WO2010108342A1 - 一种用于船用柴油机无刷双馈轴带发电机的励磁控制***及控制方法 - Google Patents
一种用于船用柴油机无刷双馈轴带发电机的励磁控制***及控制方法 Download PDFInfo
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- WO2010108342A1 WO2010108342A1 PCT/CN2009/072296 CN2009072296W WO2010108342A1 WO 2010108342 A1 WO2010108342 A1 WO 2010108342A1 CN 2009072296 W CN2009072296 W CN 2009072296W WO 2010108342 A1 WO2010108342 A1 WO 2010108342A1
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P9/00—Arrangements for controlling electric generators for the purpose of obtaining a desired output
- H02P9/007—Control circuits for doubly fed generators
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P9/00—Arrangements for controlling electric generators for the purpose of obtaining a desired output
- H02P9/10—Control effected upon generator excitation circuit to reduce harmful effects of overloads or transients, e.g. sudden application of load, sudden removal of load, sudden change of load
- H02P9/102—Control effected upon generator excitation circuit to reduce harmful effects of overloads or transients, e.g. sudden application of load, sudden removal of load, sudden change of load for limiting effects of transients
Definitions
- the invention belongs to the technical field of automatic generator control, in particular to a control system structure and a control method for a brushless doubly-fed shaft generator of a marine diesel engine.
- BACKGROUND OF THE INVENTION At present, a single diesel unit is widely used for power generation on ships, and a large amount of light diesel oil is consumed every year. If the main engine of the ship can be fully utilized for power generation of the shaft, energy and cost can be greatly saved. However, the rotational speed of the main engine of the ship is constantly changing during navigation, and the generator and control system are required to have the functions of variable speed regulation and constant frequency power generation.
- the output of the power winding is used as the main power output of the brushless doubly-fed generator to supply power to the ship.
- the purpose of the control winding is to establish and adjust the field current.
- the control winding current must be adjusted in real time.
- a first object of the present invention is to provide an excitation control system structure for a marine diesel engine brushless doubly-fed shaft generator, and a second object is to control a structure of a marine diesel engine brushless doubly-fed shaft generator excitation control system.
- the method the above purpose, enables the marine diesel engine brushless doubly-fed shaft generator to realize self-energized power generation and has a constant voltage constant frequency under the condition that the main engine of the ship has a variable shaft speed, and is in the operation of the brushless doubly-fed generator.
- the bias frequency control strategy is adopted near the natural synchronous speed point to make the generator load characteristics smoothly transition and have a certain load carrying capacity.
- This new type of control system enables the marine diesel brushless doubly-fed shaft generator to operate with high efficiency, energy saving, stability and reliability.
- the present invention proposes the following technical scheme of the structure of the marine brushless doubly-fed shaft generator control system: an excitation control system structure for a marine diesel brushless doubly-fed shaft generator, for marine use
- the brushless doubly-fed shaft generator excitation control system structure is connected between a power winding of a brushless doubly-fed shaft generator, a control winding, a rotary encoder, a ship power station, and a ship 220V battery pack
- Marine brushless doubly-fed shaft generator excitation control system structure consists of contactor, step-up transformer, rectification feedback unit, DC compensation unit, inverter unit, operation panel, excitation controller, AB phase voltage sensor, CA phase voltage sensor , BC phase voltage sensor.
- the input end of the contactor is connected with the three-phase power winding of the shaft generator, and the output end of the contactor is connected with the ship power station; the input end of the step-up transformer is connected with the three-phase power winding of the shaft generator, and the step-up transformer
- the output end is connected to the AC input end of the rectification feedback unit; the rectification feedback unit is connected to the DC input end of the inverter unit; the input end of the DC compensation unit is connected to the DC 220V battery pack, the output end of the DC compensation unit and the inverter unit
- the DC input terminal is connected; the three-phase AC output terminal of the inverter unit is connected to the control winding of the shaft generator; the input terminal of the excitation controller is connected As panel, AB phase voltage sensor, CA phase voltage sensor, BC phase voltage sensor, rotary encoder of shaft generator, the output of excitation controller is connected with contactor, DC compensation unit and inverter unit.
- the step-up transformer, the rectification feedback unit, the DC compensation unit and the inverter unit of the invention provide excitation current for the generator control winding, and the generator power winding is connected to the AC end of the rectification feedback unit through the three-phase step-up transformer, and the DC of the rectification feedback unit
- the output end of the DC compensation unit and the DC end of the inverter unit are connected together on the DC bus.
- the 220V battery pack on the ship is connected to the input end of the DC compensation unit, and the AC output end of the inverter unit is connected to the shaft brushless double. Feeder on the control winding of the generator.
