WO2005014719A1 - Composition and method for enhancing weld strength of polyphenylene ether compositions - Google Patents
Composition and method for enhancing weld strength of polyphenylene ether compositions Download PDFInfo
- Publication number
- WO2005014719A1 WO2005014719A1 PCT/US2004/000514 US2004000514W WO2005014719A1 WO 2005014719 A1 WO2005014719 A1 WO 2005014719A1 US 2004000514 W US2004000514 W US 2004000514W WO 2005014719 A1 WO2005014719 A1 WO 2005014719A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- weld line
- welded article
- weld
- line strength
- polyphenylene ether
- Prior art date
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L71/00—Compositions of polyethers obtained by reactions forming an ether link in the main chain; Compositions of derivatives of such polymers
- C08L71/08—Polyethers derived from hydroxy compounds or from their metallic derivatives
- C08L71/10—Polyethers derived from hydroxy compounds or from their metallic derivatives from phenols
- C08L71/12—Polyphenylene oxides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/17—Amines; Quaternary ammonium compounds
- C08K5/18—Amines; Quaternary ammonium compounds with aromatically bound amino groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L25/00—Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
- C08L25/02—Homopolymers or copolymers of hydrocarbons
- C08L25/04—Homopolymers or copolymers of styrene
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/06—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using friction, e.g. spin welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/06—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using friction, e.g. spin welding
- B29C65/0609—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using friction, e.g. spin welding characterised by the movement of the parts to be joined
- B29C65/0618—Linear
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/06—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using friction, e.g. spin welding
- B29C65/0672—Spin welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
- B29C66/727—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being porous, e.g. foam
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/96—Measuring or controlling the joining process characterised by the method for implementing the controlling of the joining process
- B29C66/964—Measuring or controlling the joining process characterised by the method for implementing the controlling of the joining process involving trial and error
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2071/00—Use of polyethers, e.g. PEEK, i.e. polyether-etherketone or PEK, i.e. polyetherketone or derivatives thereof, as moulding material
- B29K2071/12—PPO, i.e. polyphenylene oxide; PPE, i.e. polyphenylene ether
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/249921—Web or sheet containing structurally defined element or component
- Y10T428/249953—Composite having voids in a component [e.g., porous, cellular, etc.]
Definitions
- Polyphenylene ether resins generally show outstanding mechanical properties, thermal resistance, electrical characteristics, and flame resistance, and are commonly used in a broad range of applications, such as components in automobiles.
- various components in automobiles such as internal components, for example, instrument panels and am rests as well as underhood components, for example, resonators and air intake components.
- Many of these components require a high degree of thermal resistance making polyphenylene ether resin compositions ideally suited for such applications; however, many of these same components are manufactured in multiple pieces and require assembly involving adhesives, ultrasonic welding and/or frictional welding techniques.
- Adhesives often have disadvantages such as cure times, storage, handling, and chemical smell concerns. Welding techniques are often preferred but failures at the weld due to repeated, long term vibration and impacts over the life of the vehicle are a serious concern. Therefore, compositions and methods that enhance welding techniques remain highly desirable.
- the present invention provides a welded article having improved weld line strength, said article comprising a resin composition wherein said resin composition comprises at least one polyphenylene ether, at least one poly(alkenylaromatic) compound and at least one weld line strength promoter, preferably a polyalkyleneimine.
- the welded article has been manufactured using at least one of ultrasonic welding and vibration welding, e.g., linear friction welding and spin friction welding.
- the welded article has a weld line stress of at least 800 psi, preferably of at least 1000 psi.
- Another embodiment of the invention is to provide a method for welding a themioplastic substrate comprising at least one polyphenylene ether, at least one poly(alkenylaromatic) compound, and at least one weld line strength promoter; wherein said method yields a weld line strength of at least about 800 psi.
- the welding involves at least one of ultrasonic welding and vibration welding.
- a themioplastic article of manufacture that has peak weld line stress of at least 800 psi, preferably of at least 1000 psi. and is useful as an automotive component.
