WO2014148825A1 - Method of preparing poly(alkylene carbonate) via copolymerization of carbon dioxide/epoxide in the presence of novel complex - Google Patents

Method of preparing poly(alkylene carbonate) via copolymerization of carbon dioxide/epoxide in the presence of novel complex Download PDF

Info

Publication number
WO2014148825A1
WO2014148825A1 PCT/KR2014/002321 KR2014002321W WO2014148825A1 WO 2014148825 A1 WO2014148825 A1 WO 2014148825A1 KR 2014002321 W KR2014002321 W KR 2014002321W WO 2014148825 A1 WO2014148825 A1 WO 2014148825A1
Authority
WO
WIPO (PCT)
Prior art keywords
atom
chemical formula
integer
anion
halogen
Prior art date
Application number
PCT/KR2014/002321
Other languages
French (fr)
Inventor
Jong Chan Kim
Han Sol Lee
Hyo Seung Park
Kwang Kuk Lee
Jin Su Ham
Jong Ho Lim
Original Assignee
Sk Innovation Co.,Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sk Innovation Co.,Ltd. filed Critical Sk Innovation Co.,Ltd.
Priority to US14/777,861 priority Critical patent/US9969842B2/en
Priority to CN201480016363.2A priority patent/CN105051053B/en
Priority to ES14769258T priority patent/ES2769881T3/en
Priority to EP14769258.6A priority patent/EP2976348B1/en
Publication of WO2014148825A1 publication Critical patent/WO2014148825A1/en
Priority to US15/947,242 priority patent/US10723837B2/en

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G64/00Macromolecular compounds obtained by reactions forming a carbonic ester link in the main chain of the macromolecule
    • C08G64/20General preparatory processes
    • C08G64/32General preparatory processes using carbon dioxide
    • C08G64/34General preparatory processes using carbon dioxide and cyclic ethers
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F11/00Compounds containing elements of Groups 6 or 16 of the Periodic Table
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F11/00Compounds containing elements of Groups 6 or 16 of the Periodic Table
    • C07F11/005Compounds containing elements of Groups 6 or 16 of the Periodic Table compounds without a metal-carbon linkage
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F15/00Compounds containing elements of Groups 8, 9, 10 or 18 of the Periodic Table
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F15/00Compounds containing elements of Groups 8, 9, 10 or 18 of the Periodic Table
    • C07F15/06Cobalt compounds
    • C07F15/065Cobalt compounds without a metal-carbon linkage
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G64/00Macromolecular compounds obtained by reactions forming a carbonic ester link in the main chain of the macromolecule
    • C08G64/02Aliphatic polycarbonates
    • C08G64/0208Aliphatic polycarbonates saturated
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G64/00Macromolecular compounds obtained by reactions forming a carbonic ester link in the main chain of the macromolecule
    • C08G64/20General preparatory processes
    • C08G64/30General preparatory processes using carbonates

