WO2011053614A1 - Crystalline cdm-nag and methods for producing same - Google Patents

Crystalline cdm-nag and methods for producing same Download PDF

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Publication number
WO2011053614A1
WO2011053614A1 PCT/US2010/054187 US2010054187W WO2011053614A1 WO 2011053614 A1 WO2011053614 A1 WO 2011053614A1 US 2010054187 W US2010054187 W US 2010054187W WO 2011053614 A1 WO2011053614 A1 WO 2011053614A1
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Prior art keywords
nag
cdm
crystalline
organic solvent
composition
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PCT/US2010/054187
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French (fr)
Inventor
Cheol Keun Chung
John Limanto
Michael J. Mcnevin
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Merck Sharp & Dohme Corp.
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07HSUGARS; DERIVATIVES THEREOF; NUCLEOSIDES; NUCLEOTIDES; NUCLEIC ACIDS
    • C07H15/00Compounds containing hydrocarbon or substituted hydrocarbon radicals directly attached to hetero atoms of saccharide radicals
    • C07H15/26Acyclic or carbocyclic radicals, substituted by hetero rings

Definitions

  • the present invention provides a crystalline composition, which comprises CDM-
  • the present invention also provides a process of producing said crystalline composition, and an improved method of preparing NAG and " CDM-NAG.
  • siRNA to silence specific genes has generated great interest in its use as a research tool and therapeutic agent for a wide spectrum of disorders that1 ⁇ 2clude cancer, infectious disease, and metablic conditions. Achieving efficient in vivo delivery of -siRNA to the appropriate target cell would be a major advance- in the use of RNAi in gene function studies and as a therapeutic modality.
  • Hepatocytes the key parenchymal cells of the liver, are a particularly attractive target cell type for siRNA delivery given their central role in several infectious and metabolic disorders.
  • Rozema et aLhave developed a vehicle for the delivery of siRNA- to hepatocytes both in vitro and in vivo.
  • vehicle include a membrane-active polymer conjugated to an endosomolytic agent (siRNA polyconjugate) reversibly masked until it reaches the acid environment of endosomes.
  • siRNA polyconjugate an endosomolytic agent
  • the siRNA-polymer conjugate is reversibly modified with maleic anhydride derivatives synthesized from carboxy dimethylmaleic anhydride (CDM)-containing N- acetylgalactosamine (NAG) groups.
  • CDM carboxy dimethylmaleic anhydride
  • NAG N- acetylgalactosamine
  • the NAG ligand is responsible forJhepatocyte targeting. Rozema et al. PNAS. (2007) 104:12982-12987.
  • siRNA-polymer conjugate delivery vehicle can be easier to make with increased purity for therapeutic application.
  • Crystallization and crystallization methods for siRNA-polymer conjugate delivery vehicle components such as CDM-NAG, allow for easier CDM-NAG purification and a more pure CDM-NAG component product.
  • the present invention also provides aiprocess of producing said crystalline composition, and an improved method of preparing NAG and CDM-NAG.
  • FIG. 1 Figure 1 shows the x-ray- diffractogram for CDM-NAG Form I.
  • Y axis Illustrates the intensity and
  • X axis illustrates- the 20 angle.
  • the term "about" when used in the context of 2 ⁇ peaks refers to a shift up to ⁇ 0.1 degrees (error). In one embodiment, all peaks in X-ray diffraction pattern shift up to +0.1 degrees, or up to -0.1 degrees. An X-ray diffraction pattern or peaks within that error is considered the same or substantially similar. The shift may vary depending on the calibration, sample or instrumentation.
  • the present invention encompasses crystalline CDM-NAG.
  • the crystalline CDM-NAG is Form I, and characterized by an X-ray diffraction pattern substantially similar to that set forth in Figure 1 A as measured using CuKa radiation.
  • CDM-NAG Form I is characterized by an X-ray diffraction pattern comprising two or more characteristic peaks at about 4.0, 8.0, 11.2, 118, 16.4, 17.9, 18.6, 19.2, 20.4, 21.4, 22.7 and 24.2 degrees 2 ⁇ as measured using CuKa radiation.
  • CDM-NAG Form I is characterized by an X-ray diffraction pattern comprising three or more characteristic peaks at about 4.0, 8.0, 1 1.2, 15.8, 16.4, 17.9, 18.6, 19.2, 20.4, 21.4, 22.7 and 24.2 degrees 2 ⁇ as measured using CuKa radiation.
  • CDM-NAG Form I is characterized by an X-ray diffraction pattern comprising characteristic peaks at about 4.0, 8.0 and 20.4 degrees 2 ⁇ as measured using CuKa radiation.
  • CDM-NAG Form I is characterized -by an-X-ray diffraction pattern comprising characteristic peak-s at about 15.8, 16.4,_17.9 and 18.6 degrees 2 ⁇ as measured using Cu a radiation.
  • the crystalline CDM-NAG is crystalli-zed from an organic solvent.
  • the organic solvent may be one or more of isopropyl acetate (IP Ac), toluene, dichloromethane (DCM), 1 ,2-dicbJoroethane (DCE), cyelopentylmethyl ether, 2- methyltetrahydrofuran (2-MeTHF), trifluorotoluene, tetrahydrofuran, 1 ,2-dimethoxyethane (DME),- methylcyclohexane, 1,4-dioxane, chlorobenzene, methylcyclohexane, N,N- dimethylacetamide, dimethylformamide.and acetonitrile (MeCN).