- the rotary encoder of the invention is directly connected to the generator shaft, and the signal output end is connected to the excitation controller, the voltage Hall sensor detects the output voltage of the generator power winding, and the signal output end is connected to the excitation controller.
- the operator panel is connected to the excitation controller to provide operational commands.
- the step-up transformer and the rectification feedback unit of the invention keep the DC bus voltage within the range in which the inverter unit can work normally, and when the generator output voltage is low, the step-up transformer can increase the DC bus voltage and when the generator speed is high.
- the rectification feedback unit can feed the DC bus energy back to the generator output to stabilize the DC bus voltage.
- the above-mentioned inverter unit inverts the direct current of the DC bus to the control winding of the three-phase alternating current to the generator, and the voltage amplitude, frequency and phase sequence of the three-phase alternating current are changed according to the control command signal of the excitation controller.
- the input end of the DC compensation unit of the present invention is a DC 220V battery pack on the ship, and the output end is connected to the DC bus.
- the DC compensation unit When the generator starts to energize, the DC compensation unit provides the energy required for excitation; When the generator is working normally, the capacitor energy storage module in the DC compensation unit is used to compensate for the instantaneous drop of the DC bus voltage.
- the excitation controller of the present invention controls the contact voltage, the DC compensation unit, and the output voltage amplitude, frequency and phase sequence of the inverter unit according to the feedback signals of the rotary encoder and the voltage Hall sensor, and realizes the rotation speed of the diesel engine in different ships.
- the excitation and constant frequency voltage regulation of the brushless doubly-fed shaft generator under load changes.
- a method of controlling the structure of a marine diesel brushless doubly-fed shaft generator control system is as follows:
- Constant frequency method The excitation controller adjusts the output voltage frequency of the inverter unit in real time according to the generator speed corresponding to the rotary encoder, so that the generator output AC frequency is kept at 50 Hz.
- the output voltage frequency of the inverter unit is proportional to the difference between the actual speed of the generator and the natural synchronous point speed.
- the excitation controller controls the inverter unit to output the positive phase sequence; when the generator speed is lower than the natural synchronization point speed, the excitation controller controls the inverter unit to output the reverse phase;
- the output frequency of the inverter unit should be 0Hz, and this will bring a large loss to the inverter unit, so the excitation
- the magnetic controller controls the output of the inverter unit to be 1 Hz, and reduces the loss of the inverter unit by offset frequency;
- Constant voltage method The excitation controller adjusts the output voltage amplitude of the inverter unit in real time according to the generator output voltage value corresponding to the voltage sensor and the current excitation current frequency, so that the output AC power of the generator power winding is maintained at 400V;
- Undervoltage protection method When the load sudden increase causes the DC bus voltage to be too low, the output voltage of the DC compensation unit is higher than the DC bus voltage, and the DC compensation unit automatically cuts in to keep the inverter unit in normal working state. At the same time, the excitation control The inverter controls the inverter unit to increase the output voltage amplitude, so that the generator output voltage rises to the normal set value, and the DC bus voltage also rises accordingly. When the DC bus voltage is higher than the output voltage of the DC compensation unit, DC compensation The unit is automatically cut off;
- the superiority and technical effect of the present invention is to provide a structure and control method for a diesel diesel engine shaft with a brushless doubly-fed generator control system, so that the marine diesel engine shaft with a brushless doubly-fed generator is used in the main engine of the ship. Under the changing working conditions, the self-energized power generation and the constant voltage constant frequency are realized.
- the bias frequency control strategy is adopted in the vicinity of the commutation speed point in the operation of the brushless doubly-fed generator to make the generator load characteristics smoothly transition and have certain With load capacity.
- the structure and method of the new control system make the marine diesel engine shaft with brushless doubly-fed generator high in operation efficiency, energy saving, good stability and high reliability.
- Figure 1 is a schematic view of the overall structure of the present invention
- Figure 2 is a schematic view of the structure of the excitation controller
- FIG. 3 is a schematic structural view of a DC compensation unit.
- a marine brushless doubly-fed shaft generator excitation control system structure 1 is connected to a brushless doubly-fed shaft generator 15 power winding 15, a control winding 16, a rotary encoder 17, a ship power station 12, a ship Between the 220V battery packs 13.