Definitions

  • the present invention relates to a method of preparing poly(alkylene carbonate) using a molecular weight regulator in a process of preparing a copolymer of carbon dioxide/epoxide using a novel complex synthesized from a salen-type ligand including a quaternary ammonium salt as a catalyst.
  • Poly(alkylene carbonate) is an easily biodegradable polymer and is useful for packaging or coating materials. Methods of preparing poly(alkylene carbonate) from an epoxide compound and carbon dioxide is highly ecofriendly in that they use no phosgene which is harmful compound and adopt easily available and inexpensive carbon dioxide.
  • the catalyst disclosed in Korean Patent Registration No. 10-0853358 shows high activity and high selectivity, and may provide a copolymer having a large molecular weight and may be polymerized at a high temperature to be applicable to commercial processes. Furthermore, this catalyst is advantageous because a quaternary ammonium salt is contained in the ligand, and thus the catalyst may be easily separated from a copolymer resulting from copolymerization of carbon dioxide and epoxide, and reused.
  • High molecular weight poly(alkylene carbonate) may be economically prepared using the compound of Structure 1 as a highly active catalyst.
  • poly(alkylene carbonate) has a low glass transition temperature (which is 40°C in the case of poly(alkylene carbonate) prepared from propylene oxide and carbon dioxide) and has insufficient mechanical strength, predetermined limitations are imposed on the applications that may be developed therewith.
  • Polyurethane is a polymer obtained by reacting a compound having an -OH group with a compound having an isocyanate (-NCO) group thus forming a urethane bond (-NHC(O)O-).
  • -NCO isocyanate
  • Polyurethane was prepared and used in an amount of about twelve million tons all over the world as of 2007, and the amount thereof is increased by 5% per year and the applications thereof have become wide.
  • the compound having an OH group include diols and polyester diols having OH terminal groups, which have thousands of molecular weights obtained by ringopening polymerization of ethylene oxide or propylene oxide. Attempts have been made to prepare poly(alkylene carbonate)diol or polyol rather than poly(alkylene oxide)diol or polyester diol to thereby attain polyurethane (W. Kuran, Polymeric Materials Encyclopedia, J. C. Salamone, Ed. CRC Press, Inc., Boca Raton 1996 , Vol.
  • Polyurethane prepared from poly(alkylene carbonate)polyol is known to have higher hydrolyzability compared to urethane prepared from polyester polyol (EP 302712; US Patent No. 5863627), and is also reported to have greater antistatic effects (US Patent No. 4931486). Furthermore, thrombus coagulation resistance is reported to be high (WO 9857671).
  • EP 302712 (priority date: August 4, 1987) and EP 311278 (priority date: October 6, 1987) disclose polycarbonate diol prepared by condensing diethylcarbonate (EtOC(O)OEt) and 1,6hexanediol or 1,5petandediol, and preparation of polyurethane using the same.
  • US Patent No. 5171830 (filing date: August 16, 1991) discloses a method of synthesizing poly(alkylene carbonate) by condensing dialkyl carbonate (ROC(O)OR) and alpha, omegaalkanediol having 4 or more carbons in the presence of a base catalyst and preparation of a urethane resin using the same.
  • EP 798328A2 discloses synthesis of polycarbonatecopolyether diol using condensation of polyether diol and dimethylcarbonate (MeOC(O)OMe).
  • poly(alkylene carbonate)polyol is not prepared using copolymerization of carbon dioxide and epoxide and also has a different structure from that of a copolymer of carbon dioxide and epoxide.
  • diol having spaced 3 or more carbons should be used in order to prepare poly(alkylene carbonate) using polycondensation of ethylene carbonate or dialkyl carbonate. That is, poly(alkylene carbonate) has a structure in which a carbonate bond is linked by 3 or more carbons.
  • Poly(alkylene carbonate) prepared by copolymerization of carbon dioxide and epoxide has a stucture in which a carbonate bond is linked by 2 carbons.
  • US Patent No. 4686276 discloses a method of synthesizing poly(ethylene carbonate)diol by copolymerizing carbon dioxide and ethylene oxide in the presence or absence of ethylene carbonate using a diol compound as an initiator and a catalyst consisting of an alkaline compound and a tin compound.
  • US Patent No. 4528364 discloses a method of removing a catalyst from the prepared polymer compound.
  • the prepared polymer has carbon dioxide content less than 30%, which is not a complete alternating copolymer.
  • preparation of polyurethane using poly(ethylene carbonate)diol which was prepared and purified by the above method is disclosed in Journal of Applied Polymer Science , 1990 , 41 , 487507.
  • EP 0222453 (filing date: June 11, 1986) discloses a method of synthesizing polyol by copolymerizing carbon dioxide and epoxide using a double metal cyanide compound as a catalyst and using an organic material having reactive hydrogen as a molecular weight regulator.
  • the obtained polyol has a carbon dioxide content of 5 to 13 mol%, which is not a pure poly(alkylene carbonate) compound based on complete alternating copolymerization of carbon dioxide and epoxide.
  • Patent No. 1060299A discloses a method of preparing polyol by copolymerizing carbon dioxide and epoxide using a polymersupported bimetallic catalyst and using an organic material having 1 to 10 reactive hydrogen as a molecular weight regulator.
  • the polyol prepared by Examples has a carbon dioxide content of 37 to 40 mol%, which is not a pure poly(alkylene carbonate) compound based on complete alternating copolymerization of carbon dioxide and epoxide.
  • US Patent No. 8247520 discloses a method of copolymerizing carbon dioxide and epoxide using a chain transfer agent which is a molecular weight regulator under a binary catalyst system of (salen)Co complex.
  • a chain transfer agent which is a molecular weight regulator under a binary catalyst system of (salen)Co complex.
  • the present inventors found that as an amount of the used chain transfer agent becomes increased in the copolymerization system, catalyst system activity is deteriorated, such that there is a limitation in obtaining low molecular weight of copolymer having desirable level.
  • An object of the present invention is to provide a method of preparing low molecular weight of poly(alkylene carbonate) using a molecular weight regulator in a process of preparing a copolymer of carbon dioxide and epoxide using a novel complex synthesized from salen-type ligand including a quaternary ammonium salt as a catalyst.
  • Another object of the present invention is to provide a method in which an activity of the catalyst is effectively maintained in the preparation process by using the novel complex as the copolymerization catalyst in the process of preparing the low molecular weight of poly(alkylene carbonate).
  • a method of preparing poly(alkylene carbonate) comprises:
  • M is trivalent cobalt or trivalent chromium
  • A is an oxygen or sulfur atom
  • Q is a diradical that connects two nitrogen atoms
  • R 1 to R 10 are each independently hydrogen; halogen; (C1-C20)alkyl; (C1-C20)alkyl containing one or more selected from among halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C2-C20)alkenyl; (C2-C20)alkenyl containing one or more selected from among halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C1-C20)alkyl(C6-C20)aryl; (C1-C20)alkyl(C6-C20)aryl containing one or more selected from among halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C6-C20)aryl(C1-C20)alkyl; (C6-C20)aryl(C1-C20)alkyl containing one or more selected from among halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C6-C20)aryl(C1-C20)alkyl; (C6-
  • R 1 to R 10 are a protonated group selected from a group consisting of the following Chemical Formulas 2, 3, 4, 5, 6 and 7; or two of R 1 to R 10 are linked with each other by a protonated group of the following Chemical Formula 8 to thereby form a ring;
  • X _ is a halogen anion; a (C6-C20)aryloxy anion; a (C6-C20)aryloxy anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and a phosphorus atom; a (C1-C20)alkylcarboxyl anion; a (C1-C20)alkylcarboxyl anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and a phosphorus atom; a (C6-C20)arylcarboxyl anion; a (C6-C20)arylcarboxyl anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and a phosphorus atom
  • X _ may be coordinated to M
  • Y 1 - is F - , Cl - , Br - , I - , BF 4 - , ClO 4 - , NO 3 - or PF 6 - ;
  • Y 2 -2 is SO 4 -2 or CO 3 -2 ;
  • a is an integer obtained by adding 1 to the total number of monovalent cations included in protonated groups of R 1 to R 10 ;
  • Z 1, Z 3, Z 4 , Z 5 , Z 6 , Z 7 , Z 8 , Z 9, Z 11 and Z 12 are each independently an nitrogen atom or a phosphorus atom;
  • Z 2 and Z 10 are each independently an oxygen atom, a sulfur atom or a methylene group (-CH 2 -);
  • n is an integer of 1 to 10, preferably 1 to 5;
  • n is an integer of 1 to 10, preferably 1 to 5;
  • R 11 , R 12 , R 13 , R 14 , R 15 , R 21 , R 22 , R 23 , R 24 , R 25 , R 26 , R 27 , R 41 , R 42 , R 43 , R 44 , R 45 , R 51 , R 52 , R 53 , R 54 , R 55 , R 61 , R 62 , R 63 , R 64 , R 65 , R 66 , R 67 , R 71 , R 72 , R 73 and R 74 are each independently hydrogen; (C1-C20)alkyl; (C1-C20)alkyl containing one or more selected from among halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C2-C20)alkenyl; (C2-C20)alkenyl containing one or more selected from among halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C1-C20)alkyl(C6-C20)aryl; (C
  • R 31 , R 32 and R 33 are each independently (C1-C20)alkyl; (C1-C20)alkyl containing one or more selected from among halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C2-C20)alkenyl; (C2-C20)alkenyl containing one or more selected from among halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C1-C20)alkyl(C6-C20)aryl; (C1-C20)alkyl(C6-C20)aryl containing one or more selected from among halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C6-C20)aryl(C1-C20)alkyl; (C6-C20)aryl(C1-C20)alkyl containing one or more selected from among halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; or a metalloid radical of Group 14 metal substituted with hydrocarbyl; two of R 31 , R 32
  • J is C1 to C60 hydrocarbyl c-valent radical with or without an ether group, an ester group or an amine group; LH is -OH or -CO 2 H; and c is an integer from 1 to 10, in which LH may be identical or different when c is 2 or more.
  • the complex represented by Chemical Formula 1 structurally includes at least 2 or more onium salts in a molecule, the complex used as a catalyst has excellent activity and promotes polymerization even at a relatively low temperature.
  • the complex represented by Chemical Formula 1 includes the form in which one or two or more onium salts symmetrically present at both sides based on a central metal, respectively, such that preparation yield of the complex may be improved.
  • Q may be (C6 ⁇ C30)arylene, (C1 ⁇ C20)alkylene, (C2 ⁇ C20)alkenylene, (C2 ⁇ C20)alkynylene or (C3 ⁇ C20)cycloalkylene, more preferably, 1,2-cyclohexylene, phenylene or ethylene, and most preferably, trans- 1,2-cyclohexylene.
  • M may be trivalent cobalt
  • A may be oxygen
  • R 1 to R 10 may be each independently hydrogen; halogen; (C1-C20)alkyl; (C1-C20)alkyl containing one or more selected from among halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C2-C20)alkenyl; (C2-C20)alkenyl containing one or more selected from among halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C1-C20)alkyl(C6-C20)aryl; (C1-C20)alkyl(C6-C20)aryl containing one or more selected from among halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C6-C20)aryl(C1-C20)alkyl; (C6-C20)aryl(C1-C20)alkyl containing one or more selected from among halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C6-C20)aryl(C1-C20)alkyl; (C6
  • R 3 , R 4 , R 7 , R 8 , R 9 and R 10 are each hydrogen, R 1 , R 2 , R 5 and R 6 are each independently hydrogen; halogen; (C1-C20)alkyl; (C1-C20)alkyl containing one or more selected from among halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C2-C20)alkenyl; (C2-C20)alkenyl containing one or more selected from among halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C1-C20)alkyl(C6-C20)aryl; (C1-C20)alkyl(C6-C20)aryl containing one or more selected from among halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C6-C20)aryl(C1-C20)alkyl(C6-C20)aryl containing one or more selected from among halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C
  • the present invention provides a method of preparing poly(alkylene carbonate),comprising:
  • R 81 and R 82 identically represent methyl, ethyl, isopropyl, or tert- butyl; or a protonated group identically selected from a group consisting of Chemical Formula 2, Chemical Formula 3, Chemical Formula 4, Chemical Formula 5, Chemical Formula 6 and Chemical Formula 7;
  • R 83 and R 84 identically represent methyl, ethyl, isopropyl, or tert- butyl; or a protonated group identically selected from a group consisting of Chemical Formula 2, Chemical Formula 3, Chemical Formula 4, Chemical Formula 5, Chemical Formula 6 and Chemical Formula 7;
  • R 81 and R 82 identically represent methyl, ethyl, isopropyl, or tert- butyl; and simultaneously R 83 and R 84 identically represent methyl, ethyl, isopropyl, or tert- butyl is excluded;
  • X 1 _ is a halogen anion; a (C1-C20)alkylcarboxyl anion; a (C1-C20)alkylcarboxyl anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and a phosphorus atom; a (C1-C20)alkylcarbonate anion; a (C1-C20)alkylcarbonate anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and a phosphorus atom; a (C1-C20)alkylcarbamate anion; or a (C1-C20)alkylcarbamate anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and
  • X 1 _ may be coordinated to Co
  • Y 1 - is Cl - , Br - , BF 4 - or NO 3 - ;
  • Y 2 -2 is SO 4 -2 ;
  • a is an integer obtained by adding 1 to the total number of monovalent cations included in protonated groups of R 81 to R 84 ;
  • b is an integer of 1 or more
  • c is an integer of 0 or more
  • d is an integer of 0 or more
  • R 85 and R 86 identically represent methyl, ethyl, isopropyl, or tert- butyl; or are linked with each other by a protonated group of Chemical Formula 8 to thereby form a ring;
  • R 87 and R 88 identically represent methyl, ethyl, isopropyl, or tert- butyl; or are linked with each other by a protonated group of Chemical Formula 8 to thereby form a ring;
  • R 85 and R 86 identically represent methyl, ethyl, isopropyl, or tert- butyl; and simultaneously R 87 and R 88 identically represent methyl, ethyl, isopropyl, or tert- butyl is excluded;
  • X 2 _ is a halogen anion; a (C1-C20)alkylcarboxyl anion; a (C1-C20)alkylcarboxyl anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and a phosphorus atom; a (C1-C20)alkylcarbonate anion; a (C1-C20)alkylcarbonate anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and a phosphorus atom; a (C1-C20)alkylcarbamate anion; or a (C1-C20)alkylcarbamate anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and
  • X 2 _ may be coordinated to Co
  • Y 3 _ is Cl - , Br - , BF 4 - or NO 3 - ;
  • Y 4 -2 is SO 4 -2 ;
  • e is an integer obtained by adding 1 to the total number of monovalent cations included in protonated groups of R 85 to R 88 ;
  • f is an integer of 1 or more
  • g is an integer of 0 or more
  • h is an integer of 0 or more
  • the present invention provides a method of preparing poly(alkylene carbonate),comprising:
  • the complex having a structure represented by one of the following Chemical Formulas 12 to 21 includes one or two onium salt(s) symmetrically present at both sides based on a central metal (two or four onium salts are entirely present in the molecule of the complex), respectively, preparation yield of the complex may be more improved, which is the most preferred.
  • R 91 is methyl, ethyl, isopropyl or tert- butyl
  • R 92 is (C1-C20)alkyl
  • Z 13 is an oxygen atom, a sulfur atom or a methylene group (-CH 2 -);
  • n is an integer of 1 to 10, preferably 1 to 5;
  • X _ is Cl _ or an acetate anion (CH 3 COO _ );
  • X _ may be coordinated to Co
  • Y 1 - is Cl - , Br - or NO 3 - ;
  • Y 2 -2 is SO 4 -2 ;
  • b is an integer of 1 or more
  • c is an integer of 0 or more
  • d is an integer of 0 or more
  • R 93 is methyl, ethyl, isopropyl or tert- butyl
  • R 94 , R 95 and R 96 are each independently (C1-C20)alkyl
  • n is an integer of 1 to 10, preferably 1 to 5;
  • X _ is Cl - or an acetate anion (CH 3 COO _ );
  • X _ may be coordinated to Co
  • Y 1 - is Cl - , Br - or NO 3 - ;
  • Y 2 -2 is SO 4 -2 ;
  • b is an integer of 1 or more
  • c is an integer of 0 or more
  • d is an integer of 0 or more
  • R 97 is methyl, ethyl, isopropyl or tert- butyl
  • R 98 , R 99 and R 100 are each independently (C1-C20)alkyl
  • n is an integer of 1 to 10, preferably 1 to 5;
  • X - is Cl - or an acetate anion (CH 3 COO - );
  • X - may be coordinated to Co
  • Y 1 - is Cl - , Br - or NO 3 - ;
  • Y 2 -2 is SO 4 -2 ;
  • b is an integer of 1 or more
  • c is an integer of 0 or more
  • d is an integer of 0 or more
  • R 101 is methyl, ethyl, isopropyl or tert- butyl
  • R 102 , R 103 , R 104 , R 105 and R 106 are each independently (C1-C20)alkyl;
  • n is an integer of 1 to 10, preferably 1 to 5;
  • n is an integer of 1 to 10, preferably 1 to 5;
  • X - is Cl - or an acetate anion (CH 3 COO - );
  • X - may be coordinated to Co
  • Y 1 - is Cl - , Br - or NO 3 - ;
  • Y 2 -2 is SO 4 -2 ;
  • b is an integer of 1 or more
  • c is an integer of 0 or more
  • d is an integer of 0 or more
  • R 107 is methyl, ethyl, isopropyl or tert- butyl
  • R 108 and R 109 are each independently (C1-C20)alkyl
  • n is an integer of 1 to 10, preferably 1 to 5;
  • n is an integer of 1 to 10, preferably 1 to 5;
  • X - is Cl - or an acetate anion (CH 3 COO - );
  • X - may be coordinated to Co
  • Y 1 - is Cl - , Br - or NO 3 - ;
  • Y 2 -2 is SO 4 -2 ;
  • b is an integer of 1 or more
  • c is an integer of 0 or more
  • d is an integer of 0 or more
  • R 110 is methyl, ethyl, isopropyl or tert- butyl
  • R 111 , R 112 and R 113 are each independently (C1-C20)alkyl
  • n is an integer of 1 to 10, preferably 1 to 5;
  • X - is Cl - or an acetate anion (CH 3 COO - );
  • X - may be coordinated to Co
  • Y 1 - is Cl - , Br - or NO 3 - ;
  • Y 2 -2 is SO 4 -2 ;
  • b is an integer of 1 or more
  • c is an integer of 0 or more
  • d is an integer of 0 or more
  • R 114 is methyl, ethyl, isopropyl or tert- butyl
  • R 115 is (C1-C20)alkyl
  • Z 14 is an oxygen atom, a sulfur atom or a methylene group (-CH 2 -);
  • n is an integer of 1 to 10, preferably 1 to 5;
  • X - is Cl - or an acetate anion (CH 3 COO - );
  • X - may be coordinated to Co
  • Y 1 - is Cl - , Br - or NO 3 - ;
  • Y 2 -2 is SO 4 -2 ;
  • b is an integer of 1 or more
  • c is an integer of 0 or more
  • d is an integer of 0 or more
  • R 116 is methyl, ethyl, isopropyl or tert- butyl
  • R 117 , R 118 and R 119 are each independently (C1-C20)alkyl
  • Z 15 is an oxygen atom, a sulfur atom or a methylene group (-CH 2 -);
  • n is an integer of 1 to 10, preferably 1 to 5;
  • n is an integer of 1 to 10, preferably 1 to 5;
  • X - is Cl - or an acetate anion (CH 3 COO - );
  • X - may be coordinated to Co
  • Y 1 - is Cl - , Br - or NO 3 - ;
  • Y 2 -2 is SO 4 -2 ;
  • b is an integer of 1 or more
  • c is an integer of 0 or more
  • d is an integer of 0 or more
  • Z 16 is an oxygen atom, a sulfur atom or a methylene group (-CH 2 -);
  • n is an integer of 1 to 10, preferably 1 to 5;
  • X - is Cl - or an acetate anion (CH 3 COO - );
  • X - may be coordinated to Co
  • Y 1 - is Cl - , Br - or NO 3 - ;
  • Y 2 -2 is SO 4 -2 ;
  • b is an integer of 1 or more
  • c is an integer of 0 or more
  • d is an integer of 0 or more
  • R 120 is methyl, ethyl, isopropyl or tert- butyl
  • R 121 is hydrogen, methyl, ethyl, isopropyl or tert- butyl;
  • n is an integer of 1 to 10, preferably 1 to 5;
  • X - is Cl - or an acetate anion (CH 3 COO - );
  • X - may be coordinated to Co
  • Y 1 - is Cl - , Br - or NO 3 - ;
  • Y 2 -2 is SO 4 -2 ;
  • b is an integer of 1 or more
  • c is an integer of 0 or more
  • d is an integer of 0 or more
  • a compound in which c is 1; and J is C1 to C60 hydrocarbyl radical with or without an ether group, an ester group, or an amine group may be used as a molecular weight regulator.
  • a compound in which c is 2; and J is C1 to C60 hydrocarbyl diradical with or without an ether group, an ester group, or an amine group may be used as a molecular weight regulator, and specifically, the compound may be selected from a compound in which the structure of the compound represented by Chemical Formula 9 is J(CO 2 H) 2 (J is -[CR 2 ] n - (n is an integer from 0 to 20; and R which may be identical or different represents hydrogen, methyl, ethyl, propyl or butyl), para-phenylene, meta-phenylene, ortho-phenylene or 2,6-naphthalenediyl), or a compound in which the structure of the compound represented by Chemical Formula 9 is J(OH) 2 (J is -[CR 2 ] n - (n is an integer from 0 to 20; and R which may be identical or different represents hydrogen, methyl, ethyl, propyl or butyl),
  • a compound in which c is 3; and J is a C1-C60 hydrocarbyl triradical with or without an ether group, an ester group or an amine group may be used as a molecular weight regulator, and specifically, an example of the compound may include a compound in which the structure of the compound represented by Chemical Formula 9 is J(CO 2 H) 3 (J is 1,2,3-propanetriyl, 1,2,3-benzenetriyl, 1,2,4-benzenetriyl or 1,3,5-benzenetriyl.
  • a compound in which c is 4; and J is a C1-C60 hydrocarbyl tetraradical with or without an ether group, an ester group or an amine group may be used as a molecular weight regulator, and specifically, an example of the compound may include a compound in which the structure of the compound represented by Chemical Formula 9 is J(CO 2 H) 4 (1,2,3,4-butanetetrayl or 1,2,4,5-benzenetetrayl).
  • specific examples of the compound represented by Chemical Formula 9 may include adipic acid, ethanol, caproic acid, succinic acid, ethylene glycol, diethylene glycol, N- phenyl diethanol amine, 4-hydroxybenzoic acid, 1,2,3-propane tricarboxylic acid, 1,2,4-benzene tricarboxylic acid or 1,2,3,4-butanetetracarboxylic acid, and the like.
  • epoxide compound in the preparation method according to the present invention include ethylene oxide, propylene oxide, butene oxide, pentene oxide, hexene oxide, octene oxide, decene oxide, dodecene oxide, tetradecene oxide, hexadecene oxide, octadecene oxide, butadiene monoxide, 1,2-epoxide-7-octene, epifluorohydrin, epichlorohydrin, epibromohydrin, isopropyl glycidyl ether, butyl glycidyl ether, tert- butyl glycidyl ether, 2-ethylhexyl glycidyl ether, allyl glycidyl ether, cyclopentene oxide, cyclohexene oxide, cyclooctene oxide, cyclododecene oxide, alpha-pinene oxide, 2,
  • the epoxide compound may be used in polymerization using an organic solvent as a reaction medium, and examples of the solvent include aliphatic hydrocarbons such as pentane, octane, decane, cyclohexane, and the like, aromatic hydrocarbons such as benzene, toluene, xylene, and the like, and halogenated hydrocarbons such as chloromethane, methylene chloride, chloroform, carbon tetrachloride, 1,1-dichloroethane, 1,2-dichloroethane, ethylchloride, trichloroethane, 1-chloropropane, 2-chloropropane, 1-chlorobutane, 2-chlorobutane, 1-chloro-2-methylpropane, chlorobenzene, bromobenzene, and the like, which may be used alone or in combination of two or more thereof. More preferably, bulk polymerization using a monomer itself
  • a molar ratio of the epoxide compound to catalyst may range from 500 to 1,000,000, preferably from 1,000 to 200,000.
  • a molar ratio of the catalyst to the molecular weight regulator may range from 1 to 3,000, preferably from 5 to 2,000.
  • pressure of carbon dioxide may be up to 100 bar, preferably, 5 bar to 50 bar.
  • polymerization temperature may be from 10°C to 120°C, preferably, 20°C to 90°C.
  • the poly(alkylene carbonate) prepared by the preparation method of the present invention has a number average molecular weight (M n ) of 1,000 to 100,000 and a molecular weight distribution (that is, M w /M n , PDI) of 1.0 to 3.0.
  • M n indicates a number average molecular weight measured by GPC with calibration using polystyrene having a single molecular weight distribution as a standard material
  • molecular weight distribution M w /M n indicates a ratio between a weight average molecular weight and a number average molecular weight specified by GPC using the same method.
  • poly(alkylene carbonate) having high molecular weight may be prepared by copolymerization of carbon dioxide/epoxide only in the presence of the novel complex without addition of the molecular weight regulator.
  • the maximum turnover number (TON) which is capable of being implemented by the catalyst used in the preparation method of the present invention is about 10,000.
  • the poly(alkylene carbonate) prepared by the preparation method of the present invention may be preferably represented by the following Chemical Formula 22, and here, the -OH terminal group may be used to prepare polyurethane.
  • L is -O- or -CO 2 -
  • c is an integer of 2 to 10, L may be identical or different;
  • J is C1-C60 hydrocarbyl c-valent radical with or without an ether group, an ester group or an amine group;
  • R 131 to R 134 are each independently hydrogen; (C1-C10)alkyl substituted or unsubstituted with halogen or (C1-C20)alkoxy; (C6-C12)aryl substituted or unsubstituted with halogen or (C1-C20)alkoxy and may be linked with each other to thereby form a ring; and
  • a value obtained by multiplying d by c is a nutural number of 1000 or less.
  • c is 2; J is C1-C60 hydrocarbyl diradical with or without an ether group, an ester group or an amine group; R 131 to R 134 are each independently hydrogen or methyl; d is an integer of 5 to 500, and preferably, all of R 131 to R 134 may be hydrogen or all of R 131 to R 133 may be hydrogen and R 134 may be methyl(in some repeated units, R 131 is methyl, and all of the remaining R 132 to R 134 are hydrogen).
  • the polymer compound represented by Chemical Formula 22 may be preferably a compound in which c is 2; L is -CO 2 -; J is -[CR 2 ] n - (n is an integer of 0 to 20; R which may be identical or different represents hydrogen, methyl, ethyl, propyl or butyl), para-phenylene, meta-phenylene, ortho-phenylene or 2,6-naphthalenediyl, or a compound in which c is 2; L is -O-; J is -[CR 2 ] n - (n is an integer of 0 to 20; R which may be identical or different represents hydrogen, methyl, ethyl, propyl or butyl), -CH 2 CH 2 N(R)CH 2 CH 2 - (R is C1 to C20 hydrocarbyl) or -[CH 2 CH(R)O] n CH 2 CH(R)- (n is an integer of 0 to 10; and R is hydrogen or methyl).