  • IP Ac isopropyl acetate
  • DCM dichloromethane
  • DCE 1 ,2-dicbJoroethane
  • cyelopentylmethyl ether 2- methylte
  • the organic solvent is acetonitrile. In one embodiment, the organic solvent is 1 ,2-dimethoxyethane. In one embodiment, the organic solvent is 1 : 1 DCM/Tetrahydrofuran. In one embodiment, the organic solvent is 1 : 1 DCE/IPAc. In another embodiment, the organic solvent is 1 : 1 1_,2- dimethoxyethane/2-MeTHF. In another embodiment, the organic solvent is 1 :1
  • the organic solvent is 1 : 1
  • the organic solvent is 1 : 1 1 ,4-dioxane/2- MeTHF. In a further embodiment, the organic solvent is 1 : 1 trifluorotoluene/chlorobenzene. r one embodiment, the organic solvent is 100% DCE. In one embodiment, the organic solvent is- 100% DME. In one embodiment, the organic solvent is 1 :1 DCM/chlorobenzene. In another embodiment, Ihe organic solvent is N,N ⁇ dimethylacetamide. In another embodiment, the organic solvent is 3:1 1,2-dimethoxyethane/dimethylformamide.
  • crystalline CDM-NAG Form I is crystallized from isopropylacetate. In another- embodiment, CDM-NAG Form I is crystallized from toluene. In another embodiment, CDM-NAG Form I is crystallized from dichloromethane. In another embodiment,. CDM-NAG Form I is crystallized from 1 ,2-dichloroethane. In another
  • CDM-NAG Form I is crystallized from cyclopentyl metfiyl ether. In another embodiment, CDM-NAG Form I is crystallized from 2-methyltetrahydrofuran. In another embodiment, CDM-NAG Form I is crystallized from trifluorotoluene. In another embodiment, CDM-NAG Form I is crystallized from 50% dichloromethane and 50% tetrahydrafuran. In another embodiment, CDM-NAG Form I is crystallized from 50% dichloroethane and 50% isopropylacetate. In another embodiment, CDM-NAG Form I is crystallized from 50% dimethoxyethane and 50% 2-methyl tetrahydrafuran.
  • CDM-NAG Form I is crystallized from 50% Methyl-Cyclohexane and 50% 1, 4-dioxane.
  • CDM-N AG-Form I is crystallized from 50% chlorobenzene and 50% dichi romethane.
  • CDM-NAG Form I is crystallized from 50% 1, 4-dioxane and 50% ⁇ 2- methyltetrahydrofuran.
  • CDM-NAG Form I is crystallized from 50% trifluorotoluene and 50% chlorobenzene.
  • Crystallin CDM-NAG Form I can also be crystallized from one or more of isopropyi acetate (IPAG), toluene, dichloromethane (DCM), 1 ,2- dichloroethane (DCE), cyelopentylmethyl ether, 2-methyltetrahydrofuran (2-MeTHF), trifluorotoluene, tetrahydrofuran, 1,2-dimethoxyethane (DME), methylcyclohexane, 1, 4-dioxane, chlorobenzene, methylcyclohexane, and acetonitrile (MeCN).
  • the organic solvent is acetonitrile.
  • the organic solvent is 1,2-dimethoxyethane.
  • suitable organic solvents may include, by way of example and without limitation, chlorinated solvents, hydrocarbon solvents,, ether solvents, polar protic solvents and polar aprotic solvents.
  • Suitable halogenated solvents include, but are not limited to carbon tetrachloride, bromodichloromethane, dibromochloromethane, bromoform, chloroform, bromochloromethane, dibromomethane, butyl chloride, dichloromethane, tetrachloroethylene, tricliloroethylene, 1,1.1-trichloroethane, 1,1,2-trichloroethane, 1,1-dichloroethane, 1,2- dichloroethane, 2-chloropropane, hexafluorobenzene, 1 ,2,4-trichlorobenzene, o-dichlorobenzene, chlorobenzene, fluorobenzene, fluorotrichloromethane, chlorotri-fluoromethane,
  • Suitable hydrocarbon solvents include, but are not limited to benzene, cyclohexane, pentane, hexane, toluene, cycloheptane, methylcyclohexane, heptane, ethylbenzene, m-, o-, or p-xylene, octane, indane, nonane.
  • Suitable ether solvents include, but are not limited to dimethoxymethane,
  • Suitable polar protic solvents include, but are not limited to methanol, ethanol, 2- itroethanol, 2-fluoroethanol, 2,2,2-trifluoroethanoI, ethylene glycol, 1-propanol, 2-propanol, 2- methoxyethanol, 1-butanol, 2-butanol, i-butyl alcohol, t-butyl alcohol, 2-ethoxyethanoi, diethylene glycoL 1-, 2-, or 3- pentanol, neo-pentyl alcohol, t-pentyl alcohol, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, cyclohexanol, benzyl alcohol, phenal, and glycerol.
  • Suitable polar aprotic solvents include, but are not limited to dimethylformamide (DMF), dimetfeylacetamide (DMAC), l,3-dimethyl-3,4,5,6-tetrahydro-2(lH)-pyrimidinone (D PU), l,3-dimethyl-2-imidazolidmene (DMI), N- methylpyrrolidinone (NMP), forma ide, N-methylacetamide, N-methylformamide, acetonitnle (ACN), dimethylsulfoxide, propionitrile, ethyl formate, methyl acetate, hexachloroacetone, acetone, ethyl methyl ketone-, ethyl acetate, isopropyl acetate, t-butyl acetate, sulfolane, ⁇ , ⁇ -dimethylpropionamide, nitromethane, nitrobenzene, he-xamethylphosphoramide .
  • the present invention also provides an improved synthesis method for preparing NAG and CDM-NAG, -which results in a higher purity NAG and CDM-NAG end product.
  • the invention provides a process for producing NAG
  • step l) is performed in the presence of an organic solvent selected from dichlorometharie f dichloroethane and 2-inethyltetrahydrofuran and a lewis acid selected from trifluoromethanesulfonic acid, trifluoromethanesulfonate salt, borontrifluoride diethyl ethercomplex and tin (IV) chloride.
  • the trifluoromethanesulfonate salt is Copper(II) trifluoromethanesulfonate or trimethylsilyl trifluoromethanesulfonate.
  • step 3 is performed in the presence of
  • the selection of trifluroethanol as the reaction solvent provides the advantage of minimizing the reaction of carbon dioxide with the amino group of NAG, thereby improving the purity of the intermediate product NAG.
