WO2014197070A2 - Gas turbine engine combustor - Google Patents
Gas turbine engine combustor Download PDFInfo
- Publication number
- WO2014197070A2 WO2014197070A2 PCT/US2014/026189 US2014026189W WO2014197070A2 WO 2014197070 A2 WO2014197070 A2 WO 2014197070A2 US 2014026189 W US2014026189 W US 2014026189W WO 2014197070 A2 WO2014197070 A2 WO 2014197070A2
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- WO
- WIPO (PCT)
- Prior art keywords
- injector
- recited
- swirler
- combustor
- air
- Prior art date
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23R—GENERATING COMBUSTION PRODUCTS OF HIGH PRESSURE OR HIGH VELOCITY, e.g. GAS-TURBINE COMBUSTION CHAMBERS
- F23R3/00—Continuous combustion chambers using liquid or gaseous fuel
- F23R3/02—Continuous combustion chambers using liquid or gaseous fuel characterised by the air-flow or gas-flow configuration
- F23R3/04—Air inlet arrangements
- F23R3/06—Arrangement of apertures along the flame tube
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23R—GENERATING COMBUSTION PRODUCTS OF HIGH PRESSURE OR HIGH VELOCITY, e.g. GAS-TURBINE COMBUSTION CHAMBERS
- F23R3/00—Continuous combustion chambers using liquid or gaseous fuel
- F23R3/02—Continuous combustion chambers using liquid or gaseous fuel characterised by the air-flow or gas-flow configuration
- F23R3/04—Air inlet arrangements
- F23R3/10—Air inlet arrangements for primary air
- F23R3/12—Air inlet arrangements for primary air inducing a vortex
- F23R3/14—Air inlet arrangements for primary air inducing a vortex by using swirl vanes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D11/00—Burners using a direct spraying action of liquid droplets or vaporised liquid into the combustion space
- F23D11/10—Burners using a direct spraying action of liquid droplets or vaporised liquid into the combustion space the spraying being induced by a gaseous medium, e.g. water vapour
- F23D11/101—Burners using a direct spraying action of liquid droplets or vaporised liquid into the combustion space the spraying being induced by a gaseous medium, e.g. water vapour medium and fuel meeting before the burner outlet
- F23D11/102—Burners using a direct spraying action of liquid droplets or vaporised liquid into the combustion space the spraying being induced by a gaseous medium, e.g. water vapour medium and fuel meeting before the burner outlet in an internal mixing chamber
- F23D11/103—Burners using a direct spraying action of liquid droplets or vaporised liquid into the combustion space the spraying being induced by a gaseous medium, e.g. water vapour medium and fuel meeting before the burner outlet in an internal mixing chamber with means creating a swirl inside the mixing chamber
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23R—GENERATING COMBUSTION PRODUCTS OF HIGH PRESSURE OR HIGH VELOCITY, e.g. GAS-TURBINE COMBUSTION CHAMBERS
- F23R3/00—Continuous combustion chambers using liquid or gaseous fuel
- F23R3/02—Continuous combustion chambers using liquid or gaseous fuel characterised by the air-flow or gas-flow configuration
- F23R3/26—Controlling the air flow
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23R—GENERATING COMBUSTION PRODUCTS OF HIGH PRESSURE OR HIGH VELOCITY, e.g. GAS-TURBINE COMBUSTION CHAMBERS
- F23R3/00—Continuous combustion chambers using liquid or gaseous fuel
- F23R3/28—Continuous combustion chambers using liquid or gaseous fuel characterised by the fuel supply
- F23R3/286—Continuous combustion chambers using liquid or gaseous fuel characterised by the fuel supply having fuel-air premixing devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23R—GENERATING COMBUSTION PRODUCTS OF HIGH PRESSURE OR HIGH VELOCITY, e.g. GAS-TURBINE COMBUSTION CHAMBERS
- F23R3/00—Continuous combustion chambers using liquid or gaseous fuel
- F23R3/28—Continuous combustion chambers using liquid or gaseous fuel characterised by the fuel supply
- F23R3/34—Feeding into different combustion zones
- F23R3/346—Feeding into different combustion zones for staged combustion
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2240/00—Components
- F05D2240/35—Combustors or associated equipment
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2260/00—Function
- F05D2260/14—Preswirling
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D2900/00—Special features of, or arrangements for burners using fluid fuels or solid fuels suspended in a carrier gas
- F23D2900/00003—Fuel or fuel-air mixtures flow distribution devices upstream of the outlet
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23R—GENERATING COMBUSTION PRODUCTS OF HIGH PRESSURE OR HIGH VELOCITY, e.g. GAS-TURBINE COMBUSTION CHAMBERS
- F23R2900/00—Special features of, or arrangements for continuous combustion chambers; Combustion processes therefor
- F23R2900/03343—Pilot burners operating in premixed mode
Definitions
- At least one known strategy to minimize ⁇ emissions is referred to as rich burn, quick quench, lean burn (RQL) combustion.