  • c is 3; J is C1-C60 hydrocarbyl diradical with or without an ether group, an ester group or an amine group; R 131 to R 134 are each independently hydrogen or methyl; d is a natural number of 330 or less, and preferably, all of R 131 to R 134 may be hydrogen or all of R 131 to R 133 may be hydrogen and R 134 may be methyl(in some repeated units, R 131 is methyl, and all of the remaining R 132 to R 134 are hydrogen).
  • the polymer compound represented by Chemical Formula 22 is preferably a compound in which c is 3; L is -CO 2 -; and J is 1,2,3-propanetriyl, 1,2,3-benzenetriyl, 1,2,4-benzenetriyl or 1,3,5-benzenetriyl.
  • c is 4; J is C1-C60 hydrocarbyl diradical with or without an ether group, an ester group or an amine group; R 131 to R 134 are each independently hydrogen or methyl; d is a natural number of 250 or less, and preferably, all of R 131 to R 134 may be hydrogen or all of R 131 to R 133 may be hydrogen and R 134 may be methyl(in some repeated units, R 131 is methyl, and all of the remaining R 132 to R 134 are hydrogen).
  • the polymer compound represented by Chemical Formula 22 is preferably a compound in which c is 4; L is -CO 2 -; and J is 1,2,3,4-butanetetrayl or 1,2,4,5-benzenetetrayl.
  • polymer compound in which c is 3 or 4 which is a star shaped polymer having three or four branches, is used to prepare polyurethane, it may induce cross-linking and thus may be employed in preparation of thermosetting polyurethane.
  • the low molecular weight poly(alkylene carbonate) polymer prepared by the preparation method of the present invention may be used itself in a coating material, and the like, and may also be used in a blend with other polymers.
  • the present invention provides the method of preparing low molecular weight of poly(alkylene carbonate) by copolymerization of carbon dioxide and epoxide using the molecular weight regulator in the presence of the novel complex, such that even though the molecular weight regulator is used, the activity of the catalyst may be stably maintained, whereby the low molecular weight of poly(alkylene carbonate) having a desirable level may be effectively provided.
  • the novel complex as the catalyst of the present invention has a simple structure as compared to the existing copolymerization catalyst, due to the economical preparation cost thereof, the novel complex may be effectively applied to a large-scale commercial process.
  • the novel complex of the present invention structurally includes at least two or more onium salts in a molecule
  • the complex used as a catalyst may have excellent activity and promote polymerization even at a relatively low temperature.
  • the preparation yield of the complex may be improved.
  • the catalyst used in the present invention was prepared as shown below.
  • a symmetrical cobalt-salen catalyst 6 containing ammonium salt prepared by the following method was prepared.
  • the reactant was dissolved in ethanol (80 mL) again and silver nitrate (883 mg) was put thereinto, followed by stirring at 70°C for 1.5 hours.
  • the reaction solution was filtered and distilled under reduced pressure to obtain a symmetrical salen ligand 5 containing ammonium salt (2.0 g).
  • the prepared ligand (2.0 g) was dissolved in methanol (48 mL), and cobalt acetate tetrahydrate (673 mg) was put thereinto, followed by stirring at room temperature for 12 hours, and then lithium chloride (305 mg) was put thereinto and the reactant was oxidized by air.
  • the obtained metal complex was dissolved in dichloromethane again and an organic layer was extracted with water to remove impurities. After distillation under reduced pressure, a symmetrical cobalt-salen catalyst 6 containing ammonium salt (1.3 g) was obtained. Result obtained by spectroscopy experiment of the symmetrical salen ligand containing ammonium salt was as follows.
  • a symmetrical cobalt-salen catalyst 10 containing ammonium salt prepared by the following method was prepared.
  • the prepared salicylaldehyde derivative (6.1 g) was put into a round bottom flask wrapped with aluminum foil and was dissolved in acetonitrile (200 mL) and then iodobutane (23 mL) was put thereinto, followed by stirring at 80°C for 1 day.
  • the solvent was removed by distillation under reduced pressure and the reactant was dissolved in ethanol (670 mL) again and silver nitrate (8.5 g) was put thereinto, followed by stirring at room temperature for 1 day. After the reaction solution was filtered, the solvent was removed by distillation under reduced pressure to obtain a salicylaldehyde derivative 8 containing ammonium salt (6.4 g).
  • the prepared salicylaldehyde derivative containing ammonium salt (4.9 g) and 1,2- trans- diaminocyclohexane (0.6 mL) were dissolved into ethanol (45 mL), followed by stirring at room temperature for 1 day.
  • the solvent was removed by distillation under reduced pressure and a mixed solvent of n- hexane and dichloromethane were put into the reactant again, followed by stirring at room temperature for 1 hour, and the reactant was filtered and dried to obtain a symmetrical salen derivative 9 (4.9 g).
  • the prepared ligand (2.9 g) was dissolved in methanol (48 mL), and cobalt acetate tetrahydrate (697 mg) was put thereinto, followed by stirring at room temperature for 12 hours, and then lithium chloride (551 mg) was put thereinto and the reactant was oxidized by air.
  • the obtained metal complex was dissolved in dichloromethane again and an organic layer was extracted with water to remove impurities. After distillation under reduced pressure, a symmetrical cobalt-salen catalyst 10 containing ammonium salt (1.9 g) was obtained. Result obtained by spectroscopy experiment of the salicylaldehyde derivative containing ammonium salt was as follows.
  • a symmetrical cobalt-salen catalyst 15 containing ammonium salt prepared by the following method was prepared.
  • 4- tert- butylsalicylaldehyde 2 (7.1 g) was put into a mixture of paraformaldehyde (3.6 g) and 1N hydrochloric acid aqueous solution (150 mL), followed by stirring at room temperature for 2 days. A saturated sodium bicarbonate aqueous solution was slowly put thereinto to neutralize the reactant, and the aqueous layer was extracted with dichloromethane. An organic layer was separated and dried over magnesium sulfate, followed by filtration, and the solvent was removed by distillation under reduced pressure to obtain chloromethyl salicylaldehyde 11 (7.0 g).
  • the prepared salicylaldehyde derivative (8.0 g) was put into a round bottom flask wrapped with aluminum foil and was dissolved in acetonitrile (24 mL) and then iodomethane (5.4 mL) was put thereinto, followed by stirring at 40°C for 1 day. After the solvent was removed by distillation under reduced pressure, the reactant was dissolved in ethanol (24 mL) again and silver nitrate (5.9 g) was put thereinto, followed by stirring at 70°C for 1.5 hours. After the reaction solution was filtered, the reactant was distilled under reduced pressure to obtain salicylaldehyde 13 containing ammonium salt (9.2 g).
  • the prepared ligand (19.5 g) was dissolved in methanol (200 mL), and cobalt acetate tetrahydrate (6.8 g) was put thereinto, followed by stirring at room temperature for 12 hours, and then lithium chloride (1.3 g) was put thereinto and the reactant was oxidized by air.
  • the obtained metal complex was dissolved in dichloromethane again and an organic layer was extracted with water to remove impurities. After distillation under reduced pressure, a symmetrical cobalt-salen catalyst 15 containing ammonium salt (13.1 g) was obtained. Result obtained by spectroscopy experiment of the symmetrical salen ligand containing ammonium salt was as follows.
  • a symmetrical cobalt-salen catalyst 19 containing ammonium salt prepared by the following method was prepared.
  • the prepared salicylaldehyde derivative (9.3 g) was put into a round bottom flask wrapped with aluminum foil and was dissolved in acetonitrile (24 mL) and then iodomethane (5.4 mL) was put thereinto, followed by stirring at 40°C for 1 day. After the solvent was removed by distillation under reduced pressure, the reactant was dissolved in ethanol (24 mL) again and silver nitrate (5.9 g) was put thereinto, followed by stirring at 70°C for 1.5 hours. After the reaction solution was filtered, the reactant was distilled under reduced pressure to obtain salicylaldehyde 17 containing ammonium salt (9.7 g).
  • the prepared ligand (19.6 g) was dissolved in methanol (200 mL), and cobalt acetate tetrahydrate (6.2 g) was put thereinto, followed by stirring at room temperature for 12 hours, and then lithium chloride (1.1 g) was put thereinto and the reactant was oxidized by air.
  • the obtained metal complex was dissolved in dichloromethane again and an organic layer was extracted with water to remove impurities. After distillation under reduced pressure, a symmetrical cobalt-salen catalyst 19 containing ammonium salt (12.3 g) was obtained. Result obtained by spectroscopy experiment of the symmetrical salen ligand containing ammonium salt was as follows.
  • a symmetrical cobalt-salen catalyst 22 containing ammonium salt prepared by the following method was prepared.
  • salicylaldehyde derivative 16 ( 9.3 g) prepared by the same method as Preparation Example 4 was dissolved in acetonitrile (30 mL), dimethyl sulfate (2.8 mL) was put thereinto, followed by stirring at room temperature for 1 day. A solvent was removed by distillation under reduced pressure to obtain salicylaldehyde 20 (11.5 g) containing ammonium salt.
  • the prepared salicylaldehyde (11.5 g) and 1,2- trans- diaminocyclohexane (1.5 g) were dissolved in ethanol (45 mL), followed by reflux stirring for 3 hours.
  • the obtained reactant was recrystallized in a mixed solvent of n- hexane and dichloromethane to obtain a symmetrical salen ligand 21 (20.3 g).
  • the prepared ligand (20.3 g) was dissolved into methanol (200 mL), and cobalt acetate tetrahydrate (6.6 g) was put thereinto, followed by stirring at room temperature for 12 hours, and then lithium chloride (1.2 g) was put thereinto and the reactant was oxidized by air.
  • the obtained metal complex was dissolved in dichloromethane again and an organic layer was extracted with water to remove impurities.
  • a symmetrical cobalt-salen catalyst 26 containing ammonium salt prepared by the following method was prepared.
  • the prepared salicylaldehyde derivative (9.5 g) was put into a round bottom flask wrapped with aluminum foil and was dissolved in acetonitrile (30 mL) and then iodomethane (9.4 mL) was put thereinto, followed by stirring at 40°C for 1 day. After the solvent was removed by distillation under reduced pressure, the reactant was dissolved in ethanol (30 mL) again and silver nitrate (10.2 g) was put thereinto, followed by stirring at 70°C for 1.5 hours. After the reaction solution was filtered, the reactant was distilled under reduced pressure to obtain salicylaldehyde 24 containing ammonium salt (11.7 g).
  • the prepared salicylaldehyde (11.7 g) and 1,2- trans- diaminocyclohexane (1.3 g) were dissolved in ethanol (45 mL), followed by reflux stirring for 3 hours. After distillation under reduced pressure, the obtained reactant was recrystallized in a mixed solvent of n- hexane and dichloromethane to obtain a symmetrical salen ligand 25 (21.9 g).
  • the prepared ligand (21.9 g) was dissolved in methanol (200 mL), and cobalt acetate tetrahydrate (5.3 g) was put thereinto, followed by stirring at room temperature for 12 hours, and then lithium chloride (1.0 g) was put thereinto and the reactant was oxidized by air.
  • the obtained metal complex was dissolved in dichloromethane again and an organic layer was extracted with water to remove impurities. After distillation under reduced pressure, a symmetrical cobalt-salen catalyst 26 containing ammonium salt (15.4 g) was obtained. Result obtained by spectroscopy experiment of the symmetrical cobalt-salen containing ammonium salt was as follows.
  • a symmetrical cobalt-salen catalyst 31 containing ammonium salt prepared by the following method was prepared.
  • N N'- dimethylhexane1,6diamine (2.6 g) was put into a mixture of potassium carbonate (5.5 g), paraformaldehyde (2.2 g) and ethanol (20 mL) and the mixture was stirred at room temperature for 3 days. A solid was removed by filtration and the reactant was distilled under reduced pressure to obtain a hexyldiamine derivative 27 substituted with ethoxymethyl group (4.2 g).
  • the prepared hexyldiamine derivative (4.2 g) was dissolved in acetonitrile (40 mL) and 4- tert- butyl-salicylaldehyde 2 (5.8 g) prepared by the same method as Preparation Example 1 was put thereinto, followed by reflux stirring for 1 day, to obtain symmetrical salicylaldehyde 28 (6.1 g).
  • dimethyl sulfate (1.1 mL) was dissloved in acetonitrile (20 mL)
  • the prepared symmetrical salicylaldehyde (6.1 g) was put thereinto and stirred at room temperature for 1 day.
  • the prepared ligand (6.6 g) was dissolved in methanol (200 mL), and cobalt acetate tetrahydrate (2.5 g) was put thereinto, followed by stirring at room temperature for 12 hours, and then lithium chloride (460 mg) was put thereinto and the reactant was oxidized by air.
  • the obtained metal complex was dissolved in dichloromethane again and an organic layer was extracted with water to remove impurities. After distillation under reduced pressure, a symmetrical cobalt-salen catalyst 31 containing an ammonium salt (5.7 g) was obtained. Result obtained by spectroscopy experiment of the symmetrical salen ligand containing ammonium salt was as follows.
  • Symmetrical cobalt-salen catalysts 35 and 36 containing ammonium salt prepared by the following method were prepared.
  • Salicylaldehyde 2 (3.1 g) prepared by the same method as Preparation Example 1, paraformaldehyde (0.8 g), 48% aqueous hydrogen bromide solution (15 mL), a catalytic amount of concentrated sulfuric acid was mixed together and stirred at 70°C for 20 hours. After the reactant was cooled at room temperature, dichloromethane was put thereinto and extracted with water, the solvent was removed by distillation under reduced pressure, and bromomethyl salicylaldehyde 32 (4.4 g) was obtained.
  • the prepared salicylaldehyde (1.5 g) was dissolved in toluene (20 mL), followed by stirring and triethylamine (1.5 g) was slowly put thereinto, followed by stirring at room temperature for 12 hours.
  • the obtained solid was filtered and washed with toluene and n- hexane, respectively and then dried in vacuo to obtain salicylaldehyde 33 (1.7 g) containing ammonium salt was obtained.
  • the obtained salicylaldehyde (1.4 g) was dissolved in ethanol (20 mL) and 1,2- trans- diaminocyclohexane (220 mg) was put thereinto, followed by reflux stirring for 5 hours.
  • a symmetrical cobalt-salen catalyst 35 containing an ammonium salt (0.7 g) was obtained.
  • the catalyst containing chlorine (0.7 g) was dissolved in dichloromethane (55 mL) again and silver acetate (240 mg) was put thereinto, followed by stirring for 3 hours, and the obtained solid was filtered and removed.
  • a symmetrical cobalt-salen catalyst 36 containing acetate (0.7 g) was obtained. Result obtained by spectroscopy experiment of the symmetrical salen ligand containing ammonium salt was as follows.
  • a symmetrical cobalt-salen catalyst 40 containing ammonium salt prepared by the following method was prepared.
  • Bromomethyl salicylaldehyde 32 (1.5 g) prepared by the same method as Preparation Example 8 was dissolved in dichloromethane (3 mL) and triethylamine (1.1 g) and N , N'- diethylethylenediamine (0.3 g ) was sequentially and slowly put thereinto. The reactant was stirred at room temperature for 20 hours, and extracted with water. The reactant was dried over magnesium sulfate, followed by filtration, and a solvent was removed by distillation under reduced pressure to obtain disalicylaldehyde 37 (0.7 g). Result obtained by spectroscopy experiment of the salicylaldehyde derivative was as follows.
  • the prepared disalicylaldehyde (0.7 g) and 1,2- trans- diaminocyclohexane (0.3 g) were dissolved in ethanol (12 mL), followed by reflux stirring for 5 hours. A solvent was removed by distillation under reduced pressure, and a symmetrical salen derivative 38 (960 mg) was obtained.
  • the prepared symmetrical salen derivative (960 mg) was put into a round bottom flask wrapped with aluminum foil and was dissolved in acetonitrile (25 mL) and then iodomethane (2.5 mL) was put thereinto, followed by stirring at room temperature for 18 hours.
  • the reactant was dissolved in ethanol (22 mL) and silver nitrate (407 mg) was put thereinto, followed by stirring at room temperature for 15 hours.
  • the reaction solution was filtered and distilled under reduced pressure to obtain a symmetrical salen ligand 39 containing ammonium salt (1.1 g).
  • the prepared ligand (1.0 g) was put into a round-bottom flask wrapped with aluminum foil and dissolved into dichloromethane (25 mL) under a nitrogen atmosphere, and cobalt acetate (220 mg) was put thereinto, followed by stirring at room temperature for 5 hours.
  • a symmetrical cobalt-salen catalyst 47 containing ammonium salt prepared by the following method was prepared.
  • the prepared ligand (993 mg) was dissolved in methanol (50 mL), and cobalt acetate (240 mg) was put thereinto, followed by stirring at room temperature for 18 hours, and then lithium chloride (240 mg) was put thereinto and the reactant was oxidized by air.
  • the obtained metal complex was dissolved in dichloromethane again and an organic layer was extracted with water to remove impurities. After distillation under reduced pressure, a symmetrical cobalt-salen catalyst 46 containing ammonium salt (870 mg) was obtained.
  • the catalyst containing chlorine (870 mg) was dissolved in dichloromethane (50 mL) again and silver acetate (220 mg) was put thereinto, followed by stirring for 3 hours, and the obtained solid was filtered and removed. After a solvent was removed by distillation under reduced pressure, a symmetrical cobalt-salen catalyst 47 containing acetate (770 mg) was obtained. Result obtained by spectroscopy experiment of the symmetrical salen ligand containing ammonium salt was as follows.
  • a symmetrical cobalt-salen catalyst 52 containing ammonium salt prepared by the following method was prepared.
  • the prepared salicylaldehyde (1.4 g) was dissolved in ethanol (30 mL), and then 1,2- trans- diaminocyclohexane (0.3 g) was put thereinto, followed by reflux stirring for 5 hours. After the reactant was cooled at room temperature and distilled under reduced pressure to remove a solvent, a salen derivative 49 (1.4 g) was obtained.
  • the prepared salen derivative (1.1 g) was put into a round bottom flask wrapped with aluminum foil and was dissolved in acetonitrile (30 mL) and then iodomethane (0.3 mL) was put thereinto, followed by stirring at room temperature for 18 hours.
  • the reactant was dissolved in ethanol (28 mL) again and silver nitrate (503 mg) was put thereinto, followed by stirring at room temperature for 15 hours. After the obtained solid was filtered and removed, the solution was distilled under reduced pressure to remove a solvent, thereby obtaining a ligand 50 containing ammonium salt (1.24 g).
  • the prepared ligand (0.8 g) was dissolved in methanol (50 mL), and cobalt acetate (240 mg) was put thereinto, followed by stirring at room temperature for 18 hours, and then lithium chloride (240 mg) was put thereinto and the reactant was oxidized by air.
  • the obtained metal complex was dissolved in dichloromethane again and an organic layer was extracted with water to remove impurities. After distillation under reduced pressure, a symmetrical cobalt-salen catalyst 51 containing ammonium salt (680 mg) was obtained. The catalyst containing chlorine (679 mg) was dissolved into dichloromethane (50 mL) again and silver acetate (220 mg) was put thereinto, followed by stirring for 3 hours, and the obtained solid was filtered and removed. After a solvent was removed by distillation under reduced pressure, a symmetrical cobalt-salen catalyst 52 containing acetate (679 mg) was obtained. Result obtained by spectroscopy experiment of the symmetrical salen ligand containing ammonium salt was as follows.
  • a symmetrical cobalt-salen catalyst 57 containing ammonium salt prepared by the following method was prepared.
  • 3-morpholin propylene amine (2.5 g) was dissolved in dichloromethane (40 mL) and triethylamine (3.6 mL) was put thereinto and the reactant was cooled at -20°C. Methyl chloroformate (2.0 mL) was slowly put thereinto and a temperature was slowly raised to room temperature. After the reactant was stirred for 3 hours, 0.1 N hydrochloric acid aqueous solution was put thereinto and an organic layer was separated and extracted with water and a saturated sodium bicarbonate aqueous solution, respectively. The reactant was dried over magnesium sulfate, filtered, and distilled under reduced pressure to remove a solvent.
  • the prepared salicylaldehyde (1.2 g) was dissolved in ethanol (20 mL) and 1,2- trans- diaminocyclohexane (217 mg) was put thereinto, followed by reflux stirring for 5 hours. After the reactant was cooled at room temperature and distilled under reduced pressure to remove a solvent, a salen derivative 55 (1.1 g) was obtained.
  • the prepared salen derivative (1.4 g) was put into a round bottom flask wrapped with aluminum foil and was dissolved in acetonitrile (30 mL) and then iodomethane (0.3 mL) was put thereinto, followed by stirring at room temperature for 18 hours.
  • the reactant was dissolved in ethanol (26 mL) again and silver nitrate (483 mg) was put thereinto, followed by stirring at room temperature for 15 hours.
  • the solution was distilled under reduced pressure to remove a solvent, thereby obtaining a ligand 56 containing ammonium salt (1.87 g).
  • the prepared ligand (1.1 g) was put into a roundbottom flask wrapped with aluminum foil and dissolved in dichloromethane (25 mL) under a nitrogen atmosphere, and cobalt acetate (182 mg) was put thereinto, followed by stirring at room temperature for 5 hours.
  • a symmetrical cobalt-salen catalyst 60 containing ammonium salt prepared by the following method was prepared.
  • the obtained salicylaldehyde (1.1 g) was dissolved in ethanol (20 mL) and 1,2- trans- diaminocyclohexane (217 mg) was put thereinto, followed by reflux stirring for 5 hours. After the reactant was cooled at room temperature and distilled under reduced pressure to remove a solvent, a salen derivative 59 (1.1 g) was obtained.
  • the prepared ligand (741 mg) was dissolved in methanol (50 mL) and cobalt acetate (240 mg) was put thereinto, followed by stirring at room temperature for 18 hours, and lithium chloride (240 mg) was put thereinto and the reactant was oxidized by air.
  • a symmetrical cobalt-salen catalyst 65 containing ammonium salt prepared by the following method was prepared.
  • Salicylaldehyde (11.5 g) was dissolved in ethanol (100 mL), paraformaldehyde (6.2 g) and morpholine (18.0 g) were put thereinto, followed by stirring at 80°C for 24 hours. A solvent was removed by distillation under reduced pressure and the reactant was dissolved in dichloromethane again and extracted with water and saturated sodium chloride aqueous solution. An organic layer was dried over magnesium sulfate, followed by filtration, and a solvent was removed by distillation under reduced pressure to obtain a salicylaldehyde derivative 62 (27.4 g).
  • a symmetrical cobalt-salen catalyst 68 containing ammonium salt prepared by the following method was prepared.
  • Bromomethyl salicylaldehyde 32 (1.0 g) prepared by the same method as Preparation Example 8 was dissolved in toluene (13 mL) and 4- tert- butyl pyridine (0.6 mL) was slowly put thereinto. The reactant was stirred at room temperature for 18 hours, diethyl ether (3 mL) was put thereinto, followed by additional stirring for 30 minutes. The obtained solid was filtered and washed with diethyl ether (10 mL) and then dried in vacuo . The reactant was dissolved in dichloromethane (11 mL) and silver nitrate (0.6 g) was put thereinto, followed by stirring at room temperature for 1 hour.
  • the obtained solid was filtered and removed, followed by distillation under reduced pressure to obtain salicylaldehyde 66 containing ammonium salt (1.2 g).
  • the obtained salicylaldehyde (1.2 g) was dissolved in ethanol (17 mL), and 1,2- trans- diaminocyclohexane (0.2 mL) was put thereinto, followed by stirring at room temperature for 12 hours.
  • the reactant was distilled under reduced pressure to obtain a ligand 67 (1.3 g) containing ammonium salt.
  • the prepared ligand (300 mg) was put into a round-bottom flask wrapped with aluminum foil and dissolved into dichloromethane (2 mL) under a nitrogen atmosphere, and cobalt acetate (62 mg) was put thereinto, followed by stirring at room temperature for 5 hours. After the reactant was exposed to air, silver acetate (68 mg) was put thereinto, followed by stirring at room temperature for 4 hours, a solid was removed by filtration and a solvent was removed by distillation under reduced pressure, thereby obtaining a symmetrical cobalt-salen catalyst 68 (341 mg) containing ammonium salt. Result obtained by spectroscopy experiment of the symmetrical salen ligand containing ammonium salt was as follows.
  • Propylene oxide (PO) and each catalyst were put into a high pressure stainless steel reactor at each molar ratio as shown in the following Table 1 and the reactor was completely fastened.
  • Carbon dioxide (CO 2 ) having ultra-high purity was slowly filled into the high pressure reactor and reaction was performed under predetermined pressure, operating temperature and time as shown in the following Table 1. After the reaction was completed, the reaction was cooled and remaining carbon dioxide was slowly discharged. After the catalyst was removed, the reactant was dried in vacuo to obtain poly(propylene carbonate). Physical properties of the obtained poly(propylene carbonate) were shown in the following Table 2.
  • Comparative Examples 1 to 4 above disclose preparation of poly(alkylene carbonate) by copolymerization of carbon dioxide/epoxide using a molecular weight regulator in the presence of the existing binary catalyst system of (Salen)Co compound.
  • activity of the catalyst system was deteriorated, for example, PO conversion ratio was decreased, and the like.
  • the relative equivalent of the molecular weight regulator is 20 or more, which is a general level
  • PO conversion ratio was rapidly decreased to be less than 5%, such that it was determined that activity of the catalyst system was not effectively maintained. Therefore, there is a limitation in obtaining low molecular weight of copolymer at desirable level by adding the molecular weight regulator at a general quantitative level in the presence of the existing binary catalyst system.
  • the catalyst of the present invention effectively promoted the reaction even under a relatively low copolymerization temperature condition which was 20°C to 50°C.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Polyesters Or Polycarbonates (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