- compositions that affords articles having improved weld line strength after welding article components with at least one of ultrasonic welding and vibration welding, wherein the composition comprises a thermoplastic resin, said themioplastic resin comprising at least one polyphenylene ether, at least one poly(alkenylaromatic) compound and at least one polyalkyleneimine
- the principal components of the inventive composition that will yield an article having enhanced weld line strength are: a themioplastic mixture or blend of at least one polyphenylene ether, at least one poly(alkenylaromatic) compound and at least one weld strength promoter, preferably a polyethyleneimine.
- Other components can be present in the composition such as flame retardants, impact modifiers, mold releases, antioxidants, stabilizers, fillers, and mixtures thereof.
- polyphenylene ethers are known polymers comprising a plurality of structural units of the formula:
- each Q 1 is independently halogen, primary or secondary lower alkyl (i.e. alkyl containing up to seven carbon atoms), phenyl, haloalkyl, aminoalkyl, hydrocarbonoxy, or halohydrocarbonoxy, wherein at least two carbon atoms separate the halogen and the oxygen atoms; and each Q 2 is independently hydrogen, halogen, primary or secondary lower alkyl, phenyl, haloalkyl, hydrocarbonoxy or halohydrocarbonoxy as defined for Q 1 .
- each Q 1 is alkyl or phenyl, especially C t_ 4 -alkyl
- each Q 2 is hydrogen.
- Both homopolymer and copolymer polyphenylene ethers are included.
- the preferred homopolymers are those containing 2,6-dimethyl-l,4-phenylene ether units.
- Suitable copolymers include random copolymers containing such units in combination with, for example, 2,3, 6-trimethyl-l,4-phenylene ether units.
- polyphenylene ethers containing moieties prepared by grafting onto the polyphenylene ether in known manner such materials as vinyl monomers or polymers such as polystyrenes and elastomers, as well as coupled polyphenylene ethers in which coupling agents such as low molecular weight polycarbonates, quinones, heterocycles and formals, undergo reaction in known manner with the hydroxy groups of polyphenylene ether chains to produce a higher molecular weight polymer.
- the polyphenylene ether resins generally have a number average molecular weight in a range between about 3,000 and 40,000 in one embodiment of the present invention.
- Useful polyphenylene ether resins generally have an intrinsic viscosity (hereinafter referred to sometimes as "i.v.”) in the range between about 0.15 and about 0.6 deciliters/gram (dl/g), as measured in chloroform at 25 °C.
- the polyphenylene ethers may be typically prepared by the oxidative coupling of at least one monohydroxyaromatic compound such as 2,6-xylenol or 2,3,6-trimethylphenol.
- Catalyst systems are generally employed for such coupling and they typically contain at least one heavy metal compound such as copper, manganese, or cobalt compound, usually in combination with various other materials.
- Particularly useful polyphenylene ethers for many purposes are those that comprise molecules having at least one aminoalkyl-containing end group.
- the aminoalkyl radical is typically located in an ortho position to the hydroxy group. Products containing such end groups may be obtained by incorporating an appropriate acid containing copolymer as one of the constituents of the oxidative coupling reaction mixture.
- 4-hydroxybiphenyl end groups typically obtained from reaction mixtures in which a by-product diphenoquinone is present.
- a substantial proportion of the polymer molecules, typically constituting as much as about 90% by weight of the polymer, may contain at least one of said aminoalkyl-containing and 4-hydroxybiphenyl end groups.
- polyphenylene ethers contemplated for use in the present invention include all those presently known, irrespective of variations in structural units or ancillary chemical features.
- the poly(alkenylaromatic) compounds employed in the themioplastic resinous substrate composition include homopolymers and copolymers of such compounds as styrene, alpha.-methylstyrene, 4-methylstyrene and dibromostyrene.
- Polystyrene may be used in some embodiments.
- conventional rubber-modified polystyrenes sometimes designated "high impact polystyrene" or "HIPS" may be used.
- the polyphenylene ether and poly(alkenylaromatic) compound blends containing any proportion of the two resins may be employed, in some embodiments, the polyphenylene ether may be present in amounts of at least about 20% by weight based on the combined weight weight of the two polymers, preferably between about 20 and 80% by weight based on the total weight of the polyphenylene ether and poly(alkenylaromatic) compound materials. In one embodiment the amount of polyphenylene ether in the polyphenylene ether-poly(alkylene aromatic) compound blend may be in a range between about 20 % by weight and about 60 % by weight based on the total weight of these two polymeric materials.
