WO2012025559A2 - Process for the manufacture of 3,7-dimethyl-1-octen-3-ol - Google Patents
Process for the manufacture of 3,7-dimethyl-1-octen-3-ol Download PDFInfo
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- WO2012025559A2 WO2012025559A2 PCT/EP2011/064531 EP2011064531W WO2012025559A2 WO 2012025559 A2 WO2012025559 A2 WO 2012025559A2 EP 2011064531 W EP2011064531 W EP 2011064531W WO 2012025559 A2 WO2012025559 A2 WO 2012025559A2
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C29/00—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
- C07C29/17—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by hydrogenation of carbon-to-carbon double or triple bonds
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C29/00—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
- C07C29/36—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring increasing the number of carbon atoms by reactions with formation of hydroxy groups, which may occur via intermediates being derivatives of hydroxy, e.g. O-metal
- C07C29/38—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring increasing the number of carbon atoms by reactions with formation of hydroxy groups, which may occur via intermediates being derivatives of hydroxy, e.g. O-metal by reaction with aldehydes or ketones
- C07C29/42—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring increasing the number of carbon atoms by reactions with formation of hydroxy groups, which may occur via intermediates being derivatives of hydroxy, e.g. O-metal by reaction with aldehydes or ketones with compounds containing triple carbon-to-carbon bonds, e.g. with metal-alkynes
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C33/00—Unsaturated compounds having hydroxy or O-metal groups bound to acyclic carbon atoms
- C07C33/02—Acyclic alcohols with carbon-to-carbon double bonds
- C07C33/025—Acyclic alcohols with carbon-to-carbon double bonds with only one double bond
- C07C33/03—Acyclic alcohols with carbon-to-carbon double bonds with only one double bond in beta-position, e.g. allyl alcohol, methallyl alcohol
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C45/00—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds
- C07C45/61—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by reactions not involving the formation of >C = O groups
- C07C45/62—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by reactions not involving the formation of >C = O groups by hydrogenation of carbon-to-carbon double or triple bonds
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C49/00—Ketones; Ketenes; Dimeric ketenes; Ketonic chelates
- C07C49/04—Saturated compounds containing keto groups bound to acyclic carbon atoms
Definitions
- 6-methyl-5-hepten-2-on (MH) is hydrogenated to 6-methyl-2-heptanone (MHA) (step a), which is then reacted with acetylene to 3,7-dimethyl-l -octin-3-ol (DMOI) (step b). DMOI is then hydrogenated to 3,7-dimethyl-l -octen-3-ol (DMOE, step c).
- MHA 6-methyl-2-heptanone
- DMOI 3,7-dimethyl-l -octin-3-ol
- DMOE 3,7-dimethyl-l -octen-3-ol
- MH itself can be prepared by reaction of isopropenyl methyl ether with 2-methyl-3- buten-2-ol as described by G. Saucy and R. Marbet in Helv. Chim. Acta 1967, 50, 2091 - 2095.
- DMOE as well as tetrahydrolinalool (THLL, 3,7-dimethyl-octan-3-ol) are base products for the flavour and fragrance industry.
- THLL tetrahydrolinalool
- DMOE a colourless to pale yellow liquid, has a rose odour and is used in a variety of perfumery applications. It is seen as an alternative to geraniol.
- DMOE and THLL are furthermore possible intermediates for isophytol (see e.g. P.
- 6,10-dimethyl-5-undecen-2-one may be manufactured starting from DMOE according to processes known to the person skilled in the art like e.g. described in US 2,783,257 (see scheme in column 1) and DE-AS 1 193 490 (see example 10). 6,10-Dimethyl-5-undecen- 2-one may then be hydrogenated to obtain hexahydropseudoionone (HPI) (see US 2,783,257: column 2, line 58-64), which may be further reacted to (iso)phytol according to processes as e.g. disclosed in Appl. Catal. 2005, 280, 55-73 and Catal. Today 2007, 121, 45-57.
- HPI hexahydropseudoionone
- the disadvantage of the procedure is that stoichiometric amounts of the ethynylation agent are used, the hydrogenations are performed with an expensive catalyst, no yields are given (the analysis is not discussed), the reactions are carried out in solvents, and low yields are obtained if we assume that 20 g of MH give 8 g of THLL, based on the experimental procedures reported.
- the THLL obtained is used for the synthesis of isophytol.