- the utility model is characterized in that: the marine brushless doubly-fed shaft generator excitation control system structure 1 comprises a contactor 2, a step-up transformer 3, a rectification feedback unit 4, a DC compensation unit 5, an inverter unit 6, an operation panel 7, an excitation control 8, an AB phase voltage sensor 9, a CA phase voltage sensor 10, and a BC phase voltage sensor 11. among them:
- the input of the contactor 2 is connected to the three-phase power winding 15 of the shaft generator 14, the output of the contact 2 is connected to the ship power station 12; the input of the step-up transformer 3 and the three-phase power winding of the shaft generator 14 15 is connected, the output end of the step-up transformer 3 is connected to the AC input end of the rectification feedback unit 4; the rectification feedback unit 4 is connected to the DC input end of the inverter unit 6; the input end of the DC compensation unit 5 is connected to the DC 220V battery pack 13
- the output end of the DC compensation unit 5 is connected to the DC input end of the inverter unit 6; the three-phase AC output end of the inverter unit 6 is connected to the control winding 16 of the shaft generator 14; the input end of the excitation controller 8 is connected and operated Panel 7, AB phase voltage sensor 9, CA phase voltage sensor 10, BC phase voltage sensor 11, rotary encoder 17 of shaft generator 16, the output of excitation controller 8 is connected to contactor 2, DC compensation unit 5 and inverse Change unit 6.
- the function of the contactor 2 is to ensure that the shaft generator 14 is in the process of excitation, the power winding 15 and the ship
- the power station 12 is disconnected, and only after the excitation process is completed, the output voltage of the power winding 15 of the shaft generator 14 is stabilized, and the contactor 2 can be closed, and the shaft generator 14 supplies power to the ship power station 12.
- the function of the step-up transformer 3 is to increase the input voltage of the rectification feedback unit 4 while maintaining the output voltage of the power winding 15 of the shaft generator 14 to a rated voltage of 400 V, which is advantageous for maintaining the stability of the DC bus voltage.
- the step-up transformer 3 can be implemented in the form of an autotransformer.
- the function of the regenerative feedback unit 4 is to achieve bidirectional flow of electrical energy between the power winding 15 of the shaft generator 14 and the DC bus.
- the rectification feedback unit can rectify the three-phase alternating current into a direct current supply to the DC bus, and then supply the control winding 16 of the shaft generator 14 through the inverter unit 6.
- the rectification feedback unit 4 operates in the feedback. In the mode, the electric energy generated by the control winding 16 is fed back to the three-phase output end of the power winding 15 via the inverter unit 6, the rectification feedback unit 4, and the step-up transformer 3.
- the function of the DC compensation unit 5 is to provide the excitation power to the shaft generator 15 and to ensure the stability of the DC bus during operation.
- the function of the inverter unit 6 is to invert the DC bus voltage into a three-phase AC voltage of adjustable amplitude, frequency and phase sequence and output it to the three-phase control winding 16 of the shaft generator 14.
- the function of the operation panel 7 is to provide start and stop signals of the shaft generator excitation control system 1, and the excitation controller 8 receives the signal to implement the relevant control.
- the function of the excitation controller 8 is to realize the excitation, constant voltage and constant frequency control of the shaft generator 14 by controlling the contactor 2, the DC compensation unit 5 and the inverter unit 6.
- the function of the three voltage sensors 9, 10, 11 is to provide the excitation controller 8 with an instantaneous measurement of the output voltage of the shaft generator 14, which may be in the form of a Hall sensor.
- the excitation controller 8 is connected to the operation panel 7, the AB phase voltage sensor 9, CA The phase voltage sensor 10, the BC phase voltage sensor 11, the encoder 17, the contactor 2, the DC compensation unit 5, and the inverter unit 6.
- the excitation controller 8 includes a excitation control module 81, a constant voltage control module 82, and a constant frequency control module 83. among them:
- the input end of the excitation control module 81 is connected to the output end of the operation panel 7, and the output end of the excitation control module 81 is connected to the input end of the contactor 2, the DC compensation unit 5, the constant voltage control module 82, and the constant frequency control module 83.
- the output of the AB phase voltage sensor 9, the CA phase voltage sensor 10, the BC phase voltage sensor 11 and the input of the constant voltage control module 82 are connected; the output of the encoder 17 is connected to the input of the constant frequency control module 83;
- the output of the voltage control module 82 and the constant frequency control module 83 is connected to the input of the inverter unit 6.
- the function of the excitation control module 81 is to realize the excitation process of the shaft generator 14. After receiving the start signal of the operation panel, the excitation control module 81 first disconnects the contactor 2, and simultaneously controls the DC compensation unit as a DC bus. Charging, and then through the constant voltage control module 82 and the constant frequency control module 83, the inverter unit 6 is controlled to gradually increase the excitation voltage, so that the output voltage of the power winding 15 of the shaft generator 14 reaches a stable 400V, at which time the excitation control module 81 By closing the contactor 2, the shaft generator 14 can supply power to the ship power station 12.