  • the invention provides a process of preparing CDM-
  • the above reaction is performed in the presence of
  • the CDM-NAG component is usefuLas a reversible linker (CDM) and a hepatocyte targeting agent (NAG) for a nucleic. acid-polymer conjugate delivery vehicle. Most specifically, the CDM-NAG component is useful as a reversible linker (CDM) and a hepatocyte targeting agent (NAG) for an siRNA-polymer conjugate delivery vehicle.
  • the instant invention comprises a nucleic acid-pelymer conjugate delivery vehicle that is obtained from crystalline CDM-NAG.
  • the instant invention comprises a siRNA-polymer conjugate delivery vehicle that is obtained from crystalline CDM-NAG.
  • the instant invention comprises a siRNA-polymer conjugate delivery vehicle that is obtained from crystalline CDM-NAG Form I.
  • -NAG can be synthesized according tojihe method outlined below.
  • thermocouple and a heating mantle, and concentrated under -150 Torr for 1 hr then at 50 Torr until the final volume reached 27 ml maintaining the internal temperature not to exceed 25°C.
  • the impurity level was reduced- ⁇ 1 mol% judged by 1H-NMR analysis. (If there is still significant impurity left, the distillation should be continued with the addition of fresh TFE).
  • MTBE 26.8 ml - 4 vols
  • crystalline NAG 74 mg, 1 % seed load
  • the reaction was further allowed to age for 2 more hours at 5°C to give a mixture containing 92.6 LCAP DP, 7 LCAP CDM-dimer and 0.39 SM.
  • the reaction was judged complete -and the slurry was quickly filtered through a fritted funnel and the solid was washed with dry, cold MTBE (KF ⁇ 50 ppm, 2 vol wi ' SM).
  • Form I was also crystallized in IP Ac, Toluene, DCM, DCE, Cyclopentyl methyl ether, 2-MeTHF, Trifluorotoluene, 50% DCM and 50% THF, 50% DCE and 50%IPAc, 50% DME and 50% 2-MeTHF, 50% Methyl-Cyclohexane and 50% 1, 4-dioxane, 50% chlorobenzene and 50% DCM, 50% 1, 4-dioxane and 50% 2-MeTHF, 50% FT and 50% chlorobenzene.
  • Form II was crystallized under 100% DME
  • Form II-I was crystallized under 100% N,N- dimethylacetamide, or 3:1 DME/DMF.
  • CDM-NAG Form I The stability of crystalline CDM-NAG Form I was monitored using the following analytical procedures: impurities by HPLC and water by F.
  • Form I CDM-NAG crystalline material was stored at 40°C/75%RH condition.
  • CDM-NAG amorphous material was stored at 25°C/60%RH condition.
  • the available stability data indicate that the crystalline CDM-NAG Form I is stable when stored at 40°C/75%RH for at least nine weeks, and has a better stability profile compared to -CDM-NAG amorphous material.
  • CDM-NAG The purity of CDM-NAG was analyzed by a reversed phase HPLC method using an Atlantis Hilic Silica column (150 X 4.6mm, 3 ⁇ particle size) or equivalent.
  • the mobile phase components are 0.1% (v/v) trifluoroacetic acid in water (A) and 0.05% (v/v) trifluoroacetic acid in acetonitrile (B).
  • the mobile phase composition is to hold at 95% B initially for 3 min, then a gradient from 95% B to 60% B in 17 minutes, then 60% B to 20% B in 5 minutes, then 20% B to 5% B in 5 minutes. The system was then rerequilibrated at 95% B for 10 minutes.

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Abstract

The present invention provides a crystalline composition, which comprises CDM-NAG. The present invention also provides a process of producing said crystalline composition, and an improved method of preparing NAG and CDM-NAG.

Description

TITLE OF THE INVENTION
CRYSTALLINE CDM-NAG AND METHODS FOR PRODUCING SAME
FIELD OF THE INVENTION
The present invention provides a crystalline composition, which comprises CDM-
NAG. The present invention also provides a process of producing said crystalline composition, and an improved method of preparing NAG and" CDM-NAG.
BACKGROUND OF THE INVENTION
The ability of siRNA to silence specific genes has generated great interest in its use as a research tool and therapeutic agent for a wide spectrum of disorders that½clude cancer, infectious disease, and metablic conditions. Achieving efficient in vivo delivery of -siRNA to the appropriate target cell would be a major advance- in the use of RNAi in gene function studies and as a therapeutic modality. Hepatocytes, the key parenchymal cells of the liver, are a particularly attractive target cell type for siRNA delivery given their central role in several infectious and metabolic disorders. Rozema et aLhave developed a vehicle for the delivery of siRNA- to hepatocytes both in vitro and in vivo. Key features of this; vehicle include a membrane-active polymer conjugated to an endosomolytic agent (siRNA polyconjugate) reversibly masked until it reaches the acid environment of endosomes. Amine groups of the endosomolytic agent
(amphipathic poly( vinyl ether)) are masked with maleic anhydride, creating acid-labile maleamate bonds. These bonds are cleaved within the acidic environment of the endosome, unmasking the agent's amines and activating its endosomolytic capabilities. Rozema et al.
PNAS. (2007) 104:12982-12987
The siRNA-polymer conjugate is reversibly modified with maleic anhydride derivatives synthesized from carboxy dimethylmaleic anhydride (CDM)-containing N- acetylgalactosamine (NAG) groups. The NAG ligand is responsible forJhepatocyte targeting. Rozema et al. PNAS. (2007) 104:12982-12987.
