WO2014079455A1 - An assembly of a flexible pipe and an end-fitting - Google Patents
An assembly of a flexible pipe and an end-fitting Download PDFInfo
- Publication number
- WO2014079455A1 WO2014079455A1 PCT/DK2013/050386 DK2013050386W WO2014079455A1 WO 2014079455 A1 WO2014079455 A1 WO 2014079455A1 DK 2013050386 W DK2013050386 W DK 2013050386W WO 2014079455 A1 WO2014079455 A1 WO 2014079455A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- assembly
- fibers
- fitting
- strain
- stiffener body
- Prior art date
Links
- 239000000835 fiber Substances 0.000 claims abstract description 148
- 229920000642 polymer Polymers 0.000 claims abstract description 76
- 239000000463 material Substances 0.000 claims abstract description 21
- 239000003351 stiffener Substances 0.000 claims description 127
- 239000011347 resin Substances 0.000 claims description 24
- 229920005989 resin Polymers 0.000 claims description 24
- 239000002184 metal Substances 0.000 claims description 20
- 239000000203 mixture Substances 0.000 claims description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 230000008878 coupling Effects 0.000 claims description 9
- 238000010168 coupling process Methods 0.000 claims description 9
- 238000005859 coupling reaction Methods 0.000 claims description 9
- 229920001721 polyimide Polymers 0.000 claims description 8
- -1 polypropylene Polymers 0.000 claims description 8
- 229920001169 thermoplastic Polymers 0.000 claims description 8
- 229920001187 thermosetting polymer Polymers 0.000 claims description 8
- 239000004952 Polyamide Substances 0.000 claims description 6
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 238000012544 monitoring process Methods 0.000 claims description 6
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- 239000004814 polyurethane Substances 0.000 claims description 5
- XQUPVDVFXZDTLT-UHFFFAOYSA-N 1-[4-[[4-(2,5-dioxopyrrol-1-yl)phenyl]methyl]phenyl]pyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C(C=C1)=CC=C1CC1=CC=C(N2C(C=CC2=O)=O)C=C1 XQUPVDVFXZDTLT-UHFFFAOYSA-N 0.000 claims description 4
- CMLFRMDBDNHMRA-UHFFFAOYSA-N 2h-1,2-benzoxazine Chemical compound C1=CC=C2C=CNOC2=C1 CMLFRMDBDNHMRA-UHFFFAOYSA-N 0.000 claims description 4
- 229920002748 Basalt fiber Polymers 0.000 claims description 4
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 4
- 239000004962 Polyamide-imide Substances 0.000 claims description 4
- 239000004698 Polyethylene Substances 0.000 claims description 4
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- 239000004743 Polypropylene Substances 0.000 claims description 4
- 239000004760 aramid Substances 0.000 claims description 4
- 229920006231 aramid fiber Polymers 0.000 claims description 4
- UMIVXZPTRXBADB-UHFFFAOYSA-N benzocyclobutene Chemical compound C1=CC=C2CCC2=C1 UMIVXZPTRXBADB-UHFFFAOYSA-N 0.000 claims description 4
- 239000004917 carbon fiber Substances 0.000 claims description 4
- 239000004643 cyanate ester Substances 0.000 claims description 4
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- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 claims description 4
- 239000002557 mineral fiber Substances 0.000 claims description 4
- 229920000058 polyacrylate Polymers 0.000 claims description 4
- 229920002312 polyamide-imide Polymers 0.000 claims description 4
- 229920000647 polyepoxide Polymers 0.000 claims description 4
- 229920000728 polyester Polymers 0.000 claims description 4
- 229920001225 polyester resin Polymers 0.000 claims description 4
- 239000004645 polyester resin Substances 0.000 claims description 4
- 229920000573 polyethylene Polymers 0.000 claims description 4
- 239000009719 polyimide resin Substances 0.000 claims description 4
- 229920000098 polyolefin Polymers 0.000 claims description 4
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- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 4
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- 238000005452 bending Methods 0.000 claims description 2
- 238000007789 sealing Methods 0.000 description 37
- 239000007788 liquid Substances 0.000 description 15
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- 239000002131 composite material Substances 0.000 description 5
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- 238000005266 casting Methods 0.000 description 2
- 229920003020 cross-linked polyethylene Polymers 0.000 description 2
- 239000004703 cross-linked polyethylene Substances 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- 229920001903 high density polyethylene Polymers 0.000 description 2
- 239000004700 high-density polyethylene Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000002861 polymer material Substances 0.000 description 2
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- 230000015572 biosynthetic process Effects 0.000 description 1
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- 238000005755 formation reaction Methods 0.000 description 1
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L39/00—Joints or fittings for double-walled or multi-channel pipes or pipe assemblies
- F16L39/02—Joints or fittings for double-walled or multi-channel pipes or pipe assemblies for hoses
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B17/00—Drilling rods or pipes; Flexible drill strings; Kellies; Drill collars; Sucker rods; Cables; Casings; Tubings
- E21B17/20—Flexible or articulated drilling pipes, e.g. flexible or articulated rods, pipes or cables
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L11/00—Hoses, i.e. flexible pipes
- F16L11/04—Hoses, i.e. flexible pipes made of rubber or flexible plastics
- F16L11/08—Hoses, i.e. flexible pipes made of rubber or flexible plastics with reinforcements embedded in the wall