- the output voltage of the DC compensation unit 5 is higher than the output voltage of the rectification feedback unit 4, and the excitation energy is from the DC 220V battery 13.
- the output voltage of the rectification feedback unit 4 is higher than the DC compensation unit.
- the output voltage of 5, the DC compensation unit 5 no longer outputs current, and the excitation energy comes from the power winding 15 of the shaft generator 14.
- the function of the constant voltage control module 82 is to ensure that the output voltage of the power winding 15 of the shaft generator 14 is stabilized at a rated value of 400 V, and the instantaneous fluctuation is less than plus or minus 10%.
- the constant voltage control module adjusts the output voltage amplitude of the inverter unit 6 by comparing the difference between the measured values of the three-phase voltage sensors 9, 10, 11 and the rated 400V to keep the output voltage of the power winding 15 stable.
- the function of the constant frequency control module 83 is to ensure that the output frequency of the power winding 15 of the shaft generator 14 is stable at a rated value of 50 Hz and a frequency deviation of less than 0.1 Hz.
- the constant frequency control module adjusts the output voltage frequency of the inverter unit 6 by comparing the difference between the actual rotational speed of the shaft generator 14 and the natural synchronous point detected by the encoder 17, so as to keep the output frequency of the power winding 15 stable.
- the DC compensation unit 5 is connected between the DC 220V battery 13, the rectification feedback unit 4, the inverter unit 6, and the excitation controller 8.
- the DC compensation unit 5 includes a boosting chopper power supply 51, a capacitor energy storage module 52, and a charging control module 53. among them:
- the input end of the boost chopper power supply 51 is connected to the output end of the DC 220V battery 13; the input end of the capacitive energy storage module 52 is connected to the output end of the boost chopper power supply 51; the input end of the charge control module 53 and the capacitor energy storage