An siRNA-polymer conjugate delivery vehicle can be easier to make with increased purity for therapeutic application. Crystallization and crystallization methods for siRNA-polymer conjugate delivery vehicle components, such as CDM-NAG, allow for easier CDM-NAG purification and a more pure CDM-NAG component product. SUMMARY OF THE INVENTION
It is an object of the present invention to provide a composition comprising crystalline CDM-NAG. The present invention also provides aiprocess of producing said crystalline composition, and an improved method of preparing NAG and CDM-NAG.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 Figure 1 shows the x-ray- diffractogram for CDM-NAG Form I. Y axis Illustrates the intensity and X axis illustrates- the 20 angle. DETAILED DESCRIPTION OF THE INVENTION
All references cited in the instant application are hereby incorporated by reference.
The foregoing and other objects, features and advantages of the invention will be apparent from the following more particular description of embodiments of the Invention.
For the purpose of this invention, the term "about" when used in the context of 2Θ peaks refers to a shift up to ±0.1 degrees (error). In one embodiment, all peaks in X-ray diffraction pattern shift up to +0.1 degrees, or up to -0.1 degrees. An X-ray diffraction pattern or peaks within that error is considered the same or substantially similar. The shift may vary depending on the calibration, sample or instrumentation.
Compositions
The present invention encompasses crystalline CDM-NAG. In one embodiment, the crystalline CDM-NAG is Form I, and characterized by an X-ray diffraction pattern substantially similar to that set forth in Figure 1 A as measured using CuKa radiation. In one embodiment, CDM-NAG Form I is characterized by an X-ray diffraction pattern comprising two or more characteristic peaks at about 4.0, 8.0, 11.2, 118, 16.4, 17.9, 18.6, 19.2, 20.4, 21.4, 22.7 and 24.2 degrees 2Θ as measured using CuKa radiation. In one embodiment, CDM-NAG Form I is characterized by an X-ray diffraction pattern comprising three or more characteristic peaks at about 4.0, 8.0, 1 1.2, 15.8, 16.4, 17.9, 18.6, 19.2, 20.4, 21.4, 22.7 and 24.2 degrees 2Θ as measured using CuKa radiation. In another embodiment, CDM-NAG Form I is characterized by an X-ray diffraction pattern comprising characteristic peaks at about 4.0, 8.0 and 20.4 degrees 2Θ as measured using CuKa radiation. In one embodiment, CDM-NAG Form I is characterized -by an-X-ray diffraction pattern comprising characteristic peak-s at about 15.8, 16.4,_17.9 and 18.6 degrees 2Θ as measured using Cu a radiation.
Crystallization with Organic Solvents
In one embodiment, the crystalline CDM-NAG is crystalli-zed from an organic solvent. The organic solvent may be one or more of isopropyl acetate (IP Ac), toluene, dichloromethane (DCM), 1 ,2-dicbJoroethane (DCE), cyelopentylmethyl ether, 2- methyltetrahydrofuran (2-MeTHF), trifluorotoluene, tetrahydrofuran, 1 ,2-dimethoxyethane (DME),- methylcyclohexane, 1,4-dioxane, chlorobenzene, methylcyclohexane, N,N- dimethylacetamide, dimethylformamide.and acetonitrile (MeCN). In one embodiment, the organic solvent is acetonitrile. In one embodiment, the organic solvent is 1 ,2-dimethoxyethane. In one embodiment, the organic solvent is 1 : 1 DCM/Tetrahydrofuran. In one embodiment, the organic solvent is 1 : 1 DCE/IPAc. In another embodiment, the organic solvent is 1 : 1 1_,2- dimethoxyethane/2-MeTHF. In another embodiment, the organic solvent is 1 :1
methylcyclohexane/ 1 ,4-dioxane. Jn another embodiment, the organic solvent is 1 : 1
chlorobenzene/DCM. In a further embodiment, the organic solvent is 1 : 1 1 ,4-dioxane/2- MeTHF. In a further embodiment, the organic solvent is 1 : 1 trifluorotoluene/chlorobenzene. r one embodiment, the organic solvent is 100% DCE. In one embodiment,, the organic solvent is- 100% DME. In one embodiment, the organic solvent is 1 :1 DCM/chlorobenzene. In another embodiment, Ihe organic solvent is N,N~dimethylacetamide. In another embodiment, the organic solvent is 3:1 1,2-dimethoxyethane/dimethylformamide.
In another embodiment, crystalline CDM-NAG Form I is crystallized from isopropylacetate. In another- embodiment, CDM-NAG Form I is crystallized from toluene. In another embodiment, CDM-NAG Form I is crystallized from dichloromethane. In another embodiment,. CDM-NAG Form I is crystallized from 1 ,2-dichloroethane. In another
embodiment, CDM-NAG Form I is crystallized from cyclopentyl metfiyl ether. In another embodiment, CDM-NAG Form I is crystallized from 2-methyltetrahydrofuran. In another embodiment, CDM-NAG Form I is crystallized from trifluorotoluene. In another embodiment, CDM-NAG Form I is crystallized from 50% dichloromethane and 50% tetrahydrafuran. In another embodiment, CDM-NAG Form I is crystallized from 50% dichloroethane and 50% isopropylacetate. In another embodiment, CDM-NAG Form I is crystallized from 50% dimethoxyethane and 50% 2-methyl tetrahydrafuran. In another embodiment, CDM-NAG Form I is crystallized from 50% Methyl-Cyclohexane and 50% 1, 4-dioxane. In another embodiment, CDM-N AG-Form I is crystallized from 50% chlorobenzene and 50% dichi romethane. In another embodiment, CDM-NAG Form I is crystallized from 50% 1, 4-dioxane and 50% ~2- methyltetrahydrofuran. m another embodiment, CDM-NAG Form I is crystallized from 50% trifluorotoluene and 50% chlorobenzene. Crystallin CDM-NAG Form I can also be crystallized from one or more of isopropyi acetate (IPAG), toluene, dichloromethane (DCM), 1 ,2- dichloroethane (DCE), cyelopentylmethyl ether, 2-methyltetrahydrofuran (2-MeTHF), trifluorotoluene, tetrahydrofuran, 1,2-dimethoxyethane (DME), methylcyclohexane, 1, 4-dioxane, chlorobenzene, methylcyclohexane, and acetonitrile (MeCN). In one embodiment, the organic solvent is acetonitrile. In one embodiment, the organic solvent is 1,2-dimethoxyethane.