- F16L11/081—Hoses, i.e. flexible pipes made of rubber or flexible plastics with reinforcements embedded in the wall comprising one or more layers of a helically wound cord or wire
- F16L11/083—Hoses, i.e. flexible pipes made of rubber or flexible plastics with reinforcements embedded in the wall comprising one or more layers of a helically wound cord or wire three or more layers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L19/00—Joints in which sealing surfaces are pressed together by means of a member, e.g. a swivel nut, screwed on or into one of the joint parts
- F16L19/06—Joints in which sealing surfaces are pressed together by means of a member, e.g. a swivel nut, screwed on or into one of the joint parts in which radial clamping is obtained by wedging action on non-deformed pipe ends
- F16L19/07—Joints in which sealing surfaces are pressed together by means of a member, e.g. a swivel nut, screwed on or into one of the joint parts in which radial clamping is obtained by wedging action on non-deformed pipe ends adapted for use in socket or sleeve connections
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L21/00—Joints with sleeve or socket
- F16L21/007—Joints with sleeve or socket clamped by a wedging action
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L33/00—Arrangements for connecting hoses to rigid members; Rigid hose connectors, i.e. single members engaging both hoses
- F16L33/01—Arrangements for connecting hoses to rigid members; Rigid hose connectors, i.e. single members engaging both hoses adapted for hoses having a multi-layer wall
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L35/00—Special arrangements used in connection with end fittings of hoses, e.g. safety or protecting devices
Definitions
- the present invention relates to a an assembly of an unbonded flexible pipe and an end-fitting, where the flexible pipe comprises a plurality of layers and is suitable for offshore and subsea transportation of fluids like hydrocarbons, C02, water and mixtures hereof.
- the flexible pipe is a riser pipe of the unbonded type.
- Such pipes usually comprise an inner liner also often called an inner sealing sheath or an inner sheath, which is the innermost sealing sheath and which forms a barrier against the outflow of the fluid which is conveyed in the bore of the pipe, and one or more armoring layers.
- the pipe further comprises an outer protection layer which provides mechanical protection of the armor layers.
- the outer protection layer may be a sealing layer sealing against ingress of sea water.
- one or more intermediate sealing layers are arranged between armor layers.
- US 6,273,142 discloses an assembly of an end-fitting and an unbonded flexible pipe comprising a number of layers including at least one layer having a number of helically wound flat metallic tensile armor wires with end parts which, in the assembled condition, are embedded in an anchor consisting of a casting material such as epoxy which is injected into a cavity formed in the end-fitting.
- the flat wire end parts have at least one twist turning generally around the centerline of the wire.
- the cavity formed in the end-fitting is provided between steel parts comprising an upper wall section provided by an outer casing.
- a similar assembly is disclosed in US 8,220,129 where the outer casing (here called an outer jacket) is secured, using bolts, to the waist of the end-fitting body to form a cavity for injecting casting material.
- GB 2 291 686 describes such a bend stiffener for connecting a pipe to an offshore installation.
- the bend stiffener comprises an elongate polyurethane body molded around a metal sleeve which is fitted, in use, onto the end-fitting of an assembly of an assembly of an unbonded flexible pipe and an end-fitting.
- a similar bend stiffener is described in US 6,009,907 which further is provided with means for dissipating heat at the interface between the stiffener and the unbonded flexible pipe.
- US 5,526,846 discloses another stiffener comprising an elastic member made of elastomer which surrounds an elongate body to be stiffened, the elastic member being integrally attached to one end of a housing support.
- the stiffener comprises inside its elastic material a reinforcement extending over a portion of the length of the elastic member.
- the object of the invention is to provide an assembly of an unbonded flexible pipe and an end-fitting which is suited for being combined with a stiffener, which can preferably be an integrated part of the assembly.
- 'bonded means herein interfacially bonded i.e. bonded layers are fully bonded along their interface.
- the unbonded flexible pipe is advantageously ad described in "Recommended Practice for Flexible Pipe", ANSI/API 17 B, fourth Edition, July 2008, and the standard “Specification for Unbonded Flexible Pipe”, ANSI/API 17J, Third edition, July 2008.
- the unbonded flexible pipe may be any kind of unbonded flexible pipe suitable for subsea transportation of fluids and gasses. Further examples are provided below.
- the assembly of the invention comprises an end-fitting wherein at least the outermost armor layer of the flexible pipe is terminated and secured by securing material in a housing cavity of the end-fitting.
- the end-fitting of the assembly of the invention comprises an annular end- fitting body structure and an annular outer casing, wherein an upper wall section of the housing cavity is provided by the outer casing.
- the outer casing comprises a strain-bearing fiber armored polymer layer arranged such that a tensile load subjected to the secured outermost armor layer results in strain in the strain-bearing fiber armored polymer layer.
