WO2001006861A1 - Procede de traitement des coquillages et dispositif de traitement des coquillages utilises dans ce procede - Google Patents
Procede de traitement des coquillages et dispositif de traitement des coquillages utilises dans ce procede Download PDFInfo
- Publication number
- WO2001006861A1 WO2001006861A1 PCT/JP2000/004900 JP0004900W WO0106861A1 WO 2001006861 A1 WO2001006861 A1 WO 2001006861A1 JP 0004900 W JP0004900 W JP 0004900W WO 0106861 A1 WO0106861 A1 WO 0106861A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- shell
- shellfish
- opening
- liquid
- suction
- Prior art date
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Classifications
-
- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C29/00—Processing shellfish or bivalves, e.g. oysters, lobsters; Devices therefor, e.g. claw locks, claw crushers, grading devices; Processing lines
- A22C29/04—Processing bivalves, e.g. oysters
-
- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C29/00—Processing shellfish or bivalves, e.g. oysters, lobsters; Devices therefor, e.g. claw locks, claw crushers, grading devices; Processing lines
- A22C29/04—Processing bivalves, e.g. oysters
- A22C29/046—Opening or shucking bivalves
Definitions
- the present invention relates to a shellfish processing method for removing shells (including scallops) of various types of shellfish such as scallops and abalone shells, as well as accompanying parts such as pimps and orchids, and a shellfish processing apparatus used therefor.
- a shellfish processing method for removing shells (including scallops) of various types of shellfish such as scallops and abalone shells, as well as accompanying parts such as pimps and orchids
- a shellfish processing apparatus used therefor for example, it is suitable for automatically removing the scallop and associated parts from the scallop shell prior to shipping the scallop to the market.
- Shellfish such as scallop and abalone are shipped to the market in various product forms. In the case of scallops, for example, the following product forms are available.
- a raw product with only ancillary parts such as a skull, gonad (commonly known as orchid), mantle (commonly known as string), heart, gills, and tentacles.
- the operator sets one scallop 90 horizontally on the work table attached to the belt conveyor.
- the shell usually called the upper shell (shallow curvature, brown, usually the right shell (Hull called) 9 Set with 1 down.
- a separating tool 96 like a spatula is pushed into the inside of the scallop 90 from the opening 94 to the inside of one shell 91, and the shell 91 is inserted into the scallop 9 Separate from 5.
- the scallop 90 from which the shell 91 has been separated is sent out from the working table.
- the other shell of the scallop 90 that has been sent out (the shell is deep, curved, and usually called the left shell) 92, which is attached to the shell, heart, string, gill, Parts other than the scallop 95 such as orchids (hereinafter collectively referred to as orchids (hereinafter collectively referred to as ancillary parts) are manually removed.
- the separating tool 96 is pushed along the inner surface of the shell 92 to separate the other side of the shell 95 from the shell 92 and take out the shell 95.
- the method of removing the scallop can save labor and improve efficiency compared to performing the entire process by hand.However, since the scallop is separated from the hull by pressing the separator, the scallop is damaged, the scallop is chipped or torn. And the quality and grade of the scallop was reduced, and it was difficult to remove the scallop without waste. Disclosure of the invention
- the shell (including the scallop) is not easily damaged, the scallop is not easily chipped or broken, and the scallop can be easily and cleanly taken out without damage. It is an object of the present invention to provide a method and apparatus for treating shellfish, which is hygienic and allows removal of scallops, strings, orchids, etc. according to the desired product form.
- One of the shellfish treatment methods of the present invention is a method of injecting a liquid into a shell of a shell to separate the shell from the shell and open the shell.
- the other method is to form an opening in a part of the shell of a shell, and to spray liquid from the opening to the inside of the shell to separate the shell from the body and open the shell.
- the other method is to open one shell of a shell and then spray liquid to the inside of the shell to separate the shell from the body and open the shell.
- the other is to open the shell of one of the shells, then to the midgut glands (commonly known as ⁇ ⁇ ), gonads (commonly known as orchids), mantle (commonly known as string), heart, gills, and tentacles
- This is a method of sucking and removing ancillary parts individually or as a group of two or more types or as a whole.