Provided is a method of preparing poly(alkylene carbonate) using a molecular weight regulator in a process of preparing a copolymer of carbon dioxide/epoxide using a novel complex synthesized from salen-type ligand including a quaternary ammonium salt as a catalyst. According to the present invention, even though the molecular weight regulator is used, an activity of the catalyst may be stably maintained, whereby the low molecular weight of poly(alkylene carbonate) having a desirable level may be effectively provided. In addition, it is expected that since the novel complex as the catalyst of the present invention has a simple structure as compared to the existing copolymerization catalyst, due to the economical preparation cost thereof, the novel complex may be effectively applied to a large-scale commercial process.

Description

METHOD OF PREPARING POLY(ALKYLENE CARBONATE) VIA COPOLYMERIZATION OF CARBON DIOXIDE/EPOXIDE IN THE PRESENCE OF NOVEL COMPLEX
The present invention relates to a method of preparing poly(alkylene carbonate) using a molecular weight regulator in a process of preparing a copolymer of carbon dioxide/epoxide using a novel complex synthesized from a salen-type ligand including a quaternary ammonium salt as a catalyst.
Poly(alkylene carbonate) is an easily biodegradable polymer and is useful for packaging or coating materials. Methods of preparing poly(alkylene carbonate) from an epoxide compound and carbon dioxide is highly ecofriendly in that they use no phosgene which is harmful compound and adopt easily available and inexpensive carbon dioxide.
Since 1960’s, many researchers have developed various types of catalysts to prepare poly(alkylene carbonate) from an epoxide compound and carbon dioxide. Recently, a catalyst having high activity and high selectivity and synthesized from a salen: ([H2salen = N,N'-bis(3,5dialkylsalicylidene)1,2ethylenediamine]-type ligand including a quaternary ammonium salt has been published [Korean Patent Registration No. 10-0853358 (Registration Date: August 13, 2008); Korean Patent Application No. 10-2008-0015454 (Filing Date: February 20, 2008); PCT/KR2008/002453 (Filing Date: April 30, 2008); J. Am. Chem. Soc. 2007, 129, 80828083 (July 4, 2007); Angew. Chem. Int. Ed. 2008, 47, 73067309 (September 8, 2008)]. The catalyst disclosed in Korean Patent Registration No. 10-0853358 shows high activity and high selectivity, and may provide a copolymer having a large molecular weight and may be polymerized at a high temperature to be applicable to commercial processes. Furthermore, this catalyst is advantageous because a quaternary ammonium salt is contained in the ligand, and thus the catalyst may be easily separated from a copolymer resulting from copolymerization of carbon dioxide and epoxide, and reused.
Also, the inventor of Korean Patent Registration No. 10-0853358 have carefully examined a structure of a particular catalyst having higher activity and higher selectivity among the catalyst group disclosed in the above patent, and have proved that such a catalyst has a peculiar structure in which a nitrogen atom of the salen ligand is not coordinated to a metal but an oxygen atom thereof only is coordinated thereto, which was not known until now (see Structure 1 below, Inorg. Chem. 2009 , 48, 1045510465).
Figure PCTKR2014002321-appb-I000001
Furthermore, a method of easily synthesizing the ligand of the compound of Structure 1 has been developed (Bull. Korean Chem. Soc. 2009, 30, 745748).
High molecular weight poly(alkylene carbonate) may be economically prepared using the compound of Structure 1 as a highly active catalyst. However, since poly(alkylene carbonate) has a low glass transition temperature (which is 40℃ in the case of poly(alkylene carbonate) prepared from propylene oxide and carbon dioxide) and has insufficient mechanical strength, predetermined limitations are imposed on the applications that may be developed therewith.
With the goal of overcoming the limitations of poly(alkylene carbonate), methods of preparing poly(alkylene carbonate)polyol having low molecular weight and a plurality of -OH terminal groups and preparing polyurethane therefrom have been developed. Polyurethane is a polymer obtained by reacting a compound having an -OH group with a compound having an isocyanate (-NCO) group thus forming a urethane bond (-NHC(O)O-). A variety of compounds having an -NCO group and compounds having an -OH group are being developed, and thermoplastic or thermosetting plastics or elastomeric polyurethanes having various physical properties have been developed and used. Polyurethane was prepared and used in an amount of about twelve million tons all over the world as of 2007, and the amount thereof is increased by 5% per year and the applications thereof have become wide. Examples of the compound having an OH group include diols and polyester diols having OH terminal groups, which have thousands of molecular weights obtained by ringopening polymerization of ethylene oxide or propylene oxide. Attempts have been made to prepare poly(alkylene carbonate)diol or polyol rather than poly(alkylene oxide)diol or polyester diol to thereby attain polyurethane (W. Kuran, Polymeric Materials Encyclopedia, J. C. Salamone, Ed. CRC Press, Inc., Boca Raton 1996, Vol. 9, p.6623; Polymer, 1992, vol 33, 13841390). Polyurethane prepared from poly(alkylene carbonate)polyol is known to have higher hydrolyzability compared to urethane prepared from polyester polyol (EP 302712; US Patent No. 5863627), and is also reported to have greater antistatic effects (US Patent No. 4931486). Furthermore, thrombus coagulation resistance is reported to be high (WO 9857671).
EP 302712 (priority date: August 4, 1987) and EP 311278 (priority date: October 6, 1987) disclose polycarbonate diol prepared by condensing diethylcarbonate (EtOC(O)OEt) and 1,6hexanediol or 1,5petandediol, and preparation of polyurethane using the same. In addition, US Patent No. 5171830 (filing date: August 16, 1991) discloses a method of synthesizing poly(alkylene carbonate) by condensing dialkyl carbonate (ROC(O)OR) and alpha, omegaalkanediol having 4 or more carbons in the presence of a base catalyst and preparation of a urethane resin using the same.
EP 798328A2 (priority date: March 28, 1996) discloses synthesis of polycarbonatecopolyether diol using condensation of polyether diol and dimethylcarbonate (MeOC(O)OMe).
Also, synthesis of poly(alkylene carbonate)macrodiol using condensation of various diols and ethylene carbonate and preparation of polyurethane using the same are disclosed in Journal of Applied Polymer Science, 1998, 69, 16211633 and Journal of Applied Polymer Science, 1989, 37, 14911511.
However, such poly(alkylene carbonate)polyol is not prepared using copolymerization of carbon dioxide and epoxide and also has a different structure from that of a copolymer of carbon dioxide and epoxide. Specifically, in order to prepare poly(alkylene carbonate) using polycondensation of ethylene carbonate or dialkyl carbonate, diol having spaced 3 or more carbons should be used. That is, poly(alkylene carbonate) has a structure in which a carbonate bond is linked by 3 or more carbons. Poly(alkylene carbonate) prepared by copolymerization of carbon dioxide and epoxide has a stucture in which a carbonate bond is linked by 2 carbons.
US Patent No. 4686276 (filing date: December 30, 1985) discloses a method of synthesizing poly(ethylene carbonate)diol by copolymerizing carbon dioxide and ethylene oxide in the presence or absence of ethylene carbonate using a diol compound as an initiator and a catalyst consisting of an alkaline compound and a tin compound. In addition, US Patent No. 4528364 (filing date: April 19, 1984) discloses a method of removing a catalyst from the prepared polymer compound. Here, the prepared polymer has carbon dioxide content less than 30%, which is not a complete alternating copolymer. In addition, preparation of polyurethane using poly(ethylene carbonate)diol which was prepared and purified by the above method is disclosed in Journal of Applied Polymer Science, 1990, 41, 487507.
EP 0222453 (filing date: June 11, 1986) discloses a method of synthesizing polyol by copolymerizing carbon dioxide and epoxide using a double metal cyanide compound as a catalyst and using an organic material having reactive hydrogen as a molecular weight regulator. However, the obtained polyol has a carbon dioxide content of 5 to 13 mol%, which is not a pure poly(alkylene carbonate) compound based on complete alternating copolymerization of carbon dioxide and epoxide.
CN Patent No. 1060299A (filing date: September 19, 1991), which is published later, discloses a method of preparing polyol by copolymerizing carbon dioxide and epoxide using a polymersupported bimetallic catalyst and using an organic material having 1 to 10 reactive hydrogen as a molecular weight regulator. However, the polyol prepared by Examples has a carbon dioxide content of 37 to 40 mol%, which is not a pure poly(alkylene carbonate) compound based on complete alternating copolymerization of carbon dioxide and epoxide.
US Patent No. 8247520 (filing date: September 8, 2009) discloses a method of copolymerizing carbon dioxide and epoxide using a chain transfer agent which is a molecular weight regulator under a binary catalyst system of (salen)Co complex. However, the present inventors found that as an amount of the used chain transfer agent becomes increased in the copolymerization system, catalyst system activity is deteriorated, such that there is a limitation in obtaining low molecular weight of copolymer having desirable level.
As described above, synthesis of low molecular weight of poly(alkylene carbonate) by copolymerization of carbon dioxide/epoxide in the presence of a molecular weight regulator has been abundantly reported. Meanwhile, in order to prepare appropriate poly(alkylene carbonate) having low molecular weight in a large-scale commercial process, since maintenance of catalyst system activity in the preparation process as well as economical cost of copolymerization catalyst system are important, development of a novel catalyst system capable of satisfying the requirements has been demanded.
An object of the present invention is to provide a method of preparing low molecular weight of poly(alkylene carbonate) using a molecular weight regulator in a process of preparing a copolymer of carbon dioxide and epoxide using a novel complex synthesized from salen-type ligand including a quaternary ammonium salt as a catalyst.
Another object of the present invention is to provide a method in which an activity of the catalyst is effectively maintained in the preparation process by using the novel complex as the copolymerization catalyst in the process of preparing the low molecular weight of poly(alkylene carbonate).
In one general aspect, a method of preparing poly(alkylene carbonate) comprises:
copolymerizing carbon dioxide and one or more epoxide compounds selected from a group consisting of (C2-C20)alkylene oxide substituted or unsubstituted with halogen, (C1-C20)alkyloxy, (C6-C20)aryloxy or (C6-C20)ar(C1-C20)alkyl(aralkyl)oxy; (C4-C20)cycloalkylene oxide substituted or unsubstituted with halogen, (C1-C20)alkyloxy, (C6-C20)aryloxy or (C6-C20)ar(C1-C20)alkyl(aralkyl)oxy; and (C8-C20)styrene oxide substituted or unsubstituted with halogen, (C1-C20)alkyloxy, (C6-C20)aryloxy, (C6-C20)ar(C1-C20)alkyl(aralkyl)oxy or (C1-C20)alkyl in the presence of the following compound represented by Chemical Formula 9 which is a molecular weight regulator, using the following complex represented by Chemical Formula 1 as a catalyst.
[Chemical Formula 1]
Figure PCTKR2014002321-appb-I000002
[In Chemical Formula 1,
M is trivalent cobalt or trivalent chromium;
A is an oxygen or sulfur atom;
Q is a diradical that connects two nitrogen atoms;
R1 to R10 are each independently hydrogen; halogen; (C1-C20)alkyl; (C1-C20)alkyl containing one or more selected from among halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C2-C20)alkenyl; (C2-C20)alkenyl containing one or more selected from among halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C1-C20)alkyl(C6-C20)aryl; (C1-C20)alkyl(C6-C20)aryl containing one or more selected from among halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C6-C20)aryl(C1-C20)alkyl; (C6-C20)aryl(C1-C20)alkyl containing one or more selected from among halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C1-C20)alkoxy; (C6-C30)aryloxy; formyl; (C1-C20)alkylcarbonyl; (C6-C20)arylcarbonyl; a metalloid radical of Group 14 metal substituted with hydrocarbyl; a protonated group of the following Chemical Formula 2; a protonated group of the following Chemical Formula 3; a protonated group of the following Chemical Formula 4; a protonated group of the following Chemical Formula 5; a protonated group of the following Chemical Formula 6; or a protonated group of the following Chemical Formula 7; two of R1 to R10 may be linked with each other by a protonated group of the following Chemical Formula 8 to thereby form a ring;
wherein at least two or more of R1 to R10 are a protonated group selected from a group consisting of the following Chemical Formulas 2, 3, 4, 5, 6 and 7; or two of R1 to R10 are linked with each other by a protonated group of the following Chemical Formula 8 to thereby form a ring;
[Chemical Formula 2]
Figure PCTKR2014002321-appb-I000003
[Chemical Formula 3]
Figure PCTKR2014002321-appb-I000004
[Chemical Formula 4]
Figure PCTKR2014002321-appb-I000005
[Chemical Formula 5]
Figure PCTKR2014002321-appb-I000006
[Chemical Formula 6]
Figure PCTKR2014002321-appb-I000007
[Chemical Formula 7]
Figure PCTKR2014002321-appb-I000008
[Chemical Formula 8]
Figure PCTKR2014002321-appb-I000009
X_ is a halogen anion; a (C6-C20)aryloxy anion; a (C6-C20)aryloxy anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and a phosphorus atom; a (C1-C20)alkylcarboxyl anion; a (C1-C20)alkylcarboxyl anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and a phosphorus atom; a (C6-C20)arylcarboxyl anion; a (C6-C20)arylcarboxyl anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and a phosphorus atom; a (C1-C20)alkoxy anion; a (C1-C20)alkoxy anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and a phosphorus atom; a (C1-C20)alkylcarbonate anion; a (C1-C20)alkylcarbonate anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and a phosphorus atom; a (C6-C20)arylcarbonate anion; a (C6-C20)arylcarbonate anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and a phosphorus atom; a (C1-C20)alkylsulfonate anion; a (C1-C20)alkylsulfonate anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and a phosphorus atom; a (C1-C20)alkylamido anion; a (C1-C20)alkylamido anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and a phosphorus atom; a (C6-C20)arylamido anion; a (C6-C20)arylamido anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and a phosphorus atom; a (C1-C20)alkylcarbamate anion; a (C1-C20)alkylcarbamate anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and a phosphorus atom; a (C6-C20)arylcarbamate anion; or a (C6-C20)arylcarbamate anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and a phosphorus atom;
X_ may be coordinated to M;
Y1 - is F-, Cl-, Br-, I-, BF4 -, ClO4 -, NO3 - or PF6 -;
Y2 -2 is SO4 -2 or CO3 -2;
a is an integer obtained by adding 1 to the total number of monovalent cations included in protonated groups of R1 to R10;
b is an integer of 1 or more, c is an integer of 0 or more, d is an integer of 0 or more, and b+c+2d=a is satisfied;
Z1, Z3, Z4, Z5, Z6, Z7, Z8, Z9, Z11 and Z12 are each independently an nitrogen atom or a phosphorus atom;
Z2 and Z10 are each independently an oxygen atom, a sulfur atom or a methylene group (-CH2-);
n is an integer of 1 to 10, preferably 1 to 5;
m is an integer of 1 to 10, preferably 1 to 5;
R11, R12, R13, R14, R15, R21, R22, R23, R24, R25, R26, R27, R41, R42, R43, R44, R45, R51, R52, R53, R54, R55, R61, R62, R63, R64, R65, R66, R67, R71, R72, R73 and R74 are each independently hydrogen; (C1-C20)alkyl; (C1-C20)alkyl containing one or more selected from among halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C2-C20)alkenyl; (C2-C20)alkenyl containing one or more selected from among halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C1-C20)alkyl(C6-C20)aryl; (C1-C20)alkyl(C6-C20)aryl containing one or more selected from among halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C6-C20)aryl(C1-C20)alkyl; (C6-C20)aryl(C1-C20)alkyl containing one or more selected from among halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; or a metalloid radical of Group 14 metal substituted with hydrocarbyl; two of R11, R12, R13, R14 and R15, two of R21, R22, R23, R24, R25, R26 and R27, two of R41, R42, R43, R44 and R45, two of R51, R52, R53, R54 and R55, two of R61, R62, R63, R64, R65, R66 and R67 or two of R71, R72, R73 and R74 may be linked with each other to thereby form a ring; and
R31, R32 and R33 are each independently (C1-C20)alkyl; (C1-C20)alkyl containing one or more selected from among halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C2-C20)alkenyl; (C2-C20)alkenyl containing one or more selected from among halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C1-C20)alkyl(C6-C20)aryl; (C1-C20)alkyl(C6-C20)aryl containing one or more selected from among halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C6-C20)aryl(C1-C20)alkyl; (C6-C20)aryl(C1-C20)alkyl containing one or more selected from among halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; or a metalloid radical of Group 14 metal substituted with hydrocarbyl; two of R31, R32 and R33 may be linked with each other to thereby form a ring.]
[Chemical Formula 9]
J(LH)c
[In Chemical Formula 9, J is C1 to C60 hydrocarbyl c-valent radical with or without an ether group, an ester group or an amine group; LH is -OH or -CO2H; and c is an integer from 1 to 10, in which LH may be identical or different when c is 2 or more.]
Since the complex represented by Chemical Formula 1 structurally includes at least 2 or more onium salts in a molecule, the complex used as a catalyst has excellent activity and promotes polymerization even at a relatively low temperature. In addition, the complex represented by Chemical Formula 1 includes the form in which one or two or more onium salts symmetrically present at both sides based on a central metal, respectively, such that preparation yield of the complex may be improved.
Preferably, in the complex represented by Chemical Formula 1, Q may be (C6~C30)arylene, (C1~C20)alkylene, (C2~C20)alkenylene, (C2~C20)alkynylene or (C3~C20)cycloalkylene, more preferably, 1,2-cyclohexylene, phenylene or ethylene, and most preferably, trans-1,2-cyclohexylene.
Preferably, in the complex represented by Chemical Formula 1, M may be trivalent cobalt, and A may be oxygen.
Preferably, in the complex represented by Chemical Formula 1, R1 to R10 may be each independently hydrogen; halogen; (C1-C20)alkyl; (C1-C20)alkyl containing one or more selected from among halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C2-C20)alkenyl; (C2-C20)alkenyl containing one or more selected from among halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C1-C20)alkyl(C6-C20)aryl; (C1-C20)alkyl(C6-C20)aryl containing one or more selected from among halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C6-C20)aryl(C1-C20)alkyl; (C6-C20)aryl(C1-C20)alkyl containing one or more selected from among halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C1-C20)alkoxy; (C6-C30)aryloxy; formyl; (C1-C20)alkylcarbonyl; (C6-C20)arylcarbonyl; a metalloid radical of Group 14 metal substituted with hydrocarbyl; a protonated group of the following Chemical Formula 2; a protonated group of the following Chemical Formula 3; a protonated group of the following Chemical Formula 4; a protonated group of the following Chemical Formula 5; a protonated group of the following Chemical Formula 6; or a protonated group of the following Chemical Formula 7; two of R1 to R10 may be linked with each other by a protonated group of the following Chemical Formula 8 to thereby form a ring; wherein at least two or more of R1, R2, R5 and R6 are a protonated group selected from a group consisting of the following Chemical Formulas 2, 3, 4, 5, 6 and 7; or two of R1, R2, R5 and R6 are linked with each other by a protonated group of the following Chemical Formula 8 to thereby form a ring.
More preferably, in the complex represented by Chemical Formula 1, R3, R4, R7, R8, R9 and R10 are each hydrogen, R1, R2, R5 and R6 are each independently hydrogen; halogen; (C1-C20)alkyl; (C1-C20)alkyl containing one or more selected from among halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C2-C20)alkenyl; (C2-C20)alkenyl containing one or more selected from among halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C1-C20)alkyl(C6-C20)aryl; (C1-C20)alkyl(C6-C20)aryl containing one or more selected from among halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C6-C20)aryl(C1-C20)alkyl; (C6-C20)aryl(C1-C20)alkyl containing one or more selected from among halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C1-C20)alkoxy; (C6-C30)aryloxy; formyl; (C1-C20)alkylcarbonyl; (C6-C20)arylcarbonyl; a metalloid radical of Group 14 metal substituted with hydrocarbyl; a protonated group of the following Chemical Formula 2; a protonated group of the following Chemical Formula 3; a protonated group of the following Chemical Formula 4; a protonated group of the following Chemical Formula 5; a protonated group of the following Chemical Formula 6; or a protonated group of the following Chemical Formula 7; two of R1, R2, R5 and R6 may be linked with each other by a protonated group of the following Chemical Formula 8 to thereby form a ring; wherein at least two or more of R1, R2, R5 and R6 are a protonated group selected from a group consisting of Chemical Formulas 2, 3, 4, 5, 6 and 7; or two of R1, R2, R5 and R6 are linked with each other by a protonated group of Chemical Formula 8 to thereby form a ring.
More preferably, the present invention provides a method of preparing poly(alkylene carbonate),comprising:
copolymerizing carbon dioxide and one or more epoxide compounds selected from a group consisting of (C2-C20)alkylene oxide substituted or unsubstituted with halogen, (C1-C20)alkyloxy, (C6-C20)aryloxy or (C6-C20)ar(C1-C20)alkyl(aralkyl)oxy; (C4-C20)cycloalkylene oxide substituted or unsubstituted with halogen, (C1-C20)alkyloxy, (C6-C20)aryloxy or (C6-C20)ar(C1-C20)alkyl(aralkyl)oxy; and (C8-C20)styrene oxide substituted or unsubstituted with halogen, (C1-C20)alkyloxy, (C6-C20)aryloxy, (C6-C20)ar(C1-C20)alkyl(aralkyl)oxy or (C1-C20)alkyl in the presence of the compound represented by Chemical Formula 9 using a complex having the following structure represented by Chemical Formula 10 or 11 as a catalyst.
[Chemical Formula 10]
Figure PCTKR2014002321-appb-I000010
[In Chemical Formula 10,
R81 and R82 identically represent methyl, ethyl, isopropyl, or tert-butyl; or a protonated group identically selected from a group consisting of Chemical Formula 2, Chemical Formula 3, Chemical Formula 4, Chemical Formula 5, Chemical Formula 6 and Chemical Formula 7;
R83 and R84 identically represent methyl, ethyl, isopropyl, or tert-butyl; or a protonated group identically selected from a group consisting of Chemical Formula 2, Chemical Formula 3, Chemical Formula 4, Chemical Formula 5, Chemical Formula 6 and Chemical Formula 7;
with the proviso that a case where R81 and R82 identically represent methyl, ethyl, isopropyl, or tert-butyl; and simultaneously R83 and R84 identically represent methyl, ethyl, isopropyl, or tert-butyl is excluded;
X1 _ is a halogen anion; a (C1-C20)alkylcarboxyl anion; a (C1-C20)alkylcarboxyl anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and a phosphorus atom; a (C1-C20)alkylcarbonate anion; a (C1-C20)alkylcarbonate anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and a phosphorus atom; a (C1-C20)alkylcarbamate anion; or a (C1-C20)alkylcarbamate anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and a phosphorus atom;
X1 _ may be coordinated to Co;
Y1 - is Cl-, Br-, BF4 - or NO3 -;
Y2 -2 is SO4 -2;
a is an integer obtained by adding 1 to the total number of monovalent cations included in protonated groups of R81 to R84; and
b is an integer of 1 or more, c is an integer of 0 or more, d is an integer of 0 or more, and b+c+2d=a is satisfied.]
[Chemical Formula 11]
Figure PCTKR2014002321-appb-I000011
[In Chemical Formula 11,
R85 and R86 identically represent methyl, ethyl, isopropyl, or tert-butyl; or are linked with each other by a protonated group of Chemical Formula 8 to thereby form a ring;
R87 and R88 identically represent methyl, ethyl, isopropyl, or tert-butyl; or are linked with each other by a protonated group of Chemical Formula 8 to thereby form a ring;
with the proviso that a case where R85 and R86 identically represent methyl, ethyl, isopropyl, or tert-butyl; and simultaneously R87 and R88 identically represent methyl, ethyl, isopropyl, or tert-butyl is excluded;
X2 _ is a halogen anion; a (C1-C20)alkylcarboxyl anion; a (C1-C20)alkylcarboxyl anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and a phosphorus atom; a (C1-C20)alkylcarbonate anion; a (C1-C20)alkylcarbonate anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and a phosphorus atom; a (C1-C20)alkylcarbamate anion; or a (C1-C20)alkylcarbamate anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and a phosphorus atom;
X2 _ may be coordinated to Co;
Y3 _ is Cl-, Br-, BF4 - or NO3 -;
Y4 -2 is SO4 -2;
e is an integer obtained by adding 1 to the total number of monovalent cations included in protonated groups of R85 to R88; and
f is an integer of 1 or more, g is an integer of 0 or more, h is an integer of 0 or more, and f+g+2h=e is satisfied.]
Most preferably, the present invention provides a method of preparing poly(alkylene carbonate),comprising:
copolymerizing carbon dioxide and one or more epoxide compounds selected from a group consisting of (C2-C20)alkylene oxide substituted or unsubstituted with halogen, (C1-C20)alkyloxy, (C6-C20)aryloxy or (C6-C20)ar(C1-C20)alkyl(aralkyl)oxy; (C4-C20)cycloalkylene oxide substituted or unsubstituted with halogen, (C1-C20)alkyloxy, (C6-C20)aryloxy or (C6-C20)ar(C1-C20)alkyl(aralkyl)oxy; and (C8-C20)styrene oxide substituted or unsubstituted with halogen, (C1-C20)alkyloxy, (C6-C20)aryloxy, (C6-C20)ar(C1-C20)alkyl(aralkyl)oxy or (C1-C20)alkyl in the presence of the compound represented by Chemical Formula 9 using a complex having a structure represented by one of the following Chemical Formulas 12 to 21 as a catalyst.
Since the complex having a structure represented by one of the following Chemical Formulas 12 to 21 includes one or two onium salt(s) symmetrically present at both sides based on a central metal (two or four onium salts are entirely present in the molecule of the complex), respectively, preparation yield of the complex may be more improved, which is the most preferred.
[Chemical Formula 12]
Figure PCTKR2014002321-appb-I000012
[In Chemical Formula 12,
R91 is methyl, ethyl, isopropyl or tert-butyl;
R92 is (C1-C20)alkyl;
Z13 is an oxygen atom, a sulfur atom or a methylene group (-CH2-);
n is an integer of 1 to 10, preferably 1 to 5;
X_ is Cl_ or an acetate anion (CH3COO_);
X_ may be coordinated to Co;
Y1 - is Cl-, Br- or NO3 -;
Y2 -2 is SO4 -2; and
b is an integer of 1 or more, c is an integer of 0 or more, d is an integer of 0 or more, and b+c+2d=3 is satisfied.]
[Chemical Formula 13]
Figure PCTKR2014002321-appb-I000013
[In Chemical Formula 13,
R93 is methyl, ethyl, isopropyl or tert-butyl;
R94, R95 and R96 are each independently (C1-C20)alkyl;
n is an integer of 1 to 10, preferably 1 to 5;
X_ is Cl- or an acetate anion (CH3COO_);
X_ may be coordinated to Co;
Y1 - is Cl-, Br- or NO3 -;
Y2 -2 is SO4 -2; and
b is an integer of 1 or more, c is an integer of 0 or more, d is an integer of 0 or more, and b+c+2d=5 is satisfied.]
[Chemical Formula 14]
Figure PCTKR2014002321-appb-I000014
[In Chemical Formula 14,
R97 is methyl, ethyl, isopropyl or tert-butyl;
R98, R99 and R100 are each independently (C1-C20)alkyl;
n is an integer of 1 to 10, preferably 1 to 5;
X- is Cl- or an acetate anion (CH3COO-);
X- may be coordinated to Co;
Y1 - is Cl-, Br- or NO3 -;
Y2 -2 is SO4 -2; and
b is an integer of 1 or more, c is an integer of 0 or more, d is an integer of 0 or more, and b+c+2d=3 is satisfied.]
[Chemical Formula 15]
Figure PCTKR2014002321-appb-I000015
[In Chemical Formula 15,
R101 is methyl, ethyl, isopropyl or tert-butyl;
R102, R103, R104, R105 and R106 are each independently (C1-C20)alkyl;
n is an integer of 1 to 10, preferably 1 to 5;
m is an integer of 1 to 10, preferably 1 to 5;
X- is Cl- or an acetate anion (CH3COO-);
X- may be coordinated to Co;
Y1 - is Cl-, Br- or NO3 -;
Y2 -2 is SO4 -2; and
b is an integer of 1 or more, c is an integer of 0 or more, d is an integer of 0 or more, and b+c+2d=5 is satisfied.]
[Chemical Formula 16]
Figure PCTKR2014002321-appb-I000016
[In Chemical Formula 16,
R107 is methyl, ethyl, isopropyl or tert-butyl;
R108 and R109 are each independently (C1-C20)alkyl;
n is an integer of 1 to 10, preferably 1 to 5;
m is an integer of 1 to 10, preferably 1 to 5;
X- is Cl- or an acetate anion (CH3COO-);
X- may be coordinated to Co;
Y1 - is Cl-, Br- or NO3 -;
Y2 -2 is SO4 -2; and
b is an integer of 1 or more, c is an integer of 0 or more, d is an integer of 0 or more, and b+c+2d=3 is satisfied.]
[Chemical Formula 17]
Figure PCTKR2014002321-appb-I000017
[In Chemical Formula 17,
R110 is methyl, ethyl, isopropyl or tert-butyl;
R111, R112 and R113 are each independently (C1-C20)alkyl;
n is an integer of 1 to 10, preferably 1 to 5;
X- is Cl- or an acetate anion (CH3COO-);
X- may be coordinated to Co;
Y1 - is Cl-, Br- or NO3 -;
Y2 -2 is SO4 -2; and
b is an integer of 1 or more, c is an integer of 0 or more, d is an integer of 0 or more, and b+c+2d=3 is satisfied.]
[Chemical Formula 18]
Figure PCTKR2014002321-appb-I000018
[In Chemical Formula 18,
R114 is methyl, ethyl, isopropyl or tert-butyl;
R115 is (C1-C20)alkyl;
Z14 is an oxygen atom, a sulfur atom or a methylene group (-CH2-);
n is an integer of 1 to 10, preferably 1 to 5;
X- is Cl- or an acetate anion (CH3COO-);
X- may be coordinated to Co;
Y1 - is Cl-, Br- or NO3 -;
Y2 -2 is SO4 -2; and
b is an integer of 1 or more, c is an integer of 0 or more, d is an integer of 0 or more, and b+c+2d=3 is satisfied.]
[Chemical Formula 19]
Figure PCTKR2014002321-appb-I000019
[In Chemical Formula 19,
R116 is methyl, ethyl, isopropyl or tert-butyl;
R117, R118 and R119 are each independently (C1-C20)alkyl;