- an outer casing comprising a strain-bearing fiber armored polymer layer surprisingly is sufficiently strong to ensure a safe and durable coupling between the end-fitting and the outermost armor layer r
- the present invention accordingly provides a new and alternative solution, which in addition has a plurality of benefits as described herein.
- the tensile load subjected to the secured outermost armor layer by the pull in the flexible pipe provides stress in the securing material which generates the strain in the strain-bearing fiber armored polymer layer.
- the tensile load in the outermost armor layer in the length direction of the pipe or in the length direction of the elongate armor element of the outermost armor layer provides pressure build-up in the securing material.
- the pressure build-up in the securing material results in a strain in the radial direction and along the strain-bearing fiber armored polymer layer.
- the shear stress in the securing material results in a strain force in substantially radial direction which actually tightens the annular outer casing around the housing cavity.
- radial direction means in a direction radial to the annular end- fitting body structure or to the flexible pipe.
- the radial direction to the annular end-fitting body structure will usually be identical to the radial direction to flexible pipe.
- the strain in the strain-bearing fiber armored polymer layer comprises at least radial strain.
- the strain in the strain-bearing fiber armored polymer layer can also comprise strain in other directions, such as lengthwise strain.
- the magnitude and direction of the strain in the strain-bearing fiber armored polymer layer can be determined using a stain sensor, such as a gauge, e.g. a foil gauge, an optical sensor, e.g. a distributed strain sensor, e.g. an FBG based sensor or other type of strain sensors.
- a stain sensor such as a gauge, e.g. a foil gauge, an optical sensor, e.g. a distributed strain sensor, e.g. an FBG based sensor or other type of strain sensors.
- a stain sensor such as a gauge, e.g. a foil gauge, an optical sensor, e.g. a distributed strain sensor, e.g. an FBG based sensor or other type of strain sensors.
- the 6 sensor is a biaxial strain sensor capable of determining strain in the radial as well as longitudinal direction. In a preferred embodiment the radial strain is determined by subjecting the secured outermost armor layer to a tensile load of about 100 kN or more.
- the term "sealing sheath” is herein used to designate a liquid impermeable layer, normally comprising or consisting of polymer.
- the term “inner sealing sheath” designates the innermost sealing sheath.
- intermediate sealing sheath means a sealing sheath which is not the inner sealing sheath and which comprises at least one additional layer on its outer side.
- outer sealing sheath means the outermost sealing sheath.
- the term “outer protection sheath” is the outermost sheath which can be an outer sealing sheath but it can also be a liquid permeable sheath, unless otherwise specified.
- elongate armor element when used in singular should be interpreted to also include the plural meaning of the term unless it is specifically stated that it means a single elongate armor element.
- inside and outside a layer of the pipe are used to designate the relative distance to the axis of the pipe, such that “inside a layer” means the area encircled by the layer i.e. with a shorter axial distance than the layer, and “outside a layer” means the area not encircled by the layer and not contained by the layer, i.e. with a shorter axial distance than the layer.
- inner side of a layer is the side of the layer facing the axis of the pipe.
- outer side of a layer is the side of the layer facing away from the axis of the pipe.
- innermost layer means the layer closest to the centre axis of the pipe seen in radial direction and the “outermost layer” means the layer farthest from the centre axis of the pipe seen in radial direction.
- the winding angle of the elongate armor element is determined relative to the center axis of the element onto which the elongate armor element is wound.
- composite armor elements is herein used to mean any elongate armor element, such as strips or bundles of strips, comprising reinforced polymer, preferably fiber reinforced polymer.
- the assembly of the invention comprises a strain sensor coupled to the fiber armored polymer layer of the outer casing for monitoring strain. It has been found that by monitoring the strain in the strain-bearing fiber armored polymer layer of the outer casing, the pulling force in the outermost armoring layer can be monitored in a very simple and reliable way.
- the outermost armoring layer usually is a tensile armor layer comprising or consisting of a plurality of helically wound armor elongate armor element.
- the flexible pipe comprises two cross-wound (wound in opposite direction) armor layers with winding direction relative to the center axis of the pipe of from about 10 degrees to about 60 degrees, preferably from about 30 degrees to about 55 degrees.
- the flexible pipe comprises two or more tensile armor layers
- these two or more tensile armor layers advantageously are terminated and secured by the securing material in the housing cavity of the end-fitting, and thereby 0
- the tensile armor layer(s) can in a simple way be monitored for damage or wear.
- the monitoring of the strain in the strain-bearing fiber armored polymer layer of the outer casing is in a preferred embodiment configured to detect any wire break of the tensile armor layer(s).
- Wire break means herein a break of any of the elongate armor elements of the tensile armor layer(s).
- the assembly comprises an integrated stiffener body for stiffening the pipe in a stiffened pipe section adjacent to the end-fitting, wherein the stiffener comprises a stiffener body which is an integrated extension of the strain-bearing fiber armored polymer layer of the outer casing.
