WO2005066041A1

WO2005066041A1 - Packaging material of gas-bag type, process for packaging article, and process for producing packaging material

Info

Publication number: WO2005066041A1
Application number: PCT/JP2005/000324
Authority: WO
Inventors: Norimitsu Komatsu; Hirobumi Sugano
Original assignee: Ricoh Company, Ltd.
Priority date: 2004-01-08
Filing date: 2005-01-06
Publication date: 2005-07-21
Also published as: US7726484B2; CN1938201B; EP1701894B1; KR20060103349A; JP2005193954A; US20070017844A1; EP1701894A1; EP1701894A4; CN1938201A; US20100199610A1; KR100817965B1; JP4512375B2

Abstract

The objects of the present invention are to provide a packaging material of gas-bag type for packaging easily deformable parts or devices of office equipment or OA equipment having various sizes and shapes such as containers containing toner, containers containing developing agent, photoconductors, process cartridges, and complex units of a developer and a toner collector. In order to achieve the object, a packaging material of gas-bag type is provided which comprises tube-like bodies and connecting portions, wherein the tube-like bodies are able to swell by being injected inner gas, the connecting portions connect the tube-like bodies in parallel, the tube-like bodies are bendable so as to wrap an article to be packaged, and the packaging material is formed from substantially flat two sheets of one front sheet and one back sheet in a condition that the inner gas is substantially evacuated from the tube-like bodies.

Description

DESCRIPTION

PACKAGING MATERIAL OF GAS-BAG TYPE, PROCESS FOR

PACKAGING ARTICLE, AND PROCESS FOR PRODUCING PACKAGING

MATERIAL

Technical Field

The present invention relates to packaging materials of gas-bag type

which are adapted to provide packaging of parts or devices of office

equipment or OA equipment, in particular, complicated, precise, and

delicate parts or devices, and also slippery and/or elongated parts or devices!

processes for packaging articles by means of the packaging materials, and

processes for producing the packaging materials.

Background Art

Recently, office equipment, OA equipment, and office machines have

been demanded to reduce size and weight, to increase functionality, to lower

cost, and to enhance performance, heretofore. In such background of the

art, parts or devices such as toner cartridges, photoconductor units,

developing units, complex assemblies of a photoconductor and a developer,

and complex units of a developer and a toner collector utilized for the office equipment, OA equipment, and office machines such as copiers, facsimiles,

and printers have been reduced their size and weight. These reductions of

size and weight have caused less durability against deformation and

destruction?' on the other hand, such parts or devices have increased their

functionalities and performances.

Accordingly, minor deformation or destruction tends to result in a

serious or critical damage of the parts or devices, thus the packaging of such

parts or devices and their transportation and storage have come to be

significantly important. Conventionally, office equipment or electrical equipment is typically

disposed at a concave portion of cushioning packaging material such as

styrenefoam, or only both ends are supported by cushioning packaging

material such as styrenefoam, then are constrained in a cardboard box, and

collected, transported, and stored, as shown in FIG. 6. However, the

styrenefoam is bulky since bubbles occupy about 98 % by volume of the

material, therefore there has been a problem that the material should be

addressed by some way. Further, since a kind of parts or devices such as

containers of developing agent are bottles or cartridges made of resins, such

containers hardly deform and thus may be easily set to a main body of the

equipment.

On the contrary, from the view point of environmental issues, easily deformable bags are commercially utilized nowadays in order to reduce the

amount of packaging material as well as to reduce the volume and amount

of waste products. In some cases, containers are filled with powder and

may be utilized directly as cartridges. When such easily deformable containers are employed as parts or

devices of office equipment or OA equipment in a form of a cartridge, there

often arise a problem that the cartridge cannot be smoothly set to the main

body of the equipment due to deformation or breakage during transportation

or due to solidification of content along with deformation of the parts or

devices. Further, not breakage but mere folding of containers at narrow

site such as neck of the container may lead to the setting impossible or

missing sometimes.

In order to address such problems, cushioning material has been

utilized as packaging material. However, it has been experienced that the

amount of packaging material is increased, the cost for package is raised,

and the efficiency of transportation and storage are decreased due to

enlarged package, when the parts or devices are contained in boxes made of

the cushioning material. In addition, the boxes containing parts or devices

of office equipment or OA equipment should usually be stored in a certain

direction in order to prevent the breakage or deformation of the parts or

devices. As such, novel packaging materials and/or packaging processes are

demanded in the art that afford to collect, transport, and store parts or

devices of office equipment or OA equipment without occurrences of

breakage and deformation, and allow to take out easily from the package

while providing sufficient cushioning effect,' and also the volume reduction,

collection, and reuse are easily carried out economically after the usage.

Japanese Utility Model Registration (JP ) No. 3039149 proposes a

partitioned corrugated box for package and protection of two articles, in

which a corrugated box is partitioned, thereby deformation of contained

articles is reduced. However, in the partitioned corrugated box capable of

containing two articles, if the articles are soled for every one, either of the

two articles should be soled, accordingly, the deformation of the container

shape and the solidification of the content may lead to failure of setting to

the main body of the equipment, when the article is not utilized

immediately. Further, the increased amount of the cushioning material

brings about raise of packaging cost and increase of waste packaging

material! and enlarged package boxes themselves result in decrease of

transporting efficiency. In addition, the partitioned corrugated boxes

typically present a rectangular shape, namely, narrowing the design range. Japanese Patent Application Laid pen (JP-A) No. 2002-145264

discloses a package structure for litho printing board 114 as shown in FIG. 7, in which intermediate package body 110 is stacked on pallet portion 128 of

box pallet 126 and stored in box portion 129, plural air bags 148 are inserted

into the space between box portion 129 of box pallet 126 and intermediate

package body packed by package members 142, 144; pressured air is filled

into the air bags depending on the space volume between box portion 129

and intermediate package body 110. Air bags 148 filled with pressured air

can constrain intermediate package body 110 stored in box portion 129, and

can protect bundle 113 by cushioning outer shock.