- the RQL strategy recognizes that the conditions for NO x formation are most favorable at elevated combustion flame temperatures, such as when a fuel-air ratio is at or near stoichiometric.
- a combustor configured for RQL combustion includes three serially arranged combustion zones: a rich burn zone at the forward end of the combustor, a quench or dilution zone axially aft of the rich burn zone, and a lean burn zone axially aft of the quench zone.
- the air-assist atomizer includes a screen.
- the combustor vane defines a length between 35%-65% of the combustion chamber.
- Each combustor vane 200 is defined by an outer airfoil wall surface between a leading edge 204 and a trailing edge 206 that defines a generally concave shaped portion which forms a pressure side 202P and a generally convex shaped suction side 202S.
- a fillet may be located between the airfoil wall surface and the adjacent generally planar liner panels 72, 74 ( Figure 11).
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Spray-Type Burners (AREA)
- Turbine Rotor Nozzle Sealing (AREA)
Abstract
A swirler assembly for a gas turbine engine includes an outer annular injector which at least partially surrounds an inner injector and an air-assist atomizer upstream of said inner injector.
Description
GAS TURBINE ENGINE COMBUSTOR
This application claims priority to U.S. Patent Appln. No. 61/782,741 filed March 14,
2013.
BACKGROUND
[0001] The present disclosure relates to a gas turbine engine combustor and, more particularly, to a "CUNERB" swirler assembly therefor.
[0002] Gas turbine engines, such as those which power commercial and military aircraft, include a compressor to pressurize a supply of air, a combustor to burn a hydrocarbon fuel in the presence of the pressurized air, and a turbine to extract energy from the resultant combustion gases. The combustor generally includes radially spaced apart inner and outer liners that define an annular combustion chamber therebetween. Arrays of circumferentially distributed combustion air holes penetrate multiple axial locations along each liner to radially admit the pressurized air into the combustion chamber. A plurality of circumferentially distributed fuel injectors axially project into a forward section of the combustion chamber to supply the fuel for mixing with the pressurized air.
[0003] Combustion of the hydrocarbon fuel in the presence of pressurized air may produce nitrogen oxide (ΝΟχ) emissions that are subjected to excessively stringent controls by regulatory authorities, and thus may be sought to be minimized.
[0004] At least one known strategy to minimize ΝΟχ emissions is referred to as rich burn, quick quench, lean burn (RQL) combustion. The RQL strategy recognizes that the conditions for NOx formation are most favorable at elevated combustion flame temperatures, such as when a fuel-air ratio is at or near stoichiometric. A combustor configured for RQL combustion includes three serially arranged combustion zones: a rich burn zone at the forward
end of the combustor, a quench or dilution zone axially aft of the rich burn zone, and a lean burn zone axially aft of the quench zone.
[0005] During engine operations, a portion of the pressurized air discharged from the compressor enters the rich burn zone of the combustion chamber. Concurrently, fuel injectors introduce a stoichiometrically excessive quantity of fuel into the rich burn zone. Although the resulting stoichiometrically fuel rich fuel-air mixture is ignited and burned to release the energy content of the fuel, some ΝΟχ formation may still occur.
[0006] The fuel rich combustion products then enter the quench zone where jets of pressurized air radially enter through combustion air holes into the quench zone of the combustion chamber. The pressurized air mixes with the combustion products to derich the fuel rich combustion products as they airflow axially through the quench zone. The fuel-air ratio of the combustion products thereby changes from fuel rich to stoichiometric which may cause an attendant rise in combustion flame temperature. Since the quantity of ΝΟχ produced in a given time interval increases exponentially with flame temperature, quantities of NOx may be produced in this initial quench process. As the quenching continues, the fuel-air ratio of the combustion products changes from stoichiometric to fuel lean which cause an attendant reduction in the flame temperature. However, until the mixture is diluted to a fuel-air ratio substantially lower than stoichiometric, the flame temperature remains high enough to generate
[0007] RQL injector designs operate on the principle of establishing a toroidal vortex followed by vortex break-down and the formation of a re-circulating zone to stabilize the flame and provide continuous ignition to the fresh reactants. This mode of operation requires results in
relatively high shear stresses which, in turn, may lead to pressure oscillations from heterogeneous chemical release rates.
[0008] NOx formation is not only a function of temperature, but also of flame residence time and oxygen concentration in the reaction zone. Increasing the flame strain tends to reduce the residence time in the flame, but may also increase the oxygen concentration in the flame. These intermediate effects of strain rates tend to increase the production rate of NOx. At high strain rates, however, the reduction in flame temperature overcomes the influence of the oxygen concentration, and NOx production rates are reduced.