- the output of the module 52 is connected to the output of the excitation controller 8; the output of the charging control module 53 is connected to the output of the rectification feedback unit 4 and the input of the inverter unit 6.
- the function of the boost chopper power supply 51 is to boost the 220V direct current of the battery pack 13 to a direct current of 400V or more which can be directly supplied to the inverter unit 6.
- the capacitor energy storage module provides peak power for the DC bus. When the output voltage of the power winding 15 of the shaft generator 14 drops, the DC bus voltage drops. The capacitor energy storage module can quickly supply energy to the DC bus and maintain the DC bus voltage. stable.
- the function of the charge control module is to avoid an instantaneous large current caused by direct charging of the capacitor inside the inverter unit 6 when the shaft generator 14 is energized.
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Description
一种用于船用柴油机无刷双馈轴带发电机的励磁控 制***及控制方法
技术领域
本发明属于发电机自动控制技术领域, 具体地说,是一种用于船用柴油 机无刷双馈轴带发电机的控制***结构及控制方法。 背景技术 目前,船舶上广泛采用单独的柴油机组发电,每年消耗大量的轻质柴油, 如果能充分利用船舶主发动机进行轴带发电, 则可以大大节约能源和费用。 但船舶主发动机的转速在航行中是经常变化的,需要发电机及控制***具备 变速稳压、恒频发电的能力。如何解决船舶主发动机进行轴带发电这一技术 难题, 本领域的技术人员提出了各种解决方案, 但收效甚微, 其根本原因在 于,船用柴油机无刷双馈轴带发电机是一种利用以重油作为燃料的船用柴油 机轴带的发电机,无刷双馈电机结构从理论上应不同于传统结构, 因此发明 人提出了解决船舶主发动机轴带发电的基本思路是:其转子上有两端短路的 感应绕组, 定子上有两套三相绕组: 功率绕组和控制绕组。 功率绕组的输出 即作为无刷双馈发电机的主功率输出给船舶供电。控制绕组的目的是建立和 调节励磁电流。 当柴油机转速和发电机的电气负载变化时, 为保持发电机输 出电压和频率的稳定, 必须实时调节控制绕组电流。 围绕上述将背景技术,在已公布的专利文献中,发明人尚未检索出有涉 及船用柴油机轴带无刷双馈发电机控制***的内容。
发明内容
本发明的第一个目的在于提供一种用于船用柴油机无刷双馈轴带发电 机的励磁控制***结构,第二个目的是控制船用柴油机无刷双馈轴带发电机 励磁控制***结构的方法,上述目的使船用柴油机无刷双馈轴带发电机在船 舶主柴油机的轴转速变化的工况下实现自行起励发电并具有稳压恒频的能 力,在无刷双馈发电机运行中的自然同步转速点附近采用偏频控制策略使发 电机负载特性平滑过渡并具有一定的带负载能力。这种新型控制***使船用 柴油机无刷双馈轴带发电机运行效率高、 节能、 稳定好、 可靠性高。
为实现本发明的目的,本发明提出如下的船用无刷双馈轴带发电机控制 ***结构的技术方案是:一种用于船用柴油机无刷双馈轴带发电机的励磁控 制***结构,船用无刷双馈轴带发电机励磁控制***结构连接于一个无刷双 馈轴带发电机的功率绕组、 控制绕组、 旋转编码器、 船舶电站、 船舶 220V 蓄电池组之间, 其特征在于: 所述的船用无刷双馈轴带发电机励磁控制*** 结构由接触器、 升压变压器、 整流回馈单元、 直流补偿单元、 逆变单元、 操 作面板、 励磁控制器、 AB相电压传感器、 CA相电压传感器、 BC相电压传 感器组成。
