WO2014086094A1 - 无刷电机 - Google Patents

无刷电机 Download PDF

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Publication number
WO2014086094A1
WO2014086094A1 PCT/CN2013/001376 CN2013001376W WO2014086094A1 WO 2014086094 A1 WO2014086094 A1 WO 2014086094A1 CN 2013001376 W CN2013001376 W CN 2013001376W WO 2014086094 A1 WO2014086094 A1 WO 2014086094A1
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WO
WIPO (PCT)
Prior art keywords
motor
end cover
brushless motor
circuit board
field effect
Prior art date
Application number
PCT/CN2013/001376
Other languages
English (en)
French (fr)
Inventor
陈寅
夏燃燃
王强
Original Assignee
常州格力博有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 常州格力博有限公司 filed Critical 常州格力博有限公司
Priority to JP2015543240A priority Critical patent/JP6063579B2/ja
Priority to KR1020157013524A priority patent/KR20150115720A/ko
Priority to CA2904771A priority patent/CA2904771C/en
Priority to EP13860273.5A priority patent/EP2928053A4/en
Publication of WO2014086094A1 publication Critical patent/WO2014086094A1/zh
Priority to US14/718,076 priority patent/US9525326B2/en

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Classifications

    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
    • H02K11/30—Structural association with control circuits or drive circuits
    • H02K11/33—Drive circuits, e.g. power electronics
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K2211/00—Specific aspects not provided for in the other groups of this subclass relating to measuring or protective devices or electric components
    • H02K2211/03—Machines characterised by circuit boards, e.g. pcb
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K9/00—Arrangements for cooling or ventilating
    • H02K9/02—Arrangements for cooling or ventilating by ambient air flowing through the machine
    • H02K9/04—Arrangements for cooling or ventilating by ambient air flowing through the machine having means for generating a flow of cooling medium
    • H02K9/06—Arrangements for cooling or ventilating by ambient air flowing through the machine having means for generating a flow of cooling medium with fans or impellers driven by the machine shaft