- the polyphenylene ether and poly(alkenylaromatic) compound mixture or blend may also contain conventional additives, especially flame retardant additives and impact modifiers.
- Flame retardant additives include brominated polystyrenes and phosphorus-containing chemicals such as triphenylphosphate, tri-t-butylphenylphosphate, tetraphenyl resorcinol bisph ⁇ sphate, tetraxylyl resorcinol bisphosphate, tetraplienylhydroquinone bisphosphate and tetraxylyl hydroquinone bisphosphate.
- Impact modifiers for polyphenylene ether-poly(alkenylaromatic) compound mixtures or blends known in the art may also be employed. They include diblock and triblock copolymers of alkenylaromatic compounds such as styrene and aliphatic dienes such as butadiene and isoprene. The diene-derived blocks in said copolymers may be substantially saturated or may possess substantial unsaturation. One or more impact modifiers can be used.
- the weld strength promoter may be an amine containing compound with at least an NH group while in a preferred embodiment the weld strength promoter may be a amine compound with at least an NH 2 group and in a more preferred embodiment the weld strength promoter may be an amine compound with a combination of NH groups and NH 2 groups.
- the amount of weld strength promoter used in the compositions of the present invention can vary depending on the effectiveness of the particular weld strength promoter to achieve the desired weld line strength. In a preferred embodiment, the amount of weld strength promoter used in the compositions of the present invention is an amount effective to achieve adhesion of the composition to polyurethane foam.
- the level of weld strength promoter is in the range between about 0.5 weight percent and about 25 weight percent based on the combined weight of the polyphenylene ether and poly(alkenylaromatic) resins, more preferably in the range between about 1 weight percent and about 15 weight percent and even more preferably in the range between about 1 weight percent and about 12 weight percent based on the combined weight of the polyphenylene ether and poly(alkenylaromatic) compound.
- the weld line strength promoters of the present invention comprise:
- R is C. 2 -C 8 alkylene, C 3 -C 8 alkyl substituted alkylene, and mixtures thereof and wherein m is from 2 to about 700; n is from 0 to about 350;
- polyamine compounds wherein from 0% to 100%> of the polyamine backbone NH units are substituted by one or more units having the formula:
- R 1 is C 2 -C 6 alkylene, C 3 -C 6 alkyl substituted alkylene, and mixtures thereof;
- R 2 is hydrogen, C.i -C. alkyl, and mixtures thereof; and wherein x is from 1 to 12.
- polyamines of the present invention comprise backbones wherein less than 50%o of the R groups comprise more than 3 carbon atoms.
- the use of two and three carbon spacers as R moieties between nitrogen atoms in the backbone is advantageous for controlling the vibration weld adhesion enhancement properties of the molecules.
- More preferred embodiments of the present invention comprise less than 25% moieties having more than 3 carbon atoms.
- Yet more preferred backbones comprise less than 10% moieties having more than 3 carbon atoms.
- Most preferred backbones comprise 100% ethylene moieties.
- the weld line strength enhancing polyamines of the present invention comprise homogeneous or non-homogeneous polyamines backbones, preferably homogeneous backbones.
- homogeneous polyamine backbone is defined as a polyamine backbone having R units that are the same, (e.g., all ethylene). However, this definition does not exclude polyamines that comprise other extraneous units comprising the polymer backbone that are present due to an artifact of the chosen method of chemical synthesis.
- ethanolamine may be used as an "initiator" in the synthesis of polyethyleneimines, therefore a sample of polyethyleneimine that contains one hydroxyethyl moiety resulting from the polymerization "initiator” would be considered to comprise a homogeneous polyalkyleneimine backbone for the purposes of the present invention.
- non-homogeneous polymer backbone refers to polyamine backbones that are a composite of one or more alkylene or substituted alkylene moieties, for example, ethylene and 1 ,2-propylene units taken together as R units.
- polyalkyleneimines that comprise the backbone of the compounds of the present invention are generally polyalkyleneamines (PAA's), polyalkyleneimines (PAI's), preferably polyethyleneamine (PEA's), or polyethyleneimines (PEI's).
- PAA polyalkyleneamine
- PAI's polyalkyleneimines
- PEA's polyethyleneamine
- PEI's polyethyleneimines
- a common polyalkyleneamine (PAA) is tetrabutylenepentamine. PEA's are obtained by reactions involving ammonia and ethylene dichloride, followed by fractional distillation. The common PEA's obtained are triethylenetetramine (TETA) and tetraethylenepentamine (TEPA).