- the assembly with an integrated stiffener body By providing the assembly with an integrated stiffener body a very simple way of stiffening the pipe immediately adjacent to the end-fitting body is provided.
- the assembly with an integrated stiffener body has shown to provide a very strong and durable solution. Any risk of cracks and damage between end- fitting and stiffener is highly reduced.
- the upper wall section of the housing cavity is at least partly provided by the strain-bearing fiber armored polymer layer.
- the upper wall section of the housing cavity is fully provided by the strain- bearing fiber armored polymer layer.
- the outer casing can comprise minor amounts of metal, mainly for fitting it to the end-fitting body.
- the outer casing can also comprise parts or layers of non-fiber armored polymer.
- the outer casing consists essentially of polymer and fibers and optionally metallic mounting element(s) and comprises a fiber armored polymer layer.
- the outer casing is free of a complete metal layer between the housing cavity and the strain-bearing fiber armored polymer layer.
- the outer casing is free of a metal layer extending about 5 cm or more in the length direction of the assembly of the unbonded flexible pipe and the end-fitting. In an embodiment the outer casing is free of a metal layer extending about 3 cm or more in the length direction of the assembly of the unbonded flexible pipe and the end-fitting.
- the housing cavity is provided as in the prior art end-fitting with the difference that the outer casing is as described herein according to the invention.
- Examples of prior art end-fittings that can be modified to be applied in the assembly of the invention are as described in US 6,273,142, US 8,220,129, US 2012/0211975, US 2010/0011556, US 6,360,781 US 6,923,477 or in
- the housing cavity is provided by the end-fitting body structure and the outer casing and optionally a layer of the pipe.
- the length direction of the assembly as well as of the end-fitting, the integrated stiffener body, and the flexible pipe is determined when the assembly is unloaded and along the center line of the assembly of the invention.
- the center line of the assembly will normally be a straight axis unless the integrated stiffener body is bent in an unloaded condition. Any length is determined along the length direction unless otherwise specified.
- the end-fitting has a length direction coincident with the length direction of the assembly, and comprises a remote end with a coupling ⁇ Q flange.
- the remote end of the end-fitting is in the opposite end of the end- fitting than the integrated stiffener body.
- the coupling flange may be as described in any of the prior art end-fitting referred to above.
- the coupling flange is provided for coupling the flexible pipe to another unit e.g. a tank, a pipe or other.
- the remote end of the end-fitting including the coupling flange is of metal.
- the end-fitting body structure of the end-fitting comprises two or more end-fitting body elements.
- at least one of the end- fitting body elements is of metal.
- the flexible pipe advantageously comprises a plurality of layers such as an unbonded flexible pipe.
- the unbonded flexible pipe comprises from inside and out, a carcass, an innermost sealing sheath, a pressure armor layer, a pair of cross wound tensile armor layers and an outer protection /sealing sheath.
- the armor layers are most often metallic armor layers, but they may be or comprise composite armor elements of fiber armored polymer.
- the unbonded flexible pipe can additionally comprise other layers such as tape layers (anti-wear tape layer(s), anti-bird cage layers, and etc) insulation layer(s) and intermediate sealing sheath(s).
- the plurality of layers of the unbonded flexible pipe is terminated in the end-fitting.
- Methods of terminating the individual layers in an end-fitting are well known in the art.
- the integrated stiffener body is advantageously a tubular stiffener body having a length axis coincident with the length axis of the pipe.
- the integrated stiffener body may have any length.
- the integrated stiffener body has a length determined from the annular end-fitting body structure and along the length of the pipe which is at least about Vi m, preferably at least about 1 m, such as from about 2 to about 20 m.
- the concentration and/or type of fibers may be equal or it may vary in the integrated stiffener body. By varying the concentration and/or type of fibers along the length of the integrated stiffener body, the stiffening effect provided can accordingly be graduated along the length of the integrated stiffener body.
- the concentration of fibers in % by volume varies along the length of the integrated stiffener body, preferably the concentration of fibers in % by volume decreases with the distance to the annular end-fitting body structure.
- the type, types and/or structure of fibers in the integrated stiffener body varies along the length of the integrated stiffener body.
- lay-angle or mixture of lay angles of fibres of the body varies along the length of the integrated stiffener body.
- the integrated stiffener body is a tubular stiffener body with a wall thickness, wherein the wall thickness varies along the length of the integrated stiffener body, preferably the wall thickness decreases with the distance to the annular end-fitting body structure. Varying the wall thickness is another or supplementary way of graduating the stiffening effect provided along the length of the integrated stiffener body.
- the integrated stiffener body is a tubular stiffener body with a wall thickness, and the wall thickness is substantially identical along at least about 90 of the length of the integrated stiffener body, preferably the wall thickness is substantially identical along at least about 95 of the length of the integrated stiffener body.
- the integrated stiffener body is a layered structure.
- the outer casing and the integrated stiffener body are a common layered structure. Where a layered structure is provided it is generally desired that the layers are fully bonded to avoid undesired delamination. . _
- the fibers used in the strain-bearing fiber armored polymer layer can in principle be any kind of fibers with a reinforcing effect.
