中描 述的具体实施方式仅仅是为了解释本发明， 并非为了限定本发明。 首先， 需要强调和说明， 本发明提出的电控盒是指安装在房屋墙壁上带电 开关和 /或电插座的电源盒， 一般都安装在便于使用的房屋墙壁上， 如门口的侧 边、 走廊的过道、 楼梯口旁、 电梯门口旁等适用于安装壁灯照明的位置。 电控 盒和电线一样是建筑物安装各种用电设施的基本材料， 必须具备良好的质量和 安全性能， 电控盒必须通过包括电工、 消防、 建设等部门的质量和安全认证， 电控盒以用电设施基本材料的流通渠道进入市场。
请参考图 1和图 2所示， 本发明带 LED照明灯的电控盒包括： 安装在墙壁 上的电控盒 100和安装在电控盒 100上的 LED照明灯。 LED照明灯包括 LED 照明灯的电路板 111、与 LED照明灯的电路板 111电性连接的 LED照明灯开关 和 LED点光源 110, LED照明灯的电路板 111与市电电源线通过接线座 106电 连接，且 LED照明灯的电路板 111与市电电源线的电连接隐藏在电控盒 100内。
请参照图 1所示， 电控盒 100包括安装在房屋墙壁上的框体 101和组接于 框体 101上的前盖 104, 其中， 框体 101顶侧设有一个或多个安装 LED点光源 110的安装孔 109。 框体 101为方形， 包括可固定在房屋墙壁上的底座 103和自 底座 103延伸出的四个外侧壁 102,底座 103和四个外侧壁 102共同围设成框体 内腔 (未标注）， 框体内腔中（如框体 101的底座 103上)设有与市电电源线 105连 接的接线座 106。
在图示实施方式中， 框体 101上设有一对可安装 LED照明灯的电路板 111 的安装槽 112, LED照明灯的电路板 111卡持在安装槽 112中， 对 LED照明灯 作整流降压稳压。 当然， 根据本发明的其他实施方式， LED照明灯的电路板 111 也可以通过其他方法固定安装在电控盒 100内。
前盖 104严密扣合在框体 101上， 以保证电控盒 100的用电安全， 其中， 前盖 104上有电开关 107和 /或电插座 108, 电开关 107和 /或电插座 108与市电 电源线的连接方式与现有电控盒中的电开关和 /或电插座与市电电源线的连接方 式相同， 本说明书中不再赘述。 LED照明灯包括 LED点光源 110、LED照明灯的电路板 111和 LED照明灯 开关， LED点光源 110安装在安装孔 109中。 根据本发明的其他实施方式， 安 装孔 109也可设置在电控盒 100的其他适当位置。
LED照明灯开关设置在前盖 104上并与 LED照明灯的电路板 111、 LED点 光源 110电性连接， LED照明灯开关可以是手控开关 113或光敏开关 114。根据 本发明的其他实施方式， LED照明灯开关也可安装在电控盒 100的外壁的其他 适当位置上。
根据本发明的优选实施方式， 除了 LED照明灯的电路板 111与市电电源的 电连接隐藏在电控盒 100内， LED点光源 110与 LED照明灯的电路板 111的电 连接， LED照明灯开关和 LED照明灯的电路板 111的电连接也都隐藏在电控盒 内，使电控盒 100仍保留其原有的功能构件，在外观上几乎看不到 LED照明灯， 本发明 LED照明灯安装在电控盒上也可称之为把 LED照明灯隐藏在电控盒上组 接成具 LED壁灯的电控盒。
下面介绍本发明带 LED照明灯的电控盒的制备方法， 需要说明的是， 由于 在电控盒上设置电开关和 /或电插座的功能构件均为本领域的技术人员所熟知， 本说明书中的制备方法只涉及在电控盒上组接 LED照明灯， 不包括在电控盒上 设置电开关和 /或电插座的功能构件的制备。本发明带 LED照明灯的电控盒的制 备方法包括以下三个工序：
1. 预加工电控盒工序
LED点光源 110为（p5mm的点光源， 也可以为（p3mm的点光源或片状的点 光源， LED照明灯的电路板 111为小功率的整流降压稳压， 大小在 30mm*50mm 即可， 故电控盒 100有足够的空间容纳 LED点光源 110、 LED照明灯的电路板 111和 LED照明灯开关， 只需在电控盒 100的外壁的顶侧设有安装 LED点光源 110的安装孔 109 ,在电控盒 100内安装 LED照明灯的电路板 111 ,在电控盒 100 的前盖 104上设置有安装光敏开关的小孔 (约（p3mm)。 如需要另外安装 LED照明灯的手控开关，可同时设置手控开关的安装孔 (未 图示：)。
由于现有的电控盒外壳基本上都是由塑料注塑成形， 完全可以在塑料模具 上预置 LED点光源 110的安装孔 109、 光敏开关的安装孔、 手控开关的安装孔 和卡持 LED照明灯的电路板 111的安装槽 112, 因此预加工电控盒 100的工序 十分筒单。
请参照图 1和图 2所示， 在框体 101内设有外接市电电源线的接线座 106, 在前盖 104上有电开关 107和 /或电插座 108, 在框体 101上侧壁有预加工的 5 个一行排列的安装孔 109用以安装 LED点光源 110,在框体 104内有安装槽 112 用以卡紧的方式安装 LED照明灯的电路板 111 , 在前盖 104有一个约（p3mm用 以安装光敏开关 114的安装孔和单独控制 LED照明灯的手控开关 113的安装孔， 在底座 103的四个边框角上还有用以把电控盒 101固装在墙壁上的螺釘孔 115。
从图 1可以看到，本发明带 LED照明灯的电控盒在外观上几乎看不到 LED 照明灯， 故又称之为带隐形的 LED壁灯的电控盒。
2. 安装 LED照明灯的工序
安装 LED照明灯的工序包括：在电控盒 100内把市电电源线与 LED照明灯 的电路板 111的电连接隐藏电控盒内， 在 LED照明灯的电路板 111上分别连接 LED点光源 110、 光敏开关 114或 /和手控开关 113。 由于 LED点光源 110、 光 敏开关 114和 /或手控开关 113等配件在外型上已有对安装的设计， 所以其安装 及相关的电性连接都十分安全、 可靠和筒便。
3. 质检包装工序
包括对 LED照明灯通断电的可靠性质检后， 把电控盒 100的框体 101和前 盖 104组扣成一体并包装后， 以电控盒 100的流通渠道进入市场。
根据上述对本发明带 LED照明灯的电控盒的制备方法的详细描述看出， 本 发明带 LED照明灯的电控盒的制备方法具有以下优点： 1. 不但省去了现有技术 LED照明灯的灯头部分和灯壳部分，也省去了现有 技术制作安装灯头部分和外壳部分的繁瑣的工序， 电控盒在外观上几乎看不到 LED照明灯， 也可称之为具 LED壁灯的电控盒。
2. 本发明把 LED照明灯与市电电源的电连接隐藏在电控盒内，连接安全可 靠， 外露的 LED点光源、 光敏开关和 /或手控开关都是 3V的安全电压， 由于电 控盒的质量和安全性能， 电控盒已经具备了包括在用电安全上的各种安全认证， 因此本发明在 LED照明灯方面完全可以省去了在用电安全上必需要通过的安全 认证， 例如 3C认证、 UL认证、 CE认证等。
3. 利用建筑物在安装用电设施时必须安装电控盒， 在安装电控盒的同时也 安装了 LED壁灯， 不但大大降低安装成本，本发明还为推广 LED照明灯提供了 一种十分便捷的新途径， 在推广低碳节能环保的绿色照明方面具有意想不到的 技术进步。
需要说明的是， 图 1和图 2所示的带 LED照明灯的电控盒的结构为在用电 器控制开关和电插座盒上安装 LED照明灯。 根据本发明的其他实施方式， 可以 在只有开关的电控盒上安装 LED照明灯， 也可以在只有电插座的电控盒上安装 LED照明灯， 还可以在其他用途的电控盒上安装 LED照明灯。
根据上述原理， 本发明还可以对上述实施方式进行适当的变更和修改。 因 此， 本发明并不局限于上面揭示和描述的具体实施方式， 对本发明的一些修改 和变更也应当落入本发明的权利要求的保护范围内。 此外， 尽管本说明书中使 用了一些特定的术语， 但这些术语只是为了方便说明， 并不对本发明构成任何 限制。