However, it should be apparent to a person skilled in the art that the crystallizations of the methods described herein can be carried out in any suitable solvents or solvent mixtures which may be readily selected by one of skill in the art of organic synthesis. Such suitable organic solvents, as used herein may include, by way of example and without limitation, chlorinated solvents, hydrocarbon solvents,, ether solvents, polar protic solvents and polar aprotic solvents. Suitable halogenated solvents include, but are not limited to carbon tetrachloride, bromodichloromethane, dibromochloromethane, bromoform, chloroform, bromochloromethane, dibromomethane, butyl chloride, dichloromethane, tetrachloroethylene, tricliloroethylene, 1,1.1-trichloroethane, 1,1,2-trichloroethane, 1,1-dichloroethane, 1,2- dichloroethane, 2-chloropropane, hexafluorobenzene, 1 ,2,4-trichlorobenzene, o-dichlorobenzene, chlorobenzene, fluorobenzene, fluorotrichloromethane, chlorotri-fluoromethane,
bromotrifluoromethane, carbon tetraftuoride, dichlorofluoromethane, chlorodifluoromethane, trifluoromethane, 1 ,2-dichlorotetrafluorethane and hexafiuoroethane. Suitable hydrocarbon solvents include, but are not limited to benzene, cyclohexane, pentane, hexane, toluene, cycloheptane, methylcyclohexane, heptane, ethylbenzene, m-, o-, or p-xylene, octane, indane, nonane. Suitable ether solvents include, but are not limited to dimethoxymethane,
tetrahydrofuran, 1,3-dioxane, 1, 4-dioxane, furan, diethyl ether, ethylene glycol dimethyl ether, ethylene glycol diethyl ether, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, triethylene glycol diisopropyl ether, anisole, or t-butyl methyl ether.
Suitable polar protic solvents include, but are not limited to methanol, ethanol, 2- itroethanol, 2-fluoroethanol, 2,2,2-trifluoroethanoI, ethylene glycol, 1-propanol, 2-propanol, 2- methoxyethanol, 1-butanol, 2-butanol, i-butyl alcohol, t-butyl alcohol, 2-ethoxyethanoi, diethylene glycoL 1-, 2-, or 3- pentanol, neo-pentyl alcohol, t-pentyl alcohol, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, cyclohexanol, benzyl alcohol, phenal, and glycerol. Suitable polar aprotic solvents include, but are not limited to dimethylformamide (DMF), dimetfeylacetamide (DMAC), l,3-dimethyl-3,4,5,6-tetrahydro-2(lH)-pyrimidinone (D PU), l,3-dimethyl-2-imidazolidmene (DMI), N- methylpyrrolidinone (NMP), forma ide, N-methylacetamide, N-methylformamide, acetonitnle (ACN), dimethylsulfoxide, propionitrile, ethyl formate, methyl acetate, hexachloroacetone, acetone, ethyl methyl ketone-, ethyl acetate, isopropyl acetate, t-butyl acetate, sulfolane, Ν,Ν-dimethylpropionamide, nitromethane, nitrobenzene, he-xamethylphosphoramide .
Synthesis
The present invention also provides an improved synthesis method for preparing NAG and CDM-NAG, -which results in a higher purity NAG and CDM-NAG end product.
In one embodiment, the invention provides a process for producing NAG
represented by the structure
Figure imgf000006_0001
, comprising the steps of:
I) Glycosylating
Figure imgf000006_0002
Figure imgf000006_0003
2) Deacetylating to form
Figure imgf000006_0004
Figure imgf000007_0001
In one embodiment, step l) is performed in the presence of an organic solvent selected from dichlorometharief dichloroethane and 2-inethyltetrahydrofuran and a lewis acid selected from trifluoromethanesulfonic acid, trifluoromethanesulfonate salt, borontrifluoride diethyl ethercomplex and tin (IV) chloride. In one embodiment, the trifluoromethanesulfonate salt is Copper(II) trifluoromethanesulfonate or trimethylsilyl trifluoromethanesulfonate. The combination of a select organic solvent and a lewis acid during this reaction provides the advantage of producing predominantly the desired beta isomer.
In another embodiment, step 3) is performed in the presence of
trifluroethanol and palladium on carbon under ¾. The selection of trifluroethanol as the reaction solvent provides the advantage of minimizing the reaction of carbon dioxide with the amino group of NAG, thereby improving the purity of the intermediate product NAG.
In a further embodiment, the invention provides a process of preparing CDM-
NAG of the following stracturer
Figure imgf000007_0002
comprising the steps of :
reacting NAG with
Figure imgf000007_0003
to form CDM-NAG.
In one embodiment, the above reaction is performed in the presence of
dimethylformamide and isopropylacetate. In another embodiment
reacting CDM of the structure
Figure imgf000008_0001
with pivaloyl chloride. In another embodiment, the reaction is performed in the presence of N-methylmorpholine and
isopropylacetate. The improved synthesis method for CDM-NAG provides higher yields and purity of the end product.
UTILITY
The CDM-NAG component is usefuLas a reversible linker (CDM) and a hepatocyte targeting agent (NAG) for a nucleic. acid-polymer conjugate delivery vehicle. Most specifically, the CDM-NAG component is useful as a reversible linker (CDM) and a hepatocyte targeting agent (NAG) for an siRNA-polymer conjugate delivery vehicle. To the applicant's knowledge, the first disclosure of a polymer-based nucleic acid delivery vehicle that contains a reversible linker component (derivatives of maleic anhydride and malic acid) and a hepatocyte targeting component (galactose) is found in PCT Publication Number WO 00/34343 to Mosaic Technologies, Inc. A detailed synopsis of general polymer synthesis is found in US
2004/0156909. Further detailed synopsis of CDM-NAG incorporated into a nucleic acid- polymer and siRNA-polymer conjugate delivery vehicle is found in WO 2008/022309. The synthesis of nucleic acids and chemically modified nucleic acids is described in WO
2007/022369.
embodiment, the instant invention comprises a nucleic acid-pelymer conjugate delivery vehicle that is obtained from crystalline CDM-NAG.