- TETA triethylenetetramine
- TEPA tetraethylenepentamine
- the cogenerically derived mixture does not appear to separate by distillation and can include other materials such as cyclic amines and particularly piperazines. There can also be present cyclic amines with side chains in which nitrogen atoms appear. See U.S. Pat. No. 2,792,372, Dickinson, issued May 14, 1957, which describes the preparation of PEA's.
- the PEI's which comprise the preferred backbones of the polyamines of the present invention can be prepared, for example, by polymerizing ethyleneimine in the presence of a catalyst such as carbon dioxide, sodium bisulfite, sulfuric acid, hydrogen peroxide, hydrochloric acid, acetic acid, etc.
- a catalyst such as carbon dioxide, sodium bisulfite, sulfuric acid, hydrogen peroxide, hydrochloric acid, acetic acid, etc.
- a catalyst such as carbon dioxide, sodium bisulfite, sulfuric acid, hydrogen peroxide, hydrochloric acid, acetic acid, etc.
- Specific methods for preparing PEI's are disclosed in U.S. Pat. No. 2,182,306, Ulrich et al, issued Dec. 5, 1939; U.S. Pat. No. 3,033,746, Mayle et al., issued May 8, 1962; U.S. Pat. No. 2,208,095, Esselmann et al., issued Jul. 16, 1940; U.S. Pat. No
- the present invention also includes the cyclic amines that are typically formed as artifacts of synthesis. The presence of these materials may be increased or decreased depending on the conditions chosen by the formulator.
- the weld line strength promoter may comprise cyclohexylamine, 1- hexadecylamine, a triamine having the fomiula:
- the ratio of x:y is about 3:4; or mixtures thereof.
- the number average molecular weight of the polyethyleneimines of the present invention may vary in a range between about 100 and about 10,000 and in a preferred embodiment in a range between about 500 and about 5,000.
- Vibration welding also known as friction welding, involves the mbbing of two thermoplastic parts together, under pressure and at a suitable frequency and amplitude, until enough heat is generated to melt and mix the polymer at the interface. After vibration is stopped, the parts are aligned and the molten polymer allowed to solidify, creating the weld (also known as the "weld line").
- Spin welding and linear friction welding are similar except that in spin welding, the motion is rotational and in linear friction welding the motion is linear rather than rotational. Vibration weld parameters may be set by trial and error. Once a pressure and frequency have been selected, each weld is accomplished by performing the vibration for a predetem ined time that is found to be satisfactory.
- the time parameter when used as the variable for terminating the weld process is sensitive to part uniformity and slight variations in pressure. Minor variations in part geometry can result in significant changes in the weld time required for a quality weld.
- Welding may be conducted at a frequency in the range between about 10 Hz and about 1000 Hz, while in a preferred embodiment, the welding may be conducted at a frequency in the range between about 50 Hz and about 500 Hz. In one embodiment of the invention, welding may be conducted at a pressure in the range between about 10 psi and about 1000 psi while in a preferred embodiment of the invention, welding may be conducted at a pressure in the range between about 50 psi and about 500 psi.
- Ultrasonic welding involves the use of high frequency sound energy to soften or melt the thermoplastic at the joint. Parts to be joined are held together under pressure and are then subjected to ultrasonic vibrations usually at a frequency of 20, 30, or 40 kHz.
- the ability to weld a component successfully is governed by the design of the equipment, the mechanical properties of the material to be welded and the design of the components, all of which are commonly known in the art.
- welded articles may be made that have adhesion qualities that may not be achieved with adhesives. Often adhesion is substrate dependent and adhesives may not bond substrates that do not have sufficient polarity. Bonding plastics using adhesives may require the use of solvents or even elevated temperatures, the use of which may not be possible.
- the weld method and the weld line promoters of the present invention overcome such problems.
- Non-limiting examples of articles that utilize the weld method of the present invention include business machine housings auto components, aircraft and spacecraft interiors, building interiors, home appliances and other articles that require strength of bonding. These articles may be made on a production line or a manufacturing facility.