- DMOE (named as 1,5 -dimethyl- 1 -vinyl- 1 -hexanol) is synthesized starting from MHA which is ethynylated in presence of sodium in liquid ammonia followed by Lindlar hydrogenation in the presence of a catalyst which is Pd/Pb on CaCC .
- the hydrogenation was carried out in petroleum ether at 20-30°C.
- EP-A 754 664 describes the partial hydrogenation of alkynes using a solid-bed catalyst as described in EP-A 412 415, whereby the Lindlar hydrogenation was carried out in presence of CO (10-180 ppm).
- EP-A 816 321 claimed the synthesis of MHA by aldol reaction of acetone and isovaleraldehyde in presence of hydrogen and a conventional hydrogenation catalyst at 15-150°C and 1 -100 bar, (example 3 : Pd/C).
- a conventional hydrogenation catalyst at 15-150°C and 1 -100 bar, (example 3 : Pd/C).
- step c 2 hours, 4-6°C, KOH in water, ammonia).
- the object of the present invention was to provide a process which may be used for the industrial production of DMOE, i.e. a process which is economic. Furthermore, the process according to the present invention should not have the disadvantages of the processes of the prior art.
- a preferred object of the present invention was also to achieve a selectivity > 90% at a conversion of > 95%.
- the present invention is directed to a process for the manufacture of 3,7-dimethyl-l- octen-3-ol comprising the following steps:
- step a) may be used in step c), and that steps a) and c) may be performed without the use of an organic solvent such as petroleum ether, ligroin, hexane and heptane.
- organic solvent such as petroleum ether, ligroin, hexane and heptane.
- step a) is performed in the absence of any organic solvent, i.e. that no organic solvent is added to MH or the reaction mixture used in step a). This encompasses also the case that minor amounts of solvent may be present as "impurity" of the MH used.
- the catalyst used in step a) is the same catalyst as used in step c). More preferably this catalyst has a Pd content, based on the total weight of the catalyst, of 1-10, preferred 2.5-8 more preferred, especially preferred 3-7 weight-% Pd. This catalyst is even more preferably Pd on aluminum oxide.
- the catalyst is Pd on aluminum oxide, it preferably has a BET surface area in the range of 50 to 500 m7g, more preferably it has a BET surface area in the range of 80 to 300 m /g, most preferably it is an egg-shell catalyst.
- An “egg-shell” catalyst in the context of the present invention is a catalyst where the catalytically active metal (Pd) has a non-uniform distribution on the support and is located mainly on the shell of such catalyst.
- the catalyst is Pd on carbon, it preferably has a BET surface area in the range of 800 to 1500 m 2 /g, more preferably it has a BET surface area in the range of 900-1200 m 2 /e. Even more preferably 50% of the catalyst also have a size ⁇ 20-50 ⁇ (i.e. the so-called particle size D50 ⁇ 20-50 ⁇ ). Most preferably the bulk density is in the range of 100 to 500 g/L, more preferably in the range of 200 to 300 g/L.
- the catalyst is Pd on CaCC , it preferably has a BET surface area in the range of 5 to 15
- m /g more preferably it has a BET surface area in the range of 7 to 10 m /g. Most preferably 50% of the particles of this catalyst also have a size ⁇ 3-30 ⁇ (i.e. the so- called particle size D50 ⁇ 3-30 ⁇ ).
- pulverous catalysts including egg-shell catalysts are used. These can be separated easily after the reaction from the reaction mixture by filtration or centrifugation. Furthermore, these catalysts can be recycled and used several times.
- step a) is carried out at a temperature in the range of 20 to 100 °C, more preferably at a temperature in the range of 25 to 80 °C.
- step a) is carried out at a pressure in the range of 1.1 bar to 15 bar, more preferably at a pressure in the range of 1.5 to 6 bar, even more preferably at a pressure in the range of 1.8 to 4 bar.
- the amount in weight-% of catalyst used in step a) is in the range of 1 : 50 to 1 : 5000, more preferably in the range of 1 : 100 to 1 : 2500, even more preferably in the range of 1 : 250 to 1 : 1000, based on the amount of 6-methyl-5-hepten-2-on in weight-%.
- Preferred embodiments of the present invention are also embodiments where several preferred embodiments of step a) as listed above are combined.
- the molar ratio of 6-methyl-2-heptanon to acetylene in step b) is in the range of 1 : 1 to 1 : 2, more preferably in the range of 1 : 1.01 to 1 : 1.5.