As a result, various litho printing boards having different sizes are

allegedly packed in a simple fashion without altering the size of packaging

material for the various litho printing boards, and also the packaging

material after usage can be effectively recycled. However, when corrugated

boxes are utilized for package boxes in the process, moisture may effect

adversely on the content, thus the protection of the content is not perfectly

reliable.

Japanese Utility Model Application Laid pen (JP-U) No. 6-51178

discloses a packaging device for packaging precise electronic parts or devices

as shown in FIG. 8, in which the device comprises first cushioning member

81 and second cushioning member 82 of bag-like vinyl sheet that are formed

by arranging plural concave disposing portions 84, 85 for sustaining

electronic parts or devices,' connecting portion 83 formed by folding and duplicating the cushioning members 81, 82 and connected freely,' an air inlet

provided at the first cushioning material 81,^" and connecting path 83 to

connect the inside of cushioning members 81, 82,^" wherein the parts or

devices are gripped and sustained between disposing portion 84 of the first

cushioning member 81 filled with air and the opposite disposing portion 85

of the second cushioning member 82.

In the packaging device, the packaging of precise electronic parts or

devices may be carried out easily, and the cushioning member may be

properly handled, and also the space for storing may be reduced. However,

in the packaging device, the first cushioning member 81 and second

cushioning member 82 of bag-like vinyl sheet cannot cover the precise

electronic parts or devices sufficiently or perfectly.

Japanese Patent Application LaidOpen (JP-A) No. 2000-62850

discloses a packaging device for packaging articles such as copiers as shown

in FIG. 9, in which two cushioning members 913 filled with air are wrapped

around article 902 such as a copier to be packaged, supporting pillars 907

are inserted at the end of each cushioning material 913, adjacent supporting

pillars 907 are connected by connecting member 903, and a valve is provided

to cushioning material 913 into which air is injected, which is intended to

package articles such as copiers easily, and to remove the package easily, to

protect the articles certainly, and to decompose and transport easily after usages.

However, the packaging device is intended to package articles

having relatively large size such as copiers, thus is not suitable to apply to

parts or devices of office equipment or OA equipment.

Disclosure of Invention

The objects of the present invention are to provide a packaging

material of gas-bag type, a process for packaging an article, and a process

for producing the packaging material of gas-bag type, for packaging easily

deformable parts or devices of office equipment or OA equipment having

various sizes and shapes such as containers containing toner, containers

containing developing agent, photoconductors, process cartridges, and

complex units of a developer and a toner collector; wherein deformation of

the containers during transportation and breakage or deformation of the

parts or devices due to solidification of content may be suppressed, setting of

the parts or devices may be carried out easily, the parts or devices may be

packaged without cushioning material, the parts or devices may be properly

protected and fixed, superior design may be performed, the packaged parts

or devices may be suitably housed into packaging boxes, and volume

reduction and recycle may be easily carried out, and also repeated usages

are possible. The packaging material of gas-bag type according to the present

invention comprises tube-like bodies and connecting portions, wherein the tube-like bodies are able to swell by being injected inner

gas, the connecting portions connect the tube-like bodies in parallel, the

tube-like bodies are bendable so as to wrap an article to be packaged, and

the packaging material is formed from substantially flat two sheets of one

front sheet and one back sheet in a condition that the inner gas is

substantially evacuated from the tube-like bodies.

The packaging material of gas-bag type according to the present

invention is flexible and resilient and also may be less slippery in the

condition that inner gas is injected into the tube-like bodies; therefore, parts

or devices of office equipment or OA equipment having various sizes and

shapes such as containers containing toner, containers containing

developing agent, photoconductors, process cartridges, and complex units of

a developer and a toner collector may be firmly fixed or sustained in the

packaging material. Further, the volume of packaged articles is relatively

small; separation or drop of articles from the packaging material may be

effectively prevented; the packaged articles may display higher impact

resistance,' transportation is relatively easy,^' decomposition of the packaged

articles is relatively easy! the packaging material may be repeatedly utilized

in decomposition and packaging; volume reduction may be conducted in two steps; and the cost of the packaging material is lower even having sufficient

adaptability of recycle and reuse.

Preferably, the packaging material is bendable to at least one of

front side and back side of the packaging material in substantially

perpendicular directions to the axis of the tube-like bodies.

Preferably, the packaging material comprises adhered areas,

non-adhered areas, and a gas entrance, the non-adhered areas represent

non-adhesion between the front sheet and the back sheet and yield the

portions of the tube-like bodies and gas passages communicating the

tube-like bodies, and the adhered areas represent adhesion between the

front sheet and the back sheet and yield the portions of the connecting

portions and sealing portions at margin of the packaging material.

Preferably, each of the gas passages is provided at a part of each

connecting potion, and at least a part of connecting portions possess at least

one connectable portion.

Preferably, each tube-like body possesses nodes at which portion the

tube-like body swells larger compared to the other portion of the tube-like

body.

Preferably, one sheet among the front sheet and the back sheet is a

transparent resin sheet, and the other sheet among the front sheet and the

back sheet possesses a concave-convex surface. Preferably, the sheet possessing a concave -convex surface represents

a laminated construction of a resin film sheet and a divided-assigned sheet.

Preferably, the resin film sheet is formed from three layers of

polyethylene film, polyamide film, and polyethylene film. Preferably, both of the transparent resin sheet and the sheet

possessing a concave -convex surface represent an oxygen-gas permeability

of 3 cc/m²/24hours or less.

Preferably, at least a part of connecting portions possess at least one

tearable perforated line in parallel to the axial of tube-like bodies, each axis

of the tube -like bodies is bendable to at least one of front side and back side

of the packaging material, and at least one end portion of the tube-like

bodies possesses a connectable portion.

Preferably, at least a part of connecting portions possess at least one

cut line in parallel to the axial of tube-like bodies, each axis of the tube-like

bodies is bendable to at least one of front side and back side of the

packaging material, and at least one end portion of the tube-like bodies

possesses a connectable portion.

Preferably, the tube-like bodies are possible to attach and detach

each other repeatedly at the connectable portion. Preferably, at least a part of tube-like bodies possess at least one

additional adhered area at the end portion of the tube-like bodies. Preferably, the at least one additional adhered area at the end

portion of the tube-like bodies possesses at least one tearable perforated

line.