- compositions of the present invention are prepared by mechanically blending the components in conventional mixing equipment, e.g., a single or twin screw extruder, Banbury mixer, or any other conventional melt compounding equipment.
- a vacuum may also be applied to during the compounding operation to further reduce odorous materials from the composition.
- the order in which the components of the composition are mixed is not generally critical and may be readily determined by one of skill in this art.
- Welding parameters were set on machine using an auto menu for Table Height. Parameters menu was used for welding parameters and weld parameters were set at. the following values: amplitudes 0.08-0J6", weld force: 400 lb.
- Weld Method were set as: Weld by meltdown for "T" geometry testing one 3" X 6" plaque was placed in the lower mount with the as-molded edge facing upward. The second sample was loaded into the top fixture. Two inch by six inch plaques were welded in a "butt" geometry by using the appropriate fixture. The welding was performed from the auto screen once table height had been set and weld parameters were as desired. Once the plaque had been welded, the sample was removed and labeled. Weld parameters including amplitude, weld force and melt down were recorded. The sample was then cut on a bandsaw into 1 " wide pieces. The ends were discarded. Some or all of the remaining pieces were pulled on a universal testing machine.
- compositions containing polyphenylene ether and poly(alkenylaromatic compound) were made and tested for vibration weld strength.
- Table I shows the compositions in samples 1-7 along with the results from vibration weld testing.
- Sample 1 represents control formulation without any weld strength promoter additive.
- the control composition sample 1 contains poly(2,6-dimethyl-l,4-phenylene oxide) (PPE), HIPS (high-impact polystyrene), and KG 1651 saturated triblock impact modifier (S-EB-S) from Kraton Polymers. This material had poor vibration weld strength.
- PPE poly(2,6-dimethyl-l,4-phenylene oxide)
- HIPS high-impact polystyrene
- S-EB-S saturated triblock impact modifier
- Samples 2-7 containing amine based weld strength promoters in the compositions show substantial peak stress values and indicate good vibration weld strength of poly(2,6-dimethyl-l,4- phenylene oxide) high impact polystyrene and KG 1651 saturated triblock impact modifier (S-EB-S) compositions.
- PPE polyphenylene ether
- HIPS high-impact polystyrene Kraton KG 1651 : S-EB-S copolymer Polyethyleneimine (Nippon Shokubai Co.) Polyoxypropylenetriamine from Huntsman Measured in p.s.i.
- weld line strength is increased by at least 1.25 times, preferably by at least 1 A times, as compared to a composition not containing a weld line promoter.
Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP04775720A EP1618151A1 (en) | 2003-04-22 | 2004-01-09 | Composition and method for enhancing weld strength of polyphenylene ether compositions |
JP2006508592A JP2006524285A (en) | 2003-04-22 | 2004-01-09 | Compositions and methods for increasing the weld strength of polyphenylene ether compositions |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/421,601 | 2003-04-22 | ||
US10/421,601 US7582693B2 (en) | 2003-04-22 | 2003-04-22 | Composition and method for enhancing the weld strength of polyphenylene ether compositions |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2005014719A1 true WO2005014719A1 (en) | 2005-02-17 |
Family
ID=33298715
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US2004/000514 WO2005014719A1 (en) | 2003-04-22 | 2004-01-09 | Composition and method for enhancing weld strength of polyphenylene ether compositions |
Country Status (6)
Country | Link |
---|---|
US (1) | US7582693B2 (en) |
EP (1) | EP1618151A1 (en) |
JP (1) | JP2006524285A (en) |
KR (1) | KR100837183B1 (en) |
CN (1) | CN100376631C (en) |
