WO2000037533A1 - Fast-cure silylated polymer adhesive - Google Patents
Fast-cure silylated polymer adhesive Download PDFInfo
- Publication number
- WO2000037533A1 WO2000037533A1 PCT/US1999/030486 US9930486W WO0037533A1 WO 2000037533 A1 WO2000037533 A1 WO 2000037533A1 US 9930486 W US9930486 W US 9930486W WO 0037533 A1 WO0037533 A1 WO 0037533A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- composition
- hydrophilic solvent
- solvents
- acetate
- silylated
- Prior art date
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J175/00—Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
- C09J175/04—Polyurethanes
- C09J175/08—Polyurethanes from polyethers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/08—Processes
- C08G18/10—Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/71—Monoisocyanates or monoisothiocyanates
- C08G18/718—Monoisocyanates or monoisothiocyanates containing silicon
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/32—Polymers modified by chemical after-treatment
- C08G65/329—Polymers modified by chemical after-treatment with organic compounds
- C08G65/336—Polymers modified by chemical after-treatment with organic compounds containing silicon
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J171/00—Adhesives based on polyethers obtained by reactions forming an ether link in the main chain; Adhesives based on derivatives of such polymers
- C09J171/02—Polyalkylene oxides
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S206/00—Special receptacle or package
- Y10S206/813—Adhesive
Definitions
- the invention relates to one-part silylated polymer adhesive/sealant compositions, and more particularly to the use of a hydrophilic solvent to improve the cure-through rate of such adhesive/sealant compositions.
- Compositions containing vulcanizable silicon terminated organic polymers are well known in the art, and are commonly used as adhesives and/or sealants.
- U.S. Patent No. 3,632,557 incorporated herein by reference, describes room temperature curable silicon terminated organic polymers made by the reaction of an isocyanate terminated polyurethane prepolymer having urethane linkages and an organic silicon compound.
- Such polymers are commonly referred to as silylated polymers, and find use as adhesives and sealants, particularly in the automobile industry.
- the surface cure rate generally expressed as the tack-free time, that is, the time until the surface cures to the point of not being tacky.
- the tack-free time the time until the surface cures to the point of not being tacky.
- the second important cure rate is the cure-through rate. This is a measure of the time which it takes for the composition to cure through its thickness. The shorter the cure- through time, the sooner the finished product can be used. Therefore, it is often desirable to speed up the cure through rate of an adhesive/sealant while maintaining or even increasing the tack free time.
- the present inventors made the discovery that methanol, which is commonly used in formulations of such adhesive/sealant compositions, reacts with aluminum when in the presence of the catalysts which normally are also included in such compositions.
- the present inventors tested compositions prepared without methanol. Such compositions were found to be non-reactive with aluminum, and therefore to have a much longer shelf life in aluminum cartridges.
- the cure- through rate of silylated polymer adhesives and/or sealants without methanol was significantly slower than that of such adhesives/sealants with methanol. Increasing the amount of catalysts and using different catalyst systems did not improve the cure-through rate.
- the present invention provides a silylated polymer-based adhesive/sealant composition comprising a small but effective amount of one or more hydrophilic solvents, which composition is substantially free of methanol and other alcohols.
- Adhesives and/or sealants made in accordance with the present invention are non-reactive with aluminum and have a faster cure-through rate than such compositions without the solvent.
- an effective amount of such a solvent is that amount which speeds up the cure-though rate of an adhesive/sealant composition as compared to the same adhesive/sealant composition without the solvent.
- a suitable method for determining the cure-through rate is set forth below.
- compositions of the present invention desirably are free of methanol and any other alcohols as well.
- Another embodiment of the invention is a method of accelerating the cure- through rate of a one-part, moisture-curable silylated polymer-based adhesive/sealant composition comprising adding an effective amount of an alcohol- free hydrophilic solvent to the composition.
- a further embodiment of the present invention is a packaged adhesive/sealant composition
- a packaged adhesive/sealant composition comprising: a) an aluminum or aluminum-lined package; and b) a one-part, moisture-curable silylated polymer-based adhesive/sealant composition comprising a moisture-curable silylated polymer and an effective amount of a hydrophilic solvent, wherein the composition is sealed within the package, is substantially free of alcohols and is non-reactive with the aluminum of the package.