Preferably, the gas entrance is provided to one of tube-like bodies at

the end portion.

Preferably, an elongated gripping portion is provided to the

packaging material substantially in parallel to the axis of the tube-like

bodies.

Preferably, the friction between the sheet possessing a

concave -convex surface and the packaged article is larger than the friction

between the transparent resin sheet and the packaged article.

Preferably, the pressure of the inner gas injected into the tube-like

bodies is 6 to 9 hPa, and the inner gas is nitrogen gas.

Preferably, the width of the connecting portions that connect the

tube-like bodies in parallel is 0.5 to 3 cm.

Preferably, the diameter of the tube-like bodies is 2 to 10 cm.

Preferably, the number of the tube-like bodies is 2 or more.

Preferably, the article to be packaged is at least one of parts and

devices utilized in office equipment and OA equipment. Preferably, the article to be packaged is selected from the group

consisting of containers containing toner, containers containing developing agent, photoconductors, process cartridges, and complex units of a developer

and a toner collector.

The process for packaging an article according to the present

invention, by means of a packaging material of gas-bag type comprising

tube-like bodies and connecting portions, comprises' disposing an article to be packaged on the packaging material, bending the tube-like bodies toward the article to be packaged, and connecting at least one of the connecting portions and tube-like

bodies, wherein the tube-like bodies are able to swell by being injected inner

gas, the connecting portions connect the tube-like bodies in parallel, the

tube -like bodies are bendable so as to wrap an article to be packaged, and

the packaging material is formed from substantially flat two sheets of one

front sheet and one back sheet in a condition that the inner gas is

substantially evacuated from the tube-like bodies.

Preferably, the packaging material is bendable to at least one of

front side and back side of the packaging material in substantially

perpendicular directions to the axis of the tube-like bodies.

Preferably, the packaging material comprises adhered areas,

non-adhered areas, and a gas entrance, the non-adhered areas represent

non-adhesion between the front sheet and the back sheet and yield the portions of the tube-like bodies and gas passages communicating the

tube-like bodies, and the adhered areas represent adhesion between the

front sheet and the back sheet and yield the portions of the connecting

portions and sealing portions at margin of the packaging material. Preferably, each of the gas passages is provided at a part of each

connecting potion, and at least a part of connecting portions possess at least

one connectable portion.

Preferably, each tube -like body possesses nodes at which portion the

tube -like body swells larger compared to the other portion of the tube -like

body.

Preferably, one sheet among the front sheet and the back sheet is a

transparent resin sheet, and the other sheet among the front sheet and the

back sheet possesses a concave -convex surface.

Preferably, the sheet possessing a concave -convex surface represents

a laminated construction of a resin film sheet and a divided-assigned sheet.

Preferably, the resin film sheet is formed from three layers of

polyethylene film, polyamide film, and polyethylene film.

Preferably, both of the transparent resin sheet and the sheet

possessing a concave -convex surface represent an oxygen-gas permeability

of 3 cc/m²/24hours or less.

Preferably, at least a part of connecting portions possess at least one tearable perforated line in parallel to the axial of tube-like bodies, each axis

of the tube-like bodies is bendable to at least one of front side and back side

of the packaging material, and at least one end portion of the tube-like

bodies possesses a connectable portion. Preferably, at least a part of connecting portions possess at least one

bodies is bendable to at least one of front side and back side of the

packaging material, and at least one end portion of the tube-like bodies

possesses a connectable portion. Preferably, the tube-like bodies are possible to attach and detach

each other repeatedly at the connectable portion.

Preferably, at least a part of tube-like bodies possess at least one

additional adhered area at the end portion of the tube-like bodies.

Preferably, the at least one additional adhered area at the end

portion of the tube-like bodies possesses at least one tearable perforated

line.

Preferably, the gas entrance is provided to one of tube-like bodies at

the end portion.

Preferably, an elongated gripping portion is provided to the

packaging material substantially in parallel to the axis of the tube-like

bodies. Preferably, the friction between the sheet possessing a

concave-convex surface and the packaged article is larger than the friction

between the transparent resin sheet and the packaged article.

Preferably, the pressure of the inner gas injected into the tube-like

bodies is 6 to 9 hPa, and the inner gas is nitrogen gas.

Preferably, the width of the connecting portions that connect the

tube -like bodies in parallel is 0.5 to 3 cm.

Preferably, the diameter of the tube -like bodies is 2 to 10 cm.

Preferably, the number of the tube-like bodies is 2 or more. Preferably, the article to be packaged is at least one of parts and

devices utilized in office equipment and OA equipment.

Preferably, the article to be packaged is selected from the group

consisting of containers containing toner, containers containing developing

agent, photoconductors, process cartridges, and complex units of a developer

and a toner collector.

The process for producing a packaging material of gas-bag type

according to the present invention that possesses tube-like bodies and

connecting portions, comprises: laminating partially a front sheet and a back sheet to form adhered

areas which correspond to the connecting portions and sealing portions at

margin of the packaging material, and non-adhered areas which corresponds to the tube-like bodies and gas passages communicating the

tube -like bodies, and swelling the non-adhered areas to form the tube-like bodies and the

gas passages communicating the tube-like bodies by injecting inner gas from

a gas entrance, wherein the tube -like bodies are able to swell by being injected inner

gas, the connecting portions connect the tube -like bodies in parallel, the

tube-like bodies are bendable so as to wrap an article to be packaged, and

the packaging material is formed from substantially flat two sheets of one

front sheet and one back sheet in a condition that the inner gas is

substantially evacuated from the tube-like bodies.

Preferably, the packaging material is bendable to at least one of

front side and back side of the packaging material in substantially

perpendicular directions to the axis of the tube-like bodies. Preferably, the pressure of the inner gas injected into the tube-like

bodies is 6 to 9 hPa, and the inner gas is nitrogen gas.

Preferably, the width of the connecting portions that connect the

tube-like bodies in parallel is 0.5 to 3 cm.

Preferably, the diameter of the tube-like bodies is 2 to 10 cm. Preferably, the number of the tube-like bodies is 2 or more.