In another embodiment, the instant invention comprises a siRNA-polymer conjugate delivery vehicle that is obtained from crystalline CDM-NAG.
In another embodiment, the instant invention comprises a siRNA-polymer conjugate delivery vehicle that is obtained from crystalline CDM-NAG Form I. EXPERIMENTAL DETAILS SECTION-
EXAMPLE 1
Synthesis of CDM-tsfAG
-NAG can be synthesized according tojihe method outlined below.
Figure imgf000009_0001
CDM-NAG
NAG
Acetylation of galactosamine hydrochloride
Figure imgf000009_0002
To a- 3 -necked, 12 L flask fitted with N2 inlet, temperature probe, and addition funnel was added 1 (452 g, 2.10 mol) and pyridine (2035 ml 25.2 mol), and the~mixture was cooled witlran ice bath. Acetic anhydride- (1781 ml, 18.9 mol) was added s-iowly over 30 min maintaining the temperature below 5°C. After stirred overnight (17 hr) at-RT, the mixture was cooled with an ice bath and slowly added water (5.0 L) maintaining- the temperature below 2°C. After aging for Thr in the ice bath, the mixture was filtered to collect solid which was washed with water (10 L). The white solid thus obtained was dried in a -vacuum oven with N2.sweep until the water level was below 500 ppm. (674 g, 1730 mmol) Cbz Protection
CbzCI
.0,
HO' NH5 'NHCbz
To a 3 -necked, 3 L flask equipped with an overhead stirrer, addition funnel, N2 inlet, and temperature probe was added 3 (250 ml, 2340 mmol) and 2-Methyl-THF (1010 ml), and the mixture was cooled within ice- bath. A solution of benzyl chloroformate (167 ml, 1125 mmol) ½~2-Methyl-THF (323 ml) was added slowly over 40 min, maintaining the temperature below t0°C. After aging 1 hr at RT, the resulting milky mixture was added hydrochloric acid (1 M in EtOAc, 90 ml, 90 mmol) and aged for 30 min. White solid was removed by filtration through a pad of Solka Floc/Celite, and the filtrate was concentrated under vacuum to afford 4 as a light yellow oil (228 g, quantitative).
Giycosylation
Figure imgf000010_0001
In a 12 L flask was placed 2 (440 g, 1130 mmol), 4 (297 g, 1243 mmol, LI eq.), and anhydrous DCM (4.4 L, 10 vols) under nitrogen atmosphere. The mixture was added trifluoromethanesulfonic acid (TfOH, 17.3 g, 1 .2 mL, 113 mmol, 0.1 eq.) via a syringe at RT, and then the resulting mixture was warmed to a gentle reflux. After 18 hr, LC showed the reaction was not complete. Additional TfOH (5.1 mL, 0.05 eq.) was introduced via a syringe, and the mixture was refluxed further. After 9 hr, the reflux condenser was replaced with a distillation head, and the mixture was concentrated to about half of the original volume under vacuum-. The resulting DCM- solution was washed successively with aqueous solution of 2CO3 (10 wt%, 780 mL), water (1.0 L), andNaCl solution (20 wt%5 0.75-L), and then dried over anhydrous MgS04. After filtration, the filtrate -was placed" in a 12 L flask, and the solvent was switched to 2-Me-THF by distillation of DCM with addition of 2-Me-THF until the final volume was ca. 2.64 L, and the residual DCM was below 5% judged ?y 1H-NMR. White solid" precipitated slowly during the solvent switch. The resulting slurry was added heptane (Γ320 mL, 3 vols) slowly over 1 hr maintaining the internal temperature at 35°C. After the addition was completed, the -slurry was stirred at the same temperature for 1 hr then allowed to cool to RT slowly. The solid was collected by filtration, washed with 2-Me-THE/heptane (5/3, v/v, 2.0 L, 4.5 vols), and -dried under vacuum with N2 sweep affording 5 as a white microcrystalline solid (514 g, 1130 mmol). Deacetylation
Figure imgf000011_0001
In aJ2 L flask was placed 5 (510 g, 879 mmol), 2CG3 (3 g, 22 mmol, 0.025 eq.), and anhydrous MeOH"(5.10 L), and the resulting, mixture was stirred at RT under N2 for 7 hr, by which time the reaction mixture became homogeneous. The mixture was added Amberlyst 15 acidic resin (17.6 g, 88 mmol equivalent), and the mixture was stirred at RT for 30 min. The resin was removed by filtration, and the filtrate was concentrated under vacuum until the final volume was 1.40 L. Close to the end of the distillation, the contents in the reaction vessel slowly solidified forming a thick slurry. Maintaining the internal temperature at 35°C, the slurry was added MTBE (4.0 L, 8 vols) slowly over 2 hr. During the addition, the internal temperature increased up to 48°C due to the exotherm. After the addition was completed, the reaction mixture was stirred at 35°C for 1 hr and allowed to cool to RT overnight. The white solid was collected by filtration, rinsed with MeOH/MTBE (1/6, v/v, 2.1 L, 4.1 vols), and dried under vacuum with N2 sweep affording 6 as a white powder (364 g, 806 mmol). Hydrogenolysis
Figure imgf000012_0001
A solution of 6 (10.0 g, 21.7 mmol) in anhydrous TFE (30 mL) was stirred in the presence of dry 10 wt% palladium on carbon (0.5 mol%, 115 mg) under ¾ (50 psig) at RT for 5 hr, after which the catalyst was removed by filtration through a pad of Celite (10 g) washing with TFE (30 ml, 3 vols). 1H-NMR analysis showed that the crude contained ca. 16 mol%-of the ca bamic acid impurity. The filtrate was placed in a flask equipped with an overhead stirrer, -a. thermocouple, and a heating mantle, and concentrated under -150 Torr for 1 hr then at 50 Torr until the final volume reached 27 ml maintaining the internal temperature not to exceed 25°C. At the end of the distillation the impurity level was reduced- < 1 mol% judged by 1H-NMR analysis. (If there is still significant impurity left, the distillation should be continued with the addition of fresh TFE).