[0009] Dry Low NOx (DLN) combustors utilize fuel-to-air lean premix strategy which operate near flame stability envelope limits where noise, flame blow-off (BO), and flashback may affect engine performance. For this reason, DLN strategy is limited to land-based Ground Turbine applications.
SUMMARY
[0010] A swirler for a combustor of a gas turbine engine according to one disclosed non-limiting embodiment of the present disclosure includes an inner injector,an outer annular injector which at least partially surrounds the inner injector, and an air-assist atomizer upstream of the inner injector.
[0011] In a further embodiment of the present disclosure, the inner injector is operable to generate a first swirl and the outer annular injector is operable to generate a second swirl, wherein the first swirl is different than the second swirl.
[0012] In a further embodiment of any of the foregoing embodiments of the present disclosure, the inner injector is operable to generate a first swirl and the outer annular injector is operable to generate a second swirl, the first swirl greater than the second swirl.
[0013] In a further embodiment of any of the foregoing embodiments of the present disclosure, the air-assist atomizer includes a porous wall.
[0014] In a further embodiment of any of the foregoing embodiments of the present disclosure, the air-assist atomizer includes a screen.
[0015] In a further embodiment of any of the foregoing embodiments of the present disclosure, the air-assist atomizer includes a cascade of screens, each with decreasing porosity.
[0016] In a further embodiment of any of the foregoing embodiments of the present disclosure, the inner injector defines a convergent-divergent exit.
[0017] In a further embodiment of any of the foregoing embodiments of the present disclosure, the device further comprises an annular recess tube within the outer annular injector.
[0018] In a further embodiment of any of the foregoing embodiments of the present disclosure, the annular recess tube is upstream of an annular divergent exit.
[0019] In a further embodiment of any of the foregoing embodiments of the present disclosure, the inner injector defines a central passage and an inner annular passage radially outboard of the central passage.
[0020] In a further embodiment of any of the foregoing embodiments of the present disclosure, the outer annular injector defines an outer annular passage radially outboard of the inner annular passage.
[0021] A combustor section for a gas turbine engine according to another disclosed non-limiting embodiment of the present disclosure includes an inner injector which defines an
axis, an outer annular injector which surrounds the inner injector, an air-assist atomizer upstream of the inner injector, and a combustor vane along the axis.
[0022] In a further embodiment of any of the foregoing embodiments of the present disclosure, the combustor vane defines a length between 35%-65% of the combustion chamber.
[0023] In a further embodiment of any of the foregoing embodiments of the present disclosure, the device further comprises a combustor vane with a multiple of fuel injectors which flank the combustor vane.
[0024] In a further embodiment of any of the foregoing embodiments of the present disclosure, the inner injector defines a central passage and an inner annular passage radially outboard of the central passage, and the central passage includes convergent-divergent exit.
[0025] In a further embodiment of any of the foregoing embodiments of the present disclosure, the outer annular injector defines an outer annular passage radially outboard of the inner annular passage.
[0026] In a further embodiment of any of the foregoing embodiments of the present disclosure, the air-assist atomizer includes a porous wall.
[0027] In a further embodiment of any of the foregoing embodiments of the present disclosure, the air-assist atomizer includes a screen.
[0028] In a further embodiment of any of the foregoing embodiments of the present disclosure, the air-assist atomizer includes a include a cascade of screens, each with decreasing porosity.
[0029] In a further embodiment of any of the foregoing embodiments of the present disclosure, the inner injector defines a convergent-divergent exit.
[0030] The foregoing features and elements may be combined in various combinations without exclusivity, unless expressly indicated otherwise. These features and elements as well as the operation thereof will become more apparent in light of the following description and the accompanying drawings. It should be understood, however, the following description and drawings are intended to be exemplary in nature and non-limiting.
BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Various features will become apparent to those skilled in the art from the following detailed description of the disclosed non-limiting embodiment. The drawings that accompany the detailed description can be briefly described as follows:
[0032] Figure 1 is a schematic cross-section of a gas turbine engine;
[0033] Figure 2 is a partial longitudinal schematic sectional view of a combustor according to one non-limiting embodiment that may be used with the gas turbme engine shown in Figure 1;
[0034] Figure 3A is a partial longitudinal schematic sectional view of a CU ERB swirler assembly according to one non-limiting embodiment;
[0035] Figure 3B is a partial longitudinal schematic sectional view of a CUNERB swirler assembly according to another non-limiting embodiment;
[0036] Figure 3C is a schematic view of an air-assist atomizer with a cascade of screens, each with decreasing porosity;
[0037] Figure 4 is a front perspective view of the CUNERB swirler assembly of Figure 3;
9
[0038] Figure 5 is an expanded front perspective view of a recessed tube of the CUNERB swirl er assembly of Figure 3;
[0039] Figure 6 is a mathematical relationship and associated schematic for the CUNERB swirler assembly;
[0040] Figure 7 is a partial longitudinal schematic sectional view of the CUNERB swirler assembly in a "Start-Up" mode;
[0041] Figure 8 is a partial longitudinal schematic sectional view of the CUNERB swirler assembly in a "Low Power" mode;
[0042] Figure 9 is a partial longitudinal schematic sectional view of the CUNERB swirler assembly in a "High Power" mode;
[0043] Figure 10 is a partial longitudinal schematic sectional view of the CUNERB swirler assembly in a "Transient" mode;
[0044] Figure 11 is a partial longitudinal schematic sectional view of a combustor with combustor vanes according to another non-limiting embodiment that may be used with the gas turbine engine shown in Figure 1 ;
[0045] Figure 12 is a sectional view taken along line 11-11 in Figure 11 ;
[0046] Figure 13 is a schematic view of a fuel injector for the combustor vanes according to one non-limiting embodiment; and
[0047] Figure 14 is a schematic view of a fuel injector for the combustor vanes according to another non-limiting embodiment.