Preferably, the article to be packaged is at least one of parts and devices utilized in office equipment and OA equipment.

Preferably, the article to be packaged is selected from the group

consisting of containers containing toner, containers containing developing

agent, photoconductors, process cartridges, and complex units of a developer

and a toner collector.

Brief Description of Drawings

FIG. 1 is a schematic plan view of an exemplary packaging material

of gas-bag type according to the present invention. FIG. 2A is a schematic cross section showing an exemplary

construction of packaging material of gas-bag type according to the present

invention.

FIG. 2B is another schematic cross section showing an exemplary

construction of packaging material of gas-bag type according to the present

invention.

FIG. 3 is a schematic perspective view showing an exemplary

construction of packaging material of gas-bag type according to the present

invention.

FIG. 4 is a schematic perspective view showing an exemplary

construction of packaging material of gas-bag type having a gripping portion

according to the present invention. FIG. 5 is an exemplary photograph showing an application of packaging material of gas-bag type according to the present invention.

FIG. 6 is an exemplary photograph showing a conventional packaging material. 5 FIG. 7 is another exemplary photograph showing a conventional packaging material.

FIG. 8 is still another exemplary photograph showing a conventional packaging material.

FIG. 9 is still another exemplary photograph showing a conventional

i o packaging material.

Best Mode for Carrying Out the Invention

(Packaging Material of Gas-Bag Type, Process for Packaging Article, and

Process for Producing Packaging Material)

15 The packaging material according to the present invention comprises tube-like bodies, connecting portions, and other members depending on requirements.

The process for packaging an article according to the present invention utilizes the packaging material according to the present invention.

20 The process for producing a packaging material according to the present invention produces the packaging material according to the present invention. The process for packaging an article and the process for

producing a packaging material will be clarified through the explanations

later with respect to the packaging material of gas-bag type according to the

present invention. The packaging material of gas-bag type according to the present

invention comprises tube -like bodies and connecting portions, wherein the

tube-like bodies represent a swelled condition by injecting inner gas, the

connecting portions connect the tube -like bodies in parallel, and the

tube-like bodies are bendable so as to wrap an article to be packaged. The packaging material is preferably bendable to both of front and

back sides of the packaging material in perpendicular directions to the axis

of the tube-like bodies.

The number of the tube-like bodies connected in parallel may be

properly selected depending on the application,^' preferably, the number is 2

or more.

The packaging material preferably represents a sheet-like

configuration formed of one front sheet and one back sheet in a condition

that inner gas within the tube-like bodies is substantially evacuated.

The front sheet and the back sheet preferably provide non-adhered

areas and adhered areas, the non-adhered areas represent non-adhesion

between the front sheet and the back sheet and yield the portions of the tube-like bodies and gas passages communicating the tube-like bodies, and

the adhered areas represent adhesion between the front sheet and the back

sheet and yield the portions of the connecting portions and sealing portions

at margin of the packaging material. Each of the gas passages is preferably provided at a part of each

connecting potion, and at least a part of connecting portions possess at least

one connectable portion,^" the tube -like bodies are preferably possible to

attach and detach each other repeatedly at the connectable portion; and

each tube -like body preferably possesses nodes at which portion the

tube-like body swells larger compared to the other portion of the tube-like

body.

Preferably, one sheet among the front sheet and the back sheet is a

transparent resin sheet, and the other sheet among the front sheet and the

back sheet possesses a concave -convex surface. The transparent resin

sheet may be formed of polyethylene, polypropylene, polyester,

polycarbonate and the like; the sheet may be mono-layer sheet or laminated

layer sheet thereof; the lamination may be performed by fusing, adhesion,

and the like.

Preferably, the sheet possessing a concave -convex surface represents

a laminated construction of a resin film sheet and a divided-assigned sheet,

and the resin film sheet is formed from three layers of polyethylene, polyamide, and polyethylene. Examples of the material of the

divided-assigned sheet include polyethylene, polypropylene, polyester,

polycarbonate, and the like,' the material may be selected independently

with the materials of the resin film sheet and the divided-assigned sheet. Preferably, both of the transparent resin sheet and the sheet

possessing a concave-convex surface represent an oxygen-gas permeability

of 3 cc/m²/24hours or less. The oxygen-gas permeability may be determined

by means of a method for determining gas permeability defined in JIS

K7126, for example. Preferably, at least a part of connecting portions possess at least one

of the tube-like bodies is bendable to both of front and back sides of the

packaging material, and at least one end portion of the tube-like bodies

possesses a connectable portion. Preferably, at least a part of connecting portions possess at least one

bodies is bendable to both of front and back sides of the packaging material,

and at least one end portion of the tube-like bodies possesses a connectable

portion. Preferably, the tube-like bodies are possible to attach and detach

each other repeatedly at the connectable portion," at least a part of tube-like bodies possess at least one additional adhered area at the end portion of the

tube-like bodies; and at least one additional adhered area at the end portion

of the tube-like bodies possesses at least one tearable perforated line.

Preferably, the gas entrance is provided to one of tube-like bodies at

the end portion,' an elongated gripping portion is provided to the packaging

material substantially in parallel to the axis of the tube-like bodies,^' and the

friction between the sheet possessing a concave -convex surface and the

packaged article is larger than the friction between the transparent resin

sheet and the packaged article. The friction coefficient may be determined

by means of a method for determining friction coefficient defined in JIS

K7125, for example.

Preferably, the pressure of the inner gas injected into the tube-like

bodies is 6 to 9 hPa. Examples of the inner gas include air and nitrogen

gas, preferably, the inner gas is nitrogen gas. Preferably, the article to be packaged is at least one of parts and

devices utilized in office equipment and OA equipment; and the article to be

packaged is selected from the group consisting of containers containing

toner, containers containing developing agent, photoconductors, process

cartridges, and complex units of a developer and a toner collector. FIG. 1 shows a packaging material of gas-bag type according to the

present invention, in which the packaging material is at the stage that gas begins to enter into it starting from approximately sheet-like condition

without inner gas. In the packaging material of gas-bag type, eight pieces

of flexible tube-like bodies 1 to 8 are disposed in parallel and connected by

connecting portions 9 to 15. Obviously, number of passages 9a to 15a may

be over or under eight. Connecting portions 9 to 15 are so flexible that they

are bendable to back side and front side,' thus tube-like bodies 1 to 8 are

bendable to back side and front side at connecting portions 9 to 15.