- the other is to form an opening in a part of the shell of the shell, and to separately form two or more accessory parts such as the midgut glands, gonads, mantle, heart, gills, and tentacles of the shell from the opening
- This is a method of collecting or removing all or all at once.
- the other is to form an opening in a part of the shell of the shell, and to separately form two or more accessory parts such as the midgut glands, gonads, mantle, heart, gills, and tentacles of the shell from the opening.
- This is a method in which all or all are collected and removed by suction, and then the liquid is injected into the shell to separate the other shell from the body.
- Another one is that in the shellfish treatment method, a part of the shell is cut off with a knife, or a hole is formed, or the shell is broken by pressurization, and a part of one or both of the two shells is cut. In this method, an opening is formed.
- Another method is a method of removing shell fragments, powders, and the like generated by forming an opening in the shell by suction or washing with a liquid in the shellfish processing method.
- One of the shellfish processing apparatuses of the present invention is a shellfish with one shell opened, and the associated parts such as the midgut gland, heart, and mantle of the shell, individually or collectively or collectively as a whole. It is provided with an accompanying part removing mechanism for suction removal.
- the other is a transporter that transports shellfish, an opening mechanism that forms an opening in a part of the shell of the shell transported by the transporter, the midgut gland, heart, mantle, etc. of the shellfish from the opening.
- the accessory part is provided with an accessory part removing mechanism for sucking and removing the associated parts individually, or collectively or as a whole two or more types.
- Another one of the shellfish treatment apparatuses is provided with a first separation mechanism that separates the shell from the shell by injecting a liquid into one shell.
- FIG. 1A to FIG. 1E are process explanatory diagrams of the shellfish treatment method of the present invention.
- FIG. 2A is an explanatory plan view showing a shell placed on a carrier in the shellfish treatment method of the present invention
- FIG. 2B is a front view schematically showing the shell.
- FIG. 3A is an explanatory view of an opening mechanism of the shellfish treatment method of the present invention
- FIG. 3B is a front view thereof
- FIG. 4 is an explanatory view of a first separation mechanism of the shellfish treatment method of the present invention.
- FIG. 5 is an explanatory view of an accompanying part removing mechanism of the shellfish treatment method of the present invention.
- FIG. 6 is an explanatory view of a second separation mechanism of the shellfish treatment method of the present invention.
- FIG. 7A to 7G are process explanatory views of another example of the shellfish treatment method of the present invention.
- FIG. 8 is a schematic view showing an example of a high-pressure air system of a suction mechanism of the shellfish treatment device of the present invention.
- FIG. 9 is a schematic view showing an example of a high-pressure liquid system of a suction mechanism of the shellfish treatment apparatus of the present invention.
- FIG. 10A to FIG. 10D are explanatory views of a conventional method for removing a scallop. BEST MODE FOR CARRYING OUT THE INVENTION
- the shell 1 is a scallop having two shells 2.
- the shell 1 is transported on the tray 20 of the transport body 11 as shown in FIG. 1A. Placing the shell 1 on the saucer 20 can be done manually or automatically by machine. In this case, the direction of shell 1 and the top and bottom of shell 1 should be uniform.
- the connecting side 21 (Fig.1A) of the shell 1 to which two shells 2 are connected is aligned in the same direction in the width direction of the carrier 11 so that the curvature, which is usually called the upper shell, is reduced.
- the shell may be set with the shallow flat shell (brown shell: right shell) down, and conversely, the shell with deeper curvature (white shell: left shell) may be set down. Les ,.
- the shell 1 placed on the tray 20 is transported by the transporter 11 and, when transported to a predetermined position, is held using a belt conveyor disposed above the transporter 11 as shown in FIG. 3A.
- the carrier 1 1 and the holder 2 2 run intermittently at the same speed, and stop and start in synchronization.
- the carrier 11 and the holder 2 2 stop, and the connecting side 21 and the tip side 24 of the lower shell 2 during stoppage are shown in Fig. 3B.
- the opening 5 is formed by being cut and removed by the two blades 23.