DETAILED DESCRIPTION
[0048] Figure 1 schematically illustrates a gas turbine engine 20. The gas turbine engine 20 is disclosed herein as a two-spool turbofan that generally incorporates a fan section 22, a compressor section 24, a combustor section 26 and a turbine section 28. Alternative engines might include an augmentor section (not shown) among other systems or features. The fan section 22 drives air along a bypass airflow path while the compressor section 24 drives air along a core airflow path for compression and communication into the combustor section 26 then expansion through the turbine section 28. Although depicted as a turbofan gas turbine engine in the disclosed non-limiting embodiment, it should be understood that the concepts described herein are not limited to use with turbofans as the teachings may be applied to other types of turbine engines such as a three-spool (plus fan) engine wherein an intermediate spool includes an intermediate pressure compressor (IPC) between the LPC and HPC and an intermediate pressure turbine (IPT) between the HPT and LPT.
[0049] The engine 20 generally includes a low spool 30 and a high spool 32 mounted for rotation about an engine central longitudinal axis A relative to an engine static structure 36 via several bearing structures 38. The low spool 30 generally includes an inner shaft 40 that interconnects a fan 42, a low pressure compressor 44 ("LPC") and a low pressure turbine 46 ("LPT"). The inner shaft 40 drives the fan 42 directly or through a geared architecture 48 to drive the fan 42 at a lower speed than the low spool 30. An exemplary reduction transmission is an epicyclic transmission, namely a planetary or star gear system.
[0050] The high spool 32 includes an outer shaft 50 that interconnects a high pressure compressor 52 ("HPC") and high pressure turbine 54 ("HPT"). A combustor 56 is arranged
between the high pressure compressor 52 and the high pressure turbine 54. The inner shaft 40 and the outer shaft 50 are concentric and rotate about the engine central longitudinal axis "A" which is collinear with their longitudinal axes.
[0051] Core airflow is compressed by the low pressure compressor 44 then the high pressure compressor 52, mixed with the fuel and burned in the combustor 56, then expanded over the high pressure turbine 54 and low pressure turbine 46. The turbines 54, 46 rotationally drive the respective low spool 30 and high spool 32 in response to the expansion.
[0052] The main engine shafts 40, 50 are supported at a plurality of points by bearing structures 38 within the static structure 36. It should be understood that various bearing structures 38 at various locations may alternatively or additionally be provided.
[0053] In one non-limiting example, the gas turbine engine 20 is a high-bypass geared aircraft engine. In a further example, the gas turbine engine 20 bypass ratio is greater than about six (6:1). The geared architecture 48 can include an epicyclic gear train, such as a planetary gear system or other gear system. The example epicyclic gear train has a gear reduction ratio of greater than about 2.3, and in another example is greater than about 2.5:1. The geared turbofan enables operation of the low spool 30 at higher speeds which can increase the operational efficiency of the low pressure compressor 44 and low pressure turbine 46 and render increased pressure in a fewer number of stages.
[0054] A pressure ratio associated with the low pressure turbine 46 is pressure measured prior to the inlet of the low pressure turbine 46 as related to the pressure at the outlet of the low pressure turbine 46 prior to an exhaust nozzle of the gas turbine engine 20. In one non- limiting embodiment, the bypass ratio of the gas turbine engine 20 is greater than about ten (10:1), the fan diameter is significantly larger than that of the low pressure compressor 44, and
the low pressure turbine 46 has a pressure ratio that is greater than about 5 (5:1). It should be understood, however, that the above parameters are only exemplary of one embodiment of a geared architecture engine and that the present disclosure is applicable to other gas turbine engines including direct drive turbofans.