Preferably, the exemplary packaging material of gas-bag type is

prepared by forming adhered areas and non-adhered areas of two flexible

sheet materials in a partially laminated fashion. The non-adhered areas

correspond to swellable areas by injecting gas, which forms flexible tube-like

bodies 1 to 8. In connecting portions 9 to 15, gas passages 9a to 15a are

formed, which correspond to the non-adhered areas. Passages 9a to 15a

perform to direct gas injected from gas entrance 17 provided at certain

tube-like body (6 in FIG. 1) into the other tube-like bodies 1 to 5 and 7, 8,

and to exhaust the gas out of gas entrance 17 through tube-like bodies 1 to 5

and 7, 8.

The adhered areas correspond to connected portions 9b to 15b of

connecting portions 9 to 15, sealing portions 19 and 20 at both ends in the

axial direction of tube-like bodies 1 to 8, and sealing portions 23 and 25 at

both ends of right and left sides. As shown in FIG. 3, the exemplary packaging material of gas-bag

type is prepared from front and back sheets of two flexible materials.

Front sheet material 29 is a sheet having a concave -convex surface, which

performs to fix the packaged parts or devices of office equipment or OA

equipment on the surface. Back sheet material 31 is a transparent sheet,

which allows the direct observation as to the packaged conditions or

abnormality as to easily deformable or breakable portions of the parts or

devices, and immediate determination as to the way to take out the parts or

devices. Preferably, front sheet material 29 having a concave -convex surface

is of laminated construction of resin film sheet and divided-assigned sheet,

and the resin film sheet is formed from three layers of polyethylene,

polyamide, and polyethylene. Preferably, the sheet of transparent resin as

well as the sheet having a concave -convex surface represent an oxygen-gas

permeability of 3 cc/m²/24hours or less, thereby the exemplary packaging

material of gas-bag type can maintain the performance for a long period

while preventing leakage of injected gas.

In the packaging material of gas-bag type, partial areas swell when

gas is injected, and the condition generates that plural flexible tube-like

bodies 1 to 8 are disposed in parallel and connected by connecting portions 9

to 15. Parts or devices of office equipment or OA equipment to be packaged are disposed on the packaging material, and the connecting portions 9 to 15

are bended toward the parts or devices to form rounded condition of the

packaging material as shown in FIG. 2A thus to wrap the parts or devices,

then sealing portions 23 and 25 at both ends of right and left sides are

connected each other, thereby the parts or devices may be packaged.

Fastener 27 is provided at sealing portions 23 and 25 for connecting,

separating, and re -connecting them,^' the fastener may be selected from hook,

pressure -sensitive adhesive, chuck, magic tape®, and the like. Tube-like

body 1 to 8 possesses plural nodes lc to 8c that exhibit relatively large swell

compared to the other portions. Nodes lc to 8c perform to fix firmly the

packaged parts or devices. Preferably, two or more of tube-like bodies 1 to

8 are longer than the packaged parts or devices, thereby the damage of

packaged parts or devices may be prevented at accidental drop, for example. In the exemplary packaging material of gas-bag type, tube-like

bodies 1 to 8 are flexible so as to be bendable in the axial direction. In

addition, cut portions 33 are provided at connecting portion 11 between

tube -like bodies 3 and 4, at connecting portion 14 between tube -like bodies 6

and 7, and at connecting portion 15 between tube-like bodies 7 and 8.

Therefore, tube-like body 4 for example can be bended to any directions of

front side and back side apart from the adjacent tube-like bodies 3 and 5,

and tube-like body 7 for example can be bended to any directions of front side and back side apart from the adjacent tube-like bodies 6 and 8.

Connecting portions 11, 12, 14, and 15 are flexible and can be bended to any

directions of front side and back side as described above. As a result, the

exemplary packaging material of gas-bag type can form boat-like or

rectangular concave space 35 with tube -like bodies 5 and 6 as the bottom

portion, as shown schematically in cross -sectional view of FIG. 2B and

entire constructive view of FIG. 3. The parts or devices of office equipment

or OA equipment can be housed in the concave space 35 and be packaged

firmly in the packaging material. In order to form boat-like or rectangular concave space 35 as shown

in FIG. 2B and FIG. 3, the packaging material is bended at connecting

portions 11, 12, 14, and 15 so as to form both side walls from tube-like

bodies 4 and 7, and the axial ends of tube-like bodies 4 and 7 are engaged by

means of attachable-detachable engaging portions 37 and 39 in a fastener

mechanism. In this example, tube-like bodies 1, 2, 3, and 8, which are not

employed directly to form boat-like or rectangular concave space 35, perform

to cover the space 35 after parts or devices of office equipment or OA

equipment are housed into the space 35. Accordingly,

attachable -detachable engaging portion 27 is provided at the both ends of

tube-like bodies 1 and 8 in a fastener mechanism.

After the usage, the exemplary packaging material of gas-bag type can be rendered to an approximately plane condition without concave space

35 as primary volume-reduced condition by releasing the

attachable -detachable engaging portions 37 and 39, further, can be rendered

to a thinner sheet-like body as the secondary volume-reduced condition by

evacuating gas from gas entrance 17. Namely, the selection as to

volume -reduced levels of primary or secondary volume -reduced condition or

without volume reduction can be optionally conducted.

By the way, in the explanation described above, concave space 35

are formed using tube-like bodies 4 and 7 as the side wall and tube-like

bodies 5 and 6 as the bottom portion; the side wall and bottom portion may

be formed other than the exemplary tube-like bodies.

Further, the exemplary packaging material of gas-bag type

comprises laminating regions 41, which is not indispensable feature of the

present invention, at around tip of cut portions 33 of tube-like bodies 4 and

7 in the direction perpendicular to the cut portions 33. Laminating regions

41 perform to make easy the bending of tube-like bodies 4 and 7 to form

both of the side walls.