Z15 is an oxygen atom, a sulfur atom or a methylene group (-CH2-);
n is an integer of 1 to 10, preferably 1 to 5;
m is an integer of 1 to 10, preferably 1 to 5;
X- is Cl- or an acetate anion (CH3COO-);
X- may be coordinated to Co;
Y1 - is Cl-, Br- or NO3 -;
Y2 -2 is SO4 -2; and
b is an integer of 1 or more, c is an integer of 0 or more, d is an integer of 0 or more, and b+c+2d=5 is satisfied.]
[Chemical Formula 20]
Figure PCTKR2014002321-appb-I000020
[In Chemical Formula 20,
Z16 is an oxygen atom, a sulfur atom or a methylene group (-CH2-);
n is an integer of 1 to 10, preferably 1 to 5;
X- is Cl- or an acetate anion (CH3COO-);
X- may be coordinated to Co;
Y1 - is Cl-, Br- or NO3 -;
Y2 -2 is SO4 -2; and
b is an integer of 1 or more, c is an integer of 0 or more, d is an integer of 0 or more, and b+c+2d=5 is satisfied.]
[Chemical Formula 21]
Figure PCTKR2014002321-appb-I000021
[In Chemical Formula 21,
R120 is methyl, ethyl, isopropyl or tert-butyl;
R121 is hydrogen, methyl, ethyl, isopropyl or tert-butyl;
n is an integer of 1 to 10, preferably 1 to 5;
X- is Cl- or an acetate anion (CH3COO-);
X- may be coordinated to Co;
Y1 - is Cl-, Br- or NO3 -;
Y2 -2 is SO4 -2; and
b is an integer of 1 or more, c is an integer of 0 or more, d is an integer of 0 or more, and b+c+2d=3 is satisfied.]
In addition, in the compound represented by Chemical Formula 9 which is a molecular weight regulator, a compound in which c is 1; and J is C1 to C60 hydrocarbyl radical with or without an ether group, an ester group, or an amine group may be used as a molecular weight regulator.
In addition, in the compound represented by Chemical Formula 9, a compound in which c is 2; and J is C1 to C60 hydrocarbyl diradical with or without an ether group, an ester group, or an amine group may be used as a molecular weight regulator, and specifically, the compound may be selected from a compound in which the structure of the compound represented by Chemical Formula 9 is J(CO2H)2 (J is -[CR2]n- (n is an integer from 0 to 20; and R which may be identical or different represents hydrogen, methyl, ethyl, propyl or butyl), para-phenylene, meta-phenylene, ortho-phenylene or 2,6-naphthalenediyl), or a compound in which the structure of the compound represented by Chemical Formula 9 is J(OH)2 (J is -[CR2]n- (n is an integer from 0 to 20; and R which may be identical or different represents hydrogen, methyl, ethyl, propyl or butyl), -CH2CH2N(R)CH2CH2- (R is C1C20 hydrocarbyl), or -[CH2CH(R)O]nCH2CH(R)- (n is an integer from 0 to 10; and R is hydrogen or methyl)), or a compound in which the structure of the compound represented by Chemical Formula 9 is OH-C6H4-CO2H.
In addition, in the compound represented by Chemical Formula 9, a compound in which c is 3; and J is a C1-C60 hydrocarbyl triradical with or without an ether group, an ester group or an amine group may be used as a molecular weight regulator, and specifically, an example of the compound may include a compound in which the structure of the compound represented by Chemical Formula 9 is J(CO2H)3 (J is 1,2,3-propanetriyl, 1,2,3-benzenetriyl, 1,2,4-benzenetriyl or 1,3,5-benzenetriyl.
Further, in the compound represented by Chemical Formula 9, a compound in which c is 4; and J is a C1-C60 hydrocarbyl tetraradical with or without an ether group, an ester group or an amine group may be used as a molecular weight regulator, and specifically, an example of the compound may include a compound in which the structure of the compound represented by Chemical Formula 9 is J(CO2H)4 (1,2,3,4-butanetetrayl or 1,2,4,5-benzenetetrayl).
In addition, specific examples of the compound represented by Chemical Formula 9 may include adipic acid, ethanol, caproic acid, succinic acid, ethylene glycol, diethylene glycol, N-phenyl diethanol amine, 4-hydroxybenzoic acid, 1,2,3-propane tricarboxylic acid, 1,2,4-benzene tricarboxylic acid or 1,2,3,4-butanetetracarboxylic acid, and the like.
Specific examples of the epoxide compound in the preparation method according to the present invention include ethylene oxide, propylene oxide, butene oxide, pentene oxide, hexene oxide, octene oxide, decene oxide, dodecene oxide, tetradecene oxide, hexadecene oxide, octadecene oxide, butadiene monoxide, 1,2-epoxide-7-octene, epifluorohydrin, epichlorohydrin, epibromohydrin, isopropyl glycidyl ether, butyl glycidyl ether, tert-butyl glycidyl ether, 2-ethylhexyl glycidyl ether, allyl glycidyl ether, cyclopentene oxide, cyclohexene oxide, cyclooctene oxide, cyclododecene oxide, alpha-pinene oxide, 2,3-epoxidenorbornene, limonene oxide, dieldrin, 2,3epoxidepropylbenzene, styrene oxide, phenylpropylene oxide, stilbene oxide, chlorostilbene oxide, dichlorostilbene oxide, 1,2-epoxy-3-phenoxypropane, benzyloxymethyl oxyrane, glycidyl-methylphenyl ether, chlorophenyl-2,3-epoxidepropyl ether, epoxypropyl methoxy phenyl ether, biphenyl glycidyl ether, glycidyl naphthyl ether, and the like.
The epoxide compound may be used in polymerization using an organic solvent as a reaction medium, and examples of the solvent include aliphatic hydrocarbons such as pentane, octane, decane, cyclohexane, and the like, aromatic hydrocarbons such as benzene, toluene, xylene, and the like, and halogenated hydrocarbons such as chloromethane, methylene chloride, chloroform, carbon tetrachloride, 1,1-dichloroethane, 1,2-dichloroethane, ethylchloride, trichloroethane, 1-chloropropane, 2-chloropropane, 1-chlorobutane, 2-chlorobutane, 1-chloro-2-methylpropane, chlorobenzene, bromobenzene, and the like, which may be used alone or in combination of two or more thereof. More preferably, bulk polymerization using a monomer itself as a solvent may be performed.
In the preparation method of the present invention, a molar ratio of the epoxide compound to catalyst may range from 500 to 1,000,000, preferably from 1,000 to 200,000. In addition, a molar ratio of the catalyst to the molecular weight regulator may range from 1 to 3,000, preferably from 5 to 2,000. In the preparation method of the present invention, pressure of carbon dioxide may be up to 100 bar, preferably, 5 bar to 50 bar. In the preparation method of the present invention, polymerization temperature may be from 10℃ to 120℃, preferably, 20℃ to 90℃.
The poly(alkylene carbonate) prepared by the preparation method of the present invention has a number average molecular weight (Mn) of 1,000 to 100,000 and a molecular weight distribution (that is, Mw/Mn, PDI) of 1.0 to 3.0. Here, Mn indicates a number average molecular weight measured by GPC with calibration using polystyrene having a single molecular weight distribution as a standard material, and molecular weight distribution Mw/Mn indicates a ratio between a weight average molecular weight and a number average molecular weight specified by GPC using the same method.
Meanwhile, since the preparation method of the present invention is characterized by using the novel complex as the catalyst, as another embodiment of the present invention, poly(alkylene carbonate) having high molecular weight may be prepared by copolymerization of carbon dioxide/epoxide only in the presence of the novel complex without addition of the molecular weight regulator.
The maximum turnover number (TON) which is capable of being implemented by the catalyst used in the preparation method of the present invention is about 10,000.
The poly(alkylene carbonate) prepared by the preparation method of the present invention may be preferably represented by the following Chemical Formula 22, and here, the -OH terminal group may be used to prepare polyurethane.
[Chemical Formula 22]
J[L-{CR131R132-CR133R134-OC(O)O}d-CR131R132-CR133R134-OH]c
[In Chemical Formula 22,
L is -O- or -CO2-;
c is an integer of 2 to 10, L may be identical or different;
J is C1-C60 hydrocarbyl c-valent radical with or without an ether group, an ester group or an amine group;
R131 to R134 are each independently hydrogen; (C1-C10)alkyl substituted or unsubstituted with halogen or (C1-C20)alkoxy; (C6-C12)aryl substituted or unsubstituted with halogen or (C1-C20)alkoxy and may be linked with each other to thereby form a ring; and
a value obtained by multiplying d by c is a nutural number of 1000 or less.]
In other words, in the polymer compound represented by Chemical Formula 22, c is 2; J is C1-C60 hydrocarbyl diradical with or without an ether group, an ester group or an amine group; R131 to R134 are each independently hydrogen or methyl; d is an integer of 5 to 500, and preferably, all of R131 to R134 may be hydrogen or all of R131 to R133 may be hydrogen and R134 may be methyl(in some repeated units, R131 is methyl, and all of the remaining R132 to R134 are hydrogen).
The polymer compound represented by Chemical Formula 22 may be preferably a compound in which c is 2; L is -CO2-; J is -[CR2]n- (n is an integer of 0 to 20; R which may be identical or different represents hydrogen, methyl, ethyl, propyl or butyl), para-phenylene, meta-phenylene, ortho-phenylene or 2,6-naphthalenediyl, or a compound in which c is 2; L is -O-; J is -[CR2]n- (n is an integer of 0 to 20; R which may be identical or different represents hydrogen, methyl, ethyl, propyl or butyl), -CH2CH2N(R)CH2CH2- (R is C1 to C20 hydrocarbyl) or -[CH2CH(R)O]nCH2CH(R)- (n is an integer of 0 to 10; and R is hydrogen or methyl).
In other words, in the polymer compound represented by Chemical Formula 22, c is 3; J is C1-C60 hydrocarbyl diradical with or without an ether group, an ester group or an amine group; R131 to R134 are each independently hydrogen or methyl; d is a natural number of 330 or less, and preferably, all of R131 to R134 may be hydrogen or all of R131 to R133 may be hydrogen and R134 may be methyl(in some repeated units, R131 is methyl, and all of the remaining R132 to R134 are hydrogen).
The polymer compound represented by Chemical Formula 22 is preferably a compound in which c is 3; L is -CO2-; and J is 1,2,3-propanetriyl, 1,2,3-benzenetriyl, 1,2,4-benzenetriyl or 1,3,5-benzenetriyl.
In other words, in the polymer compound represented by Chemical Formula 22, c is 4; J is C1-C60 hydrocarbyl diradical with or without an ether group, an ester group or an amine group; R131 to R134 are each independently hydrogen or methyl; d is a natural number of 250 or less, and preferably, all of R131 to R134 may be hydrogen or all of R131 to R133 may be hydrogen and R134 may be methyl(in some repeated units, R131 is methyl, and all of the remaining R132 to R134 are hydrogen).
The polymer compound represented by Chemical Formula 22 is preferably a compound in which c is 4; L is -CO2-; and J is 1,2,3,4-butanetetrayl or 1,2,4,5-benzenetetrayl.
In the case where the polymer compound in which c is 3 or 4, which is a star shaped polymer having three or four branches, is used to prepare polyurethane, it may induce cross-linking and thus may be employed in preparation of thermosetting polyurethane.
The low molecular weight poly(alkylene carbonate) polymer prepared by the preparation method of the present invention may be used itself in a coating material, and the like, and may also be used in a blend with other polymers.
The present invention provides the method of preparing low molecular weight of poly(alkylene carbonate) by copolymerization of carbon dioxide and epoxide using the molecular weight regulator in the presence of the novel complex, such that even though the molecular weight regulator is used, the activity of the catalyst may be stably maintained, whereby the low molecular weight of poly(alkylene carbonate) having a desirable level may be effectively provided.
In addition, it is expected that since the novel complex as the catalyst of the present invention has a simple structure as compared to the existing copolymerization catalyst, due to the economical preparation cost thereof, the novel complex may be effectively applied to a large-scale commercial process.
Further, since the novel complex of the present invention structurally includes at least two or more onium salts in a molecule, the complex used as a catalyst may have excellent activity and promote polymerization even at a relatively low temperature. In particular, in the case in which one or two or more onium salt(s) are symmetrically present at both sides based on a central metal, respectively, the preparation yield of the complex may be improved.
In addition, it is expected that the low molecular weight of poly(alkylene carbonate) prepared by the preparation method of the present invention may be effectively used even in preparing polyurethane.
Hereinafter, the following Examples and Comparative Examples specifically describe the effect of the present invention. However, Examples below are not intended to limit the scope of the present invention but only to exemplify the present invention.
The catalyst used in the present invention was prepared as shown below.
[Preparation Example 1] Synthesis of Compound 6
A symmetrical cobalt-salen catalyst 6 containing ammonium salt prepared by the following method was prepared.
Figure PCTKR2014002321-appb-I000022
4-tert-butyl phenol (10.1 g) was put into a mixture of paraformaldehyde (13 g), triethylamine (35 mL), magnesium chloride (9.5 g) and acetonitrile (300 mL), followed by stirring at 55℃ for 3 hours. 2N hydrochloric acid aqueous solution was put into the reaction mixture to terminate the reaction and the aqueous solution layer was extracted with dichloromethane three times. An organic layer was separated and dried over magnesium sulfate, followed by filtration, and a solvent was removed by distillation under reduced pressure to obtain salicylaldehyde 2 (11.7 g). Paraformaldehyde (1.1 g) and morpholine (1.5 mL) were dissolved in acetonitrile (84 mL) and the prepared salicylaldehyde (3.0 g) and triethylamine (2.8 mL) were put thereinto, followed by stirring at 80℃ for 12 hours. A saturated ammonium chloride aqueous solution was put thereinto to terminate the reaction, and the reactant was extracted with dichloromethane three times. An organic layer was separated and dried over magnesium sulfate, followed by filtration and distillation under reduced pressure to obtain salicylaldehyde 3 containing morpholine (4.7 g). Prepared salicylaldehyde (4.7 g) and 1,2-trans-diaminocyclohexane (1.0 mL) were dissolved in ethanol (84 mL), followed by stirring at room temperature for 3 hours. After distillation under reduced pressure, the obtained reactant was recrystallized in a mixed solvent of n-hexane and dichloromethane to obtain a symmetrical salen derivative 4 (8.7 g). The prepared symmetrical salen derivative (1.5 g) was put into a round bottom flask wrapped with aluminum foil and was dissolved into acetonitrile (47 mL) and then iodomethane (0.4 mL) was put thereinto, followed by stirring at room temperature for 1 day. After removing a solvent by distillation under reduced pressure, the reactant was dissolved in ethanol (80 mL) again and silver nitrate (883 mg) was put thereinto, followed by stirring at 70℃ for 1.5 hours. The reaction solution was filtered and distilled under reduced pressure to obtain a symmetrical salen ligand 5 containing ammonium salt (2.0 g). The prepared ligand (2.0 g) was dissolved in methanol (48 mL), and cobalt acetate tetrahydrate (673 mg) was put thereinto, followed by stirring at room temperature for 12 hours, and then lithium chloride (305 mg) was put thereinto and the reactant was oxidized by air. The obtained metal complex was dissolved in dichloromethane again and an organic layer was extracted with water to remove impurities. After distillation under reduced pressure, a symmetrical cobalt-salen catalyst 6 containing ammonium salt (1.3 g) was obtained. Result obtained by spectroscopy experiment of the symmetrical salen ligand containing ammonium salt was as follows.
1H NMR (500 MHz, DMSO-d 6 ) δ 14.56 (2H, br s), 8.63 (2H, s), 7.59 (2H, s), 7.57 (2H, s), 4.63 (2H, d, J = 13.0 Hz), 4.54 (2H, d, J = 13.0 Hz), 3.97-3.85 (8H, m), 3.63-3.29 (10H, m), 3.10 (6H, s), 1.95 (2H, br s), 1.81 (2H, br s), 1.63 (2H, br s), 1.47 (2H, br s), 1.21 (18 H, s)
[Preparation Example 2] Synthesis of Compound 10
A symmetrical cobalt-salen catalyst 10 containing ammonium salt prepared by the following method was prepared.
Figure PCTKR2014002321-appb-I000023
Paraformaldehyde (1.5 g) and N-ethylpiperazine (5.7 mL) were dissolved in ethanol (75 mL) and salicylaldehyde 2 (8.0 g) prepared by the same method as Preparation Example 1 was put thereinto, followed by stirring at 80℃ for 3 days. A saturated ammonium chloride aqueous solution was put thereinto to terminate the reaction, and the reactant was extracted with dichloromethane three times. An organic layer was separated, dried over sodium sulfate and filtered, and then a solvent was removed by distillation under reduced pressure and salicylaldehyde containing piperazine 7 (10.4 g) was obtained by column chromatography. The prepared salicylaldehyde derivative (6.1 g) was put into a round bottom flask wrapped with aluminum foil and was dissolved in acetonitrile (200 mL) and then iodobutane (23 mL) was put thereinto, followed by stirring at 80℃ for 1 day. The solvent was removed by distillation under reduced pressure and the reactant was dissolved in ethanol (670 mL) again and silver nitrate (8.5 g) was put thereinto, followed by stirring at room temperature for 1 day. After the reaction solution was filtered, the solvent was removed by distillation under reduced pressure to obtain a salicylaldehyde derivative 8 containing ammonium salt (6.4 g). The prepared salicylaldehyde derivative containing ammonium salt (4.9 g) and 1,2-trans-diaminocyclohexane (0.6 mL) were dissolved into ethanol (45 mL), followed by stirring at room temperature for 1 day. The solvent was removed by distillation under reduced pressure and a mixed solvent of n-hexane and dichloromethane were put into the reactant again, followed by stirring at room temperature for 1 hour, and the reactant was filtered and dried to obtain a symmetrical salen derivative 9 (4.9 g). The prepared ligand (2.9 g) was dissolved in methanol (48 mL), and cobalt acetate tetrahydrate (697 mg) was put thereinto, followed by stirring at room temperature for 12 hours, and then lithium chloride (551 mg) was put thereinto and the reactant was oxidized by air. The obtained metal complex was dissolved in dichloromethane again and an organic layer was extracted with water to remove impurities. After distillation under reduced pressure, a symmetrical cobalt-salen catalyst 10 containing ammonium salt (1.9 g) was obtained. Result obtained by spectroscopy experiment of the salicylaldehyde derivative containing ammonium salt was as follows.
1H NMR (500 MHz, CDCl3)δ9.92(1H,s),7.54(1H,s),7.48(1H,s),3.73(2H,s),3.69-3.63(4H,m),3.50-3.47(2H,m),2.91(4H,s),1.46-1.37(8H,m),1.34-1.20(8H,m),1.27(9H,s),0.97-0.86(6H,m)
[Preparation Example 3] Synthesis of Compound 15
A symmetrical cobalt-salen catalyst 15 containing ammonium salt prepared by the following method was prepared.
Figure PCTKR2014002321-appb-I000024
4-tert-butylsalicylaldehyde 2 (7.1 g) was put into a mixture of paraformaldehyde (3.6 g) and 1N hydrochloric acid aqueous solution (150 mL), followed by stirring at room temperature for 2 days. A saturated sodium bicarbonate aqueous solution was slowly put thereinto to neutralize the reactant, and the aqueous layer was extracted with dichloromethane. An organic layer was separated and dried over magnesium sulfate, followed by filtration, and the solvent was removed by distillation under reduced pressure to obtain chloromethyl salicylaldehyde 11 (7.0 g). After piperidine (2.9 g) was dissloved in acetonitrile (30 mL), the prepared chloromethyl salicylaldehyde (7.0 g) was put thereinto and stirred at room temperature for 3 hours. A saturated sodium bicarbonate aqueous solution was put thereinto to terminate the reaction, and the reactant was extracted with dichloromethane. An organic layer was separated and dried over sodium sulfate, followed by filtration, and a solvent was removed by distillation under reduced pressure to obtain salicylaldehyde 12 containing piperidine (8.0 g). The prepared salicylaldehyde derivative (8.0 g) was put into a round bottom flask wrapped with aluminum foil and was dissolved in acetonitrile (24 mL) and then iodomethane (5.4 mL) was put thereinto, followed by stirring at 40℃ for 1 day. After the solvent was removed by distillation under reduced pressure, the reactant was dissolved in ethanol (24 mL) again and silver nitrate (5.9 g) was put thereinto, followed by stirring at 70℃ for 1.5 hours. After the reaction solution was filtered, the reactant was distilled under reduced pressure to obtain salicylaldehyde 13 containing ammonium salt (9.2 g). The prepared salicylaldehyde (9.2 g) and 1,2-trans-diaminocyclohexane (1.5 g) were dissolved in ethanol (45 mL), followed by reflux stirring for 3 hours. After distillation under reduced pressure, the obtained reactant was recrystallized in a mixed solvent of n-hexane and dichloromethane to obtain a symmetrical salen ligand 14 (19.5 g). The prepared ligand (19.5 g) was dissolved in methanol (200 mL), and cobalt acetate tetrahydrate (6.8 g) was put thereinto, followed by stirring at room temperature for 12 hours, and then lithium chloride (1.3 g) was put thereinto and the reactant was oxidized by air. The obtained metal complex was dissolved in dichloromethane again and an organic layer was extracted with water to remove impurities. After distillation under reduced pressure, a symmetrical cobalt-salen catalyst 15 containing ammonium salt (13.1 g) was obtained. Result obtained by spectroscopy experiment of the symmetrical salen ligand containing ammonium salt was as follows.
1H NMR (500 MHz, CDCl3) δ 13.93 (2H, br s), 8.36 (2H, s), 7.58 (2H, s), 7.26 (2H, s), 4.24-4.21 (4H, m), 3.69-3.50 (6H, m), 3.41 (6H, s), 2.79-2.68 (4H, m), 2.04-1.21 (38H, m)
[Preparation Example 4] Synthesis of Compound 19
A symmetrical cobalt-salen catalyst 19 containing ammonium salt prepared by the following method was prepared.
Figure PCTKR2014002321-appb-I000025
After dibutylamine (6.2 mL) was dissloved in acetonitrile (30 mL), the chloromethyl salicylaldehyde 11 (7.0 g) prepared by the same method as Preparation Example 3 was put thereinto and stirred at room temperature for 3 hours. A saturated sodium bicarbonate aqueous solution was put thereinto to terminate the reaction, and the reactant was extracted with dichloromethane. An organic layer was separated and dried over magnesium sulfate, followed by filtration and distillation under reduced pressure to obtain salicylaldehyde 16 containing dibutylamine (9.3 g). The prepared salicylaldehyde derivative (9.3 g) was put into a round bottom flask wrapped with aluminum foil and was dissolved in acetonitrile (24 mL) and then iodomethane (5.4 mL) was put thereinto, followed by stirring at 40℃ for 1 day. After the solvent was removed by distillation under reduced pressure, the reactant was dissolved in ethanol (24 mL) again and silver nitrate (5.9 g) was put thereinto, followed by stirring at 70℃ for 1.5 hours. After the reaction solution was filtered, the reactant was distilled under reduced pressure to obtain salicylaldehyde 17 containing ammonium salt (9.7 g). The prepared salicylaldehyde (9.7 g) and 1,2-trans-diaminocyclohexane (1.4 g) were dissolved in ethanol (45 mL), followed by reflux stirring for 3 hours. After distillation under reduced pressure, the obtained reactant was recrystallized in a mixed solvent of n-hexane and dichloromethane to obtain a symmetrical salen ligand 18 (19.6 g). The prepared ligand (19.6 g) was dissolved in methanol (200 mL), and cobalt acetate tetrahydrate (6.2 g) was put thereinto, followed by stirring at room temperature for 12 hours, and then lithium chloride (1.1 g) was put thereinto and the reactant was oxidized by air. The obtained metal complex was dissolved in dichloromethane again and an organic layer was extracted with water to remove impurities. After distillation under reduced pressure, a symmetrical cobalt-salen catalyst 19 containing ammonium salt (12.3 g) was obtained. Result obtained by spectroscopy experiment of the symmetrical salen ligand containing ammonium salt was as follows.
1H NMR (500 MHz, DMSO-d 6 ) δ 8.58 (2H, s), 7.51 (2H, s), 7.43 (2H, s), 4.46 (4H, ABq, J = 11.5, 6.5 Hz), 3.23 (2H, br s), 2.97 (6H, s), 2.88-2.51 (8H, m), 2.05-1.04 (42H, m), 0.97-0.78 (12H, m)
[Preparation Example 5] Synthesis of Compound 22
A symmetrical cobalt-salen catalyst 22 containing ammonium salt prepared by the following method was prepared.
Figure PCTKR2014002321-appb-I000026
After the salicylaldehyde derivative 16 (9.3 g) prepared by the same method as Preparation Example 4 was dissolved in acetonitrile (30 mL), dimethyl sulfate (2.8 mL) was put thereinto, followed by stirring at room temperature for 1 day. A solvent was removed by distillation under reduced pressure to obtain salicylaldehyde 20 (11.5 g) containing ammonium salt. The prepared salicylaldehyde (11.5 g) and 1,2-trans-diaminocyclohexane (1.5 g) were dissolved in ethanol (45 mL), followed by reflux stirring for 3 hours. After distillation under reduced pressure, the obtained reactant was recrystallized in a mixed solvent of n-hexane and dichloromethane to obtain a symmetrical salen ligand 21 (20.3 g). The prepared ligand (20.3 g) was dissolved into methanol (200 mL), and cobalt acetate tetrahydrate (6.6 g) was put thereinto, followed by stirring at room temperature for 12 hours, and then lithium chloride (1.2 g) was put thereinto and the reactant was oxidized by air. The obtained metal complex was dissolved in dichloromethane again and an organic layer was extracted with water to remove impurities. After distillation under reduced pressure, a symmetrical cobalt-salen catalyst 22 containing ammonium salt (16.0 g) was obtained. Result obtained by spectroscopy experiment of the symmetrical salen ligand containing ammonium salt was as follows.
1H NMR (500 MHz, CDCl3) δ 8.39 (2H, s), 7.57 (2H, s), 7.30 (2H, s), 4.30 (4H, q, J = 7.0 Hz), 3.77 (6H, s), 3.59 (2H, br s), 3.19-2.82 (8H, m), 2.01-1.21 (42H, m), 0.96-0.92 (12H, m)
[Preparation Example 6] Synthesis of Compound 26
A symmetrical cobalt-salen catalyst 26 containing ammonium salt prepared by the following method was prepared.
Figure PCTKR2014002321-appb-I000027
After dibutyl[2-(methylamino)ethyl]amine (6.8 g) was dissolved in acetonitrile (30 mL), the chloromethyl salicylaldehyde 11 (7.0 g) prepared by the same method as Preparation Example 3 was put thereinto and stirred at room temperature for 3 hours. A saturated sodium bicarbonate aqueous solution was put thereinto to terminate the reaction, and the reactant was extracted with dichloromethane. An organic layer was separated and dried over sodium sulfate, followed by filtration and distillation under reduced pressure to obtain salicylaldehyde 23 containing dibutyl[2-(methylamino)ethyl]amine (9.5 g). The prepared salicylaldehyde derivative (9.5 g) was put into a round bottom flask wrapped with aluminum foil and was dissolved in acetonitrile (30 mL) and then iodomethane (9.4 mL) was put thereinto, followed by stirring at 40℃ for 1 day. After the solvent was removed by distillation under reduced pressure, the reactant was dissolved in ethanol (30 mL) again and silver nitrate (10.2 g) was put thereinto, followed by stirring at 70℃ for 1.5 hours. After the reaction solution was filtered, the reactant was distilled under reduced pressure to obtain salicylaldehyde 24 containing ammonium salt (11.7 g). The prepared salicylaldehyde (11.7 g) and 1,2-trans-diaminocyclohexane (1.3 g) were dissolved in ethanol (45 mL), followed by reflux stirring for 3 hours. After distillation under reduced pressure, the obtained reactant was recrystallized in a mixed solvent of n-hexane and dichloromethane to obtain a symmetrical salen ligand 25 (21.9 g). The prepared ligand (21.9 g) was dissolved in methanol (200 mL), and cobalt acetate tetrahydrate (5.3 g) was put thereinto, followed by stirring at room temperature for 12 hours, and then lithium chloride (1.0 g) was put thereinto and the reactant was oxidized by air. The obtained metal complex was dissolved in dichloromethane again and an organic layer was extracted with water to remove impurities. After distillation under reduced pressure, a symmetrical cobalt-salen catalyst 26 containing ammonium salt (15.4 g) was obtained. Result obtained by spectroscopy experiment of the symmetrical cobalt-salen containing ammonium salt was as follows.
1H NMR (500 MHz, DMSO-d 6 ) δ 8.06 (2H, s), 7.58 (2H, s), 7.51 (2H, s), 5.01 (2H, d, J = 11.5 Hz), 4.90 (2H, d, J = 11.5 Hz), 3.73 (4H, q, J = 7.0 Hz), 3.58 (2H, br s), 3.51 (2H, s), 3.33 (12H, s), 3.26 (2H, s), 3.06-2.99 (8H, m), 1.98-1.56 (14H, m), 1.85 (6H, s), 1.28 (18H, s), 1.26-1.19 (10H, m), 0.98-0.86 (12H, m)
[Preparation Example 7] Synthesis of Compound 31
A symmetrical cobalt-salen catalyst 31 containing ammonium salt prepared by the following method was prepared.
Figure PCTKR2014002321-appb-I000028
N,N'-dimethylhexane1,6diamine (2.6 g) was put into a mixture of potassium carbonate (5.5 g), paraformaldehyde (2.2 g) and ethanol (20 mL) and the mixture was stirred at room temperature for 3 days. A solid was removed by filtration and the reactant was distilled under reduced pressure to obtain a hexyldiamine derivative 27 substituted with ethoxymethyl group (4.2 g). The prepared hexyldiamine derivative (4.2 g) was dissolved in acetonitrile (40 mL) and 4-tert-butyl-salicylaldehyde 2 (5.8 g) prepared by the same method as Preparation Example 1 was put thereinto, followed by reflux stirring for 1 day, to obtain symmetrical salicylaldehyde 28 (6.1 g). After dimethyl sulfate (1.1 mL) was dissloved in acetonitrile (20 mL), the prepared symmetrical salicylaldehyde (6.1 g) was put thereinto and stirred at room temperature for 1 day. A solvent was removed by distillation under reduced pressure and a symmetrical salicylaldehyde 29 (6.6 g) was obtained. Result obtained by spectroscopy experiment of the salicylaldehyde linked with N,N’-dimethylhexane-1,6-diamine was as follows.
1H NMR (500 MHz, CDCl3) δ 11.20 (2H, br s), 10.38 (2H, s), 7.64 (2H, s), 7.38 (2H, s), 3.74 (4H, s), 2.51-2.50 (4H, m), 2.31 (6H, s), 1.59 (4H, br s), 1.37-1.30 (4H, m), 1.28 (18H, s)