Definitions

  • the present invention relates to a brushless motor, and more particularly to a brushless motor for use in garden tools and power tools. Background technique
  • the motor In the design of traditional garden tools and power tools, the motor is split.
  • the motor can be operated by the plastic shell and the back cover of the garden tool and the power tool. This requires high precision for the plastic case and the back cover. Otherwise, the motor will generate noise or work current when the motor is running. Fast, affecting the life of the motor.
  • multiple FETs are provided with separate heat dissipation, which not only increases the cost, but also dissipates heat on the cooling air path of the motor. The heat dissipation effect is not very good, which affects the performance of the FET.
  • the technical problem to be solved by the present invention is to provide a brushless motor, which can ensure a simple assembly process, reduce the precision requirements of the plastic casing of the garden tool and the power tool, and reduce the defect rate, and the field effect tube is directly mounted on the motor. On the outer casing, it can ensure good heat dissipation, and can save a heat sink block, which saves cost.
  • the present invention provides a brushless motor including: a stator, a rotor, a plurality of field effect transistors, a commutation circuit board, a control circuit board, and a motor end cover, the stator and the rotor being disposed inside the motor end cover, the plurality of The FET is connected to the motor end cover, and the reversing circuit board and the control circuit board are connected to the motor end cover.
  • the motor end cover includes a front end cover and a rear end cover, and the motor front end cover and the motor rear end cover are fixed to each other. Even Connected to form an integrated brushless motor.
  • the plurality of field effect transistors are directly fixed on the front end cover of the motor, and the FET is also connected to the control circuit board.
  • the commutation circuit board and the control circuit board are both connected to the front end cover of the motor.
  • the field effect tube is fixedly locked to the front end cover of the motor by screws.
  • the front end cover of the motor and the rear end cover of the motor are fixedly connected by bolts.
  • a center of the brushless motor is provided with a motor core shaft, and the brushless motor is connected to the gear box assembly through a motor core shaft.
  • a motor air raft is connected to a side of the motor mandrel adjacent to the rear end cover of the motor.
  • the brushless motor internally forms a heat dissipation air path, and the field effect tube is disposed on the heat dissipation air path.
  • the heat dissipation air path includes an air inlet and an air outlet, and the field effect tube is disposed at one side of the air inlet.
  • the air inlet comprises an upper air inlet, a lower air inlet and a left and right air inlet disposed at a front end cover of the motor, and the air outlet comprises left and right air outlets disposed at two sides of the rear end cover of the motor.
  • the invention has the beneficial effects that: the brushless motor of the invention ensures good heat dissipation, saves heat dissipation block, saves cost, and the integrated brushless motor runs smoothly, and the requirement for the casing is not like the split type brushless. Like the motor, it has a high precision, which reduces the defect rate of the product in mass production.
  • FIG. 1 is a schematic structural view of a brushless motor of the present invention
  • FIG. 2 is a schematic structural view of a brushless motor of the present invention for use in an electric drill
  • the components of the drawings are marked as follows: 1.
  • Brushless motor 2.
  • an embodiment of the present invention includes:
  • a brushless motor comprising: a brushless motor 1 , the brushless motor 1 comprising: a stator 20, a rotor 21, a plurality of field effect transistors 4, a commutation circuit board 5, a control circuit board 6 and a motor end cover.
  • the stator 20 and the rotor 21 are disposed inside the motor end cover, the plurality of field effect transistors 4 are connected to the motor end cover, and the FET 4 is further connected to the control circuit board 6; the commutation circuit board 5 and The control circuit board 6 is connected to the motor end cover.
  • the motor end cover includes a motor front end cover 2 and a motor rear end cover 3, and the motor front end cover 2 and the motor rear end cover 3 are fixedly connected to each other.
  • the motor front end cover 2 and the motor rear end cover 3 are fixedly connected by bolts 7.
  • the plurality of field effect transistors 4 are directly fixed on the motor front end cover 2, and the commutation circuit board 5 and the control circuit board 6 are both It is connected to the motor front end cover 2.
  • the brushless motor 1 is integrally provided, which ensures that the brushless motor is more easily assembled in the garden tool and the power tool, and the precision requirements of the plastic shell of the garden tool and the power tool are reduced.
  • the defect rate is reduced, and the brushless motor can know whether the motor is defective or not, such as noise, when it is not loaded into the whole machine, thereby improving work efficiency.
  • a plurality of FETs are directly locked to the motor front end cover 2 by screws 8, that is, a high-power FET 4 on the control circuit of the brushless motor can be directly mounted on the motor casing, thus It not only ensures good heat dissipation, but also saves a heat sink block, saving cost.
  • the center of the brushless motor 1 is provided with a motor spindle 9, which is connected to the gearbox assembly 10 via a motor spindle 9, and the brushless motor 1 drives the normal operation of the power tool through the gearbox assembly 10.
  • a motor fan 11 is connected to a side of the motor spindle 9 adjacent to the motor rear end cover 3 to ensure good heat dissipation of the brushless motor. Further, a heat dissipation air path is formed inside the brushless motor 1 .
  • the high-power FET 6 is disposed on the heat dissipation air path to ensure direct heat dissipation of the FET.
  • the heat dissipation air path includes an air inlet and an air outlet.
  • the upper air inlet 12 and the lower air inlet 13 are disposed on the upper and lower sides of the motor front end cover 2, and the left and right air inlets 14 are disposed on the left and right sides of the motor front end cover, and left and right sides are disposed on both sides of the motor rear end cover 3.
  • the tuyere 15 forms a heat dissipation path between them.
  • the entire cooling air path not only ensures the direct heat dissipation of the FET 4, but also ensures the efficient heat dissipation of the brushless motor, prolongs the service life of the brushless motor, and improves the use efficiency of the brushless motor. As shown in FIG.
  • FIG. 2 it is a schematic structural view of a brushless motor of the present invention for an electric drill, wherein the brushless motor 1 is coupled to the gearbox assembly 10, and the brushless motor 1 drives the operation of the electric saw through the gearbox assembly 10.
  • the brushless motor 1 six FETs 4 are disposed on the housing of the motor.
  • the brushless motor 1 is an integrated setting, which ensures that the assembly process of the electric drill is simpler.
  • the P strip has lower requirements on the precision of the plastic shell of the electric drill and reduces the defective rate.
  • the first air inlet 16 is disposed on both sides of the front end of the fuselage of the electric drill, and the second air inlet 17 is further disposed on the upper and lower sides of the front end of the fuselage, and the first air outlet 18 is disposed on both sides of the rear end of the fuselage, in the fuselage
  • An upper second air outlet 19 is disposed on the upper and lower sides of the rear end.
  • a heat dissipation air path is formed between the first air inlet 16 , the second air inlet 17 , the first air outlet 18 and the second air outlet 19 , and the field effect tube 4 is disposed on the heat dissipation air path to ensure good field effect tube.
  • the heat dissipation effect also ensures the good heat dissipation of the brushless motor and the electric drill, and prolongs the service life of the electric drill.
  • the beneficial effects of the brushless motor of the present invention are:
  • the brush motor runs more smoothly, and the requirements for the casing are not as high as the split brushless motor, so it has high precision, which reduces the defective rate of the product in mass production;
  • the FET is directly mounted on the outer casing of the motor. It can not only ensure good heat dissipation, but also save a heat sink block, which saves cost; at the same time, the high-power FET is also set on the heat-dissipating air path, which ensures the direct heat dissipation of the FET, that is, the brushless motor is guaranteed. Efficient heat dissipation extends the life of brushless motors and improves the efficiency of brushless motors.