WO (1) | WO2005014719A1 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2007140070A2 (en) * | 2006-05-24 | 2007-12-06 | General Electric Company | Poly (arylene ether) composition, method, and article |
WO2008060738A1 (en) * | 2006-11-13 | 2008-05-22 | Sabic Innovative Plastics Ip B.V. | Poly(arylene ether) polyolefin composition, method, and article |
WO2009139336A1 (en) | 2008-05-12 | 2009-11-19 | 旭化成ケミカルズ株式会社 | Polyphenylene ether resin composition having narrow molecular weight distribution |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7647246B2 (en) * | 2004-10-06 | 2010-01-12 | First Data Corporation | Systems and method for integrating multiple interaction arrangements |
US20070276082A1 (en) * | 2006-05-24 | 2007-11-29 | Kim Balfour | Poly(arylene ether) composition, method, and article |
US8035211B2 (en) * | 2008-03-26 | 2011-10-11 | Stats Chippac Ltd. | Integrated circuit package system with support structure under wire-in-film adhesive |
JP5536560B2 (en) * | 2010-06-25 | 2014-07-02 | ポリプラスチックス株式会社 | Determination method of welding conditions |
WO2017163863A1 (en) * | 2016-03-25 | 2017-09-28 | 株式会社ブリヂストン | Polyurethane foam, and polyol composition for production of polyurethane |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4368293A (en) * | 1980-09-09 | 1983-01-11 | Asahi-Dow Limited | Polyphenylene ether compositions |
EP0448341A1 (en) * | 1990-03-19 | 1991-09-25 | Nippon Paint Co., Ltd. | Coating composition for precoated metal material |
JPH04239558A (en) * | 1991-01-22 | 1992-08-27 | Asahi Chem Ind Co Ltd | Stabilized resin composition |
US5296540A (en) * | 1989-10-06 | 1994-03-22 | Asahi Kasei Kogyo Kabushiki Kaisha | Shaped resin article comprising polyphenylene ether |
Family Cites Families (28)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2182306A (en) | 1935-05-10 | 1939-12-05 | Ig Farbenindustrie Ag | Polymerization of ethylene imines |
US2208095A (en) | 1937-01-05 | 1940-07-16 | Ig Farbenindustrie Ag | Process of producing insoluble condensation products containing sulphur and nitrogen |
US2553696A (en) | 1944-01-12 | 1951-05-22 | Union Carbide & Carbon Corp | Method for making water-soluble polymers of lower alkylene imines |
US2806839A (en) | 1953-02-24 | 1957-09-17 | Arnold Hoffman & Co Inc | Preparation of polyimines from 2-oxazolidone |
US2792372A (en) | 1954-09-15 | 1957-05-14 | Petrolite Corp | Process for breaking petroleum emulsions employing certain oxyalkylated higher polyethylene amines |
BE615597A (en) | 1958-06-19 | |||
JPS5135219B2 (en) * | 1972-10-04 | 1976-10-01 | ||
US4123474A (en) | 1975-12-08 | 1978-10-31 | General Electric Company | Polyphenylene ether resin compositions containing a diphenylamine |
JPS6058257B2 (en) | 1980-07-17 | 1985-12-19 | 旭化成株式会社 | High heat resistant thermoplastic resin composition |
JPS57108153A (en) | 1980-12-25 | 1982-07-06 | Sumitomo Chem Co Ltd | Resin composition |
US4442251A (en) | 1982-03-04 | 1984-04-10 | General Electric Company | Impact resistant polyphenylene ether resin compositions |
US4410651A (en) | 1982-03-26 | 1983-10-18 | General Electric Company | Impact resistant polyphenylene ether resin compositions |
US4892904A (en) | 1984-10-09 | 1990-01-09 | General Electric Company | Glass-reinforced blends of polyphenylene ether resin and polyolefin having improved heat distortion temperature |
US4871800A (en) | 1985-11-26 | 1989-10-03 | General Electric Company | Thermoplastic composition of polyphenylene ether, ethylene-methacrylic acid copolymer, and styrene-glycidyl methacrylate copolymer |
US4665112A (en) | 1986-01-02 | 1987-05-12 | General Electric Company | Ultraviolet radiation stabilized polyphenylene ether resins |
US4970272A (en) * | 1986-01-06 | 1990-11-13 | General Electric Company | Polyphenylene ether-polyamide compositions |
JPH0819318B2 (en) | 1986-11-19 | 1996-02-28 | 三菱瓦斯化学株式会社 | Solvent resistant polyphenylene ether resin composition |