所述接触器的输入端与轴带发电机的三相功率绕组相连,接触器的输出 端与船舶电站相连; 升压变压器的输入端与轴带发电机的三相功率绕组相 连,升压变压器的输出端与整流回馈单元的交流输入端相连; 整流回馈单元 和逆变单元的直流输入端相连; 直流补偿单元的输入端和直流 220V蓄电池 组相连, 直流补偿单元的输出端和逆变单元的直流输入端相连; 逆变单元的 三相交流输出端和轴带发电机的控制绕组相连;励磁控制器的输入端连接操
作面板、 AB相电压传感器、 CA相电压传感器、 BC相电压传感器、 轴带发 电机的旋转编码器,励磁控制器的输出端连接接触器、直流补偿单元和逆变 单元。
本发明升压变压器、整流回馈单元、直流补偿单元和逆变单元为发电机 控制绕组提供励磁电流,发电机功率绕组通过三相升压变压器接到整流回馈 单元的交流端, 整流回馈单元的直流端、直流补偿单元的输出端和逆变单元 的直流端共同连接在直流母线上, 船上的 220V蓄电池组接到直流补偿单元 的输入端, 逆变单元的交流输出端连接到轴带无刷双馈发电机的控制绕组 上。
本发明旋转编码器与发电机轴直连, 其信号输出端接入励磁控制器, 电 压霍尔传感器检测发电机功率绕组输出电压, 其信号输出端接入励磁控制 器。 操作面板与励磁控制器相连, 提供操作指令。
本发明上述升压变压器和整流回馈单元使直流母线电压保持在逆变单 元可以正常工作的范围内, 当发电机输出电压较低时,升压变压器能提高直 流母线电压、 当发电机转速较高, 能量反馈到直流母线, 使直流母线电压升 高时, 整流回馈单元能够把直流母线能量回馈到发电机输出端,使直流母线 电压保持稳定。
本发明上述逆变单元把直流母线上的直流电逆变为三相交流电供给发 电机的控制绕组,三相交流电的电压幅值、频率和相序根据励磁控制器的控 制指令信号变化。
本发明上述直流补偿单元的输入端为船舶上的直流 220V蓄电池组, 输 出端接到直流母线上。当发电机起励时,直流补偿单元提供起励所需的能量;
在发电机正常工作时,直流补偿单元内的电容储能模块用于补偿直流母线电 压的瞬间下降。
本发明上述励磁控制器根据旋转编码器和电压霍尔传感器的反馈信号, 控制接触器、 直流补偿单元, 以及逆变单元的输出电压幅值、 频率和相序, 实现在不同的轮船柴油机转速和负载变化下对无刷双馈轴带发电机的起励 和恒频稳压控制。
为了实现本发明的第二个目的,控制船用柴油机无刷双馈轴带发电机控 制***结构的方法如下:
1 )起励方法: 无刷双馈轴带发电机在船用柴油机轴带低速牵引下进行 起励发电时,励磁控制器断开接触器,使得发电机功率绕组与电气负载断开, 船上的直流 220V蓄电池组经过直流补偿单元和逆变单元为发电机的控制绕 组提供励磁电流, 实现起励, 当发电机空载输出电压稳定后, 励磁控制器闭 合接触器,接入电气负载,此时直流母线电压高于直流补偿单元的输出电压, 直流补偿单元自动切除,此时励磁控制***用轴带发电机所发出的电对轴带 发电机进行励磁, 起励过程完成;
2 ) 恒频方法: 励磁控制器根据旋转编码器对应的发电机转速, 实时调 节逆变单元的输出电压频率, 使发电机输出交流电频率保持在 50Hz。 逆变 单元的输出电压频率正比于发电机实际转速和自然同步点转速的差。当发电 机转速高于自然同步点转速时,励磁控制器控制逆变单元输出正相序; 当发 电机转速低于自然同步点转速时,励磁控制器控制逆变单元输出反相序; 当 发电机转速在自然同步点转速时,为使发电机输出交流电频率保持在 50Hz, 逆变单元的输出频率应为 0Hz, 而这会给逆变单元带来较大的损耗, 所以励
磁控制器控制逆变单元输出 1Hz, 通过偏频减少逆变单元损耗;
3 ) 恒压方法: 励磁控制器根据电压传感器对应的发电机输出电压值和 当前励磁电流频率, 实时调节逆变单元的输出电压幅值,使发电机功率绕组 的输出交流电有效值保持在 400V;
4 ) 欠压保护方法: 当负载突加造成直流母线电压过低时, 直流补偿单 元的输出电压高于直流母线电压, 直流补偿单元自动切入,使逆变单元保持 正常工作状态, 同时, 励磁控制器控制逆变单元提高输出电压幅值, 使发电 机输出电压升高到正常设定值,此时直流母线电压也相应升高, 当直流母线 电压高于直流补偿单元的输出电压时, 直流补偿单元自动切除;
5 )过压保护方法: 当船用柴油机轴带高速牵引无刷双馈轴带发电机, 直流母线电压值高于整流回馈单元的回馈开启电压值时,整流回馈单元自动 将直流母线电容储存剩余能量释放回馈给无刷双馈轴带发电机输出端,使直 流母线电压不会过高以至于逆变单元不能正常工作。
本发明的优越性和技术效果在于:提供一种用于船用柴油机轴带无刷双 馈发电机控制***结构和控制方法,使船用柴油机轴带无刷双馈发电机在船 舶主柴油机的轴转速变化的工况下实现自行起励发电并具有恒压恒频的能 力,在无刷双馈发电机运行中的换相转速点附近采用偏频控制策略使发电机 负载特性平滑过渡并具有一定的带负载能力。这种新型控制***结构和方法 使船用柴油机轴带无刷双馈发电机运行效率高、 节能、 稳定好、 可靠性高。 附图说明:
图 1为本发明的整体结构示意图
图 2为励磁控制器的结构示意图
图 3为直流补偿单元的结构示意图 具体实施方式
下面结合附图对本发明作出进一步详细的说明。