- the fibers of the strain-bearing fiber armored polymer layer are selected from basalt fibers, polypropylene fibers, carbon fibers, glass fibers, aramid fibers, steel fibers, polyethylene fibers, mineral fibers and/or mixtures comprising at least one of the foregoing fibers.
- the amount of fibers in the strain-bearing fiber armored polymer layer and/or in the integrated stiffener body can for example be at least about 0.5 % by weight of fibers, such as from about 1 % to about 80 % by weight of fibers, such as from about 10 % to about 50 % by weight of fibers.
- fibers of the strain-bearing fiber armored polymer layer of the outer casing are predominantly oriented with length directions in the length direction of the assembly of the unbonded flexible pipe and the end- fitting, preferably more than 60% of the fibers are oriented with length directions in the length direction of the assembly of the unbonded flexible pipe and the end-fitting.
- a fiber is determined to be oriented in the length direction of the composite elongate armor strips when its general orientation angle to the longitudinal direction is about 25 degrees or less.
- substantially all means herein that a minor amount such as up to about 2 % or less of the fibers can be arranged in another direction.
- cut fibers means herein fibers of non continuous length, e.g. in the form of chopped fibers or melt blown fibers.
- the cut fibers are usually relatively short fibers e.g. less than about 5 cm, such as from about 1 mm to about 3 cm in length.
- the cut fibers may have equal or different lengths.
- Filaments are continuous single fiber (also called monofilaments). ⁇ ⁇
- Continuous fibers as used herein in connection with the fibers, filaments, strands or ravings means that the fibers, filaments, strands, yarns or ravings generally have a significant length but should not be understood to mean that the length is perpetual or infinite.
- Continuous fibers, such as continuous filaments, strands, yarns or ravings preferably have length of at least about 10 m, preferably at least about 100 m, more preferably at least about 1000 m.
- strand is used to designate an untwisted bundle of filaments.
- roving is used to designate an untwisted bundle of strands or yarns.
- a roving includes a strand of more than two filaments.
- a non-twisted bundle of more than two filaments is accordingly both a strand and a roving.
- the major amount, preferably at least about 60 % by weight, more preferably substantially all of the fibers, is in the form of continuous fibers, such as continuous filaments, continuous yarns, continuous ravings, textile or combinations thereof.
- the fibers of the strain-bearing fiber armored polymer layer comprise cut fibers and/or continuous fibers.
- thermoset polymer preferably selected from epoxy resins, vinyl- epoxy-ester resins, polyester resins, polyimide resins, bis-maleimide resins, cyanate ester resins, vinyl resins, benzoxazine resins, benzocyclobutene resins, or mixtures comprising at least one of the forgoing thermoset polymers.
- the polymer of the strain-bearing fiber armored polymer layer is or comprises a thermoplastic polymer, such as polyolefin, polyamide, . .
- polyimide polyamide-imide, polyester, polyurethane, polyacrylate or mixtures comprising at least one of the forgoing thermoplastic polymers.
- the fibers of the integrated stiffener body comprise cut fibers and/or continuous fibers. In an embodiment the fibers of the integrated stiffener body in at least a length section thereof are predominantly oriented with length directions in the length direction of the assembly of the unbonded flexible pipe and the end- fitting.
- the fibers of the strain-bearing fiber armored polymer layer of the outer casing are predominantly oriented with length directions in the length direction of the assembly and the fibers of the stiffener body are predominantly oriented with length directions perpendicular to the length direction of the assembly.
- the major amount of the fibers of the integrated stiffener body is in the form of continuous fibers, preferably at least about 60 % by weight of the fibers are in the form of textile or continuous fibers, such as continuous filaments, continuous yarns, continuous ravings or combinations thereof.
- the fibers of the integrated stiffener body are advantageously as the fibers in the strain-bearing fiber armored polymer layer.
- the fibers of the integrated stiffener body are selected from basalt fibers, polypropylene fibers, carbon fibers, glass fibers, aramid fibers, steel fibers, polyethylene fibers, mineral fibers and/or mixtures comprising at least one of the foregoing fibers.
- the polymer of the integrated stiffener body is or comprises a thermoset polymer, preferably selected from epoxy resins, vinyl- epoxy-ester resins, polyester resins, polyimide resins, bis-maleimide resins, . r
- thermoset polymers 15 cyanate ester resins, vinyl resins, benzoxazine resins, benzocyclobutene resins, or mixtures comprising at least one of the forgoing thermoset polymers.
- thermoplastic polymer such as polyolefin, polyamide, polyimide, polyamide-imide, polyester, polyurethane, polyacrylate or mixtures comprising at least one of the forgoing thermoplastic polymers.
- the integrated stiffener body advantageously comprises means for allowing water to cool the pipe covered with the integrated stiffener body when the assembly of the invention is submerged in water.
- the integrated stiffener body has an inner side adapted to face towards the pipe, the inner side of the integrated stiffener body
- the integrated stiffener body comprises voids which are open to allow water to enter the voids when submerged under water.