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Motor Or Generator Cooling System (AREA)
  • Motor Or Generator Frames (AREA)
  • Brushless Motors (AREA)
  • Dc Machiner (AREA)

Abstract

一种无刷电机（1），包括：定子（20）、转子（21）、多个场效应管（4）、换向电路板（5）、控制电路板（6）以及电机端盖（2，3），其中，电机端盖（2，3）包括前端盖（2）与后端盖（3），且电机前端盖（2）和电机后端盖（3）相互固定连接，成为一体式电机，多个场效应管（4）直接固定在电机前端盖（2）上，换向电路板（5）和控制电路板（6）均连接在电机前端盖（2）上。无刷电机的场效应管（4）直接装在电机的外壳上，因此保证很好的散热，节约了散热块，节约了成本，而且一体式无刷电机运转更顺畅，对机壳的要求不会像分体式无刷电机需要有很高的精度，从而降低产品在批量生产时的不良率。

Description

说 明 书 无刷电机 技术领域
本发明涉及一种无刷电机， 特别是涉及一种用于园林工具及电动工具上的 无刷电机。 背景技术
在传统的园林工具及电动工具的设计中， 电机是分体式设置的。 电机要靠 园林工具及电动工具的塑胶外壳及后盖进行定位后才可以运转， 这样就要求对 塑胶外壳及后盖的精度要求很高， 否则电机运转时会产生噪音或者是工作电流 大， 发热快， 影响了电机的使用寿命。 另外， 在传统设计中多个场效应管是设置单独的散热快上， 不仅使得成本 增加， 而且散热快不在电机的散热风路上， 散热效果不是很好,影响场效应管的 性能。 发明内容 本发明主要解决的技术问题是提供一种无刷电机， 能够保证装配过程更加 简单， 对园林工具及电动工具的塑胶外壳的精度要求降低， 减少了不良率， 场 效应管直接装在电机的外壳上， 既能保证很好的散热， 又可以省掉一个散热块， 节约了成本。 本发明提供一种无刷电机， 包括： 定子、 转子、 多个场效应管、 换向电路 板、 控制电路板以及电机端盖， 所述定子和转子设置在电机端盖内部， 所述多 个场效应管连接在电机端盖上， 所述换向电路板和控制电路板均与电机端盖连 接， 所述电机端盖包括前端盖与后端盖， 电机前端盖与电机后端盖相互固定连 接形成一体式无刷电机。 优选的， 所述多个场效应管直接固定在电机前端盖上， 所述场效应管还连 接控制电路板。 优选的， 所述换向电路板和控制电路板均连接在电机前端盖上。 优选的， 所述场效应管通过螺丝固定锁接在电机前端盖上。 优选的， 所述电机前端盖和电机后端盖之间通过螺栓固定连接。 优选的， 所述无刷电机的中心设置有电机芯轴， 所述无刷电机通过电机芯 轴连接有齿轮箱组件。 优选的， 所述电机芯轴上靠近电机后端盖的一侧连接有电机风扃。 优选的， 所述无刷电机内部形成一散热风路， 所述场效应管设置在散热风 路上。 优选的， 所述散热风路包括进风口和出风口， 所述场效应管设置在进风口 一侧。 优选的， 所述进风口包括设置在电机前端盖的上进风口、 下进风口和左右 进风口， 所述出风口包括设置在电机后端盖两侧的左右出风口。
本发明的有益效果是： 本发明无刷电机保证了很好的散热， 节约了散热块， 节约了成本， 而且一体式无刷电机运转更顺畅， 对机壳的要求不会象分体式无 刷电机一样， 要有很高的精度， 从而降低产品在批量生产时的不良率。 附图说明
图 1是本发明无刷电机的结构示意图； 图 2是本发明无刷电机用于电钻的一较佳实施例的结构示意图； 附图中各部件的标记如下： 1、 无刷电机， 2、 电机前端盖， 3、 电机后端盖， 4、 场效应管， 5、 换向电路板， 6、 控制电路板， 7、 螺栓， 8、 螺丝， 9、 电机芯轴， 10、 齿轮箱組件， 11、 电机风扇， 12、 上进风口， 13、 下进风口， 14、 左右进风口， 15、 左右出风口， 16、 第一进风口， 17、 第二进风口， 18、 第一出风口， 19、 第二出风口， ， 20、 定子， 21、 转子。 具体实施方式