- the carrier 11 and the holder 22 start running in synchronization with each other, and convey the shell 1 on the tray 20.
- the carrier 11 and the holder 22 stop.
- the shell 1 is sucked and held in the saucer 20 by the suction device built in the saucer 20.
- the liquid 26 ejected from the first nozzle 25 at high pressure is ejected along the inner surface of the shell 2 above the opening 5 of the shell 2 as shown in FIG.
- the illustration shows a single nozzle 25, but a plurality of nozzles 25 are arranged on the outer periphery of the shell 1, and the liquid 26 injected from them is passed along the inner surface of the shell 2, the shell 3 and the shell.
- one nozzle 25 is swung or rotated toward the outer periphery of the shell 3, and injected from the nozzle 25
- the liquid 26 to be applied can be separated from the scallop 3 and the hull 2 by, for example, applying the liquid 26 along the inner surface of the hull 2 to the attachment portion between the scallop 3 and the hull 2 from multiple directions.
- Liquid 26 can be water or other liquids. In this case, if the liquid 26 is formed into a thin high-pressure jet, the scallop 3 and the shell 2 are easily separated.
- carrier 1 1 resumes traveling and transports shell 1.
- the transport body 11 stops again.
- the auxiliary part removing mechanism (suction device) 10 approaches the lower shell 2 to which the scallop 3 is attached, and the auxiliary part 4 such as a string, string, orchid is sucked and removed.
- the sucked auxiliary part 4 is injected into the tank 30 through the discharge path 29, and the water and fine dust contained in the injected auxiliary part 4 filter the filter 31 in the tank 30. Passes through and is discharged to the outside of tank 30.
- Ancillary parts 4 collected in tank 30 are classified as necessary by type such as black, string, orchid, etc., and black is discarded. Post-processed and provided for edible use.
- attachment 4 When the attachment 4 is removed from the shell 2, only the perimeter is removed and discarded, the remaining attachment 4 is collectively removed and commercialized, the string and the gill are removed together, and so on. According to the form of the product, it is possible to remove the associated part 4 individually, or collectively remove two or more, or collectively remove all.
- the scallop 3 separated from the shell 2 is sucked by the scallop suction device 35 and sent out of the carrier 11.
- the scallop 3 is washed with a washing solution and then shipped as it is or frozen. Normal water and power, ozone water, UV treated water, etc. can be used for the cleaning liquid.
- Figure 7 shows another shellfish treatment method.
- the shell 1 is transported by the carrier 11 as shown in Fig. 7A
- the shell 2 is cut with the blade 2 3 as shown in Fig. 7B
- the opening 5 is formed.
- the upper shell 2 is removed from the scallop 3, and the suction device (attachment removing mechanism) 10 is used to suck and remove the perforation 45 as shown in Fig. 7D
- the run 46 is attached to the run 46 as shown in Fig. 7E.
- the suction is removed by 10 and the string 47 is removed by suction as shown in FIG. 7F
- the lower shell 2 is removed from the scallop 3 by water pressure as shown in FIG. 7G.
- the perforation 45 and the run 46 are displayed at a position shifted by 180 degrees, but the perforation 45 and the run 46 are actually displaced by approximately 90 degrees on the outer periphery of the shell 3.
- a suction device that sucks and removes cell 45 (attachment part removal mechanism) 1 The suction device (attachment removal mechanism) 10 that sucks and removes 0 and run 46 is also used, and the attachment removal mechanism 10 can be reciprocated 90 degrees, as shown in Figs. 7D and 7E. Further, when the associated part removing mechanism 10 sucks and removes one of the roll 45 and the run 46, it is automatically rotated 90 degrees to suck and remove the other.
- a color discrimination sensor 48 is attached to the apparatus shown in FIG.
- the sensor 48 can determine the color of the run 46 to determine whether or not the run 46 is a male mussel or a male mussel. By the way, male orchids are white and female orchids are red. By performing this color discrimination, orchids 46 can be separated into male and female shells and post-processed, which is convenient.