- the integrated stiffener body has a stiffener wall with an inner side adapted to face towards the pipe and an opposite outer side, the stiffener wall comprises voids provided by holes extending from the outer side to the inner side of the bend limiter wall.
- the assembly comprises a bearing element arranged between the flexible pipe and the integrated stiffener body.
- the bearing element can advantageously be in the form of a wearing layer surrounding the flexible pipe.
- the bearing element can be applied around the flexible pipe and
- the bearing element is fixed to ⁇ g the flexible pipe.
- the bearing element can be fixed using any suitable means such as by bonding, by adhesive or by clamping.
- the bearing element is simply fixed to the integrated stiffener body at the end of the integrated stiffener body farthest from the end-fitting e.g. using one or more clamps.
- the bearing element is replaceable without dismounting the end-fitting from the flexible pipe.
- the bearing element can thereby provide a wearing layer which can be replaced when required.
- the bearing element is applied to surround an outer surface of the flexible pipe, the bearing element has an outer surface facing the inner side of the integrated stiffener body, the outer surface of the bearing element has a lower friction than the outer surface of the flexible pipe. Thereby any wear between the bearing element and the integrated stiffener body is reduced and the bearing element simultaneously protects the outer surface of the flexible pipe.
- the bearing element comprises cooling means for cooling the flexible pipe.
- the cooling means can be holes, orifices or other structural formations which allow water to cool the outer surface of the flexible pipe.
- the bearing element comprises channels, preferably oriented in length direction or in a helically configuration for cooling the outer surface of the flexible pipe. E.g. using the water into which the assembly is
- the bearing element comprises cooling channels adapted for actively cooling using circulated cooling fluid, such as water or air or any other suitable fluid.
- the bearing element is a wound layer e.g. provided by one or more wound strips of suitable material, e.g. a polymer strip.
- the bearing element is a folded layer e.g. of a polymer foil or mantle.
- the bearing element is applied in the form of two or more panels.
- the integrated stiffener body has a center line surrounded by a stiffener wall wherein the integrated stiffener body is fully rotational symmetrically around the centre line when the integrated stiffener body is unloaded.
- the integrated stiffener body has a center line surrounded by a stiffener wall wherein the integrated stiffener body is at most two fold rotational symmetrical around the centre line when the integrated stiffener body is unloaded, preferably the integrated stiffener body is at most two fold rotational symmetrical around the centre line with respect to bending stiffness
- FIG. 1 is a schematic side view of an unbonded flexible pipe suitable for termination in an end-fitting to provide an end-fitting of the invention.
- FIG. 2 is a schematic cross-sectional side view of an assembly of a flexible pipe and an end-fitting of the invention, wherein the outer casing is a strain- bearing fiber armored polymer layer.
- FIG. 3 is a schematic cross-sectional side view of an assembly of a flexible pipe and an end-fitting of the invention, wherein the assembly comprises an integrated stiffener for stiffening the pipe.
- FIG. 4 is a schematic cross-sectional side view of an assembly of a flexible pipe and an end-fitting of the invention, wherein the outer casing comprises a thin metal film and a strain-bearing fiber armored polymer layer. ⁇ g
- FIG. 5 is a schematic cross-sectional side view of an assembly of a flexible pipe and an end-fitting of the invention, further comprising a bearing element arranged between the flexible pipe and the integrated stiffener body.
- the flexible pipe e.g. a riser pipe shown in FIG. 1 is an example of a typically unbonded flexible pipe and comprises a liquid impervious inner sealing sheath 5 defining a bore as indicated with the bold arrow.
- the liquid impervious inner sealing sheath 5 can be of any polymer material suitable for forming such liquid impervious barrier. Examples of suitable polymer materials are high density polyethylene (HDPE), cross linked polyethylene (PEX),
- the liquid impervious inner sealing sheath 5 has the purpose of preventing outflow of the fluid
- the unbonded flexible pipe Inside the liquid impervious inner sealing sheath 5 the unbonded flexible pipe comprises an inner armor layer 6, called a carcass which is normally of metal, and has the main purpose of reinforcing the unbonded flexible pipe against collapse as described above.
- the carcass 6 is not liquid tight.
- the unbonded flexible pipe On the outer side of the liquid impervious inner sealing sheath 5, the unbonded flexible pipe comprises a pressure armor layer 3 which is often of helically wound armor element(s) of metal or composite material, which is wound with a high angle to the center axis of the unbonded flexible pipe, such as an angle to the axis of the unbonded flexible pipe of about 70 degrees or more e.g. about 85 degrees.
- the pressure armor layer 3 is not liquid tight.
- the pressure armor is of metal.
- the unbonded flexible pipe comprises two cross wound tensile armor layers 2a, 2b wound from elongate armor elements e.g. of composite material and/or metal.
- elongate armoring elements on the innermost tensile armor layer 2a are wound with a winding degree of about 55 degrees or less to the axis of the unbonded flexible pipe in a first winding direction and the outermost tensile armor layer 2b is wound with a winding degree of about 60 degrees or less, such as between about 20 and about 55 degrees to the axis of the unbonded flexible pipe in a second .