下面结合附图对本发明的较佳实施例进行详细阐述， 以使本发明的优点和 特征能更易于被本领域技术人员理解， 从而对本发明的保护范围做出更为清楚 明确的界定。 请参阅图 1至图 2， 本发明实施例包括：
一种无刷电机， 包括： 无刷电机 1 , 所述无刷电机 1 包括： 定子 20、 转子 21、 多个场效应管 4、 换向电路板 5、 控制电路板 6以及电机端盖。 所述定子 20和转子 21设置在电机端盖内部， 所述多个场效应管 4连接在 电机端盖上， 所述场效应管 4还连接控制电路板 6; 所述换向电路板 5和控制电 路板 6均与电机端盖连接，
所述电机端盖包括电机前端盖 2和电机后端盖 3 ,电机前端盖 2和电机后端 盖 3相互固定连接。 所述电机前端盖 2和电机后端盖 3之间通过螺栓 7固定连接， 所述多个场 效应管 4直接固定在电机前端盖 2上， 所述换向电路板 5和控制电路板 6均连 接在电机前端盖 2上。 本发明中， 所述无刷电机 1 呈一体式设置， 这样保证了该无刷电机应用在 园林工具及电动工具时的装配更加简单， 同时对园林工具及电动工具的塑胶外 壳的精度要求降低， 减少了不良率， 该无刷电机可以在未装入整机内时就知道 电机是否不良， 如是否有噪音等， 提高了工作效率。 本发明中， 多个场效应管直接通过螺丝 8固定锁接在电机前端盖 2上， 即 无刷电机的控制电路上大功率的场效应管 4可以直接装在电机的外壳上， 这样 一来既能保证很好的散热， 又可以省掉一个散热块， 节约了成本。 所述无刷电机 1的中心设置有电机芯轴 9， 所述无刷电机 1通过电机芯轴 9 连接有齿轮箱组件 10，无刷电机 1通过齿轮箱组件 10驱动电动工具的正常运作。 所述电机芯轴 9上靠近电机后端盖 3的一侧连接有电机风扇 11， 能够保证 无刷电机良好的散热。 进一步地， 所述无刷电机 1内部形成一散热风路。 上述大功率的场效应管 6 设置在该散热风路上， 保证了场效应管的直接散热。
具体地， 所述散热风路包括进风口和出风口。 其中，在电机前端盖 2的上下两侧设置有上进风口 12和下进风口 13 ,在电 机前端盖的左右两侧设置有左右进风口 14， 在电机后端盖 3的两侧设置有左右 出风口 15 , 它们之间形成了散热风路。 整个散热风路不仅能够保证场效应管 4 的直接散热， 同时也保证了无刷电 机的高效散热， 延长了无刷电机的使用寿命， 提高了无刷电机的使用效率。 如图 2所示， 是本发明的无刷电机用于电钻的结构示意图， 其中， 无刷电机 1连接齿轮箱组件 10, 无刷电机 1通过齿轮箱组件 10驱动 电锯的工作。 无刷电机 1中， 六个场效应管 4设置在电机的壳体上。 无刷电机 1 为一体式设置， 保证了电钻的装配过程更加简单， P条低了对电 钻塑胶外壳精度的要求， 降低了不良率。 在电钻的机身前端两侧设置有第一进风口 16， 在机身前端上下两侧还设置 有第二进风口 17, 在机身后端两侧设置有第一出风口 18， 在机身后端上下两侧 设置有上第二出风口 19。 第一进风口 16、 第二进风口 17、 第一出风口 18和第二出风口 19之间形成 了一散热风路， 场效应管 4设置在该散热风路上， 保证了场效应管良好的散热 效果， 同时也保证了无刷电机和电钻的良好散热， 延长了电钻的使用寿命。 本发明无刷电机的有益效果是：
刷电机运转更顺畅， 对机壳的要求不会象分体式无刷电机一样， 要有很高的精 度， 从而降低产品在批量生产时的不良率； 场效应管直接装在电机的外壳上， 既能保证很好的散热， 又可以省掉一个 散热块， 节约了成本； 同时大功率的场效应管还设置在散热风路上， 保证了场效应管的直接散热， 即保证了无刷电机的高效散热， 延长了无刷电机的使用寿命， 提高了无刷电机 的使用效率。 以上所述仅为本发明的实施例， 并非因此限制本发明的专利范围， 凡是利 用本发明说明书及附图内容所作的等效结构或等效流程变换， 或直接或间接运 用在其他相关的技术领域， 均同理包括在本发明的专利保护范围内。