[0055] In one embodiment, a significant amount of thrust is provided by the bypass airflow path due to the high bypass ratio. The fan section 22 of the gas turbine engine 20 is designed for a particular flight condition - typically cruise at about 0.8 Mach and about 35,000 feet. This flight condition, with the gas turbine engine 20 at its best fuel consumption, is also known as bucket cruise Thrust Specific Fuel Consumption (TSFC). TSFC is an industry standard parameter of fuel consumption per unit of thrust.
[0056] Fan Pressure Ratio is the pressure ratio across a blade of the fan section 22 without the use of a Fan Exit Guide Vane system. The low Fan Pressure Ratio according to one non-limiting embodiment of the example gas turbine engine 20 is less than 1.45. Low Corrected Fan Tip Speed is the actual fan tip speed divided by an industry standard temperature correction of ("Tram" / 518.7)0 5. The Low Corrected Fan Tip Speed according to one non-limiting embodiment of the example gas turbine engine 20 is less than about 1150 fps (351 m/s).
[0057] With reference to Figure 2, the combustor 56 generally includes a combustor outer liner 60 and a combustor inner liner 62. The outer liner 60 and the inner liner 62 are spaced inward from a diffuser case 64 such that a combustion chamber 66 is defined therebetween. The combustion chamber 66 is generally annular in shape and is defined between combustor liners 60, 62.
[0058] The outer liner 60 and the diffuser case 64 define an outer annular plenum 76 and the inner liner 62 and the case 64 define an inner annular plenum 78. It should be understood
that although a particular combustor arrangement is illustrated, other combustor arrangements will also benefit herefrom. Each liner 60, 62 generally includes a respective support shell 68, 70 that supports one or more respective liner panels 72, 74 mounted to a hot side of the respective support shell 68, 70. The liner panels 72, 74 define a liner panel array that may be generally annular in shape. Each of the liner panels 72, 74 may be generally rectilinear and manufactured of, for example, a nickel based super alloy or ceramic material.
[0059] The combustor 56 includes a forward assembly 80 immediately downstream of the compressor section 24 (illustrated schematically) to receive compressed airflow therefrom. The forward assembly 80 generally includes an annular hood 82, a bulkhead assembly 84, a fuel supply 86 (illustrated schematically) and a multiple of swirler assemblies 90 (one shown). The annular hood 82 extends radially between, and is secured to, the forwardmost ends of the liners 60, 62 and includes a multiple of circumferentially distributed hood ports 82P that direct compressed airflow into the forward end of the combustion chamber 66 through the swirler assemblies 90.
[0060] The bulkhead assembly 84 includes a bulkhead support shell 84S secured to the liners 60, 62, and a multiple of circumferentially distributed bulkhead heatshields segments 97 secured to the bulkhead support shell 84S around the central opening 90A. The forward assembly 80 directs a portion of the core airflow (illustrated schematically by arrow C) into the forward end of the combustion chamber 66 while the remainder may enter the outer annular plenum 76 and the inner annular plenum 78. The multiple of swirler assemblies 90 and associated fuel communication structure (illustrated schematically) supports combustion in the combustion chamber 66.
[0061] With reference to Figure 3A, the swirler assembly 90 generally includes an inner injector 92 and an outer annular injector 94 orchestrated together as one and referred to herein as a "CUNERB" swirler assembly. The inner injector 92 operates as a relatively high swirl injector and the outer annular injector 94 operates as a relatively low swirl injector. The inner injector 92 also generates a relatively one-dimensional swirl, i.e., has a relatively low axial velocity vector as compared to a tangential velocity vector while the outer annular injector 94 generates a relatively three-dimensional swirl i.e., has a relatively high axial velocity vector and tangential velocity vector.
[0062] The inner injector 92 includes a central passage 96 A, an annular central passage 96B, and an inner annular passage 106. The central passage 96A includes a convergent- divergent exit 98 along a central axis F to control the airflow split and to attain stable divergent core turbulent airflow. Downstream of the convergent-divergent exit 98, the annular central passage 96B communicates with a multiple of jets 100 (also shown in Figure 4) that are located through a convergent distal end 102E of a central passage wall 102 to promote a desired degree of turbulence intensity. The convergent distal end converges toward axis F. The central passage 96 A may include a multiple of central vanes 104 which facilitate generation of spin to the fuel.
[0063] The inner annular passage 106 is radially outboard of the central passage wall 102. The inner annular passage 106 is radially outward bounded by an inner annular wall 108 which includes an inner wall distal end 108E that converges toward the central passage 96A. A multiple of inner annular passage vanes 110 may be located between the central passage wall 102 and the inner annular wall 108 to provide structural support therebetween. The multiple of inner annular passage vanes 110 may also be utilized to direct or spin the compressed airflow which airflows through the inner annular passage 106. That is, the central passage 96 A and
annular central passage 96B communicates fuel, whereas, the inner annular passage 106 therearound communicates airflow.