- hydrophilic solvent evaporates from the adhesive/sealant composition it creates channels for moisture to get into the adhesive/sealant and thereby cure the silylated polymer. If there is no hydrophilic solvent in the composition, then the moisture has more difficulty reaching the interior of the uncured material. As a result, although the tack-free time remains the same or even increases, the cure-through time is significantly diminished. Hydrophilic solvents are those which have an affinity with water. However, because the silylated polymer compositions are cured by exposure to water, the solvents should be as anhydrous as is reasonably possible.
- Suitable hydrophilic solvents for use in the present invention should be highly volatile, and include those oxygen and/or nitrogen containing organic solvents whose flash points are less than about 45°C (open cup) and whose evaporation rates are at least 1 , with n-butyl acetate defined as having an evaporation rate of 1.
- alcohols should not be used in the solvent because of possible undesirable reactions with aluminum in the packaging or with other components of the composition.
- Suitable hydrophilic solvents include substituted or unsubstituted esters, ketones and amines, provided they are sufficiently volatile and non-reactive with the other components of the compositions.
- hydrophilic solvents suitable for use in the present invention are esters such as amyl formate, ethyl acetate, isopropyl acetate, n-propyl acetate, ethyl propionate, isobutyl acetate and n-butyl acetate; ketones such as acetone, methyl ethyl ketone, methyl propyl ketone and methyl isobutyl ketone; amines such as isopropylamine, sec-butylamine, n-amylamine, sec-hexylamine, ethylamine, ethylene diamine, propyl imine, acetonitrile, n-butyronitrile and morpholine; mixture of such solvents and mixtures of them with other anhydrous solvents, especially their azeotropes.
- esters such as amyl formate, ethyl acetate, isopropyl acetate, n-propy
- the small amount of hydrophilic solvent used in the composition is not critical, but preferably should be as small as possible.
- no more than about 10 percent by weight (wt%) is used, more preferably less than about 6 wt%, and most preferably less than about 3 wt%.
- wt% percent by weight
- the amount of hydrophilic solvent used is desirably in the range of about 0.1 to about 10 wt%, preferably from about 0.5 to about 6 wt%, more preferably from about 1 to about 3 wt%. All percentages herein are by weight unless indicated otherwise.
- Tack-free time was measured in accordance with ASTM C679-87 (Reapproved 1992) entitled "Standard Test Method for Tack-Free Time of Elastomeric Sealants," incorporated herein by reference. As indicated in the ASTM standard, the test consists of lightly touching a surface of a curing sealant with a polyethylene film at regular intervals until the sealant does not attach itself to the film and the film appears clean when peeled from the surface.
- the cure-through rate of adhesive samples is measured by the following procedure.
- a sample of the test adhesive is prepared and conditioned to 23 °C for at least 6 hours.
- a polyethylene container is provided which is as least 45 mm in diameter and 10 mm in height, and purged with dry nitrogen.
- the container is filled with the test adhesive, and the top surface leveled with a spatula.
- the sample is placed in a 23 °C, 50% relative humidity (RH) chamber, in which it cures from the top surface down. After 24 hours, the central thickness of the cured disk-like top portion of the sample is measured.
- RH relative humidity
- a typical silylated polyurethane polymer was prepared for use in testing the present invention.
- the formulation of the silylated polyurethane polymer was as follows:
- PPG-2200 (2000 MW polyether diol from ARCO) 1179.58
- SILQUEST® A-1110 ( ⁇ -aminopropyltrimethoxysilane from OSi 43.03 specialties)
- silylated Polyether Polymer A typical silylated polyether polymer was prepared for use in testing the present invention.
- the formulation of the silylated polyether polymer was as follows: TABLE 2
- SILQUEST® Y-5187 ( ⁇ -isocyanatopropyltrimethoxysilane from 123.14
- Silylated Polyurethane Adhesive/Sealant Compositions This example tests the tack-free times and cure-through rates of adhesive/sealant compositions made with the silylated polyurethane polymer of Example 1 with and without a hydrophilic solvent, in this case n-propyl acetate, in accordance with the present invention. These samples were all prepared without methanol or any other alcohol. Test samples were made as follows: TABLE 3
- REGAL® 300R carbon black from 300.0 300.0 300.0 300.0 Cabot Corp.