Claims

权 利 要 求 书
1、 一种无刷电机， 包括： 定子、 转子、 多个场效应管、 换向电路板、 控制 电路板以及电机端盖， 所述定子和转子设置在电机端盖内部， 所述多个场效应 管连接在电机端盖上， 所述换向电路板和控制电路板均与电机端盖连接， 其特 征在于， 所述电机端盖包括前端盖与后端盖， 电机前端盖与电机后端盖相互固 定连接形成一体式无刷电机。
2、 根据权利要求 1所述的无刷电机， 其特征在于， 所述多个场效应管直接 固定在电机前端盖上， 所述场效应管还连接在控制电路板上。
3、 根据权利要求 1所述的无刷电机， 其特征在于， 所述换向电路板和控制 电路板均连接在电机前端盖上。
4、 根据权利要求 2所述的无刷电机， 其特征在于， 所述场效应管通过螺丝 固定锁接在电机前端盖上。
5、 根据权利要求 1所述的无刷电机， 其特征在于， 所述电机前端盖和电机 后端盖之间通过螺栓固定连接。
6、 根据权利要求 1-5所述的无刷电机， 其特征在于， 所述无刷电机的中心 设置有电机芯轴， 所述无刷电机通过电机芯轴连接有齿轮箱组件。
7、 根据权利要求 6所述的无刷电机， 其特征在于， 所述电机芯轴上靠近电 机后端盖的一侧连接有电机风扇。
8、 根据权利要求 7所述的无刷电机， 其特征在于， 所述无刷电机内部形成 一散热风路， 所述场效应管设置在散热风路上。
9、 根据权利要求 8所述的无刷电机， 其特征在于， 所述散热风路包括进风 口和出风口， 所述场效应管设置在进风口一侧。
10、 根据权利要求 9所述的无刷电机， 其特征在于， 所述进风口包括设置 在电机前端盖的上进风口、 下进风口和左右进风口， 所述出风口包括设置在电 机后端盖两侧的左右出风口。
PCT/CN2013/001376 2012-12-03 2013-11-13 无刷电机 WO2014086094A1 (zh)

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