[0064] An air-assist atomizer 112 is located upstream of the central passage 96 A, the annular central passage 96B and the inner annular passage 106. The air-assist atomizer 112 may include one or more porous walls 112 A, 112B that are transverse to and located within the inner annular wall 108. That is, the air-assist atomizer 112 includes a multiple of apertures 113 (best seen in Figure 4) such as a screen that breaks-down and changes the momentum of the fuel airflow. In another disclose non-limiting embodiment, an air-assist atomizer 112' may include a cascade of porous walls 112A (Figure 3B), such as screens or other airflow disturbing members, each with decreasing porosity (Figure 3C). It should be appreciated that various members, cascades and arrangements of maybe utilized to define the air-assist atomizer 112.
[0065] The outer annular injector 94 includes an outer annular passage 114 radially outboard of the inner annular passage 106. An outer wall 116 bounds the outer annular passage 114. The outer annular passage 114 includes an annular recess tube 118 to stabilize the airflow and facilitate a desired velocity profile and rotation to settle the flame at a desired location beyond a divergent exit 120 defined by an outer wall distal end 116E of the outer wall 116 and the distal end 108E of the inner annular wall 108.
[0066] The annular recess tube 118 is supported by a multiple of inner and outer support vanes 122 A, 122B. An outer wall 124 and an inner wall 126 of the annular recess tube 118 includes a respective multiple of apertures 128, 130 located between the respective support vanes 122A, 122B (Figure 5). The respective multiple of apertures 128, 130 are circumferentially offset to induce a swirl in the annular recess tube 118 and thus from the outer
annular passage 114 of the outer annular injector 94. The outer annular injector 94 thereby generates a swirled fuel-air mixture therefrom.
[0067] The outer annular injector 94 of the combustor 56 operates on the principle of matching fluid velocity, U, from the injector to the flame speed, S, towards the injector so that the flame is fixed (anchored) or controlled in space relative to a virtual origin; e.g., See Figure 6. This control is achieved through the deceleration of the airflow in the outer annular injector 94, whose derivation is shown schematically in Figure 6, leading to the following governing equation [1]:
[0068] Where with the corresponding nomenclature for the symbols appearing in
Figure 6 as:
[0069] A ~ cross sectional area
[0070] a ~ sonic speed
[0071] C ~ constant
[0072] dA ~ differential area
[0073] dx ~ differential distance
[0074] dM ~ Mach No. change
[0075] M ~ Mach No.
[0076] S ~ flame speed
[0077] u ' ~ turbulent component of axial velocity
[0078] U ~ axial velocity
[0079] x ~ axial distance
[0080] γ ~ specific heat ratio
[0081] δ ~ denotes change
[0082] φ ~ equivalence ratio
[0083] - Subscripts
[0084] F ~ final
[0085] O ~ initial
[0086] L ~ laminar
[0087] T ~ turbulent
[0088] With reference to Figures 7-10, operating modes at Start-Up; Low Power;
Transient; and High Power are schematically illustrated. At Start-Up (Figure 7), 100% of the
fuel is supplied to the outer annular injector 94. At Low Power (Figure 8), approximately 16% of the fuel is supplied to the inner injector 92 and approximately 84 % is provided to the outer annular injector 94. At High Power (Figure 9), approximately 33 % of the fuel is supplied to the inner injector 92 and approximately 66 % is provided to the outer annular injector 94 to reduce NOx formation where low swirl combustion NOx formation is many times less than that of a high swirl combustion. During transient (Figure 10), in which the engine 20 is throttled toward the Low Power flight mode, 100% of fuel is supplied to the inner injector 92, followed by fuel increase to the outer annular injector 94 until as shown in the Low Power mode (Figure 8).
[0089] The combustor 56 provides 2.5 -5 times lower NOx formation and facilitates flame stability in comparison to lean premixed combustors with higher adiabatic flame temperatures and less propensity for combustion pressure oscillations. During high power flight conditions, the low swirl outer annular injector 94 complements the robustness of the high swirl inner injector 92. During low power flight conditions, flame is generated from the inner injector 92 while the low swirl outer annular injector 94 operates as premixed chambers.
[0090] With reference to Figure 11, the combustor 56' may further include a multiple combustor vanes 200 integrated into the combustor 56' between the liner panels 72, 74 of respective liners 60, 62 according to another non-limiting embodiment. The combustor vanes 200 extend at least partially into the combustion chamber 66 - the primary zone to perform combustor dilution/mixing requirements - such that a turbine rotor assembly 28A is the first stage immediately downstream of the combustor 56'. That is, no first stage vane such as nozzle guide vanes are required immediately downstream of the combustor 56 as the combustor vanes 200 provide the performance characteristics of a turbine first stage vane in terms of turbine airflow metering and compressor cycle matching. In one disclosed, non-limiting embodiment
the combustor vanes 200 define an axial length between 35%-65% of the combustion chamber 66. Moreover, the combustor vanes 200 may be positioned to block hot streaks from progressing into the turbine section 28. For further understanding of other aspects of the integrated combustor vane and associated operational modes thereof, attention is directed to United States Patent Application Numbers. 13/627,722 and 13/627,697 both filed on September 26, 2012, each entitled GAS TURBINE ENGINE COMBUSTOR WITH INTEGRATED COMBUSTOR VANE and which are assigned to the assignee of the instant disclosure and each of which is hereby incorporated by reference herein in its entirety.