US4844320A (en) | 1987-02-17 | 1989-07-04 | General Electric Company | Control system and method for vibration welding |
US4863984A (en) | 1987-09-03 | 1989-09-05 | General Electric Company | Flame retardant extrudate of polypheylene ether blends, and method of making |
IL97430A0 (en) | 1990-03-26 | 1992-06-21 | Himont Inc | Heat resistant propylene polymer compositions |
ES2087210T3 (en) | 1990-12-17 | 1996-07-16 | Gen Electric | THERMALLY STABLE MIXTURES OF POLYPHENYLENE ETHER AND DIENO BASED RUBBER. |
JPH06200147A (en) | 1992-12-28 | 1994-07-19 | Nippon G Ii Plast Kk | Polyphenylene ether-based resin composition |
WO1996020049A1 (en) | 1994-12-28 | 1996-07-04 | Kanegafuchi Kagaku Kogyo Kabushiki Kaisha | Waste disposal material and method |
DE19523341A1 (en) | 1995-06-27 | 1997-01-02 | Basf Ag | Thermoplastic molding compounds with improved adhesion to polyurethane foam |
DE69602150T2 (en) | 1995-09-08 | 1999-09-02 | Idemitsu Petrochemical Co | Styrene-based resin composition |
US6147161A (en) | 1996-12-19 | 2000-11-14 | General Electric Company | Composition and method for enhancing the surface adhesion of polyurethane foam to surfaces of thermoplastic blends |
US5756196A (en) | 1996-12-19 | 1998-05-26 | General Electric Company | Composition and method for enhancing the surface adhesion of polyurethane foam to surfaces of thermoplastic blends |
US6350514B1 (en) | 2000-02-02 | 2002-02-26 | General Electric Co. | Thermoplastic blends with improved adhesion and thermal stability |
-
2003
- 2003-04-22 US US10/421,601 patent/US7582693B2/en not_active Expired - Fee Related
-
2004
- 2004-01-09 KR KR1020057020074A patent/KR100837183B1/en active IP Right Grant
- 2004-01-09 WO PCT/US2004/000514 patent/WO2005014719A1/en active Application Filing
- 2004-01-09 JP JP2006508592A patent/JP2006524285A/en active Pending
- 2004-01-09 EP EP04775720A patent/EP1618151A1/en not_active Withdrawn
- 2004-01-09 CN CNB2004800173772A patent/CN100376631C/en not_active Expired - Fee Related
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4368293A (en) * | 1980-09-09 | 1983-01-11 | Asahi-Dow Limited | Polyphenylene ether compositions |
US5296540A (en) * | 1989-10-06 | 1994-03-22 | Asahi Kasei Kogyo Kabushiki Kaisha | Shaped resin article comprising polyphenylene ether |
EP0448341A1 (en) * | 1990-03-19 | 1991-09-25 | Nippon Paint Co., Ltd. | Coating composition for precoated metal material |
JPH04239558A (en) * | 1991-01-22 | 1992-08-27 | Asahi Chem Ind Co Ltd | Stabilized resin composition |
Non-Patent Citations (2)
Title |
---|
PATENT ABSTRACTS OF JAPAN vol. 0170, no. 01 (C - 1014) 5 January 1993 (1993-01-05) * |
See also references of EP1618151A1 * |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2007140070A2 (en) * | 2006-05-24 | 2007-12-06 | General Electric Company | Poly (arylene ether) composition, method, and article |
WO2007140070A3 (en) * | 2006-05-24 | 2008-03-13 | Gen Electric | Poly (arylene ether) composition, method, and article |
WO2008060738A1 (en) * | 2006-11-13 | 2008-05-22 | Sabic Innovative Plastics Ip B.V. | Poly(arylene ether) polyolefin composition, method, and article |
US7718721B2 (en) | 2006-11-13 | 2010-05-18 | Sabic Innovative Plastics Ip B.V. | Poly(arylene ether)/polyolefin composition, method, and article |
WO2009139336A1 (en) | 2008-05-12 | 2009-11-19 | 旭化成ケミカルズ株式会社 | Polyphenylene ether resin composition having narrow molecular weight distribution |
EP2277951A1 (en) * | 2008-05-12 | 2011-01-26 | Asahi Kasei Chemicals Corporation | Polyphenylene ether resin composition having narrow molecular weight distribution |
EP2277951A4 (en) * | 2008-05-12 | 2012-11-07 | Asahi Kasei Chemicals Corp | Polyphenylene ether resin composition having narrow molecular weight distribution |
US8445573B2 (en) | 2008-05-12 | 2013-05-21 | Asahi Kasei Chemicals Corporation | Polyphenylene ether resin composition having narrow molecular weight distribution |
Also Published As