The prepared symmetrical salicylaldehyde derivative (6.6 g) and 1,2-trans-diaminocyclohexane (1.2 g) were dissolved in ethanol (35 mL), followed by reflux stirring for 3 hours. After distillation under reduced pressure, the obtained reactant was recrystallized in a mixed solvent of n-hexane and dichloromethane to obtain a symmetrical salen ligand 30 (6.6 g). The prepared ligand (6.6 g) was dissolved in methanol (200 mL), and cobalt acetate tetrahydrate (2.5 g) was put thereinto, followed by stirring at room temperature for 12 hours, and then lithium chloride (460 mg) was put thereinto and the reactant was oxidized by air. The obtained metal complex was dissolved in dichloromethane again and an organic layer was extracted with water to remove impurities. After distillation under reduced pressure, a symmetrical cobalt-salen catalyst 31 containing an ammonium salt (5.7 g) was obtained. Result obtained by spectroscopy experiment of the symmetrical salen ligand containing ammonium salt was as follows.
1H NMR (500 MHz, CDCl3) δ 13.47 (2H, br s), 8.27-8.25 (2H, m), 7.32-6.81 (4H, m), 3.73 (4H, q, J = 6.5 Hz), 2.89-2.80 (2H, m), 2.44-2.43 (4H, m), 2.41 (6H, s), 2.22 (6H, s), 1.87-0.97 (34H, m)
[Preparation Example 8] Synthesis of Compounds 35 and 36
Symmetrical cobalt-salen catalysts 35 and 36 containing ammonium salt prepared by the following method were prepared.
Figure PCTKR2014002321-appb-I000029
Salicylaldehyde 2 (3.1 g) prepared by the same method as Preparation Example 1, paraformaldehyde (0.8 g), 48% aqueous hydrogen bromide solution (15 mL), a catalytic amount of concentrated sulfuric acid was mixed together and stirred at 70℃ for 20 hours. After the reactant was cooled at room temperature, dichloromethane was put thereinto and extracted with water, the solvent was removed by distillation under reduced pressure, and bromomethyl salicylaldehyde 32 (4.4 g) was obtained. The prepared salicylaldehyde (1.5 g) was dissolved in toluene (20 mL), followed by stirring and triethylamine (1.5 g) was slowly put thereinto, followed by stirring at room temperature for 12 hours. The obtained solid was filtered and washed with toluene and n-hexane, respectively and then dried in vacuo to obtain salicylaldehyde 33 (1.7 g) containing ammonium salt was obtained. The obtained salicylaldehyde (1.4 g) was dissolved in ethanol (20 mL) and 1,2-trans-diaminocyclohexane (220 mg) was put thereinto, followed by reflux stirring for 5 hours. After cooling to room temperature, silver nitrate (420 mg) was put thereinto, followed by stirring at room temperature for 15 hours. After the obtained solid was filtered and removed, the solution was distilled under reduced pressure to remove a solvent to obtain a ligand 34 containing ammonium salt (1.3g). The prepared ligand (1.0 g) was dissolved in methanol (50 mL), and cobalt acetate (240 mg) was put thereinto, followed by stirring at room temperature for 18 hours, and then lithium chloride (240 mg) was put thereinto and the reactant was oxidized by air. The obtained metal complex was dissolved into dichloromethane again and an organic layer was extracted with water to remove impurities. After distillation under reduced pressure, a symmetrical cobalt-salen catalyst 35 containing an ammonium salt (0.7 g) was obtained. The catalyst containing chlorine (0.7 g) was dissolved in dichloromethane (55 mL) again and silver acetate (240 mg) was put thereinto, followed by stirring for 3 hours, and the obtained solid was filtered and removed. After a solvent was removed by distillation under reduced pressure, a symmetrical cobalt-salen catalyst 36 containing acetate (0.7 g) was obtained. Result obtained by spectroscopy experiment of the symmetrical salen ligand containing ammonium salt was as follows.
1H NMR (500 MHz, DMSO-d6) δ 13.54 (2H, s), 8.51 (2H, s), 7.32 (2H, s), 7.25 (2H, s), 4.38 (4H, s), 3.06-3.04 (12H, m), 1.85-1.11 (28H, m), 0.90-0.88 (18H, m)
[Preparation Example 9] Synthesis of Compound 40
A symmetrical cobalt-salen catalyst 40 containing ammonium salt prepared by the following method was prepared.
Figure PCTKR2014002321-appb-I000030
Bromomethyl salicylaldehyde 32 (1.5 g) prepared by the same method as Preparation Example 8 was dissolved in dichloromethane (3 mL) and triethylamine (1.1 g) and N,N'-diethylethylenediamine (0.3 g ) was sequentially and slowly put thereinto. The reactant was stirred at room temperature for 20 hours, and extracted with water. The reactant was dried over magnesium sulfate, followed by filtration, and a solvent was removed by distillation under reduced pressure to obtain disalicylaldehyde 37 (0.7 g). Result obtained by spectroscopy experiment of the salicylaldehyde derivative was as follows.
1H NMR (500 MHz, CDCl3) δ 11.32 (2H, br s), 9.89 (2H, s). 7.64 (2H, d, J = 2.4 Hz), 7.53 (2H, d, J = 2.5 Hz). 3.67 (4H, s), 2.66-2.56 (8H, m), 1.20-0.98 (24H, m)
The prepared disalicylaldehyde (0.7 g) and 1,2-trans-diaminocyclohexane (0.3 g) were dissolved in ethanol (12 mL), followed by reflux stirring for 5 hours. A solvent was removed by distillation under reduced pressure, and a symmetrical salen derivative 38 (960 mg) was obtained. The prepared symmetrical salen derivative (960 mg) was put into a round bottom flask wrapped with aluminum foil and was dissolved in acetonitrile (25 mL) and then iodomethane (2.5 mL) was put thereinto, followed by stirring at room temperature for 18 hours. After the solvent was removed by distillation under reduced pressure, the reactant was dissolved in ethanol (22 mL) and silver nitrate (407 mg) was put thereinto, followed by stirring at room temperature for 15 hours. The reaction solution was filtered and distilled under reduced pressure to obtain a symmetrical salen ligand 39 containing ammonium salt (1.1 g). The prepared ligand (1.0 g) was put into a round-bottom flask wrapped with aluminum foil and dissolved into dichloromethane (25 mL) under a nitrogen atmosphere, and cobalt acetate (220 mg) was put thereinto, followed by stirring at room temperature for 5 hours. After the reactant was exposed to air, silver acetate (210 mg) was put thereinto, followed by stirring at room temperature for 4 hours, a solid was removed by filtration and a solvent was removed by distillation under reduced pressure, thereby obtaining a symmetrical cobalt-salen catalyst 40 (1.0 g) containing ammonium salt. Result obtained by spectroscopy experiment of the symmetrical salen ligand containing ammonium salt was as follows.
1H NMR (500 MHz, DMSO-d 6 ) δ 13.64 (2H, s), 8.48 (2H, s), 7.23 (2H, s), 7.13 (2H, s), 3.53 (6H, s), 3.37 (4H, s), 2.43-2.32 (8H, m), 1.86-1.23 (10H, m), 1.20-0.98 (24H, m)
[Preparation Example 10] Synthesis of Compound 47
A symmetrical cobalt-salen catalyst 47 containing ammonium salt prepared by the following method was prepared.
Figure PCTKR2014002321-appb-I000031
2-methylphenol (10.1 g) was dissolved in toluene (300 mL) and paraformaldehyde (20.3 g), magnesium chloride (17.7 g) and triethylamine (49.9 mL) were put thereinto, followed by reflux stirring at 130℃ for 5 hours. After the reactant was cooled at room temperature, 2N hydrochloric acid aqueous solution (100 mL) was put thereinto, followed by stirring 1 hour. After layer separation, the aqueous solution layer was extracted with ethyl acetate once and the combined organic layer was extracted with water and a saturated sodium bicarbonate aqueous solution, respectively. Magnesium sulfate was put into the organic layer, followed by stirring and filtration, and the solvent was removed by distillation under reduced pressure, and then the salicylaldehyde 42 (13.0 g) was obtained. The prepared salicylaldehyde (4.5 g), paraformaldehyde (1.3 g), 12 N hydrochloric acid aqueous solution (70 mL) was mixed and stirred at room temperature for 12 hours. After the obtained solid was filtered and dissolved in diethylether (50 mL) again and then extracted with water and a saturated sodium bicarbonate aqueous solution, respectively. Magnesium sulfate was put into the organic layer, followed by stirring and filtration, and the solvent was removed by distillation under reduced pressure, and then the salicylaldehyde 43 (3.6 g) containing chloromethyl was obtained. The prepared chloromethyl salicylaldehyde (1.0 g) was dissolved in toluene (20 mL), followed by stirring and tributylamine (1.5 g) was slowly put thereinto, followed by stirring at room temperature for 12 hours. The resulting solid was filtered and washed with toluene and n-hexane, respectively and then dried in vacuo to obtain the salicylaldehyde 44 (1.84 g) containing ammonium salt was obtained. Result obtained by spectroscopy experiment of the salicylaldehyde derivative was as follows.
1H NMR (500 MHz, DMSO-d 6 ) δ 10.96 (1H, br s), 10.05 (1H, s), 7.54 (1H, s), 7.43 (1H, s), 4.38 (2H, s), 2.99-2.95 (6H, m), 2.19 (3H, s), 1.66-1.60 (6H, m), 1.34-1.28 (6H, m), 0.89 (9H, t, J = 5.6 Hz)
The obtained salicylaldehyde (1.5 g) was dissolved in ethanol (20 mL) and 1,2-trans-diaminocyclohexane (0.2 g) was put thereinto, followed by reflux stirring for 5 hours. After cooling to room temperature, silver nitrate (0.45 g) was put thereinto, followed by stirring at room temperature for 15 hours. After the obtained solid was filtered and removed, the solution was distilled under reduced pressure to remove a solvent to obtain a ligand 45 containing ammonium salt (1.46 g). The prepared ligand (993 mg) was dissolved in methanol (50 mL), and cobalt acetate (240 mg) was put thereinto, followed by stirring at room temperature for 18 hours, and then lithium chloride (240 mg) was put thereinto and the reactant was oxidized by air. The obtained metal complex was dissolved in dichloromethane again and an organic layer was extracted with water to remove impurities. After distillation under reduced pressure, a symmetrical cobalt-salen catalyst 46 containing ammonium salt (870 mg) was obtained. The catalyst containing chlorine (870 mg) was dissolved in dichloromethane (50 mL) again and silver acetate (220 mg) was put thereinto, followed by stirring for 3 hours, and the obtained solid was filtered and removed. After a solvent was removed by distillation under reduced pressure, a symmetrical cobalt-salen catalyst 47 containing acetate (770 mg) was obtained. Result obtained by spectroscopy experiment of the symmetrical salen ligand containing ammonium salt was as follows.
1H NMR (500 MHz, DMSO-d 6 ) δ 13.60 (2H, s), 8.47 (2H, s), 7.10 (4H, s), 4.26 (4H, s), 2.80 (12H, s), 2.10 (6H, s), 1.86-1.79 (6H, m), 1.56-1.53 (12H, m), 1.51-1.38 (4H, m), 1.31-1.27 (12H, m), 0.89 (18H, t, J = 5.6Hz)
[Preparation Example 11] Synthesis of Compound 52
A symmetrical cobalt-salen catalyst 52 containing ammonium salt prepared by the following method was prepared.
Figure PCTKR2014002321-appb-I000032
Chloromethyl salicylaldehyde 43 (1.2 g) prepared by the same method as Preparation Example 10 was dissolved in acetonitrile (30 mL), followed by stirring and triethylamine (1.2 mL) and morpholine (1.2 g) were slowly put thereinto, followed by stirring at room temperature 20 hours. After the reaction was completed by adding water thereto, the aqueous solution layer was extracted with ethyl acetate, an organic layer was dried over magnesium sulfate, followed by filtration and distillation under reduced pressure to remove a solvent, thereby obtaining salicylaldehyde 48 (1.4 g) containing morpholine. The prepared salicylaldehyde (1.4 g) was dissolved in ethanol (30 mL), and then 1,2-trans-diaminocyclohexane (0.3 g) was put thereinto, followed by reflux stirring for 5 hours. After the reactant was cooled at room temperature and distilled under reduced pressure to remove a solvent, a salen derivative 49 (1.4 g) was obtained. The prepared salen derivative (1.1 g) was put into a round bottom flask wrapped with aluminum foil and was dissolved in acetonitrile (30 mL) and then iodomethane (0.3 mL) was put thereinto, followed by stirring at room temperature for 18 hours. After the solvent was removed by distillation under reduced pressure, the reactant was dissolved in ethanol (28 mL) again and silver nitrate (503 mg) was put thereinto, followed by stirring at room temperature for 15 hours. After the obtained solid was filtered and removed, the solution was distilled under reduced pressure to remove a solvent, thereby obtaining a ligand 50 containing ammonium salt (1.24 g). The prepared ligand (0.8 g) was dissolved in methanol (50 mL), and cobalt acetate (240 mg) was put thereinto, followed by stirring at room temperature for 18 hours, and then lithium chloride (240 mg) was put thereinto and the reactant was oxidized by air. The obtained metal complex was dissolved in dichloromethane again and an organic layer was extracted with water to remove impurities. After distillation under reduced pressure, a symmetrical cobalt-salen catalyst 51 containing ammonium salt (680 mg) was obtained. The catalyst containing chlorine (679 mg) was dissolved into dichloromethane (50 mL) again and silver acetate (220 mg) was put thereinto, followed by stirring for 3 hours, and the obtained solid was filtered and removed. After a solvent was removed by distillation under reduced pressure, a symmetrical cobalt-salen catalyst 52 containing acetate (679 mg) was obtained. Result obtained by spectroscopy experiment of the symmetrical salen ligand containing ammonium salt was as follows.
1H NMR (500 MHz, DMSO-d 6 ) δ 14.18 (2H, s), 8.59 (2H, s), 7.41 (2H, s), 7.37 (2H, s), 4.56 (4H, s), 3.93-3.92 (8H, m), 3.37-3.32 (14H, m), 2.12 (6H, s), 1.93-1.47 (10H, m)
[Preparation Example 12] Synthesis of Compound 57
A symmetrical cobalt-salen catalyst 57 containing ammonium salt prepared by the following method was prepared.
Figure PCTKR2014002321-appb-I000033
3-morpholin propylene amine (2.5 g) was dissolved in dichloromethane (40 mL) and triethylamine (3.6 mL) was put thereinto and the reactant was cooled at -20℃. Methyl chloroformate (2.0 mL) was slowly put thereinto and a temperature was slowly raised to room temperature. After the reactant was stirred for 3 hours, 0.1 N hydrochloric acid aqueous solution was put thereinto and an organic layer was separated and extracted with water and a saturated sodium bicarbonate aqueous solution, respectively. The reactant was dried over magnesium sulfate, filtered, and distilled under reduced pressure to remove a solvent. A mixture of lithium aluminum hydride (1.9 g) and tetrahydrofuran (18 mL) was cooled at 0℃ under a nitrogent atmosphere, and a mixture of the prepared carbamate (3.4 g) and tetrahydrofuran (18 mL) was slowly put thereinto. A temperature was raised and the reactant was reflux stirred for 4 hours and cooled at 0℃ and dilluted with diethyl ether (12 mL). The reactant was strongly stirred and then water (1.6 mL), 15% sodium hydroxide aqueous solution (1.6 mL), water (4.8 mL) were sequentially and slowly put thereinto, followed by stirring for 5 hours. The obtained solid was filtered and removed, followed by distillation under reduced pressure, to thereby obtain a methylamine derivative 53 (2.6 g). Result obtained by spectroscopy experiment of the methylamine derivative was as follows.
1H NMR (500 MHz, CDCl3) δ 3.72 (4H, t, J = 4.0 Hz), 2.63-2.57 (2H, m), 2.42-2.37 (9H, m), 1.72-1.64 (3H, m)
Chloromethyl salicylaldehyde 43 (1.2 g) prepared by the same method as Preparation Example 10 was dissolved in acetonitrile (30 mL), followed by stirring and triethylamine (1.2 mL) and the prepared methylamine (2.3 g) were slowly put thereinto, followed by stirring at room temperature 20 hours. After the reaction was completed by adding water thereto, the aqueous solution layer was extracted with ethyl acetate, an organic layer was dried over magnesium sulfate, followed by filtration and distillation under reduced pressure to remove a solvent, thereby obtaining salicylaldehyde 54 (1.5 g) containing amine. The prepared salicylaldehyde (1.2 g) was dissolved in ethanol (20 mL) and 1,2-trans-diaminocyclohexane (217 mg) was put thereinto, followed by reflux stirring for 5 hours. After the reactant was cooled at room temperature and distilled under reduced pressure to remove a solvent, a salen derivative 55 (1.1 g) was obtained. The prepared salen derivative (1.4 g) was put into a round bottom flask wrapped with aluminum foil and was dissolved in acetonitrile (30 mL) and then iodomethane (0.3 mL) was put thereinto, followed by stirring at room temperature for 18 hours. After the solvent was removed by distillation under reduced pressure, the reactant was dissolved in ethanol (26 mL) again and silver nitrate (483 mg) was put thereinto, followed by stirring at room temperature for 15 hours. After the obtained solid was filtered and removed, the solution was distilled under reduced pressure to remove a solvent, thereby obtaining a ligand 56 containing ammonium salt (1.87 g). The prepared ligand (1.1 g) was put into a roundbottom flask wrapped with aluminum foil and dissolved in dichloromethane (25 mL) under a nitrogen atmosphere, and cobalt acetate (182 mg) was put thereinto, followed by stirring at room temperature for 5 hours. After the reactant was exposed to air, silver acetate (182 mg) was put thereinto, followed by stirring at room temperature for 4 hours, a solid was removed by filtration and a solvent was removed by distillation under reduced pressure, thereby obtaining a symmetrical cobalt-salen catalyst 57 (1.0 g) containing ammonium salt. Result obtained by spectroscopy experiment of the symmetrical salen ligand containing ammonium salt was as follows.
1H NMR (500 MHz, DMSO-d 6 ) δ 14.20 (2H, s), 8.63 (2H, s), 7.42 (4H, d, J = 18.0 Hz), 4.51 (4H, s), 3.95 (8H, s), 3.51-3.48 (14H, m), 3.21-3.19 (8H, m), 3.00-2.89 (12H, m), 2.34-2.19 (4H, m), 2.16 (6H, s), 1.88-1.48 (10H, m)
[Preparation Example 13] Synthesis of Compound 60
A symmetrical cobalt-salen catalyst 60 containing ammonium salt prepared by the following method was prepared.
Figure PCTKR2014002321-appb-I000034
Chloromethyl salicylaldehyde 43 (1.2 g) prepared by the same method as Preparation Example 10 was dissolved in toluene (40 mL), followed by stirring and triethylamine (2.4 g) was slowly put thereinto, followed by stirring at room temperature 12 hours. The resulting solid was filtered and washed with toluene and n-hexane, respectively and then dried in vacuo to obtain salicylaldehyde 58 (2.8 g) containing ammonium salt was obtained. Result obtained by spectroscopy experiment of the salicylaldehyde derivative was as follows.
1H NMR (500 MHz, CDCl3) δ 11.35 (1H, s), 9.95 (1H, s), 7.53 (1H, s), 7.42 (1H, s), 5.02 (2H, s), 3.77-3.12 (6H, m), 2.23 (3H, s), 1.49-1.44 (9H, m)
The obtained salicylaldehyde (1.1 g) was dissolved in ethanol (20 mL) and 1,2-trans-diaminocyclohexane (217 mg) was put thereinto, followed by reflux stirring for 5 hours. After the reactant was cooled at room temperature and distilled under reduced pressure to remove a solvent, a salen derivative 59 (1.1 g) was obtained. The prepared ligand (741 mg) was dissolved in methanol (50 mL) and cobalt acetate (240 mg) was put thereinto, followed by stirring at room temperature for 18 hours, and lithium chloride (240 mg) was put thereinto and the reactant was oxidized by air. The resulting metal complex was dissolved in dichloromethane again and an organic layer was extracted with water to remove impurities. After distillation under reduced pressure, a symmetrical cobalt-salen catalyst 60 containing ammonium salt (592 mg) was obtained. Result obtained by spectroscopy experiment of the symmetrical salen ligand containing ammonium salt was as follows.
1H NMR (500 MHz, DMSO-d 6 ) δ 13.20 (2H, s), 8.57 (2H, s), 7.22 (4H, s), 4.35 (4H, s), 2.96-2.64 (12H, m), 2.22 (6H, s), 1.90-1.45 (10H, m), 0.98 (18H, t, J = 5.6 Hz)
[Preparation Example 14] Synthesis of Compound 65
A symmetrical cobalt-salen catalyst 65 containing ammonium salt prepared by the following method was prepared.
Figure PCTKR2014002321-appb-I000035
Salicylaldehyde (11.5 g) was dissolved in ethanol (100 mL), paraformaldehyde (6.2 g) and morpholine (18.0 g) were put thereinto, followed by stirring at 80℃ for 24 hours. A solvent was removed by distillation under reduced pressure and the reactant was dissolved in dichloromethane again and extracted with water and saturated sodium chloride aqueous solution. An organic layer was dried over magnesium sulfate, followed by filtration, and a solvent was removed by distillation under reduced pressure to obtain a salicylaldehyde derivative 62 (27.4 g). The prepared salicylaldehyde derivative (1.2 g) was dissolved in ethanol (20 mL) and 1,2-trans-diaminocyclohexane (217 mg) was put thereinto, followed by reflux stirring for 5 hours. After the reactant was cooled at room temperature and distilled under reduced pressure to remove a solvent, salen 63 (1.1 g) containing amine was obtained. Result obtained by spectroscopy experiment of the salen was as follows.
1H NMR (500 MHz, DMSO-d 6 ) δ 13.64 (2H, s), 8.48 (2H, s), 7.23 (2H, s), 7.13 (2H, s), 3.54-3.52 (16H, m), 3.39-3.36 (8H, m), 2.36 (4H, s), 2.34-2.31 (8H, m), 2.25 (4H, s), 1.88-1.09 (10H, m)
The prepared salen (0.6 g) was completely dissolved in acetonitrile (50 mL) and then allyl bromide (2.0 g) was slowly put thereinto. The reactant was stirred at room temperature for 18 hours and a solvent was removed by distillation under reduced pressure, a ligand 64 (1.0 g) was obtained. After the prepared ligand (1.0 mg) was put into a round-bottom flask wrapped with aluminum foil and dissolved in dichloromethane (20 mL) under a nitrogen atmosphere, cobalt acetate (142 mg) was put thereinto, and the reactant was exposed in the air, followed by stirring at room temperature for 5 hours. After a solvent was removed by distillation under reduced pressure, a symmetrical cobalt-salen catalyst 65 containing ammonium salt (0.9 g) was obtained. Result obtained by spectroscopy experiment of the symmetrical salen ligand containing ammonium salt was as follows.
1H NMR (500 MHz, DMSO-d 6 ) δ 13.94 (2H, s), 8.48 (2H, s), 7.25 (2H, s), 7.15 (2H, s), 4.59-4.56 (4H, m), 3.92-3.87 (8H, m), 3.52-3.43 (24H, m), 3.07 (8H, s), 2.36 (8H, s), 2.24 (8H, s), 1.92-1.32 (10H, m)
[Preparation Example 15] Synthesis of Compound 68
A symmetrical cobalt-salen catalyst 68 containing ammonium salt prepared by the following method was prepared.
Figure PCTKR2014002321-appb-I000036
Bromomethyl salicylaldehyde 32 (1.0 g) prepared by the same method as Preparation Example 8 was dissolved in toluene (13 mL) and 4-tert-butyl pyridine (0.6 mL) was slowly put thereinto. The reactant was stirred at room temperature for 18 hours, diethyl ether (3 mL) was put thereinto, followed by additional stirring for 30 minutes. The obtained solid was filtered and washed with diethyl ether (10 mL) and then dried in vacuo. The reactant was dissolved in dichloromethane (11 mL) and silver nitrate (0.6 g) was put thereinto, followed by stirring at room temperature for 1 hour. The obtained solid was filtered and removed, followed by distillation under reduced pressure to obtain salicylaldehyde 66 containing ammonium salt (1.2 g). The obtained salicylaldehyde (1.2 g) was dissolved in ethanol (17 mL), and 1,2-trans-diaminocyclohexane (0.2 mL) was put thereinto, followed by stirring at room temperature for 12 hours. The reactant was distilled under reduced pressure to obtain a ligand 67 (1.3 g) containing ammonium salt. The prepared ligand (300 mg) was put into a round-bottom flask wrapped with aluminum foil and dissolved into dichloromethane (2 mL) under a nitrogen atmosphere, and cobalt acetate (62 mg) was put thereinto, followed by stirring at room temperature for 5 hours. After the reactant was exposed to air, silver acetate (68 mg) was put thereinto, followed by stirring at room temperature for 4 hours, a solid was removed by filtration and a solvent was removed by distillation under reduced pressure, thereby obtaining a symmetrical cobalt-salen catalyst 68 (341 mg) containing ammonium salt. Result obtained by spectroscopy experiment of the symmetrical salen ligand containing ammonium salt was as follows.
1H NMR (500 MHz, DMSO-d 6 ) δ 14.12 (2H, s), 8.98 (4H, d, J = 7.0 Hz), 8.54 (2H, s) , 8.46 (4H, d, J = 7.0 Hz), 7.76 (2H, d, J = 2.5 Hz), 7.40 (2H, d, J = 2.5 Hz), 5.66 (4H, ABq, J = 36.0, 13.5 Hz), 3.50 (2H, m), 1.87 (2H, m), 1.78 (2H, m), 1.58 (2H, m), 1.44 (2H, m), 1.32 (18H, s), 1.22 (18H, s)
[Examples 1 to 5]
Propylene oxide (PO) and each catalyst were put into a high pressure stainless steel reactor at each molar ratio as shown in the following Table 1 and the reactor was completely fastened. Carbon dioxide (CO2) having ultra-high purity was slowly filled into the high pressure reactor and reaction was performed under predetermined pressure, operating temperature and time as shown in the following Table 1. After the reaction was completed, the reaction was cooled and remaining carbon dioxide was slowly discharged. After the catalyst was removed, the reactant was dried in vacuo to obtain poly(propylene carbonate). Physical properties of the obtained poly(propylene carbonate) were shown in the following Table 2.
Table 1
Example Catalyst PO:Catalyst (Molar Ratio) CO2 Pressure(bar) Reaction Temperature (°C) Reaction Time (hr)
1 Preparation Example 3 2,000:1 30 28 48
2 Preparation Example 5 2,000:1 30 28 48
3 Preparation Example 6 2,000:1 30 28 48
4 Preparation Example 11 2,000:1 30 28 48
5 Preparation Example 15 2,000:1 25 28 48
Table 2
Example PO Conversion Ratio Selectivity Mn PDI TON
1 82 % 99 % 7,600 1.22 1,624
2 63 % 99 % 7,400 1.21 1,247
3 63 % 99 % 4,100 1.26 1,247
4 48 % 99 % - - 950
5 13 % 80 % - - 208
[Examples 6 to 19]
Propylene oxide (PO), each catalyst and adipic acid were put into a high pressure stainless steel reactor at each molar ratio as shown in the following Table 3 and the reactor was completely fastened. A solvent was put thereinto as needed. Carbon dioxide (CO2) having ultra-high purity was slowly filled into the high pressure reactor and reaction was performed under predetermined pressure, operating temperature and time as shown in the following Table 3. After the reaction was completed, the reaction was cooled and remaining carbon dioxide was slowly discharged. After the catalyst was removed, the reactant was dried in vacuo to obtain poly(propylene carbonate) and physical properties of the obtained poly(propylene carbonate) were shown in the following Table 4.
Table 3
Example Catalyst PO:Catalyst:Adipic acid(Molar Ratio) CO2 Pressure(bar) Reaction Temperature(°C) Reaction Time(hr) Solvent PO:Solvent(v/v)(Volume Ratio)
6 Preparation Example 1 10,000:1:500 30 40 53 Toluene 2:1
7 Preparation Example 2 10,000:1:500 30 40 48 Toluene 2:1
8 Preparation Example 3 2,000:1:100 30 28 48 - -
9 Preparation Example 4 2,000:1:10 30 28 48 Toluene 2:1
10 Preparation Example 5 2,000:1:10 30 28 48 - -
11 Preparation Example 6 2,000:1:10 30 28 48 - -
12 Preparation Example 7 10,000:1:450 30 50 44 Toluene 2:1
13 Preparation Example 8 2,000:1:10 30 25 48 1,2-dichloroethane 2:1
14 Preparation Example 8 2,000:1:100 30 50 48 1,2-dichloroethane 3:2
15 Preparation Example 9 2,000:1:100 30 50 66 Toluene 2:1
16 Preparation Example 10 2,000:1:10 30 25 48 - -
17 Preparation Example 12 2,000:1:100 30 40 48 1,2-dichloroethane 2:1
18 Preparation Example 13 2,000:1:100 30 50 64 Toluene 2:1
19 Preparation Example 14 2,000:1:100 30 50 64 1,2-dichloroethane 2:1
Table 4
Example PO Conversion Ratio Selectivity Mn PDI TON
6 82 % 99 % 1,400 - 8,118
7 97 % 99 % 1,700 - 9,603
8 95 % 99 % 1,300 1.03 1,881
9 50 % 99 % 3,000 1.12 990
10 67 % 99 % 3,300 1.22 1,327
11 59 % 99 % 1,900 1.15 1,168
12 66 % 96 % 1,200 - 6,336
13 38 % 98 % - - 745
14 20 % 63 % - - 252
15 97 % 97 % - - 1,882
16 81 % 99 % 7,700 1.17 1,604
17 40 % 70 % - - 560
18 39 % 60 % - - 468
19 100 % 40 % - - 800
[Comparative Examples 1 to 4]
Propylene oxide (PO), each binary catalyst system of (Salen)Co compound (combination of the catalyst represented by the following Chemical Formula 23 and PPN+Cl- represented by the following Chemical Formula 24), and adipic acid were put into a high pressure stainless steel reactor at each molar ratio as shown in the following Table 5 and the reactor was completely fastened. Carbon dioxide (CO2) having ultra-high purity was slowly filled into the high pressure reactor and reaction was performed under predetermined pressure, operating temperature and time as shown in the following Table 5. After the reaction was completed, the reaction was cooled and remaining carbon dioxide was slowly discharged. After the catalyst was removed, the reactant was dried in vacuo to obtain poly(propylene carbonate) and physical properties of the obtained poly(propylene carbonate) were shown in the following Table 6.
[Chemical Formula 23]
Figure PCTKR2014002321-appb-I000037
[Chemical Formula 24]
Figure PCTKR2014002321-appb-I000038
Table 5
Comparative Example Catalyst PO:Chemical Formula 23:PPN+Cl-:Adipic acid (Molar Ratio) CO2 Pressure(bar) Reaction Temperature(°C) Reaction Time(hr)
1 Chemical Formula 23 2,000:1:1:0 30 25 6
2 Chemical Formula 23 2,000:1:1:10 30 25 5
3 Chemical Formula 23 2,000:1:1:20 30 25 5
4 Chemical Formula 23 2,000:1:1:30 30 25 5
Table 6
Comparative Example PO Conversion Ratio Selectivity Mn PDI
1 93 % 96 % 9,174 1.369
2 91 % 100 % 7,973 1.156
3 <5 % - - -
4 - - - -
Comparative Examples 1 to 4 above disclose preparation of poly(alkylene carbonate) by copolymerization of carbon dioxide/epoxide using a molecular weight regulator in the presence of the existing binary catalyst system of (Salen)Co compound. According to the appreciation from Tables 5 and 6, as relative equivalent of the molecular weight regulator with respect to the catalyst system is increased, activity of the catalyst system was deteriorated, for example, PO conversion ratio was decreased, and the like. In particular, it was appreciated that in which the relative equivalent of the molecular weight regulator is 20 or more, which is a general level, PO conversion ratio was rapidly decreased to be less than 5%, such that it was determined that activity of the catalyst system was not effectively maintained. Therefore, there is a limitation in obtaining low molecular weight of copolymer at desirable level by adding the molecular weight regulator at a general quantitative level in the presence of the existing binary catalyst system.
However, according to the preparation method of the present invention disclosed in Examples of Tables 1 to 4, it was appreciated that in the case in which the relative equivalent of the molecular weight regulator as compared to the catalyst system was 20 to 500 which is a general level, PO conversion ratio was obtained as an appropriate value. In particular, it was appreciated that even though the relative equivalent of the molecular weight regulator adopted 10 to 500 which was a broad range, low molecular weight of copolymer at an appropriate level was stably provided without a remarkable decrease in activity of the catalyst.
In addition, it was appreciated that according to Examples of Tables 1 to 4, the catalyst of the present invention effectively promoted the reaction even under a relatively low copolymerization temperature condition which was 20℃ to 50℃.