- Sample A is a comparative example prepared without methanol or any other alcohol, and also without any hydrophilic solvent.
- Sample B is essentially the same composition, but with twice the dosage of the catalysts (POLYCAT® DBU and METACURETM T-1). The results in Table 4 show that the additional catalyst undesirably reduced the tack-free time without any significant effect on the cure- through rate.
- Sample C which included hydrophilic solvent in accordance with the present invention, had the same amount of catalyst as Sample A. Yet, the cure- through rate was significantly improved over the rates of Samples A and B.
- Sample D is another example using a hydrophilic solvent in accordance with the present invention. In this case, Y-5187 cyanato-silane was used instead of A-1120 amino-silane.
- the cure-through rate was the same as that of Sample C, although the tack-free time was significantly increased.
- compositions can be made in accordance with the present invention which not only increase the cure-through rate, but also increase the tack-free time. That is, while the total cure-through time is shortened, the tack-free time, during which the adhesive/sealant is workable, is increased.
- amino-silanes such as SILQUEST® A-1120 or A- 1110, shorten tack-free time without improving the total cure-through rate.
- Sample E was prepared with toluene, which is not a hydrophilic solvent
- Sample F was prepared with n-propyl acetate, which is a hydrophilic solvent in accordance with the present invention.
- the use of the hydrophilic solvent in Sample F significantly improved the cure-through rate without significantly affecting the tack-free time.
- Sealant compositions were prepared from Kaneka MS Polymers, which are described by the manufacturer as silyl-terminated polyethers for non-isocyanate and moisture-curable polymer systems.
- Sample G was prepared in accordance with the manufacturer's recommendations.
- Sample H is identical to Sample G, except the amount of catalyst (NEOSTANNTM U220 catalyst from Nitto Kasei Co) was doubled.
- Sample I is the same as Sample G, except 45.9 g of a hydrophilic solvent (n-propyl acetate) was added in accordance with the present invention.
- TINUVIN® 327 2-(5-chloro-2H-benzotriazole-2-yl)- 10.0 10.0 10.0 4,6-bis (1 ,1-dimethylethyl)-phenol from Ciba Geigy Co.
- TINUVIN® 770 decanedioic acid, bis(2,2,6,6- 10.0 10.0 10.0 tetramethyl-4-piperidinyl)ester from Ciba Geigy Co.
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- General Chemical & Material Sciences (AREA)
- Sealing Material Composition (AREA)
- Adhesives Or Adhesive Processes (AREA)
Abstract
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CA002355060A CA2355060A1 (en) | 1998-12-22 | 1999-12-20 | Fast-cure silylated polymer adhesive |
EP99966524A EP1141086A1 (en) | 1998-12-22 | 1999-12-20 | Fast-cure silylated polymer adhesive |
AU22040/00A AU2204000A (en) | 1998-12-22 | 1999-12-20 | Fast-cure silylated polymer adhesive |
JP2000589599A JP2002533496A (en) | 1998-12-22 | 1999-12-20 | Fast curing silylated polymer adhesive |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US09/218,573 US6124387A (en) | 1998-12-22 | 1998-12-22 | Fast-cure silylated polymer adhesive |
US09/218,573 | 1998-12-22 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2000037533A1 true WO2000037533A1 (en) | 2000-06-29 |
Family
ID=22815631
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US1999/030486 WO2000037533A1 (en) | 1998-12-22 | 1999-12-20 | Fast-cure silylated polymer adhesive |
Country Status (6)
Country | Link |
---|---|
US (2) | US6124387A (en) |
EP (1) | EP1141086A1 (en) |
JP (1) | JP2002533496A (en) |
AU (1) | AU2204000A (en) |
CA (1) | CA2355060A1 (en) |
WO (1) | WO2000037533A1 (en) |