- the unbonded flexible pipe further comprises a liquid impervious outer sealing sheath 1 which protects the armor layers mechanically and against ingress of sea water.
- the unbonded flexible pipe preferably comprises antifriction layers between the armor layers 3, 2a, 2b.
- FIG. 2 shows an assembly of a flexible pipe 17 and an end-fitting 18 of the invention.
- the unbonded flexible pipe 18 comprises an outer sealing sheath 11, surrounding two cross wound tensile armor layers 12a, 12b.
- the pipe Inside the cross wound tensile armor layers 12a, 12b, the pipe comprises a number of other layers 13, including at least a liquid impervious inner sealing sheath and preferably additional layers as described above.
- the layers 13 inside the cross wound tensile armor layers 12a, 12b will usually be terminated individually, as shown schematically in the drawing with the terminating unit 16.
- the end-fitting 18 comprises an end-fitting body 14 with a flange 15a with holes 15b for mounting to another part, e.g. another end-fitting or to a platform or a vessel.
- the end-fitting 18 further comprises an annular outer casing 19.
- a housing cavity 10 is formed between the end-fitting body 14 and the outer casing 19.
- the outer sealing sheath 11 is terminated at a
- the tensile armor elements of the tensile armor layers 12a, 12b are terminated and secured by securing material in the housing cavity 10 of said end-fitting 18.
- the outer casing 19 is in the form of a strain-bearing fiber armored polymer layer.
- FIG. 3 shows an assembly of a flexible pipe 27 and an end-fitting 28 of the invention wherein the assembly comprises an integrated stiffener 29b for stiffening the pipe 27.
- the unbonded flexible pipe 28 comprises an outer sealing sheath 21 surrounding two cross wound tensile armor layers 22a, 22b.
- the pipe Inside the cross wound tensile armor layers 22a, 22b, the pipe comprises a number of other layers 23, including at least a liquid impervious inner sealing sheath and preferably additional layers as described above.
- the layers 23 inside the cross wound tensile armor layers 22a, 22b will usually be
- the tensile armor elements of the tensile armor layers 22a, 22b are terminated and secured by securing material in the housing cavity 20 of said end-fitting 28.
- the outer casing 29a is in the form of a strain-bearing fiber armored polymer layer which is extended to also provide the stiffener 29b of the same type of polymer optionally with fiber armoring.
- FIG. 4 shows an assembly of a flexible pipe 37 and an end-fitting 38 of the invention wherein the outer casing comprises a thin metal film 39c and a strain-bearing fiber armored polymer layer 39a.
- the assembly comprises an integrated stiffener 39b for stiffening the pipe 37.
- the unbonded flexible pipe 37 comprises an outer sealing sheath 31, surrounding two cross wound tensile armor layers 32a, 32b. Inside the cross wound tensile armor layers 32a, 32b, the pipe comprises a number of other layers 33, including at least a liquid impervious inner sealing sheath and preferably additional layers as described above.
- the layers 33 inside the cross wound tensile armor layers 32a, 32b will usually be terminated individually, as schematically shown in the drawing with the terminating unit 36.
- the end-fitting 38 comprises an end-fitting body 34 with a flange 35a with holes 35b for mounting to another part.
- the end-fitting 38 further comprises an annular outer casing 39a, 39c.
- the annular outer casing 39a, 39c is integrated with the stiffener 39b in that the fiber armored polymer layer 39a of the annular outer casing and the stiffener 39b are in direct prolongation of each other - i.e. built together.
- a housing cavity 30 is formed between the end-fitting body 34 and the outer casing 39a.
- the outer sealing sheath 31 is terminated at a termination point 31a in well known manner.
- the tensile armor elements of the tensile armor layers 32a, 32b are terminated and secured by securing material in the housing cavity 30 of said end-fitting 38.
- the outer casing is in the form of the strain-bearing fiber armored polymer layer 39a and the thin metal film 39c.
- the metal film 39c may provide a simple sampling of the outer casing onto the end-fitting body 34, where the fiber armored polymer layer 39a can be protected against optionally heat generated by the securing material during hardening.
- FIG. 5 shows an assembly of a flexible pipe 47 and an end-fitting 48 of the invention further comprising a bearing element 50 arranged between the outer sheath 41 of the flexible pipe 47 and the integrated stiffener body 49b.
- the assembly comprises the outer casing with a thin metal film 49c and a strain-bearing fiber armored polymer layer 39a integrated with stiffener 49b for stiffening the pipe 47.
- the unbonded flexible pipe 47 comprises an outer sealing sheath 41, surrounding two cross wound tensile armor layers 42a, 42b. Inside the cross wound tensile armor layers 42a, 42b, the pipe comprises a number of other layers 43, including at least a liquid impervious inner sealing sheath and preferably additional layers as described above.
- the layers 43 inside the cross wound tensile armor layers 42a, 42b will usually be
- the end-fitting 48 comprises an end-fitting body 44 with a not shown mounting flange.