Claims (17)

  1. A complex represented by the following Chemical Formula 1.
    [Chemical Formula 1]
    Figure PCTKR2014002321-appb-I000039
    [In Chemical Formula 1,
    M is trivalent cobalt or trivalent chromium;
    A is an oxygen or sulfur atom;
    Q is a diradical that connects two nitrogen atoms;
    R1 to R10 are each independently hydrogen; halogen; (C1-C20)alkyl; (C1-C20)alkyl containing one or more selected from among halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C2-C20)alkenyl; (C2-C20)alkenyl containing one or more selected from among halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C1-C20)alkyl(C6-C20)aryl; (C1-C20)alkyl(C6-C20)aryl containing one or more selected from among halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C6-C20)aryl(C1-C20)alkyl; (C6-C20)aryl(C1-C20)alkyl containing one or more selected from among halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C1-C20)alkoxy; (C6-C30)aryloxy; formyl; (C1-C20)alkylcarbonyl; (C6-C20)arylcarbonyl; a metalloid radical of Group 14 metal substituted with hydrocarbyl; a protonated group of the following Chemical Formula 2; a protonated group of the following Chemical Formula 3; a protonated group of the following Chemical Formula 4; a protonated group of the following Chemical Formula 5; a protonated group of the following Chemical Formula 6; or a protonated group of the following Chemical Formula 7; two of R1 to R10 may be linked with each other by a protonated group of the following Chemical Formula 8 to thereby form a ring;
    wherein at least two or more of R1 to R10 are a protonated group selected from a group consisting of the following Chemical Formulas 2, 3, 4, 5, 6 and 7; or two of R1 to R10 are linked with each other by a protonated group of the following Chemical Formula 8 to thereby form a ring;
    [Chemical Formula 2]
    Figure PCTKR2014002321-appb-I000040
    [Chemical Formula 3]
    Figure PCTKR2014002321-appb-I000041
    [Chemical Formula 4]
    Figure PCTKR2014002321-appb-I000042
    [Chemical Formula 5]
    Figure PCTKR2014002321-appb-I000043
    [Chemical Formula 6]
    Figure PCTKR2014002321-appb-I000044
    [Chemical Formula 7]
    Figure PCTKR2014002321-appb-I000045
    [Chemical Formula 8]
    Figure PCTKR2014002321-appb-I000046
    X_ is a halogen anion; a (C6-C20)aryloxy anion; a (C6-C20)aryloxy anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and a phosphorus atom; a (C1-C20)alkylcarboxyl anion; a (C1-C20)alkylcarboxyl anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and a phosphorus atom; a (C6-C20)arylcarboxyl anion; a (C6-C20)arylcarboxyl anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and a phosphorus atom; a (C1-C20)alkoxy anion; a (C1-C20)alkoxy anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and a phosphorus atom; a (C1-C20)alkylcarbonate anion; a (C1-C20)alkylcarbonate anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and a phosphorus atom; a (C6-C20)arylcarbonate anion; a (C6-C20)arylcarbonate anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and a phosphorus atom; a (C1-C20)alkylsulfonate anion; a (C1-C20)alkylsulfonate anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and a phosphorus atom; a (C1-C20)alkylamido anion; a (C1-C20)alkylamido anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and a phosphorus atom; a (C6-C20)arylamido anion; a (C6-C20)arylamido anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and a phosphorus atom; a (C1-C20)alkylcarbamate anion; a (C1-C20)alkylcarbamate anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and a phosphorus atom; a (C6-C20)arylcarbamate anion; or a (C6-C20)arylcarbamate anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and a phosphorus atom;
    X_ may be coordinated to M;
    Y1 - is F-, Cl-, Br-, I-, BF4 -, ClO4 -, NO3 - or PF6 -;
    Y2 -2 is SO4 -2 or CO3 -2;
    a is an integer obtained by adding 1 to the total number of monovalent cations included in protonated groups of R1 to R10;
    b is an integer of 1 or more, c is an integer of 0 or more, d is an integer of 0 or more, and b+c+2d=a is satisfied;
    Z1, Z3, Z4, Z5, Z6, Z7, Z8, Z9, Z11 and Z12 are each independently an nitrogen atom or a phosphorus atom;
    Z2 and Z10 are each independently an oxygen atom, a sulfur atom or a methylene group (-CH2-);
    n is an integer of 1 to 10;
    m is an integer of 1 to 10;
    R11, R12, R13, R14, R15, R21, R22, R23, R24, R25, R26, R27, R41, R42, R43, R44, R45, R51, R52, R53, R54, R55, R61, R62, R63, R64, R65, R66, R67, R71, R72, R73 and R74 are each independently hydrogen; (C1-C20)alkyl; (C1-C20)alkyl containing one or more selected from among halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C2-C20)alkenyl; (C2-C20)alkenyl containing one or more selected from among halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C1-C20)alkyl(C6-C20)aryl; (C1-C20)alkyl(C6-C20)aryl containing one or more selected from among halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C6-C20)aryl(C1-C20)alkyl; (C6-C20)aryl(C1-C20)alkyl containing one or more selected from among halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; or a metalloid radical of Group 14 metal substituted with hydrocarbyl; two of R11, R12, R13, R14 and R15, two of R21, R22, R23, R24, R25, R26 and R27, two of R41, R42, R43, R44 and R45, two of R51, R52, R53, R54 and R55, two of R61, R62, R63, R64, R65, R66 and R67 or two of R71, R72, R73 and R74 may be linked with each other to thereby form a ring; and
    R31, R32 and R33 are each independently (C1-C20)alkyl; (C1-C20)alkyl containing one or more selected from among halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C2-C20)alkenyl; (C2-C20)alkenyl containing one or more selected from among halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C1-C20)alkyl(C6-C20)aryl; (C1-C20)alkyl(C6-C20)aryl containing one or more selected from among halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C6-C20)aryl(C1-C20)alkyl; (C6-C20)aryl(C1-C20)alkyl containing one or more selected from among halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; or a metalloid radical of Group 14 metal substituted with hydrocarbyl; two of R31, R32 and R33 may be linked with each other to thereby form a ring.]
  2. The complex of claim 1, wherein Q is (C6~C30)arylene, (C1~C20)alkylene, (C2~C20)alkenylene, (C2~C20)alkynylene or (C3~C20)cycloalkylene.
  3. The complex of claim 2, wherein M is trivalent cobalt; A is oxygen; and Q is 1,2-cyclohexylene, phenylene or ethylene.
  4. The complex of claim 1, wherein at least two or more of R1, R2, R5 and R6 are a protonatd group selected from a group consisting of Chemical Formulas 2, 3, 4, 5, 6 and 7 of claim 1; or two of R1, R2, R5 and R6 are linked with each other by a protonated group of Chemical Formula 8 to thereby form a ring.
  5. The complex of claim 4, wherein R3, R4, R7, R8, R9 and R10 are each hydrogen.
  6. The complex of claim 5, wherein it has a structure represented by the following Chemical Formula 10 or 11.
    [Chemical Formula 10]
    Figure PCTKR2014002321-appb-I000047
    [In Chemical Formula 10,
    R81 and R82 identically represent methyl, ethyl, isopropyl, or tert-butyl; or a protonated group identically selected from a group consisting of Chemical Formula 2, Chemical Formula 3, Chemical Formula 4, Chemical Formula 5, Chemical Formula 6 and Chemical Formula 7 of claim 1;
    R83 and R84 identically represent methyl, ethyl, isopropyl, or tert-butyl; or a protonated group identically selected from a group consisting of Chemical Formula 2, Chemical Formula 3, Chemical Formula 4, Chemical Formula 5, Chemical Formula 6 and Chemical Formula 7 of claim 1;
    with the proviso that a case where R81 and R82 identically represent methyl, ethyl, isopropyl, or tert-butyl; and simultaneously R83 and R84 identically represent methyl, ethyl, isopropyl, or tert-butyl is excluded;
    X1 _ is a halogen anion; a (C1-C20)alkylcarboxyl anion; a (C1-C20)alkylcarboxyl anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and a phosphorus atom; a (C1-C20)alkylcarbonate anion; a (C1-C20)alkylcarbonate anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and a phosphorus atom; a (C1-C20)alkylcarbamate anion; or a (C1-C20)alkylcarbamate anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and a phosphorus atom;
    X1 _ may be coordinated to Co;
    Y1 - is Cl-, Br-, BF4 - or NO3 -;
    Y2 -2 is SO4 -2;
    a is an integer obtained by adding 1 to the total number of monovalent cations included in protonated groups of R81 to R84; and
    b is an integer of 1 or more, c is an integer of 0 or more, d is an integer of 0 or more, and b+c+2d=a is satisfied.]
    [Chemical Formula 11]
    Figure PCTKR2014002321-appb-I000048
    [In Chemical Formula 11,
    R85 and R86 identically represent methyl, ethyl, isopropyl, or tert-butyl; or are linked with each other by a protonated group of Chemical Formula 8 of claim 1 to thereby form a ring;
    R87 and R88 identically represent methyl, ethyl, isopropyl, or tert-butyl; or are linked with each other by a protonated group of Chemical Formula 8 of claim 1 to thereby form a ring;
    with the proviso that a case where R85 and R86 identically represent methyl, ethyl, isopropyl, or tert-butyl; and simultaneously R87 and R88 identically represent methyl, ethyl, isopropyl, or tert-butyl is excluded;
    X2 _ is a halogen anion; a (C1-C20)alkylcarboxyl anion; a (C1-C20)alkylcarboxyl anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and a phosphorus atom; a (C1-C20)alkylcarbonate anion; a (C1-C20)alkylcarbonate anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and a phosphorus atom; a (C1-C20)alkylcarbamate anion; or a (C1-C20)alkylcarbamate anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and a phosphorus atom;
    X2 _ may be coordinated to Co;
    Y3 _ is Cl-, Br-, BF4 - or NO3 -;
    Y4 -2 is SO4 -2;
    e is an integer obtained by adding 1 to the total number of monovalent cations included in protonated groups of R85 to R88; and
    f is an integer of 1 or more, g is an integer of 0 or more, h is an integer of 0 or more, and f+g+2h=e is satisfied.]
  7. The complex of claim 6, wherein it has a structure represented by one of the following Chemical Formulas 12 to 21.
    [Chemical Formula 12]
    Figure PCTKR2014002321-appb-I000049
    [In Chemical Formula 12,
    R91 is methyl, ethyl, isopropyl or tert-butyl;
    R92 is (C1-C20)alkyl;
    Z13 is an oxygen atom, a sulfur atom or a methylene group (-CH2-);
    n is an integer of 1 to 10;
    X_ is Cl_ or an acetate anion (CH3COO_);
    X_ may be coordinated to Co;
    Y1 - is Cl-, Br- or NO3 -;
    Y2 -2 is SO4 -2; and
    b is an integer of 1 or more, c is an integer of 0 or more, d is an integer of 0 or more, and b+c+2d=3 is satisfied.]
    [Chemical Formula 13]
    Figure PCTKR2014002321-appb-I000050
    [In Chemical Formula 13,
    R93 is methyl, ethyl, isopropyl or tert-butyl;
    R94, R95 and R96 are each independently (C1-C20)alkyl;
    n is an integer of 1 to 10;
    X_ is Cl- or an acetate anion (CH3COO_);
    X_ may be coordinated to Co;
    Y1 - is Cl-, Br- or NO3 -;
    Y2 -2 is SO4 -2; and
    b is an integer of 1 or more, c is an integer of 0 or more, d is an integer of 0 or more, and b+c+2d=5 is satisfied.]
    [Chemical Formula 14]
    Figure PCTKR2014002321-appb-I000051
    [In Chemical Formula 14,
    R97 is methyl, ethyl, isopropyl or tert-butyl;
    R98, R99 and R100 are each independently (C1-C20)alkyl;
    n is an integer of 1 to 10;
    X- is Cl- or an acetate anion (CH3COO-);
    X- may be coordinated to Co;
    Y1 - is Cl-, Br- or NO3 -;
    Y2 -2 is SO4 -2; and
    b is an integer of 1 or more, c is an integer of 0 or more, d is an integer of 0 or more, and b+c+2d=3 is satisfied.]
    [Chemical Formula 15]
    Figure PCTKR2014002321-appb-I000052
    [In Chemical Formula 15,
    R101 is methyl, ethyl, isopropyl or tert-butyl;
    R102, R103, R104, R105 and R106 are each independently (C1-C20)alkyl;
    n is an integer of 1 to 10;
    m is an integer of 1 to 10;
    X- is Cl- or an acetate anion (CH3COO-);
    X- may be coordinated to Co;
    Y1 - is Cl-, Br- or NO3 -;
    Y2 -2 is SO4 -2; and
    b is an integer of 1 or more, c is an integer of 0 or more, d is an integer of 0 or more, and b+c+2d=5 is satisfied.]
    [Chemical Formula 16]
    Figure PCTKR2014002321-appb-I000053
    [In Chemical Formula 16,
    R107 is methyl, ethyl, isopropyl or tert-butyl;
    R108 and R109 are each independently (C1-C20)alkyl;
    n is an integer of 1 to 10;
    m is an integer of 1 to 10;
    X- is Cl- or an acetate anion (CH3COO-);
    X- may be coordinated to Co;
    Y1 - is Cl-, Br- or NO3 -;
    Y2 -2 is SO4 -2; and
    b is an integer of 1 or more, c is an integer of 0 or more, d is an integer of 0 or more, and b+c+2d=3 is satisfied.]
    [Chemical Formula 17]
    Figure PCTKR2014002321-appb-I000054
    [In Chemical Formula 17,
    R110 is methyl, ethyl, isopropyl or tert-butyl;
    R111, R112 and R113 are each independently (C1-C20)alkyl;
    n is an integer of 1 to 10;
    X- is Cl- or an acetate anion (CH3COO-);
    X- may be coordinated to Co;
    Y1 - is Cl-, Br- or NO3 -;
    Y2 -2 is SO4 -2; and
    b is an integer of 1 or more, c is an integer of 0 or more, d is an integer of 0 or more, and b+c+2d=3 is satisfied.]
    [Chemical Formula 18]
    Figure PCTKR2014002321-appb-I000055
    [In Chemical Formula 18,
    R114 is methyl, ethyl, isopropyl or tert-butyl;
    R115 is (C1-C20)alkyl;
    Z14 is an oxygen atom, a sulfur atom or a methylene group (-CH2-);
    n is an integer of 1 to 10;
    X- is Cl- or an acetate anion (CH3COO-);
    X- may be coordinated to Co;
    Y1 - is Cl-, Br- or NO3 -;
    Y2 -2 is SO4 -2; and
    b is an integer of 1 or more, c is an integer of 0 or more, d is an integer of 0 or more, and b+c+2d=3 is satisfied.]
    [Chemical Formula 19]
    Figure PCTKR2014002321-appb-I000056
    [In Chemical Formula 19,
    R116 is methyl, ethyl, isopropyl or tert-butyl;
    R117, R118 and R119 are each independently (C1-C20)alkyl;
    Z15 is an oxygen atom, a sulfur atom or a methylene group (-CH2-);
    n is an integer of 1 to 10;
    m is an integer of 1 to 10;
    X- is Cl- or an acetate anion (CH3COO-);
    X- may be coordinated to Co;
    Y1 - is Cl-, Br- or NO3 -;
    Y2 -2 is SO4 -2; and
    b is an integer of 1 or more, c is an integer of 0 or more, d is an integer of 0 or more, and b+c+2d=5 is satisfied.]
    [Chemical Formula 20]
    Figure PCTKR2014002321-appb-I000057
    [In Chemical Formula 20,
    Z16 is an oxygen atom, a sulfur atom or a methylene group (-CH2-);
    n is an integer of 1 to 10;
    X- is Cl- or an acetate anion (CH3COO-);
    X- may be coordinated to Co;
    Y1 - is Cl-, Br- or NO3 -;
    Y2 -2 is SO4 -2; and
    b is an integer of 1 or more, c is an integer of 0 or more, d is an integer of 0 or more, and b+c+2d=5 is satisfied.]
    [Chemical Formula 21]
    Figure PCTKR2014002321-appb-I000058
    [In Chemical Formula 21,
    R120 is methyl, ethyl, isopropyl or tert-butyl;
    R121 is hydrogen, methyl, ethyl, isopropyl or tert-butyl;
    n is an integer of 1 to 10;
    X- is Cl- or an acetate anion (CH3COO-);
    X- may be coordinated to Co;
    Y1 - is Cl-, Br- or NO3 -;
    Y2 -2 is SO4 -2; and
    b is an integer of 1 or more, c is an integer of 0 or more, d is an integer of 0 or more, and b+c+2d=3 is satisfied.]
  8. A method of preparing poly(alkylene carbonate), comprising:
    copolymerizing carbon dioxide and one or more epoxide compound selected from a group consisting of (C2-C20)alkylene oxide substituted or unsubstituted with halogen, (C1-C20)alkyloxy, (C6-C20)aryloxy or (C6-C20)ar(C1-C20)alkyl(aralkyl)oxy; (C4-C20)cycloalkylene oxide substituted or unsubstituted with halogen, (C1-C20)alkyloxy, (C6-C20)aryloxy or (C6-C20)ar(C1-C20)alkyl(aralkyl)oxy; and (C8-C20)styrene oxide substituted or unsubstituted with halogen, (C1-C20)alkyloxy, (C6-C20)aryloxy, (C6-C20)ar(C1-C20)alkyl(aralkyl)oxy or (C1-C20)alkyl in the presence of the following compound represented by the following Chemical Formula 9 which is a molecular weight regulator, using the complex of any one of claims 1 to 7 as a catalyst.
    [Chemical Formula 9]
    J(LH)c
    [In Chemical Formula 9, J is C1 to C60 hydrocarbyl c-valent radical with or without an ether group, an ester group or an amine group; LH is -OH or -CO2H; and c is an integer from 1 to 10, in which LH may be identical or different when c is 2 or more.]
  9. The method of claim 8, wherein in the compound represented by Chemical Formula 9, c is 1; and J is C1 to C60 hydrocarbyl radical with or without an ether group, an ester group, or an amine group.
  10. The method of claim 8, wherein in the compound represented by Chemical Formula 9, c is 2; and J is C1 to C60 hydrocarbyl diradical with or without an ether group, an ester group, or an amine group.
  11. The method of claim 10, wherein in the compound represented by Chemical Formula 9, LH is -CO2H; and J is -[CR2]n- (n is an integer of 0 to 20; and R which may be identical or different represents hydrogen, methyl, ethyl, propyl, or butyl), para-phenylene, meta-phenylene, ortho-phenylene or 2,6-naphthalenediyl.
  12. The method of claim 10, wherein in the compound represented by Chemical Formula 9, LH is -OH; and J is -[CR2]n- (n is an integer of 0 to 20; and R which may be identical or different represents hydrogen, methyl, ethyl, propyl, or butyl), -CH2CH2N(R)CH2CH2- (R is C1 to C20 hydrocarbyl) or -[CH2CH(R)O]nCH2CH(R)- (n is an integer of 0 to 10; and R is hydrogen or methyl).
  13. The method of claim 10, wherein in the compound represented by Chemical Formula 9, one of two LHs is -OH and the other one is -CO2H, and J is phenylene.
  14. The method of claim 8, wherein in the compound represented by Chemical Formula 9, c is 3; and J is C1 to C60 hydrocarbyl triradical with or without an ether group, an ester group, or an amine group.
  15. The method of claim 14, wherein in the compound represented by Chemical Formula 9, LH is -CO2H; and J is 1,2,3-propanetriyl, 1,2,3-benzenetriyl, 1,2,4-benzenetriyl or 1,3,5-benzenetriyl.
  16. The method of claim 8, wherein in the compound represented by Chemical Formula 9, c is 4; and J is C1 to C60 hydrocarbyl tetraradical with or without an ether group, an ester group, or an amine group.
  17. The method of claim 16, wherein in the compound represented by Chemical Formula 9, LH is -CO2H; and J is 1,2,3,4-butanetetrayl or 1,2,4,5-benzenetetrayl.
PCT/KR2014/002321 2013-03-21 2014-03-20 Method of preparing poly(alkylene carbonate) via copolymerization of carbon dioxide/epoxide in the presence of novel complex WO2014148825A1 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
US14/777,861 US9969842B2 (en) 2013-03-21 2014-03-20 Method of preparing poly(alkylene carbonate) via copolymerization of carbon dioxide/epoxide in the presence of novel complex
CN201480016363.2A CN105051053B (en) 2013-03-21 2014-03-20 The method that poly- (alkylene carbonate) is prepared by the combined polymerization of carbon dioxide/epoxide in the presence of novel complex
ES14769258T ES2769881T3 (en) 2013-03-21 2014-03-20 Preparation method of poly (alkylene carbonate) by copolymerization of carbon dioxide / epoxide in the presence of a new complex
EP14769258.6A EP2976348B1 (en) 2013-03-21 2014-03-20 Method of preparing poly(alkylene carbonate) via copolymerization of carbon dioxide/epoxide in the presence of novel complex
US15/947,242 US10723837B2 (en) 2013-03-21 2018-04-06 Method of preparing poly(alkylene carbonate) via copolymerization of carbon dioxide/epoxide in the presence of novel complex