- the carrier 11 in FIG. 1 has a tray 20 mounted on a traveling body 36 such as a chain or another belt, and the tray 20 is a pair of two receivers 37.
- a semicircular concave curved portion 38 is formed on the upper surface of each receiving piece 37, and each receiving piece 37 has a traveling body 36 such that the concave curved portion 38 faces each other. It is attached to.
- the carrier 11 stops automatically when it advances to a predetermined position, starts running automatically after a predetermined time has elapsed, and runs intermittently at a fixed distance.
- the retainer 22 shown in FIGS. 1 and 3 has an endless belt shape, and a pusher 4 1 for pushing the lower traveling portion 40 (FIGS. 1B and 3A) of the retainer 22 downward.
- the pusher 41 is disposed at a position facing the tray 20 with the lower traveling portion 40 of the holder 22 interposed therebetween, and the shell 1 on the tray 20 is sandwiched between the tray 20 and the tray 20. It is designed to be able to hold.
- a spring 42 is arranged on the outer periphery of the shaft of the holder 22, and the spring 42 presses the pusher 41 downward. When the shell 1 on the saucer 20 enters, it is pushed back up.
- the cutting tool 23 in FIG. 1 is a disc-shaped diamond cutter, which is arranged on both outer sides in the width direction of the carrier 11 and is rotated by a driving device (not shown).
- a power cutter of another material suitable for cutting the shell 2 or a power cutter of another shape can be used.
- Blade 2 3 is always rotating It may be rotated only at the time of cutting.
- two arm-shaped first holding members 27 are arranged on both outer sides of the saucer 20, and the holding members 27 are not shown in the driving device.
- the holder 2 is closed inward, the inward locking piece 43 at the upper end of the holder 27 is locked to the upper edge of the lower shell 2 placed on the tray 20, and the shell 2 is
- the retainer 27 is opened outward by the drive unit, the retaining piece 43 of the retainer 27 is disengaged from the upper edge of the lower shell 2 and pressed against the pan 20. It is intended to be canceled.
- the holding mechanism may be another one.
- a vacuum suction device is used for the suction mechanism 50 of the accompanying part removing mechanism 10.
- the suction mechanism 50 is evacuated by the operation of the vacuum pump 51 to evacuate the discharge passage 29 and the auxiliary part removing mechanism (vacuum nozzle) 10, and the suction port 28 of the auxiliary part removing mechanism 10 adheres to the shell 2.
- Suction the accessory part 4 close to the accessory part 4 and remove it from the shell 2.
- the associated part 4 sucked into the associated part removing mechanism 10 is put into the tank 30 through the discharge path 29. Moisture, fine dust and the like contained in the auxiliary part 4 put into the tank 30 are discharged to the outside of the tank 30 through the filter 31 in the tank 30.
- the ancillary parts 4 accumulated in the tank 30 are classified by type as needed, and are used for other purposes or discarded.
- the first holder 27 is opened and closed right and left by a drive mechanism (not shown). When the associated part 4 is removed from the lower shell 2, the first holder 27 is opened and the holding of the shell 2 is released.
- the suction port 28 of the accessory removal mechanism 10 in FIG. 5 is formed in a ring shape, but the suction port 28 may be a simple cylinder like the scallop suction device 35 shown in FIG. It may have a small round hole shape or a long and narrow hole shape, and the size of the hole diameter may be any size that makes it easy to suck each of the associated portions 4 individually or simultaneously.
- the opening 5 is formed only in the lower shell 2 in FIG. 1, the opening may be formed in both the upper and lower shells 2.
- the opening may be other than the one shown in the figure.
- the shell 2 can be cut arbitrarily like one end or both ends in the width direction.
- FIG. 1 shows the disk-shaped rotary blade 23, the blade 23 may have another shape or may perform another movement (for example, reciprocating motion).
- the cylindrical blade 23 can be rotated to make a round hole in the shell 2 to form the opening 5.
- an opening can be formed by dropping a heavy object such as a hammer onto the shell 2 from above without using a blade, thereby damaging a part of the shell 2.