[0091] With reference to Figure 12, each combustor vane 200 may be located directly axially downstream of the inner injector 92 along axis F. That is, the leading edge swirlers 202 face the inner injector 92 along axis F. The combustor vanes 200 facilitate a decrease in the overall length of the combustor section 26 and thereby the engine 20 as a result of improved mixing in the combustion chamber 66, and by elimination of conventional dilution holes and the elimination of a separate first stage turbine vane (e.g., nozzle guide vane) of the turbine section 28.
[0092] Each combustor vane 200 is defined by an outer airfoil wall surface between a leading edge 204 and a trailing edge 206 that defines a generally concave shaped portion which forms a pressure side 202P and a generally convex shaped suction side 202S. A fillet may be located between the airfoil wall surface and the adjacent generally planar liner panels 72, 74 (Figure 11).
[0093] A combustor vane 200' with a multiple of fuel injectors 210 flank each combustor vane 200 axially downstream of the outer injector 94 along respective axis Fl to facilitate further combustion. That is, the combustor vanes 200' face the divergent exit 120
along axis Fl. The combustor vanes 200' are spaced from the combustor vane 200 axis F by a distance which is equivalent to the radius from axis F to axis Fl.
[0094] The fuel injectors 210 from combustor vane 200' provide a divergent fuel airflow spray for further combustion in the secondary stage. The fuels injectors 210 may be located downstream of a leading edge 204 of each combustor vane 200' on both a compression and an expansion side. It should be appreciated that various arrangements, numbers, sizes, and patterns may alternatively or addiotnally be provided.
[0095] In one disclosed non-limiting embodiment, the fuel injectors 21 OA are rectilinear (Figure 13). In another disclosed non-limiting embodiment, the fuel injectors 210B are conical (Figure 14). The results of several tests conducted on side wall combustion found that the conical injectors 210B provide a more controlled combustion close to the combustor vane walls 202' due to lower degree of fuel penetration distance Yl (Figure 13) vs. distance Y2 (Figure 14).
[0001] Although the different non-limiting embodiments have specific illustrated components, the embodiments of this invention are not limited to those particular combinations. It is possible to use some of the components or features from any of the non-limiting embodiments in combination with features or components from any of the other non-limiting embodiments.
[0002] It should be understood that relative positional terms such as "forward," "aft," "upper," "lower," "above," "below," and the like are with reference to the normal operational attitude of the vehicle and should not be considered otherwise limiting.
[0003] It should be understood that like reference numerals identify corresponding or similar elements throughout the several drawings. It should also be understood that although a
particular component arrangement is disclosed in the illustrated embodiment, other arrangements will benefit herefrom.
[0004] Although particular step sequences are shown, described, and claimed, it should be understood that steps may be performed in any order, separated or combined unless otherwise indicated and will still benefit from the present disclosure.
[0005] The foregoing description is exemplary rather than defined by the limitations within. Various non-limiting embodiments are disclosed herein, however, one of ordinary skill in the art would recognize that various modifications and variations in light of the above teachings will fall within the scope of the appended claims. It is therefore to be understood that within the scope of the appended claims, the disclosure may be practiced other than as specifically described. For that reason the appended claims should be studied to determine true scope and content.
Claims
1. A swirler for a combustor of a gas turbine engine comprising:
an inner injector;
an outer annular injector which at least partially surrounds said inner injector; and an air-assist atomizer upstream of said inner injector.
2. The swirler as recited in claim 1, wherein said inner injector is operable to generate a first swirl and said outer annular injector is operable to generate a second swirl, said first swirl different than said second swirl.
3. The swirler as recited in claim 1, wherein said inner injector is operable to generate a first swirl and said outer annular injector is operable to generate a second swirl, said first swirl having a greater axial velocity vector than said second swirl.
4. The swirler as recited in claim 1, wherein said air-assist atomizer includes a porous wall.
5. The swirler as recited in claim 1, wherein said air-assist atomizer includes a screen.
6. The swirler as recited in claim 1, wherein said air-assist atomizer includes a cascade of screens, each with decreasing porosity.
7. The swirler as recited in claim 1, wherein said inner injector defines a convergent- divergent exit.
8. The swirler as recited in claim 7, further comprising an annular recess tube within said outer annular injector.
9. The swirler as recited in claim 8, wherein said annular recess tube is upstream of an annular divergent exit.
10. The swirler as recited in claim 1, wherein said inner injector defines a central passage and an inner annular passage radially outboard of said central passage.