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
KR10-2013-0030179 2013-03-21
KR1020130030179A KR101975036B1 (en) 2013-03-21 2013-03-21 Preparation of poly(alkylene carbonate) via carbon dioxide/epoxide copolymerization in the presence of novel complex

Related Child Applications (2)

Application Number Title Priority Date Filing Date
US14/777,861 A-371-Of-International US9969842B2 (en) 2013-03-21 2014-03-20 Method of preparing poly(alkylene carbonate) via copolymerization of carbon dioxide/epoxide in the presence of novel complex
US15/947,242 Division US10723837B2 (en) 2013-03-21 2018-04-06 Method of preparing poly(alkylene carbonate) via copolymerization of carbon dioxide/epoxide in the presence of novel complex

Publications (1)

Publication Number Publication Date
WO2014148825A1 true WO2014148825A1 (en) 2014-09-25

Family

ID=51580423

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/KR2014/002321 WO2014148825A1 (en) 2013-03-21 2014-03-20 Method of preparing poly(alkylene carbonate) via copolymerization of carbon dioxide/epoxide in the presence of novel complex

Country Status (7)

Country Link
US (2) US9969842B2 (en)
EP (1) EP2976348B1 (en)
KR (1) KR101975036B1 (en)
CN (1) CN105051053B (en)
ES (1) ES2769881T3 (en)
TW (1) TW201437217A (en)
WO (1) WO2014148825A1 (en)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015005616A1 (en) 2013-07-09 2015-01-15 Sk Innovation Co., Ltd. Novel complex and preparation method of poly(alkylene carbonate) using the same
US9969842B2 (en) 2013-03-21 2018-05-15 Sk Innovation Co., Ltd. Method of preparing poly(alkylene carbonate) via copolymerization of carbon dioxide/epoxide in the presence of novel complex
WO2020222018A1 (en) 2019-05-02 2020-11-05 Econic Technologies Ltd A polyol block copolymer, compositions and processes therefor
WO2020222019A1 (en) 2019-05-02 2020-11-05 Econic Technologies Ltd A polyol block copolymer, compositions and processes therefor
WO2021176211A1 (en) 2020-03-02 2021-09-10 Econic Technologies Ltd A polyol block copolymer
WO2021176212A1 (en) 2020-03-02 2021-09-10 Econic Technologies Ltd Method of preparation of a polyol block copolymer
WO2022096889A1 (en) 2020-11-05 2022-05-12 Econic Technologies Ltd (poly)ol block copolymer
WO2023072826A1 (en) 2021-10-25 2023-05-04 Unilever Ip Holdings B.V. Compositions

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102184946B1 (en) * 2014-11-03 2020-12-01 에스케이이노베이션 주식회사 Terpolymerization of carbon dioxide, epoxide and cyclic anhydride
KR101839085B1 (en) * 2016-03-10 2018-03-16 한국화학연구원 Novel Amine-based Catalyst for Conversion of Carbon Dioxide
CN112774733B (en) * 2021-02-11 2022-05-13 福州大学 Cage-shaped supramolecular catalyst for catalyzing thioether oxidation and preparation method and application thereof

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008136591A1 (en) * 2007-05-04 2008-11-13 Sk Energy Co., Ltd. A process for producing polycarbonates and a coordination complex used therefor
KR20100067593A (en) * 2008-12-11 2010-06-21 에스케이에너지 주식회사 An efficient synthetic route for highly active catalysts for co2/epoxide copolymerization
KR20100136310A (en) * 2009-06-18 2010-12-28 에스케이에너지 주식회사 Catalytic system for co2/epoxide copolymerization
KR20110097282A (en) * 2010-02-25 2011-08-31 에스케이이노베이션 주식회사 Catalytic system of nitrate anions for carbon dioxide/epoxide copolymerization
KR20110112061A (en) * 2010-04-06 2011-10-12 에스케이이노베이션 주식회사 Precise control of molecular weight and chain shape control in carbon dioxide/epoxide alternating copolymerization and preparation of low molecular weight poly(alkylene carbonate) thereby

Family Cites Families (23)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4528364A (en) 1984-04-19 1985-07-09 The Dow Chemical Company Removal of alkaline catalysts from polyether polyols and polyalkylene carbonate polyols
GB8528071D0 (en) 1985-11-14 1985-12-18 Shell Int Research Polycarbonates
US4686276A (en) 1985-12-30 1987-08-11 The Dow Chemical Company Process for preparing poly (alkylene carbonates)
US4855377A (en) 1987-08-04 1989-08-08 Asahi Kasei Kogyo Kabushiki Kaisha Novel copolycarbonate
JP2668534B2 (en) 1987-10-06 1997-10-27 日本ポリウレタン工業 株式会社 Thermoplastic polyurethane resin composition for extrusion molding and injection molding
US4931486A (en) 1988-12-02 1990-06-05 The Dow Chemical Company Poly(alkylene carbonate) polyols as antistatic additives for polyurethanes
US5171830A (en) 1991-08-16 1992-12-15 Arco Chemical Technology, L.P. Catalytic process for the preparation of polyalkylene carbonates
CN1032010C (en) 1991-09-19 1996-06-12 中国科学院广州化学研究所 Process for preparing aliphatic polybasic alcohol polycarbonate
IT1283314B1 (en) 1996-03-28 1998-04-16 Enichem Spa PROCESS FOR THE PREPARATION OF POLYCOL POLYCARBONATES
WO1998057671A2 (en) 1997-06-18 1998-12-23 Boston Scientific Corporation Polycarbonate-polyurethane dispersions for thrombo-resistant coatings
US5863627A (en) 1997-08-26 1999-01-26 Cardiotech International, Inc. Hydrolytically-and proteolytically-stable polycarbonate polyurethane silicone copolymers
CN100494248C (en) * 2007-03-21 2009-06-03 大连理工大学 Double function catalyst for synthesizing polycarbonate
KR100853358B1 (en) 2007-05-04 2008-08-21 아주대학교산학협력단 Coordination complexes containing two components in a molecule and process of producing polycarbonate by copolymerization of carbon dioxide and epoxide using the same
KR100981270B1 (en) 2008-02-20 2010-09-10 에스케이에너지 주식회사 Method for recovering catalysts from a copolymerization process
JP2010001443A (en) * 2008-06-23 2010-01-07 Univ Of Tokyo Stereoselective alternating copolymerization of epoxide and carbon dioxide
CN101327452B (en) 2008-07-10 2010-06-09 浙江大学 Salen metallic catalyst and preparation method
CN102076738B (en) * 2008-07-30 2012-08-29 Sk新技术株式会社 Novel coordination complexes and process of producing polycarbonate by copolymerization of carbon dioxide and epoxide using the same as catalyst
KR20240017125A (en) 2008-09-08 2024-02-06 사우디 아람코 테크놀로지스 컴퍼니 Polycarbonate polyol compositions
CN102212085A (en) * 2011-04-08 2011-10-12 河北工业大学 Method for preparing Salen-metal complex
JP2014527456A (en) 2011-05-13 2014-10-16 ノボマー, インコーポレイテッド Catalysts and methods for catalytic carbonylation
WO2013090276A1 (en) 2011-12-11 2013-06-20 Novomer, Inc. Salen complexes with dianionic counterions
EP2794719B1 (en) 2011-12-20 2023-08-23 Saudi Aramco Technologies Company Methods for polymer synthesis
KR101975036B1 (en) 2013-03-21 2019-05-03 에스케이이노베이션 주식회사 Preparation of poly(alkylene carbonate) via carbon dioxide/epoxide copolymerization in the presence of novel complex

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008136591A1 (en) * 2007-05-04 2008-11-13 Sk Energy Co., Ltd. A process for producing polycarbonates and a coordination complex used therefor
KR20100067593A (en) * 2008-12-11 2010-06-21 에스케이에너지 주식회사 An efficient synthetic route for highly active catalysts for co2/epoxide copolymerization
KR20100136310A (en) * 2009-06-18 2010-12-28 에스케이에너지 주식회사 Catalytic system for co2/epoxide copolymerization
KR20110097282A (en) * 2010-02-25 2011-08-31 에스케이이노베이션 주식회사 Catalytic system of nitrate anions for carbon dioxide/epoxide copolymerization
KR20110112061A (en) * 2010-04-06 2011-10-12 에스케이이노베이션 주식회사 Precise control of molecular weight and chain shape control in carbon dioxide/epoxide alternating copolymerization and preparation of low molecular weight poly(alkylene carbonate) thereby

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
SUJITH, S ET AL.: "A Highly Active and Recyclable Catalyst System for C02/Propylene Oxide Copolymerization", ANGEW. CHEM. INT. ED., vol. 47, 2008, pages 7306 - 7309, XP002728019 *

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9969842B2 (en) 2013-03-21 2018-05-15 Sk Innovation Co., Ltd. Method of preparing poly(alkylene carbonate) via copolymerization of carbon dioxide/epoxide in the presence of novel complex
US10723837B2 (en) 2013-03-21 2020-07-28 Sk Innovation Co., Ltd. Method of preparing poly(alkylene carbonate) via copolymerization of carbon dioxide/epoxide in the presence of novel complex
WO2015005616A1 (en) 2013-07-09 2015-01-15 Sk Innovation Co., Ltd. Novel complex and preparation method of poly(alkylene carbonate) using the same
EP3019512A4 (en) * 2013-07-09 2017-02-08 SK Innovation Co., Ltd. Novel complex and preparation method of poly(alkylene carbonate) using the same
US9777031B2 (en) 2013-07-09 2017-10-03 Sk Innovation Co., Ltd. Complex and preparation method of poly(alkylene carbonate) using the same
WO2020222018A1 (en) 2019-05-02 2020-11-05 Econic Technologies Ltd A polyol block copolymer, compositions and processes therefor
WO2020222019A1 (en) 2019-05-02 2020-11-05 Econic Technologies Ltd A polyol block copolymer, compositions and processes therefor
WO2021176211A1 (en) 2020-03-02 2021-09-10 Econic Technologies Ltd A polyol block copolymer
WO2021176212A1 (en) 2020-03-02 2021-09-10 Econic Technologies Ltd Method of preparation of a polyol block copolymer
WO2022096889A1 (en) 2020-11-05 2022-05-12 Econic Technologies Ltd (poly)ol block copolymer
WO2023072826A1 (en) 2021-10-25 2023-05-04 Unilever Ip Holdings B.V. Compositions
WO2023072843A1 (en) 2021-10-25 2023-05-04 Econic Technologies Ltd Surface-active agent

Also Published As

Publication number Publication date
US10723837B2 (en) 2020-07-28
ES2769881T3 (en) 2020-06-29
US9969842B2 (en) 2018-05-15
US20160304664A1 (en) 2016-10-20
TW201437217A (en) 2014-10-01
US20180223042A1 (en) 2018-08-09
EP2976348B1 (en) 2019-11-20
KR20140115550A (en) 2014-10-01
CN105051053B (en) 2018-10-26
CN105051053A (en) 2015-11-11
EP2976348A4 (en) 2016-11-02
KR101975036B1 (en) 2019-05-03
EP2976348A1 (en) 2016-01-27

Similar Documents

Publication Publication Date Title
WO2014148825A1 (en) Method of preparing poly(alkylene carbonate) via copolymerization of carbon dioxide/epoxide in the presence of novel complex
WO2010013948A9 (en) Novel coordination complexes and process of producing polycarbonate by copolymerization of carbon dioxide and epoxide using the same as catalyst
WO2011129519A2 (en) Block and graft copolymers of poly (alkylene carbonate) and various polymers
WO2022265240A1 (en) Tricyclodecane dimethanol composition and method for preparing same
WO2016085087A9 (en) (meth)acrylic compounds having high refractive index, preparation method therefor, optical sheet comprising same, and optical display device comprising same
WO2017146443A1 (en) Method for preparing polyethylene glycol dialdehyde derivative
WO2023033596A1 (en) Resin, preparation method therefor, resin composition, and molded article
WO2021054771A1 (en) Phosphorous-containing resin endcapped with unsaturated group, preparation method therefor, and resin composition comprising phosphorous-containing resin endcapped with unsaturated group
WO2023277347A1 (en) Tricyclodecane dimethanol composition and method for preparing same
WO2021137632A1 (en) Double metal cyanide catalyst, preparation method therefor, and method for preparing polyol
WO2018151501A1 (en) Polyol or polythiol compound, preparation method therefor, transparent polyurethane-based resin prepared therefrom, and optical body
WO2020242224A1 (en) Ether diol-derived polycarbonate diol of anhydrohexitol, method for preparing same, polyurethane prepared from same and adhesive comprising same
WO2020218835A1 (en) Novel polyimide-type polymer and preparation method therefor
WO2024071980A1 (en) Xanthene derivative compound having high refractive index, and (co)polymer including same
WO2022080938A1 (en) Polycarbonate and method for preparing same
WO2023277624A1 (en) Method for preparing polyphenylene oxide
WO2023229216A1 (en) Biodegradable molded article and biodegradable polyester resin composition
WO2023229214A1 (en) Biodegradable polyester resin composition and biodegradable molded article comprising same
WO2024010276A1 (en) Resin and method for preparing same
WO2023229213A1 (en) Biodegradable molded article, biodegradable polyester resin composition, and biodegradable polyester film
WO2024043553A1 (en) Polyol composition and preparation method therefor, composition for polyurethane preparation comprising polyol composition, and battery module
WO2023229235A1 (en) Biodegradable polyester resin composition, method for preparing same, and biodegradable molded article comprising same
WO2024053804A1 (en) Resin and method for manufacturing same
WO2021261889A1 (en) Silazane-based compound, coating composition comprising same, light-transmitting film having coating layer, and display device comprising light-transmitting film
WO2023090677A1 (en) Method for producing polyester copolymer using reused bis-2-hydroxyethyl terephthalate

Legal Events

Date Code Title Description
WWE Wipo information: entry into national phase

Ref document number: 201480016363.2

Country of ref document: CN

121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 14769258

Country of ref document: EP

Kind code of ref document: A1

WWE Wipo information: entry into national phase

Ref document number: 14777861

Country of ref document: US

NENP Non-entry into the national phase

Ref country code: DE

WWE Wipo information: entry into national phase

Ref document number: 2014769258

Country of ref document: EP