In the exemplary packaging material of gas-bag type, cut portions 33

of tube-like bodies 4 and 7 may be exchanged to tearable perforated lines.

The tearable perforated lines may be provided around laminating regions 41

provided in the direction perpendicular to the cut portions 33. The example shown in FIG. 1 indicates the condition cut through a perforated

line at the lower edges of tube-like bodies 4 and 7.

Preferably, gas entrance 17 is provided at an axial edge of one of

tube-like bodies 1 to 8 at the site not to disturb the packaging. The packaging material of gas-bag type according to the present

invention may package articles firmly, may afford less risk to damage

packaged articles even when the packaged articles are dropped accidentally,

and may represent less possibility for the packaged articles to slip off;

therefore the articles packaged by the packaging material of gas-bag type

according to the present invention may be transported and stored without

additional packaging boxes.

In order to assure the advantage, preferably, gripping portion 43 is

provided to one of tube-like bodies 1 to 8. The gripping portion 43 may be

fixed to the tube-like body or be formed in detachable fashion. Preferably, the friction between sheet material 31 having a

concave -convex surface and parts or devices of office equipment or OA

equipment is larger than the friction between sheet material 29 of

transparent resin and the parts or devices, thereby the possibility that the

packaged articles slip out of the packaging material of the present invention

can be reduced still further. Preferably, the friction between sheet

material 31 having a concave -convex surface and the parts or devices is 3 to 10 times, more preferably 5 to 7 times the friction between sheet material 29

of transparent resin and the parts or devices. Excessively high friction

leads to hard handling to take out the parts or devices, on the other hand

excessively low friction leads to lower ability for sustaining parts or devices. In the packaging material of gas-bag type according to the present

invention, preferably, the diameter of the tube-like bodies is 2 to 10 cm,

more preferably is 4 to 6 cm. When the diameter of the tube-like bodies is

less than 2 cm, the injection and discharge of gas tends to be hard, on the

other hand, when the diameter of the tube-like bodies is more than 10 cm,

the ability for sustaining parts or devices is likely to be insufficient.

The width of connecting portion 9 to 15 is preferably 0.5 to 3 cm,

more preferably is 1 to 2 cm. When the width of connecting portion is less

than 0.5 cm, the injection and discharge of gas tends to be hard, on the other

hand, when the width of connecting portion is more than 3 cm, the ability

for sustaining parts or devices is likely to be insufficient.

The pressure of the inner gas injected into tube-like bodies 1 to 8 is

preferably 6 to 9 hPa, more preferably is 7 to 8 hPa. In order to inject gas

with a pressure in the range, the pressured air from a compressor, booster

and the like are preferably utilized. Excessively low pressure of the gas

leads to insufficient protection from shock or impact, excessively high

pressure of gas may lead to slip out of parts or devices and also break out of the tube-like bodies. The species of gas injected into tube-hke bodies 1 to 8

are not particularly limited, preferably is air or nitrogen gas, more

preferably is nitrogen gas. The nitrogen gas injected into tube-like bodies 1

to 8 can extend the swelled period into 2 to 3 times that of air. This

advantage may possibly compensate the disadvantages that the cost of

nitrogen gas is considerably higher than the cost of air and also the

processing places to inject nitrogen gas are limited.

FIG. 5 shows a condition that a PCU (processor control unit) is

sustained in horizontal direction. Projections of PCU may be protected by

somewhat elongating the horizontal length of the packaging material.

(Process for Producing Packaging Material of Gas-Bag Type)

In the process for producing a packaging material, the packaging

material of gas-bag type according to the present invention may be

produced. The process comprises laminating partially the front sheet and the

back sheet to form adhered areas which correspond to the connecting

portions and sealing portions at margin of the packaging material, and

non-adhered areas which corresponds to the tube-like bodies and gas

passages communicating the tube-like bodies, and swelling the non-adhered

areas to form tube-like bodies and gas passages communicating the

tube-like bodies by injecting inner gas from a gas entrance. In the partial laminating, two sheets of a front sheet and a back

sheet are partially laminated to form adhered regions and non-adhered

regions. The adhesion may be performed by thermal fusion of the two

sheets or by adhesive bonding. The adhered regions yield the portions of

connecting portions, and sealing portions at margin of the packaging

material such as at the edges of the packaging material along the tube-like

bodies, and the axial edges of the tube-like bodies, and also additional

adhered areas at the end portion of the tube-like bodies if necessary.

In the swelling, non-adhered areas are swelled by injecting inner gas

to form tube-like bodies and gas passages communicating. Preferably, the

pressure of the inner gas injected into the tube-like bodies is 6 to 9 hPa, and

the inner gas is air or nitrogen gas, more preferably, the inner gas is

nitrogen gas.

The packaging material of gas-bag type according to the present

invention may afford various effects, namely, the assembly of the packaging

material and the packaging process are relatively simple and the operating

periods are relatively short,^" various parts or devices such as containers of

developing agent, cartridges with complicated construction, and parts with

delicate properties may be firmly fixed in the packaging material since the

packaging material is properly flexible, resilient, and hardly slippery! the

volume of packaged articles is relatively small; separation or drop of articles from the packaging material may be effectively prevented! the packaged

articles may display higher impact resistance! transportation is relatively

easy! decomposition of the packaged articles is relatively easy! the

packaging material may be repeatedly utilized in decomposition and

packaging! volume reduction may be conducted in two steps! and the cost of

the packaging material is lower even with adaptability of recycle and reuse. Further, such effects may be derived that articles may be protected

without packaging boxes or other packaging materials, and the parts of

packaging materials may be reduced, resulting in lower cost for packaging!

the production of the packaging material is relatively simple, thus is

adapted to automatic production! the resulting packaging material may

afford less space to transport and to store since being able to stack in sheet

condition.

Further, such effects may be obtained that the partially transparent

construction allows the observation as to the packaged conditions or

abnormality as to easily deformable or breakable portions of the parts or

devices, and immediate determination as to the way to take out the parts or

devices,' the packaged condition reduces the volume by decomposing into flat

condition, then further reduces the volume by discharging the gas, therefore,

the level of volume reduction may be selected considering the frequency of

usages, operating period for package, space for working and the like; the sheet-like packaging material in degassing condition allows folding of the

packaging material, resulting in efficient transportation and storage! the

resilience of the packaging material may provide the effects to prevent

damages themselves such as pinhole, scratch, and breakage.