- the molar ratio of 6-methyl-2-heptanon to potassium hydroxide in step b) is in the range of 30 : 1 to 250 : 1, more preferably in the range of 40 : 1 to 100 : 1.
- the molar ratio of 6-methyl-2-heptanon to ammonia in step b) is in the range of 1 : 15 to 1 : 50, more preferably in the range of 1 : 20 to 1 : 30.
- step b) is carried out at a temperature in the range of -10 °C to 25 °C, more preferably at a temperature in the range of 0 to 20 °C.
- the pressure used is preferably in the range of 5 to 25 bar, more preferably in the range of 10 to 20 bar.
- Preferred embodiments of the present invention are also embodiments where several preferred embodiments of step b) as listed above are combined. Step c)
- step c) is performed in the absence of any organic solvent, i.e. that no organic solvent is added to DMOI or the reaction mixture used in step c). This encompasses also the case that minor amounts of solvent may be present as "impurity" of the DMOI used.
- the catalyst used in step c) is a palladium containing catalyst on a carrier selected from the group consisting of calcium carbonate, aluminum oxide, silica, porous glass (especially TRISOPERL®), with the proviso that the catalyst additionally contains lead when the carrier is calcium carbonate.
- the catalyst used in step c) has an amount of palladium in the range of 1 to 10 weight-%, more preferably in the range of 1 to 5 weight-%, based on the total weight of the catalyst, if the carrier is aluminum oxide, silica, porous glass, carbon or graphite and barium sulphate.
- a preferred catalyst used in step c) is palladium on calcium carbonate, wherein lead is present.
- this catalyst has an amount of lead in the range of 0 to 9 weight-%, more preferably in the range of 1 to 5 weight-%, based on the total weight of the catalyst.
- the amount of palladium of this catalyst is preferably in the range of 1 to 10 weight-%, more preferably in the range of 3 to 8 weight-%, even more preferably in the range of 5 to 7 weight-%, based on the total weight of the catalyst,
- the catalyst is Pd + Pb on CaCC , it preferably has a BET surface area in the range of 2 to 15 m 2 /g, more preferably it has a BET surface area in the range of 5 to 15 m 2 /g, even more preferably it has a BET surface area in the range of 7 to 10 m /g.
- Most preferably 50% of the particles of this catalyst also have a size ⁇ 2 to 50 ⁇ (i.e. the so-called particle size D50 ⁇ 3-30 ⁇ ), preferably ⁇ 2 to 30 ⁇ , more preferably ⁇ 3 to 10 ⁇ .
- the catalyst used in step c) is the same catalyst as used in step a).
- This catalyst is more preferably Pd on aluminum oxide.
- the catalyst is Pd on aluminum oxide or silica or any mixture thereof it preferably has a BET surface area in the range of 50 to 500 m g, more preferably it has a BET surface area in the range of 80 to 300 m /g, most preferably it is an egg-shell catalyst.
- step c) is carried out at a temperature in the range of 10 °C to 100 °C, more preferably at a temperature in the range of 15 to 60 °C.
- step c) is carried out at a pressure in the range of 1.1 bar to 15 bar, more preferably at a pressure in the range of 1.5 to 6 bar, even more preferably at a pressure the range of 1.8 to 4 bar.
- the amount in weight-% of the catalyst used in step c) is in the range of 1 : 50 to 1 : 5000, more preferably in the range of 1 : 100 to 1 : 2500, even more preferably in the range of 1 : 250 to 1 : 1000, based on the amount of 3,7-dimethyl-l -octin-3-ol in weight-%.
- Preferred embodiments of the present invention are also embodiments where several preferred embodiments of step c) as listed above are combined.
- the present invention is not only directed to the synthesis of DMOE, but also to the synthesis of (iso)phytol (derivatives) and vitamin E (acetate), especially to 0 a process for the manufacture of isophytol comprising the following steps
- a process for the manufacture of vitamin E comprising the following steps - reacting 2,3,6-trimethylhydroquinone (TMHQ) or 2,3,6-trimethylhydroquinone-l - acetate (TMHQA) with (iso)phytol or derivatives thereof or any mixture thereof to obtain vitamin E or its acetate.