- the end-fitting 48 further comprises the annular outer casing 49a, 49c.
- the annular outer casing 49a, 49c is integrated with the stiffener 49b in that the fiber armored polymer layer 49a of the annular outer casing and the stiffener 49b are in direct prolongation of each other - i.e.
- a housing cavity 40 is formed between the end-fitting body 44 and the outer casing 49a.
- the outer sealing sheath 41 is terminated at a termination point 41a in well known manner.
- the tensile armor elements of the tensile armor layers 42a, 42b are terminated and secured by securing material in the housing cavity 40 of said end-fitting 48.
- the bearing element 50 can be as described above and advantageously the bearing element 50 is arranged such that it can be replaced upon wear.
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Mining & Mineral Resources (AREA)
- Physics & Mathematics (AREA)
- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Rigid Pipes And Flexible Pipes (AREA)
Abstract
Description
Claims
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
BR112015011387A BR112015011387A2 (en) | 2012-11-20 | 2013-11-18 | set of hose and end fitting |
US14/443,414 US20150292663A1 (en) | 2012-11-20 | 2013-11-18 | An assembly of a flexible pipe and an end-fitting |
EP13856466.1A EP2923131A4 (en) | 2012-11-20 | 2013-11-18 | An assembly of a flexible pipe and an end-fitting |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DKPA201270716 | 2012-11-20 | ||
DKPA201270716 | 2012-11-20 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2014079455A1 true WO2014079455A1 (en) | 2014-05-30 |
Family
ID=50775565
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/DK2013/050386 WO2014079455A1 (en) | 2012-11-20 | 2013-11-18 | An assembly of a flexible pipe and an end-fitting |
Country Status (4)
Country | Link |
---|---|
US (1) | US20150292663A1 (en) |
EP (1) | EP2923131A4 (en) |
BR (1) | BR112015011387A2 (en) |
WO (1) | WO2014079455A1 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2015189291A1 (en) * | 2014-06-11 | 2015-12-17 | Technip France | Bend stiffener for an elongate element to be placed in a body of water |
WO2017042632A1 (en) * | 2015-09-07 | 2017-03-16 | Technip France | Flexible subsea hydrocarbon pipeline assembly |
CN107850248A (en) * | 2015-06-29 | 2018-03-27 | 泰克尼普法国公司 | Method for being adapted to flexible duct end adapter part |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DK2864749T3 (en) * | 2012-06-26 | 2018-07-02 | Ge Oil & Gas Uk Ltd | FLEXIBLE PIPE AND METHOD FOR FITTING FLEXIBLE PIPE |
GB201507718D0 (en) * | 2015-05-06 | 2015-06-17 | Ge Oil And Gas Uk Ltd | Termination of a flexible pipe |
GB201507720D0 (en) | 2015-05-06 | 2015-06-17 | Ge Oil And Gas Uk Ltd | Access provision |
FR3046452B1 (en) * | 2015-12-31 | 2018-02-16 | Technip France | CONNECTION TIP FOR A FLEXIBLE LINE, MEASURING DEVICE AND ASSOCIATED METHOD |
JP6645634B1 (en) * | 2018-05-23 | 2020-02-14 | 三菱電機株式会社 | Pipe structure and truss structure and artificial satellite using them |
US11428350B2 (en) | 2020-07-22 | 2022-08-30 | Trinity Bay Equipment Holdings, LLC | Pipe reinforcement strip anchoring systems and methods |
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2013
- 2013-11-18 BR BR112015011387A patent/BR112015011387A2/en not_active IP Right Cessation
- 2013-11-18 EP EP13856466.1A patent/EP2923131A4/en not_active Withdrawn
- 2013-11-18 WO PCT/DK2013/050386 patent/WO2014079455A1/en active Application Filing
- 2013-11-18 US US14/443,414 patent/US20150292663A1/en not_active Abandoned
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2015189291A1 (en) * | 2014-06-11 | 2015-12-17 | Technip France | Bend stiffener for an elongate element to be placed in a body of water |
FR3022291A1 (en) * | 2014-06-11 | 2015-12-18 | Technip France | BENDING STIFFENER FOR AN EXTENSION ELEMENT INTENDED TO BE INTRODUCED INTO A RANGE OF WATER |
CN107850248A (en) * | 2015-06-29 | 2018-03-27 | 泰克尼普法国公司 | Method for being adapted to flexible duct end adapter part |
CN107850248B (en) * | 2015-06-29 | 2021-02-02 | 泰克尼普法国公司 | Method for adapting a flexible pipe end fitting |
WO2017042632A1 (en) * | 2015-09-07 | 2017-03-16 | Technip France | Flexible subsea hydrocarbon pipeline assembly |
Also Published As
Publication number | Publication date |
---|---|
EP2923131A4 (en) | 2016-08-03 |
US20150292663A1 (en) | 2015-10-15 |
EP2923131A1 (en) | 2015-09-30 |
BR112015011387A2 (en) | 2017-07-11 |
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