Claims

1. A packaging material of gas-bag type, comprising-' tube -like bodies, and connecting portions, wherein the tube-like bodies are able to swell by being injected inner

gas, the connecting portions connect the tube -like bodies in parallel, the

tube -like bodies are bendable so as to wrap an article to be packaged, and

the packaging material is formed from substantially flat two sheets of one

front sheet and one back sheet in a condition that the inner gas is

substantially evacuated from the tube-like bodies.

2. The packaging material of gas-bag type according to claim 1,

wherein the packaging material is bendable to at least one of front side and

back side of the packaging material in substantially perpendicular

directions to the axis of the tube-like bodies.

3. The packaging material of gas-bag type according to one of

claims 1 and 2, wherein the packaging material comprises adhered areas,

non-adhered areas, and a gas entrance, the non-adhered areas represent

non-adhesion between the front sheet and the back sheet and yield the

portions of the tube-like bodies and gas passages communicating the

tube-like bodies, and the adhered areas represent adhesion between the front sheet and the back sheet and yield the portions of the connecting

portions and sealing portions at margin of the packaging material.

4. The packaging material of gas-bag type according to claim 3,

wherein each of the gas passages is provided at a part of each connecting

potion, and at least a part of connecting portions possess at least one

connectable portion.

5. The packaging material of gas-bag type according to one of

claims 1 to 4, wherein each tube-like body possesses nodes at which portion

the tube-like body swells larger compared to the other portion of the

tube -like body.

6. The packaging material of gas-bag type according to one of

claims 1 to 5, wherein one sheet among the front sheet and the back sheet is

a transparent resin sheet, and the other sheet among the front sheet and

the back sheet possesses a concave-convex surface.

7. The packaging material of gas-bag type according to claim 6,

wherein the sheet possessing a concave -convex surface represents a

laminated construction of a resin film sheet and a divided-assigned sheet.

8. The packaging material of gas-bag type according to claim 7,

wherein the resin film sheet is formed from three layers of polyethylene film,

polyamide film, and polyethylene film.

9. The packaging material of gas-bag type according to one of claims 6 to 8, wherein both of the transparent resin sheet and the sheet

possessing a concave -convex surface represent an oxygen-gas permeability

of 3 cc/m²/24hours or less.

10. The packaging material of gas-bag type according to one of

claims 1 to 9, wherein at least a part of connecting portions possess at least

one tearable perforated line in parallel to the axial of tube-like bodies, each

axis of the tube -like bodies is bendable to at least one of front side and back

side of the packaging material, and at least one end portion of the tube -like

bodies possesses a connectable portion.

11. The packaging material of gas-bag type according to one of

claims 1 to 10, wherein at least a part of connecting portions possess at least

one cut line in parallel to the axial of tube-like bodies, each axis of the

tube-like bodies is bendable to at least one of front side and back side of the

packaging material, and at least one end portion of the tube-like bodies

possesses a connectable portion.

12. The packaging material of gas-bag type according to one of

claims 4 to 11, wherein the tube-like bodies are possible to attach and

detach each other repeatedly at the connectable portion.

13. The packaging material of gas-bag type according to one of

claims 1 to 12, wherein at least a part of tube-like bodies possess at least

one additional adhered area at the end portion of the tube-like bodies.

14. The packaging material of gas-bag type according to claim 13, wherein the at least one additional adhered area at the end portion of the tube-like bodies possesses at least one tearable perforated line.

15. The packaging material of gas-bag type according to one of

5 claims 1 to 14, wherein the gas entrance is provided to one of tube-like bodies at the end portion.

16. The packaging material of gas-bag type according to one of claims 1 to 15, wherein an elongated gripping portion is provided to the packaging material substantially in parallel to the axis of the tube-like

o bodies.

17. The packaging material of gas-bag type according to one of claims 6 to 16, wherein the friction between the sheet possessing a concave-convex surface and the packaged article is larger than the friction between the transparent resin sheet and the packaged article. 5

18. The packaging material of gas-bag type according to one of claims 1 to 17, wherein the pressure of the inner gas injected into the tube-like bodies is 6 to 9 hPa.

19. The packaging material of gas-bag type according to one of claims 1 to 18, wherein the inner gas is nitrogen gas.

o 20. The packaging material of gas-bag type according to one of claims 1 to 19, wherein the width of the connecting portions that connect the tube-like bodies in parallel is 0.5 to 3 cm.

21. The packaging material of gas-bag type according to one of

claims 1 to 20, wherein the diameter of the tube-like bodies is 2 to 10 cm.

22. The packaging material of gas-bag type according to one of

claims 1 to 21, wherein the number of the tube-like bodies is 2 or more.

23. The packaging material of gas-bag type according to one of

claims 1 to 22, wherein the article to be packaged is at least one of parts and

devices utilized in office equipment and OA equipment.

24. The packaging material of gas-bag type according to one of

claims 1 to 23, wherein the article to be packaged is selected from the group

consisting of containers containing toner, containers containing developing

agent, photoconductors, process cartridges, and complex units of a developer

and a toner collector.

25. A process for packaging an article, by means of a packaging

material of gas-bag type comprising tube-like bodies and connecting

portions, comprising: disposing an article to be packaged on the packaging material, bending the tube-like bodies toward the article to be packaged, and connecting at least one of the connecting portions and tube-like

bodies, wherein the tube-like bodies are able to swell by being injected inner gas, the connecting portions connect the tube-like bodies in parallel, the

tube-like bodies are bendable so as to wrap an article to be packaged, and

the packaging material is formed from substantially flat two sheets of one

front sheet and one back sheet in a condition that the inner gas is

substantially evacuated from the tube-like bodies.

26. The process for packaging an article according to claim 25, wherein the packaging material is bendable to at least one of front side and

back side of the packaging material in substantially perpendicular

directions to the axis of the tube -like bodies.