Publication number | Publication date |
---|---|
EP1618151A1 (en) | 2006-01-25 |
KR100837183B1 (en) | 2008-06-13 |
CN1809613A (en) | 2006-07-26 |
US7582693B2 (en) | 2009-09-01 |
CN100376631C (en) | 2008-03-26 |
KR20060007393A (en) | 2006-01-24 |
JP2006524285A (en) | 2006-10-26 |
US20040214960A1 (en) | 2004-10-28 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US7214739B2 (en) | Composition and method for improving the surface adhesion of resin compositions to polyurethane foam | |
AU564528B2 (en) | Polyphenylene ether compositions and process | |
US7718721B2 (en) | Poly(arylene ether)/polyolefin composition, method, and article | |
US4760114A (en) | Polyphenylene ether compositions and process | |
EP0267382B1 (en) | Functionalized polyphenylene ethers, method of preparation, and polyphenylene ether-polyamide compositions prepared therefrom | |
US7582693B2 (en) | Composition and method for enhancing the weld strength of polyphenylene ether compositions | |
US20070276082A1 (en) | Poly(arylene ether) composition, method, and article | |
EP1313803B1 (en) | Preparation process and properties of styrene butadiene random copolymer/poly(arylene ether) compositions | |
EP1268669B1 (en) | Thermoplastic blends with improved adhesion and thermal stability | |
EP0849329B1 (en) | Composition and method for enhancing the surface adhesion of polyurethane foam to surfaces of thermoplastic blends | |
EP0683209A2 (en) | Flame retardant polyamide compositions | |
JPS638139B2 (en) | ||
US6303216B1 (en) | Composition and method for enhancing the surface adhesion of polyurethane foam to surfaces of thermoplastic blends | |
JPH07145312A (en) | Heat-resistant incompatible polyamide composition containing composition based on polyphenylene oxide | |
JPH0726133A (en) | Thermally stable blend of polyphenylene ether and diene base rubber | |
EP0313840A2 (en) | Composition | |
CA1200044A (en) | Polyphenylene ether compositions and process | |
EP0491187A1 (en) | Thermally stable blends of polyphenylene ether and diene based rubber | |
EP2035501A2 (en) | Poly (arylene ether) composition, method, and article | |
JP2001335646A (en) | Sheet and film of functionalized polyphenylene ether resin | |
JPH04348160A (en) | Thermoplastic resin composition | |
JPH05171031A (en) | Thermoplastic resin composition | |
JPH0598149A (en) | Resin composition |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
AK | Designated states |
Kind code of ref document: A1 Designated state(s): AE AG AL AM AT AU AZ BA BB BG BR BW BY BZ CA CH CN CO CR CU CZ DE DK DM DZ EC EE EG ES FI GB GD GE GH GM HR HU ID IL IN IS JP KE KG KP KR KZ LC LK LR LS LT LU LV MA MD MG MK MN MW MX MZ NA NI NO NZ OM PG PH PL PT RO RU SC SD SE SG SK SL SY TJ TM TN TR TT TZ UA UG US UZ VC VN YU ZA ZM ZW |
|
AL | Designated countries for regional patents |
Kind code of ref document: A1 Designated state(s): BW GH GM KE LS MW MZ SD SL SZ TZ UG ZM ZW AM AZ BY KG KZ MD RU TJ TM AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HU IE IT LU MC NL PT RO SE SI SK TR BF BJ CF CG CI CM GA GN GQ GW ML MR NE SN TD TG |
|
121 | Ep: the epo has been informed by wipo that ep was designated in this application | ||
REEP | Request for entry into the european phase |
Ref document number: 2004775720 Country of ref document: EP |
|
WWE | Wipo information: entry into national phase |
Ref document number: 2006508592 Country of ref document: JP Ref document number: 2004775720 Country of ref document: EP |
|
WWE | Wipo information: entry into national phase |
Ref document number: 1020057020074 Country of ref document: KR |
|
WWE | Wipo information: entry into national phase |
Ref document number: 20048173772 Country of ref document: CN |
|
WWP | Wipo information: published in national office |
Ref document number: 1020057020074 Country of ref document: KR |
|
WWP | Wipo information: published in national office |
Ref document number: 2004775720 Country of ref document: EP |