Claims

权 利 要 求 书
1. 一种带 LED照明灯的电控盒， 其特征在于， 包括安装在墙壁上的电控盒 和安装在电控盒上的 LED照明灯， LED照明灯包括 LED照明灯的电路板、 与 LED照明灯的电路板电性连接的 LED照明灯开关和 LED点光源， LED照明灯 的电路板电性连接市电电源线， 且 LED照明灯的电路板与市电电源线的电连接 隐藏在电控盒内。
2. 根据权利要求 1所述的带 LED照明灯的电控盒， 其特征在于， 所述 LED 点光源、 LED照明灯开关与 LED照明灯的电路板的电连接都隐藏在所述电控盒 内。
3. 根据权利要求 1所述的带 LED照明灯的电控盒， 其特征在于， 所述电控 盒设有一个或多个 LED点光源的安装孔， 所述 LED点光源安装在安装孔上。
4. 根据权利要求 1所述的带 LED照明灯的电控盒， 其特征在于， 所述 LED 照明灯开关为手控的电开关或光敏开关。
5. 根据权利要求 1至 4中任一项所述的带 LED照明灯的电控盒， 其特征在 于， 所述电控盒设有安装在墙壁上的框体和组接于框体上的前盖， 所述框体内 设有与市电电源线连接的接线座， 所述前盖上设有电开关和 /或电插座。
6. 根据权利要求 5所述的带 LED照明灯的电控盒， 其特征在于， 所述框体 设有安装槽， 所述 LED照明灯的电路板卡持于安装槽中。
7. 一种权利要求 1至 6中任一项所述的带 LED照明灯的电控盒的制备方法， 其特征在于， 包括以下工序：
1)预加工电控盒工序；
2) 安装 LED照明灯工序； 以及
3)质检包装工序。
8. 根据权利要求 6所述的带 LED照明灯的电控盒的制备方法，其特征在于， 所述安装 LED照明灯的工序中， LED照明灯的电路板与市电电源线的电连接隐 藏在所述电控盒内。
PCT/CN2014/071454 2013-11-20 2014-01-26 带led照明灯的电控盒及其制备方法 WO2015074344A1 (zh)

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US20160265761A1 (en) 2016-09-15

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