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US7015297B2 (en) | 2003-11-06 | 2006-03-21 | Wacker-Chemie Gmbh | Method of increasing the elasticity of moisture-cured elastomers |
US7094859B2 (en) | 2002-01-17 | 2006-08-22 | Consortium Fuer Elektrochemische Industrie Gmbh | Cross-linkable polymer blends containing alkoxysilane-terminated polymers |
US7153923B2 (en) | 2001-08-28 | 2006-12-26 | Consortium Fur Elektrochemische Industrie Gmbh | Rapid-cure, one-component mixtures, which contain alkoxysilane-terminated polymers |
WO2007090867A2 (en) * | 2006-02-08 | 2007-08-16 | Sika Technology Ag | One-part type moisture curable composition |
WO2009156013A1 (en) * | 2008-06-27 | 2009-12-30 | Glabete Ag | Fastening composition and process for fixing an article to a substrate |
DE102008043218A1 (en) | 2008-09-24 | 2010-04-01 | Evonik Goldschmidt Gmbh | Polymeric materials and adhesives and coating materials based on multialkoxysilyl-functional prepolymers |
EP2194086A1 (en) | 2008-12-05 | 2010-06-09 | Evonik Goldschmidt GmbH | Alkoxysilyl functional polyethersiloxanes and method for preparation |
DE102009022630A1 (en) | 2009-05-25 | 2010-12-02 | Evonik Goldschmidt Gmbh | Emulsions based on silyl-group-bearing hydroxyl compounds |
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US8076401B2 (en) | 2006-05-11 | 2011-12-13 | Wacker Chemie Ag | Transparent polymer mixtures which contain alkoxysilane-terminated polymers |
US8114233B2 (en) | 2006-11-16 | 2012-02-14 | Wacker Chemie Ag | Method for adhesive bonding with foamable mixtures containing alkoxysilane-terminated prepolymers |
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US6579924B2 (en) | 2000-12-12 | 2003-06-17 | Chem Link Inc. | Pitch pocket and sealant |
US6733073B2 (en) * | 2001-03-02 | 2004-05-11 | Whiteside Mfg. Co. | Chair for a mechanic |
EP1256595A1 (en) * | 2001-05-10 | 2002-11-13 | Sika AG, vorm. Kaspar Winkler & Co. | Adhesive filled with surface-treated chalk and carbon black |
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US7317051B2 (en) * | 2003-11-14 | 2008-01-08 | Chem Link | Moisture curable sealer and adhesive composition |
US7732554B2 (en) * | 2006-09-21 | 2010-06-08 | Momentive Performance Materials Inc. | Process for preparing a curable silylated polyurethane resin |
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DE102007058483A1 (en) | 2007-12-04 | 2009-06-10 | Henkel Ag & Co. Kgaa | Curable compositions containing silylated polyurethanes |
DE102008003743A1 (en) * | 2008-01-10 | 2009-07-16 | Henkel Ag & Co. Kgaa | Curable compositions containing soft elastic silylated polyurethanes |
DE102008020979A1 (en) | 2008-04-25 | 2009-10-29 | Henkel Ag & Co. Kgaa | Curable compositions containing silylated polyurethanes |
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-
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- 1999-12-20 EP EP99966524A patent/EP1141086A1/en not_active Withdrawn
- 1999-12-20 JP JP2000589599A patent/JP2002533496A/en active Pending
- 1999-12-20 WO PCT/US1999/030486 patent/WO2000037533A1/en not_active Application Discontinuation
- 1999-12-20 CA CA002355060A patent/CA2355060A1/en not_active Abandoned
-
2000
- 2000-06-09 US US09/591,320 patent/US6401925B1/en not_active Expired - Fee Related
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PATENT ABSTRACTS OF JAPAN vol. 1998, no. 03 27 February 1998 (1998-02-27) * |
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Also Published As
Publication number | Publication date |
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AU2204000A (en) | 2000-07-12 |
US6124387A (en) | 2000-09-26 |
US6401925B1 (en) | 2002-06-11 |
JP2002533496A (en) | 2002-10-08 |
CA2355060A1 (en) | 2000-06-29 |
EP1141086A1 (en) | 2001-10-10 |
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