- TMHQ 2,3,6-trimethylhydroquinone
- THQA 2,3,6-trimethylhydroquinone-l - acetate
- a 5 % Pd/C catalyst with a specific surface area of 1000 m 2 /g, a volume of the micropores of 0.30 ml/g, a volume of the mesopores of 0.40 ml/g, a volume of the macropores of 0.40 ml/g, a bulk density in the range of 200 and 300 g/L; a volume of the pores of 1.10 ml/g and a mixed metal localisation, which is e.g. commercially available from Evonik under the tradename "10 % Pd/C Evonik E 101 N/D" ("catalyst C");
- Such a catalyst with a BET area of 800 m 2 /g, whereby 50 % of the particles have a size ⁇ 21 ⁇ is e.g. commercially available from Engelhard under the tradename "5 % Pt/C Engelhard Lot. 07608" ("catalyst G");
- Rh/C catalyst which is e.g. commercially available from Evonik under the tradename "5 % Rh/C, Evonik G 101 XB/D" ("catalyst H");
- a catalyst with 5 % Pd and 3.5 % Pb supported on CaC03 with a BET area in the range of 5 to 15 m 2 /g and a bulk density in the range of 0.2 to 1.0 kg/1, whereby 50 % of the particles have a size ⁇ 2 to 10 ⁇ .
- Such a catalyst with a BET area of 8 m /g and a bulk density of 0.37 kg/1, whereby 50 % of the particles have a size ⁇ 5 ⁇ is e.g.
- a catalyst with 5 % Pd and 5 % Pb supported on CaC03 with a BET area in the range of 2 to 15 m /g, a bulk density in the range of 0.2 to 1.0 kg/1 and a pore volume in the range of 1.0 to 2.0 ml/g, whereby the particles have a size ⁇ 100 ⁇ .
- Such a catalyst with a BET area of 5 m /g, a bulk density of 0.45 kg/L and a pore volume of 1.6 ml/g, whereby the particles have a size ⁇ 100 ⁇ is e.g. commercially available from Heraeus under the tradename "5 % Pd 5 % Pb CaC0 3 Heraeus"("catalyst M");
- Catalyst S a 1 % Pd/TP catalyst
- TRISOPERL® by the Schuller GmbH, Wertheim/Germany, is a porous Silica glass with an average particle size in the range of 100 to 200 ⁇ , an average pore size of 54.47 nm, a specific surface of 93.72 m 2 /g and an average pore volume of 1255.5 mm 3 /g.
- a 125 mL-autoclave (Hastelloy) was charged with 30 g of MH with a purity of 96.7 % and the catalyst as given in table 1.
- the amount of catalyst was 33.3 mg in all examples.
- the mixture was heated to 60 °C and hydrogen was added at 2 bar. After reaction, when no up-take of hydrogen was observed any more, the mixture was cooled to 20 °C, the catalyst separated by filtration and the mixture analyzed by gas chromatography.
- the catalysts used in examples 5 and 6 are pulverous catalysts.
- Step a Examples 8 to 11
- Example 2 was repeated at various temperatures and/or pressures. The results are shown in table 2.
- the catalyst used was catalyst B (5 % Pd/C).
- Example 1 was repeated but different metals used as catalyst.
- the results are summarized in table 3. As the results show platinum on carbon as well as rhodium on carbon give less conversion and less selectivity, thus also less yield on the desired product, than palladium on carbon.
- the experiment was repeated three times.
- the conversion was 97.3 % in average, the yield was 96.0 % in average before washing and 95.3 % afterwards, and the selectivity was 98.7 %.
- Step c Examples 13 to 30
- a 150 mL-autoclave (Hastelloy) was charged with 40 g of DMOI with a purity of 99.8 % and the amount and catalyst as given in table 4. 4.7 mg of the modifier 2,2'ethylene-dithiodiethanol were added. The mixture was heated to 30 °C and hydrogen was added at 2 bar. After reaction, when no up-take of hydrogen was observed any more, the mixture was cooled to 20 °C, the catalyst separated by filtration and the mixture analyzed by gas chromatography.
- Example 13 was repeated at different temperature and/or pressure. The results are shown in table 5.
- the catalyst used was catalyst I (5 % Pd 3.5% Pb on CaC0 3 ).
- Example 13 was repeated with different modifiers. The reactions were all performed at 2 bar and 30 °C. The results are shown in 6.