11. The swirler as recited in claim 10, wherein said outer annular injector defines an outer annular passage radially outboard of said inner annular passage.
12. A combustor section for a gas turbine engine comprising:
an inner injector which defines an axis;
an outer annular injector which surrounds said inner injector;
an air-assist atomizer upstream of said inner injector; and
a combustor vane along said axis.
13. The combustor section as recited in claim 12, wherein said combustor vane defines a length between 35%-65% of said combustion chamber.
14. The combustor section as recited in claim 12, further comprising a combustor vane with a multiple of fuel injectors which flank said combustor vane.
15. The combustor section as recited in claim 12, wherein said inner injector defines a central passage and an inner annular passage radially outboard of said central passage, said central passage includes convergent-divergent exit.
16. The combustor section as recited in claim 15, wherein said outer annular injector defines an outer annular passage radially outboard of said inner annular passage.
17. The swirler as recited in claim 12, wherein said air-assist atomizer includes a porous wall.
18. The swirler as recited in claim 12, wherein said air- assist atomizer includes a screen.
19. The swirler as recited in claim 12, wherein said air-assist atomizer includes a cascade of screens, each with decreasing porosity.
20. The swirler as recited in claim 12, wherein said inner injector defines a convergent-divergent exit.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US14/773,971 US20160040881A1 (en) | 2013-03-14 | 2014-03-13 | Gas turbine engine combustor |
EP14808062.5A EP2971972B1 (en) | 2013-03-14 | 2014-03-13 | Swirler for a gas turbine engine combustor |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US201361782741P | 2013-03-14 | 2013-03-14 | |
US61/782,741 | 2013-03-14 |
Publications (2)
Publication Number | Publication Date |
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WO2014197070A2 true WO2014197070A2 (en) | 2014-12-11 |
WO2014197070A3 WO2014197070A3 (en) | 2015-02-19 |
Family
ID=52008708
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US2014/026189 WO2014197070A2 (en) | 2013-03-14 | 2014-03-13 | Gas turbine engine combustor |
Country Status (3)
Country | Link |
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US (1) | US20160040881A1 (en) |
EP (1) | EP2971972B1 (en) |
WO (1) | WO2014197070A2 (en) |
Cited By (3)
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CN104566472A (en) * | 2014-12-30 | 2015-04-29 | 北京华清燃气轮机与煤气化联合循环工程技术有限公司 | Spray nozzle and gas turbine |
US11156164B2 (en) | 2019-05-21 | 2021-10-26 | General Electric Company | System and method for high frequency accoustic dampers with caps |
US11174792B2 (en) | 2019-05-21 | 2021-11-16 | General Electric Company | System and method for high frequency acoustic dampers with baffles |
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EP2789915A1 (en) * | 2013-04-10 | 2014-10-15 | Alstom Technology Ltd | Method for operating a combustion chamber and combustion chamber |
DE102017201899A1 (en) | 2017-02-07 | 2018-08-09 | Rolls-Royce Deutschland Ltd & Co Kg | Burner of a gas turbine |
US11054137B2 (en) * | 2017-11-06 | 2021-07-06 | Doosan Heavy Industries & Construction Co., Ltd. | Co-axial dual swirler nozzle |
US20230167975A1 (en) * | 2021-11-26 | 2023-06-01 | Pratt & Whitney Canada Corp. | Fuel nozzle with restricted core air passage |
DE102022106814A1 (en) * | 2022-03-23 | 2023-09-28 | Dürr Systems Ag | Jet burner device |
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- 2014-03-13 EP EP14808062.5A patent/EP2971972B1/en active Active
- 2014-03-13 WO PCT/US2014/026189 patent/WO2014197070A2/en active Application Filing
- 2014-03-13 US US14/773,971 patent/US20160040881A1/en not_active Abandoned
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104566472A (en) * | 2014-12-30 | 2015-04-29 | 北京华清燃气轮机与煤气化联合循环工程技术有限公司 | Spray nozzle and gas turbine |
CN104566472B (en) * | 2014-12-30 | 2018-06-05 | 北京华清燃气轮机与煤气化联合循环工程技术有限公司 | A kind of nozzle and gas turbine |
US11156164B2 (en) | 2019-05-21 | 2021-10-26 | General Electric Company | System and method for high frequency accoustic dampers with caps |
US11174792B2 (en) | 2019-05-21 | 2021-11-16 | General Electric Company | System and method for high frequency acoustic dampers with baffles |
Also Published As
Publication number | Publication date |
---|---|
EP2971972A2 (en) | 2016-01-20 |
WO2014197070A3 (en) | 2015-02-19 |
EP2971972B1 (en) | 2021-11-17 |
EP2971972A4 (en) | 2016-03-23 |
US20160040881A1 (en) | 2016-02-11 |
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