- a liquid eg, water
- the carrier 11 is intermittently moved, and the shell 2 is cut by the rotary blade 23 when stopped.However, the carrier 11 is continuously moved to form the opening 5 during traveling. Or perform other processing. In that case, set a running speed that makes it easy to work.
- Fig. 1 when the upper shell 2 is separated from the scallop 3, the shell 1 above the tray 20 can be sucked downward and held in the tray 20 by the suction-type holding mechanism built in the tray 20.
- the holding mechanism is automatically connected to the suction device installed at the stop position when traveling is stopped so that suction can be performed, and the suction device is automatically separated before moving starts. It is convenient to keep it.
- a suction-type holding mechanism is built in the pan 20, the suction device should be installed at each stop position so that the suction device is automatically connected to or separated from the holding mechanism.
- the shell on the saucer 20 can be sucked and held on the saucer 20 without using the first holder 27 and the second holder 33 at each stop.
- holding tools such as the first holding tool 27 and the second holding tool 33 can be provided in each step without incorporating a suction-type holding mechanism in the tray 20.
- the upper shell 2 is opened, and the associated part 4 attached to the lower shell 2 is sucked and removed.
- the opening 5 is formed and then the upper shell 2 is removed.
- the suction port (eg, nozzle) 28 of the associated part removing mechanism 10 can be applied to the opening 5 to suck and remove only the pot 45 from the shell 1.
- the entire attached part 4 such as a string, a string, a run, etc. is collectively sucked and removed by a single attached part removing mechanism 10. It can also be removed by suction for each type. In particular, pots are discarded.
- a dedicated suction removal device and suction mechanism are provided, a separate suction removal device and suction mechanism, such as a suction suction removal device for a string and a suction removal device for a run, are used, and the accompanying parts are classified by type. It can also be removed by suction. Runs are not collected all year round, but only during the spawning season.
- a vacuum suction device using a vacuum pump 51 is used as the suction mechanism 50 of the associated part removing mechanism 10.
- Any other mechanism can be used.
- FIG. 8 when high-pressure air is supplied from the supply pipe 61 to the suction pipe 60 and the high-pressure air is moved at high speed in the supply pipe 61, the pressure in the suction pipe 60 becomes negative.
- the auxiliary part 4 is sucked from the suction port 62 of the suction pipe 60 approaching the auxiliary part 4 of the shellfish, and the auxiliary part 4 passes through the pipe 60 and exits 63 of the suction pipe 60 and the auxiliary part. 4 can be discharged.
- the thickness, shape, etc. of the suction pipe 60 and the supply pipe 61 can be arbitrarily selected.
- the shellfish treatment method of the present invention has the following effects.
- the scallops are not heated at all, the scallops can be taken out raw without deteriorating the quality, and are traded as biological products on the market.
- the shell is cut off with a liquid, and the associated part is suctioned off with a suction device. Therefore, after placing the shell on the carrier, there is no need to touch the scallop or the associated part, which is sanitary.
- the shellfish treatment device of the present invention includes a carrier for transporting shellfish, an opening mechanism for forming an opening in the shell of the shell, a suction removal device for sucking and removing ancillary parts from the shell, and separating the shell and the shell by spraying liquid. Since the separation mechanism is provided, the process of forming the opening, removing the associated part, and taking out the scallop is automated, enabling significant labor saving and cost reduction.