In a 500ml 3-necked flask equipped with an overhead stirrer and-a thermocouple was placed TFE (6.7 ml = 1 vol), MTBE (26.8 ml - 4 vols), and crystalline NAG (74 mg, 1 % seed load), and the mixture was stirred for 15 min at RT (21°C). The mixture was then added a solution of 7 in TFE (27 ml = 6.7 g NAG + 3 vol TFE) and MTBE (80 ml = 12 vol)
simultaneously using two syringe pumps over 3 hrs maintaining the solvent ratio. The resulting slurry was aged at RT for 1 hr and filtered with the aid of MTBE (27,ml - 4 vols). The solid was dried in a vacuum oven with N2 sweep at35°C for overnight.
Figure imgf000012_0002
C DM -NAG
NAG Preparation of CDM-Piv
To a slurry of CDM (20g, 0.108 mol, 1.0 equiv) (in dry iPAc ( F= 50-70 ppm, 5 vol) was added neat Pi Cr(13.36g, 0.11 mol, 1.02 equiv) at -20 °C. While stirring rigorously (at least 700-800 rpm), neat NMM (11 ,21g, 0.1-1 mol, 1.02 equiv) was added over 30-45 min. The temperature was maintained between -20°C and -5°C during the addition.
The resulting slurry was then aged for another 30 min at -5°C, at whic - a 92: 6.1 : 1.85 LCAP ratio (205 nra) of DP: CDM-anhydr-ide dimer: SM was obtained.
The reaction was further allowed to age for 2 more hours at 5°C to give a mixture containing 92.6 LCAP DP, 7 LCAP CDM-dimer and 0.39 SM. The reaction was judged complete -and the slurry was quickly filtered through a fritted funnel and the solid was washed with dry, cold MTBE (KF <50 ppm, 2 vol wi 'SM).
Preparation of CPM-NAG
To a solution of CDM-Piv in iPAc/MTBE obtained above (21.23 mL, 0.77M, 1,05 equiv) at -5°C was added solid NAG (5g, 15.5 mmol, 1 equiv), followed by dr DMF (KF <50 ppm, 17.5 mL, 3.5 vol). The resulting slurry was then aged at O^C for at least 5 hours, until -a clear light yellow solution was obtained. At this point, the-reaction was typically complete, as analyzed by RPLC (Atlantis HILIC silica column, MeCN:0.1 % H3PCVH2O, 205 nm).
Once the reaction was judged complete, the mixture was concentrated at T<20°C to remove..most volatiles (iPAc, MTBE). The crude mixture was then loaded onto the C-18 reverse phase column liquid chromatography (RPLC on Kromasil or Sunfire columns) for purification (methods will be sent separately) and the collected fractions were lyophilized to give- the product as white amorphous solid.
Alternatively, once the reaction was judged complete, the mixture was cooled to - 10°C - -5°C and 2 vol of EtOAc (wrt SM-NAG) was added, followed by 3 vol of ¾0 (wrt NAG) slowly. At the end of water addition, the resulting biphasic layers were agitated for 5 min at 0°C and allowed to settle. The aqueous layer was separated, washed 3x with 2.5 vol of DCM (wrt NAG), and then purified by C-l 8 reverse phase column chromatography (RPLC on
Kromasil or Sunfire columns) and the collected fractions were lyophilized to afford the product as white amorphous solid. Crystallization
Figure imgf000014_0001
88-90 LCAP, CAD 96.5-97 LCAP, CAD
To dry DME or MeCN (20 vol) at 25°C under N2 was added amorphous solid CDM-NAG (22,.6g) all at once. The resulting slurry was seeded with authentic crystalline materials (1%) and then aged at 25°C for 15 hours. At- the end of age, the water content in the solution was brought down from 500 ppm to 200 ppm by azeotropic drying with the same solvent at the same concentration, while maintaining the temperature below 25°C. After confirming a full turnover from amorphous to the crystalline phase, the white slurry was then filtered and the wetcake was washed with 3 vol of the same (cold) solvent (0°C). The filtered solid was then dried under N2 atmosphere at RT to give anhydrous crystalline CDM-NAG (Form I) as analyzed by XRPD experiments.
Form I was also crystallized in IP Ac, Toluene, DCM, DCE, Cyclopentyl methyl ether, 2-MeTHF, Trifluorotoluene, 50% DCM and 50% THF, 50% DCE and 50%IPAc, 50% DME and 50% 2-MeTHF, 50% Methyl-Cyclohexane and 50% 1, 4-dioxane, 50% chlorobenzene and 50% DCM, 50% 1, 4-dioxane and 50% 2-MeTHF, 50% FT and 50% chlorobenzene.
Other crystalline forms were identified from the polymorph screen. Form II was crystallized under 100% DME, and Form II-I was crystallized under 100% N,N- dimethylacetamide, or 3:1 DME/DMF.
Characterization of Crystalline CDM-NAG
An XRPD pattern of the crystalline CDM-NAG was generated on a Philips Analytical X'Pert PRO X-ray Diffraction System with PW3050/60 console using a continuous scan from 4 to 40 degrees 2Θ. Copper K l and Ka2 radiation was used as the source-. The experiment was run under ambient conditions. The diffraction peak positions were referenced by silicon which has a 2Θ value of 28.443 degree.