在图 1中,船用无刷双馈轴带发电机励磁控制***结构 1连接于一个无 刷双馈轴带发电机 15的功率绕组 15、 控制绕组 16、 旋转编码器 17、 船舶 电站 12、 船舶 220V蓄电池组 13之间。 其特点是: 该船用无刷双馈轴带发 电机励磁控制***结构 1包括接触器 2、 升压变压器 3、 整流回馈单元 4、 直流补偿单元 5、 逆变单元 6、 操作面板 7、 励磁控制器 8、 AB相电压传感 器 9、 CA相电压传感器 10、 BC相电压传感器 11。 其中:
接触器 2的输入端与轴带发电机 14的三相功率绕组 15相连, 接触器 2 的输出端与船舶电站 12相连;升压变压器 3的输入端与轴带发电机 14的三 相功率绕组 15相连, 升压变压器 3的输出端与整流回馈单元 4的交流输入 端相连; 整流回馈单元 4和逆变单元 6的直流输入端相连; 直流补偿单元 5 的输入端和直流 220V蓄电池组 13相连, 直流补偿单元 5的输出端和逆变 单元 6的直流输入端相连; 逆变单元 6的三相交流输出端和轴带发电机 14 的控制绕组 16相连; 励磁控制器 8的输入端连接操作面板 7、 AB相电压传 感器 9、 CA相电压传感器 10、 BC相电压传感器 11、 轴带发电机 16的旋转 编码器 17,励磁控制器 8的输出端连接接触器 2、直流补偿单元 5和逆变单 元 6。
接触器 2的作用是确保轴带发电机 14在起励过程中,功率绕组 15与船
舶电站 12断开, 只有起励过程完成, 轴带发电机 14的功率绕组 15的输出 电压稳定后, 才能闭合接触器 2, 轴带发电机 14给船舶电站 12供电。
升压变压器 3的作用是在保持轴带发电机 14的功率绕组 15的输出电压 为额定电压 400V的同时, 提高整流回馈单元 4的输入电压, 有利于保持直 流母线电压的稳定。 升压变压器 3可采用自耦变压器形式实现。
整流回馈单元 4的作用是实现电能在轴带发电机 14的功率绕组 15和直 流母线间的双向流动。整流回馈单元可以把三相交流电整流成直流电供给直 流母线, 进而通过逆变单元 6提供给轴带发电机 14的控制绕组 16, 当控制 绕组 16也向外发电时,整流回馈单元 4工作在回馈模式,控制绕组 16产生 的电能经过逆变单元 6、 整流回馈单元 4、 升压变压器 3回馈到功率绕组 15 的三相输出端。
直流补偿单元 5的作用是为轴带发电机 15提供起励电源并在运行过程 中保证直流母线的稳定。
逆变单元 6的作用是^ 直流母线电压逆变成幅值、频率、相序可调的三 相交流电压并输出到轴带发电机 14的三相控制绕组 16。
操作面板 7的作用是提供轴带发电机励磁控制*** 1 的启动和停止信 号, 励磁控制器 8接收到该信号后实现相关的控制。
励磁控制器 8的作用是通过控制接触器 2、 直流补偿单元 5和逆变单元 6, 实现轴带发电机 14的起励、 恒压和恒频控制。
三个电压传感器 9、 10、 11 的作用是为励磁控制器 8提供轴带发电机 14的输出电压瞬时测量值, 该传感器可选用霍尔传感器形式。
在图 2中, 励磁控制器 8连接于操作面板 7、 AB相电压传感器 9、 CA
相电压传感器 10、 BC相电压传感器 11、 编码器 17、接触器 2、 直流补偿单 元 5和逆变单元 6之间。 其特点是: 该励磁控制器 8包括起励控制模块 81、 恒压控制模块 82和恒频控制模块 83。 其中:
起励控制模块 81的输入端与操作面板 7的输出端相连, 起励控制模块 81的输出端和接触器 2、 直流补偿单元 5、 恒压控制模块 82、 恒频控制模块 83的输入端相连; AB相电压传感器 9、 CA相电压传感器 10、 BC相电压 传感器 11的输出端和恒压控制模块 82的输入端相连; 编码器 17的输出端 和恒频控制模块 83的输入端相连; 恒压控制模块 82、 恒频控制模块 83的 输出端和逆变单元 6的输入端相连。
起励控制模块 81的作用是实现轴带发电机 14的起励过程,当收到操作 面板的启动信号后, 起励控制模块 81首先要断开接触器 2, 同时控制直流 补偿单元为直流母线充电, 然后通过恒压控制模块 82和恒频控制模块 83 , 控制逆变单元 6逐步提高励磁电压,使轴带发电机 14的功率绕组 15输出电 压达到稳定的 400V, 此时起励控制模块 81 闭合接触器 2, 轴带发电机 14 可以给船舶电站 12供电。 在起励过程中, 直流补偿单元 5的输出电压高于 整流回馈单元 4的输出电压,励磁能量来自直流 220V蓄电池 13 , 当起励过 程完成后,整流回馈单元 4的输出电压高于直流补偿单元 5的输出电压, 直 流补偿单元 5不再输出电流, 励磁能量来自轴带发电机 14的功率绕组 15。
恒压控制模块 82的作用是保证轴带发电机 14的功率绕组 15输出电压 稳定在额定值 400V, 瞬间波动小于正负 10%。 恒压控制模块通过比较三相 电压传感器 9、 10、 11的测量值和额定 400V之间的差值, 调整逆变单元 6 的输出电压幅值, 来保持功率绕组 15输出电压稳定。