- Step c Example 39 and comparison examples 40 to 41
- Example 13 was repeated with different metal catalysts, but no modifier was used. The reactions were all performed at 2 bar and 30 °C. The results are shown in table 7.
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Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ES11752170.8T ES2678472T3 (en) | 2010-08-24 | 2011-08-24 | Process for the manufacture of 3,7-dimethyl-1-octen-3-ol |
CN2011800411200A CN103080055A (en) | 2010-08-24 | 2011-08-24 | Process for the manufacture of 3,7-dimethyl-1-octen-3-ol |
JP2013525301A JP2013536216A (en) | 2010-08-24 | 2011-08-24 | Method for producing 3,7-dimethyl-1-octen-3-ol |
BR112013004208-7A BR112013004208B1 (en) | 2010-08-24 | 2011-08-24 | PROCESSES FOR THE MANUFACTURE OF 3,7-DIMETHYL-L-OCTENO-3-OL, PHYTOL OR ISOFITOL, AND VITAMIN |
EP11752170.8A EP2609063B1 (en) | 2010-08-24 | 2011-08-24 | Process for the manufacture of 3,7-dimethyl-1-octen-3-ol |
KR1020137007173A KR20130100141A (en) | 2010-08-24 | 2011-08-24 | Process for the manufacture of 3,7-dimethyl-1-octen-3-ol |
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US37639010P | 2010-08-24 | 2010-08-24 | |
CH1361/10 | 2010-08-24 | ||
US61/376,390 | 2010-08-24 | ||
CH13612010 | 2010-08-24 |
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WO2012025559A2 true WO2012025559A2 (en) | 2012-03-01 |
WO2012025559A3 WO2012025559A3 (en) | 2012-07-19 |
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PCT/EP2011/064531 WO2012025559A2 (en) | 2010-08-24 | 2011-08-24 | Process for the manufacture of 3,7-dimethyl-1-octen-3-ol |
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EP (1) | EP2609063B1 (en) |
JP (1) | JP2013536216A (en) |
KR (1) | KR20130100141A (en) |
CN (1) | CN103080055A (en) |
BR (1) | BR112013004208B1 (en) |
ES (1) | ES2678472T3 (en) |
WO (1) | WO2012025559A2 (en) |
Cited By (3)
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KR20150023423A (en) * | 2012-06-22 | 2015-03-05 | 디에스엠 아이피 어셋츠 비.브이. | New catalytic system |
US10953393B2 (en) | 2015-10-12 | 2021-03-23 | The University Of Chicago | Stabilization of active metal catalysts at metal-organic framework nodes for highly efficient organic transformations |
US11673125B2 (en) | 2016-08-18 | 2023-06-13 | The University Of Chicago | Metal oxide-supported earth-abundant metal catalysts for highly efficient organic transformations |
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CN103566932B (en) * | 2013-11-01 | 2016-05-11 | 山东新和成药业有限公司 | A kind of powdery Pd/SiO2Catalysts and its preparation method and application |
KR102318983B1 (en) | 2018-02-21 | 2021-11-01 | 경상북도 | Novel Transformed Yeast Producing 1-octen-3-ol and Methods For Producing The Same |
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DE3006867C2 (en) * | 1980-02-23 | 1981-11-12 | Basf Ag, 6700 Ludwigshafen | Process for the production of higher saturated ketones |
JPS56125330A (en) * | 1980-03-07 | 1981-10-01 | Chisso Corp | Purificatin of n-hexenylaldehyde by hydrogenation |
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2011
- 2011-08-24 JP JP2013525301A patent/JP2013536216A/en active Pending
- 2011-08-24 ES ES11752170.8T patent/ES2678472T3/en active Active
- 2011-08-24 EP EP11752170.8A patent/EP2609063B1/en active Active
- 2011-08-24 KR KR1020137007173A patent/KR20130100141A/en not_active Application Discontinuation
- 2011-08-24 BR BR112013004208-7A patent/BR112013004208B1/en active IP Right Grant
- 2011-08-24 WO PCT/EP2011/064531 patent/WO2012025559A2/en active Application Filing
- 2011-08-24 CN CN2011800411200A patent/CN103080055A/en active Pending
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CN103080055A (en) | 2013-05-01 |
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ES2678472T3 (en) | 2018-08-13 |
BR112013004208B1 (en) | 2019-02-26 |
JP2013536216A (en) | 2013-09-19 |
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BR112013004208A2 (en) | 2017-09-19 |
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