27. The process for packaging an article according to one of claims

25 and 26, wherein the packaging material comprises adhered areas,

non-adhered areas, and a gas entrance, the non-adhered areas represent

non-adhesion between the front sheet and the back sheet and yield the

portions of the tube-like bodies and gas passages communicating the

tube-like bodies, and the adhered areas represent adhesion between the

front sheet and the back sheet and yield the portions of the connecting

portions and sealing portions at margin of the packaging material.

28. The process for packaging an article according to claim 27,

wherein each of the gas passages is provided at a part of each connecting

potion, and at least a part of connecting portions possess at least one

connectable portion.

29. The process for packaging an article according to one of claims

25 to 28, wherein each tube-like body possesses nodes at which portion the

tube-like body swells larger compared to the other portion of the tube-like

body.

30. The process for packaging an article according to one of claims

25 to 29, wherein one sheet among the front sheet and the back sheet is a

transparent resin sheet, and the other sheet among the front sheet and the

back sheet possesses a concave-convex surface.

31. The process for packaging an article according to claim 30,

wherein the sheet possessing a concave -convex surface represents a

laminated construction of a resin film sheet and a divided-assigned sheet.

32. The process for packaging an article according to claim 31,

wherein the resin film sheet is formed from three layers of polyethylene film,

polyamide film, and polyethylene film.

33. The process for packaging an article according to one of claims

30 to 32, wherein both of the transparent resin sheet and the sheet

possessing a concave -convex surface represent an oxygen-gas permeability

of 3 cc/m²/24hours or less.

34. The process for packaging an article according to one of claims

25 to 33, wherein at least a part of connecting portions possess at least one

tearable perforated line in parallel to the axial of tube-like bodies, each axis of the tube-like bodies is bendable to at least one of front side and back side

of the packaging material, and at least one end portion of the tube-like

bodies possesses a connectable portion.

35. The process for packaging an article according to one of claims

25 to 33, wherein at least a part of connecting portions possess at least one

bodies is bendable to at least one of front side and back side of the

packaging material, and at least one end portion of the tube-like bodies

possesses a connectable portion.

36. The process for packaging an article according to one of claims

28 to 35, wherein the tube-like bodies are possible to attach and detach each

other repeatedly at the connectable portion.

37. The process for packaging an article according to one of claims

25 to 36, wherein at least a part of tube-like bodies possess at least one

additional adhered area at the end portion of the tube-like bodies.

38. The process for packaging an article according to claim 37,

wherein the at least one additional adhered area at the end portion of the

tube-like bodies possesses at least one tearable perforated line.

39. The process for packaging an article according to one of claims

25 to 38, wherein the gas entrance is provided to one of tube-like bodies at

the end portion.

40. The process for packaging an article according to one of claims

25 to 39, wherein an elongated gripping portion is provided to the packaging

material substantially in parallel to the axis of the tube-like bodies.

41. The process for packaging an article according to one of claims

25 to 40, wherein the friction between the sheet possessing a concave -convex

surface and the packaged article is larger than the friction between the

transparent resin sheet and the packaged article.

42. The process for packaging an article according to one of claims

25 to 41, wherein the pressure of the inner gas injected into the tube-like

bodies is 6 to 9 hPa.

43. The process for packaging an article according to claim one of

claims 25 to 42, wherein the inner gas is nitrogen gas.

44. The process for packaging an article according to one of claims

25 to 43, wherein the width of the connecting portions that connect the

tube-like bodies in parallel is 0.5 to 3 cm.

45. The process for packaging an article according to one of claims

25 to 44, wherein the diameter of the tube-like bodies is 2 to 10 cm.

46. The process for packaging an article according to one of claims

25 to 45, wherein the number of the tube-like bodies is 2 or more.

47. The process for packaging an article according to one of claims

25 to 46, wherein the article to be packaged is at least one of parts and devices utilized in office equipment and OA equipment.

48. The process for packaging an article according to one of claims

25 to 47, wherein the article to be packaged is selected from the group

consisting of containers containing toner, containers containing developing

agent, photoconductors, process cartridges, and complex units of a developer

and a toner collector.

49. A process for producing a packaging material of gas-bag type

possessing tube-like bodies and connecting portions, comprising: laminating partially a front sheet and a back sheet to form adhered

areas which correspond to the connecting portions and sealing portions at

margin of the packaging material, and non-adhered areas which

corresponds to the tube-like bodies and gas passages communicating the

gas passages communicating the tube-like bodies by injecting inner gas from

a gas entrance, wherein the tube-like bodies are able to swell by being injected inner

gas, the connecting portions connect the tube-like bodies in parallel, the

tube-like bodies are bendable so as to wrap an article to be packaged, and

the packaging material is formed from substantially flat two sheets of one

front sheet and one back sheet in a condition that the inner gas is substantially evacuated from the tube-like bodies.

50. The process for producing a packaging material of gas-bag type according to claim 49, wherein the packaging material is bendable to at least one of front side and back side of the packaging material in

5 substantially perpendicular directions to the axis of the tube-like bodies.

51. The process for producing a packaging material of gas-bag type according to one of claims 49 and 50, wherein the pressure of the inner gas injected into the tube -like bodies is 6 to 9 hPa.

52. The process for producing a packaging material of gas-bag type o according to one of claims 49 to 51, wherein the inner gas is nitrogen gas.

53. The process for producing a packaging material of gas-bag type according to one of claims 49 to 52, wherein the width of the connecting portions that connect the tube-like bodies in parallel is 0.5 to 3 cm.

54. The process for producing a packaging material of gas-bag type 5 according to one of claims 49 to 53, wherein the diameter of the tube-like bodies is 2 to 10 cm.

55. The process for producing a packaging material of gas-bag type according to one of claims 49 to 54, wherein the number of the tube-like bodies is 2 or more.

o

56. The process for producing a packaging material of gas-bag type according to one of claims 49 to 55, wherein the article to be packaged is at least one of parts and devices utilized in office equipment and OA

equipment.

57. The process for producing a packaging material of gas-bag type

according to one of claims 49 to 56, wherein the article to be packaged is

selected from the group consisting of containers containing toner, containers

containing developing agent, photoconductors, process cartridges, and

complex units of a developer and a toner collector.