恒频控制模块 83的作用是保证轴带发电机 14的功率绕组 15输出频率 稳定在额定值 50Hz, 频率偏差小于 0.1Hz。 恒频控制模块通过比较编码器 17检测到的轴带发电机 14实际转速和自然同步点转速的差值, 调整逆变单 元 6的输出电压频率, 来保持功率绕组 15输出频率稳定。
在图 3中, 直流补偿单元 5连接于直流 220V蓄电池 13、整流回馈单元 4、 逆变单元 6和励磁控制器 8之间。 其特点是: 该直流补偿单元 5包括升 压斩波电源 51、 电容储能模块 52和充电控制模块 53。 其中:
升压斩波电源 51的输入端连接到直流 220V蓄电池 13的输出端; 电容 储能模块 52的输入端连接到升压斩波电源 51的输出端; 充电控制模块 53 的输入端与电容储能模块 52的输出端、 励磁控制器 8的输出端相连; 充电 控制模块 53的输出端与整流回馈单元 4的输出端、 逆变单元 6的输入端相 连。
升压斩波电源 51的作用是把蓄电池组 13的 220V直流电, 升压到可直 接供逆变单元 6工作的 400V以上直流电。 电容储能模块是为直流母线提供 尖峰功率, 当轴带发电机 14的功率绕组 15输出电压下降时,会导致直流母 线电压下降, 电容储能模块可迅速为直流母线提供能量,保持直流母线电压 稳定。 充电控制模块的作用是在轴带发电机 14起励时避免产生对逆变单元 6内部的电容直接充电导致的瞬时大电流。
Claims
1. 一种用于船用柴油机无刷双馈轴带发电机的励磁控制***结构, 它 连接于一个无刷双馈轴带发电机的功率绕组、 控制绕组、 旋转编码器、船舶 电站、 船舶 220V蓄电池组之间, 其特征在于: 所述的船用无刷双馈轴带发 电机励磁控制***结构由接触器、 升压变压器、 整流回馈单元、 直流补偿单 元、 逆变单元、 操作面板、 励磁控制器、 AB相电压传感器、 CA相电压传 感器、 BC相电压传感器组成。
2. 根据权利要求 1 所述的一种用于船用柴油机无刷双馈轴带发电机的 励磁控制***结构, 其特征在于: 所述接触器的输入端与轴带发电机的三相 功率绕组相连,接触器的输出端与船舶电站相连; 升压变压器的输入端与轴 带发电机的三相功率绕组相连,升压变压器的输出端与整流回馈单元的交流 输入端相连; 整流回馈单元和逆变单元的直流输入端相连; 直流补偿单元的 输入端和直流 220V蓄电池组相连, 直流补偿单元的输出端和逆变单元的直 流输入端相连; 逆变单元的三相交流输出端和轴带发电机的控制绕组相连; 励磁控制器的输入端连接操作面板、 AB相电压传感器、 CA相电压传感器、 BC相电压传感器、 轴带发电机的旋转编码器, 励磁控制器的输出端连接接 触器、 直流补偿单元和逆变单元。
3. 一种控制权利要求 1 所述船用柴油机无刷双馈轴带发电机励磁控制 ***结构的方法, 其特征在于:
1 )起励方法: 无刷双馈轴带发电机在船用柴油机轴带低速牵引下进行 起励发电时,励磁控制器断开接触器,使得发电机功率绕组与电气负载断开, 船上的直流 220V蓄电池组经过直流补偿单元和逆变单元为发电机的控制绕
组提供励磁电流, 实现起励, 当发电机空载输出电压稳定后, 励磁控制器闭 合接触器,接入电气负载,此时直流母线电压高于直流补偿单元的输出电压, 直流补偿单元自动切除,此时励磁控制***用轴带发电机所发出的电对轴带 发电机进行励磁, 起励过程完成;
2 ) 恒频方法: 励磁控制器根据旋转编码器对应的发电机转速, 实时调 节逆变单元的输出电压频率, 使发电机输出交流电频率保持在 50Hz, 逆变 单元的输出电压频率正比于发电机实际转速和自然同步点转速的差,当发电 机转速高于自然同步点转速时,励磁控制器控制逆变单元输出正相序; 当发 电机转速低于自然同步点转速时,励磁控制器控制逆变单元输出反相序; 当 发电机转速在自然同步点转速时,为使发电机输出交流电频率保持在 50Hz, 逆变单元的输出频率应为 0Hz, 而这会给逆变单元带来较大的损耗, 所以励 磁控制器控制逆变单元输出 1Hz, 通过偏频减少逆变单元损耗;
3 ) 恒压方法: 励磁控制器根据电压传感器对应的发电机输出电压值和 当前励磁电流频率, 实时调节逆变单元的输出电压幅值,使发电机功率绕组 的输出交流电有效值保持在 400V;
4 ) 欠压保护方法: 当负载突加造成直流母线电压过低时, 直流补偿单 元的输出电压高于直流母线电压, 直流补偿单元自动切入,使逆变单元保持 正常工作状态, 同时, 励磁控制器控制逆变单元提高输出电压幅值, 使发电 机输出电压升高到正常设定值,此时直流母线电压也相应升高, 当直流母线 电压高于直流补偿单元的输出电压时, 直流补偿单元自动切除;
5 )过压保护方法: 当船用柴油机轴带高速牵引无刷双馈轴带发电机, 直流母线电压值高于整流回馈单元的回馈开启电压值时,整流回馈单元自动
将直流母线电容储存剩余能量释放回馈给无刷双馈轴带发电机输出端,使直 流母线电压不会过高以至于逆变单元不能正常工作。
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