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Zoology (AREA)
- Food Science & Technology (AREA)
- Processing Of Meat And Fish (AREA)
- Meat, Egg Or Seafood Products (AREA)
Description
Claims
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US09/787,425 US6736716B1 (en) | 1999-07-23 | 2000-07-21 | Shell processing method and shell processing device used in the method |
JP2001511762A JP3726059B2 (ja) | 1999-07-23 | 2000-07-21 | 貝処理方法とそれに使用される貝処理装置 |
AU60228/00A AU777052B2 (en) | 1999-07-23 | 2000-07-21 | Shell processing method and shell processing device used in the method |
EP00946449A EP1116442A4 (en) | 1999-07-23 | 2000-07-21 | SHELL TREATMENT METHOD AND SHELL TREATMENT DEVICE USED THEREIN |
CA002345144A CA2345144C (en) | 1999-07-23 | 2000-07-21 | Shell processing method and shell processing device used in the method |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP11/209996 | 1999-07-23 | ||
JP20999699 | 1999-07-23 | ||
JP11/286101 | 1999-10-06 | ||
JP28610199 | 1999-10-06 |
Publications (1)
Publication Number | Publication Date |
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WO2001006861A1 true WO2001006861A1 (fr) | 2001-02-01 |
Family
ID=26517797
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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PCT/JP2000/004900 WO2001006861A1 (fr) | 1999-07-23 | 2000-07-21 | Procede de traitement des coquillages et dispositif de traitement des coquillages utilises dans ce procede |
Country Status (8)
Country | Link |
---|---|
US (1) | US6736716B1 (ja) |
EP (1) | EP1116442A4 (ja) |
JP (1) | JP3726059B2 (ja) |
KR (1) | KR100450338B1 (ja) |
CN (1) | CN1317936A (ja) |
AU (1) | AU777052B2 (ja) |
CA (1) | CA2345144C (ja) |
WO (1) | WO2001006861A1 (ja) |
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JP2006034154A (ja) * | 2004-07-26 | 2006-02-09 | Mutsu Kaden Tokki:Kk | 貝処理方法とそれに使用される貝処理装置 |
JP2013507973A (ja) * | 2009-10-28 | 2013-03-07 | クリアウォーター シーフーズ リミテッド パートナーシップ | 軟体動物加工装置および関連する方法 |
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US8647180B1 (en) | 2008-05-22 | 2014-02-11 | Daniel P. LaVecchia | Method and system for opening shellfish using infrared energy |
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US10433566B1 (en) * | 2018-10-17 | 2019-10-08 | Laitram, L.L.C. | Method for inspecting shrimp |
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- 2000-07-21 EP EP00946449A patent/EP1116442A4/en not_active Withdrawn
- 2000-07-21 CN CN00801502A patent/CN1317936A/zh active Pending
- 2000-07-21 CA CA002345144A patent/CA2345144C/en not_active Expired - Fee Related
- 2000-07-21 KR KR10-2001-7003653A patent/KR100450338B1/ko not_active IP Right Cessation
- 2000-07-21 JP JP2001511762A patent/JP3726059B2/ja not_active Expired - Fee Related
- 2000-07-21 US US09/787,425 patent/US6736716B1/en not_active Expired - Fee Related
- 2000-07-21 AU AU60228/00A patent/AU777052B2/en not_active Ceased
- 2000-07-21 WO PCT/JP2000/004900 patent/WO2001006861A1/ja active IP Right Grant
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006034154A (ja) * | 2004-07-26 | 2006-02-09 | Mutsu Kaden Tokki:Kk | 貝処理方法とそれに使用される貝処理装置 |
JP2013507973A (ja) * | 2009-10-28 | 2013-03-07 | クリアウォーター シーフーズ リミテッド パートナーシップ | 軟体動物加工装置および関連する方法 |
CN109315472A (zh) * | 2018-11-13 | 2019-02-12 | 威海长青海洋科技股份有限公司 | 带壳鲍鱼去内脏装置及鲍鱼内脏去除方法 |
CN109315472B (zh) * | 2018-11-13 | 2023-02-14 | 威海长青海洋科技股份有限公司 | 带壳鲍鱼去内脏装置及鲍鱼内脏去除方法 |
Also Published As
Publication number | Publication date |
---|---|
AU6022800A (en) | 2001-02-13 |
KR100450338B1 (ko) | 2004-09-30 |
KR20010075278A (ko) | 2001-08-09 |
CA2345144C (en) | 2006-05-23 |
EP1116442A1 (en) | 2001-07-18 |
JP3726059B2 (ja) | 2005-12-14 |
EP1116442A4 (en) | 2005-02-16 |
CN1317936A (zh) | 2001-10-17 |
CA2345144A1 (en) | 2001-02-01 |
US6736716B1 (en) | 2004-05-18 |
AU777052B2 (en) | 2004-09-30 |
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