The diffraction peaks of Form I are listed in Table 1 below: Table 1
Figure imgf000015_0001
Stability of Crystalline CDM-NAG Form I
The stability of crystalline CDM-NAG Form I was monitored using the following analytical procedures: impurities by HPLC and water by F. Form I CDM-NAG crystalline material was stored at 40°C/75%RH condition. CDM-NAG amorphous material was stored at 25°C/60%RH condition. The available stability data indicate that the crystalline CDM-NAG Form I is stable when stored at 40°C/75%RH for at least nine weeks, and has a better stability profile compared to -CDM-NAG amorphous material.
The purity of CDM-NAG was analyzed by a reversed phase HPLC method using an Atlantis Hilic Silica column (150 X 4.6mm, 3 μη particle size) or equivalent. The mobile phase components are 0.1% (v/v) trifluoroacetic acid in water (A) and 0.05% (v/v) trifluoroacetic acid in acetonitrile (B). The mobile phase composition is to hold at 95% B initially for 3 min, then a gradient from 95% B to 60% B in 17 minutes, then 60% B to 20% B in 5 minutes, then 20% B to 5% B in 5 minutes. The system was then rerequilibrated at 95% B for 10 minutes. The flow rate was 1.0 mL/min, the injection volume was 10 L and the sample tray temperature was maintained at 5°C. The column temperature was maintained at 10°C. Detection was by UV at 205 nm or by CAD detection. The retention time for CDM-NAG was approximately 10-12 minutes. The sample solution was prepared in acetonitrile to a final concentration of 0.3 mg/mL. Table 2: Summary of Stability studies for Crystalline CDM-NAG Form I
Figure imgf000016_0001
Table 3: Summary of Stability studies for Amorphous CDM-NAG
Figure imgf000016_0002

Claims

1. A composition comprising crystalline CDM-NAG of the following
structure:
Figure imgf000017_0001
or solvate or hydrate thereof.
2. The composition of claim 1, wherein the crystalline CDM-NAG is Fornrl.
3. The composition of claim 1 that is crystalline CDM-NAG Form I and characterized by an X-ray diffraction pattern comprising two or more characteristic peaks at about 4.0, 8.0, 11.2, 15.8, 16.4, 17.9, 18.6, 19.2, 20.4, 21.4, 22.7 and 24.2 degrees 2Θ as measured using CuKa radiation.
4. The composition of claim 1 that is crystalline CDM-NAG Form I and characterized by an X-ray diffraction pattern comprising three or more characteristic peaks at about 4.0, 8.0, 11.2, 15,8, 16.4, 17.9, 18.6, 1-9.2, 20.4, 21.4, 22.7 and 24.2 degrees 2Θ as measured using CuKa radiation.
5. The composition of claim 1 that is crystalline CDM-NAG Form I and characterized by an X=ray diffraction pattern comprising characteristic peaks at about 4.0, 8.0 and 20.4 degrees 2Θ as measured using CuKa radiation.
6. A process of producing the composition of claim 1, comprising the step of crystallizing the CDM-NAG in an organic solvent of one or more of isopropyl acetate, toluene, dichloromethane, 1,2-dichlaroethane, cyclopentylmethyl ether, 2-methyltetrahydrofuran, trifluorotoluene, tetrahydrofuran, 1 ,2-dimethoxyethane, methylcyclohexane, 1,4-dioxane, chlorobenzene, acetonitrile, Ν,Ν-dimethylacetamide, dimethylformamide and
methylcyclohexane .
7. Trie process of clainr6, wherein the organic solvent is 1 ,2- dimethoxyethane.
8. The process of claim 6, wherein the organic solvent is acetonitrile.
9. A process for producing "NAG represented by the structure
Figure imgf000018_0001
, comprising the steps of:
1) Glycosylating
Figure imgf000018_0002
to form
Figure imgf000018_0003
2) Deacetylating to form
NHCbz
Figure imgf000018_0004
3) Hydrogenating to form NAG.
10. The process of claim 9, wherein step 1) is performed in the presence of an organic solvent selected . from dichloromethane, dichloroethane and 2-methyltetrahydrofuran and a lewis acid selected from trifluoromethanesulfonic acid-, teifluoromethanesulfonate salt, borontrifluoride diethyl ether complex and tin (IV) chloride.
11. The process of claim 10, wherein the trifluoromethanesulfonate salt is Copper(II) trifluoromethanesulfonate or trimethylsilyl trifluoromethanesulfonate.
12. The process of claim 9, wherein step 3) is performed in the presence of trifluroethanol and palladiunron carbon under ¾. CDM-N AG of the following structure :
Figure imgf000019_0001
comprising the steps of :
reacting NAC of the structure
Figure imgf000019_0002
form CDM-NAG.
14. The process of claim 13, wherein the reaction is performed in the presence of dimethylformamide and isopropylacetate.
The process of claim 13, wherein
Figure imgf000019_0003
is prepared by
reacting CDM of the structure
Figure imgf000019_0004
pivaloyl chloride
16. The process~of claim 15 , wherein-ihe reaction is -performed in the presence of N-methylmoxpholine and isopropylacetate.
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107709342A (en) * 2015-08-06 2018-02-16 豪夫迈·罗氏有限公司 The method for preparing acetylgalactosamine acid derivative
CN107709342B (en) * 2015-08-06 2021-09-03 豪夫迈·罗氏有限公司 Process for preparing acetylgalactosamine acid derivatives
WO2019172286A1 (en) 2018-03-09 2019-09-12 第一三共株式会社 Therapeutic agent for glycogen storage disease type ia
CN110229198A (en) * 2019-06-14 2019-09-13 南京博源医药科技有限公司 A kind of preparation method of pharmaceutical intermediate that treating hepatitis
WO2021049504A1 (en) 2019-09-10 2021-03-18 第一三共株式会社 Galnac-oligonucleotide conjugate for liver-targeted delivery use, and method for producing same
CN111748005A (en) * 2020-06-24 2020-10-09 河北大学 GalNAc modified methylene blue derivative, preparation method and application thereof, liver-targeting fluorescent probe and HClO detection method

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