WO1999023425A2 - Refrigerated merchandiser with modular evaporator coils and 'no defrost' product area - Google Patents
Refrigerated merchandiser with modular evaporator coils and 'no defrost' product area Download PDFInfo
- Publication number
- WO1999023425A2 WO1999023425A2 PCT/US1998/022919 US9822919W WO9923425A2 WO 1999023425 A2 WO1999023425 A2 WO 1999023425A2 US 9822919 W US9822919 W US 9822919W WO 9923425 A2 WO9923425 A2 WO 9923425A2
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- WO
- WIPO (PCT)
- Prior art keywords
- cooling
- defrosting
- coil
- mode
- defrost
- Prior art date
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Classifications
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47F—SPECIAL FURNITURE, FITTINGS, OR ACCESSORIES FOR SHOPS, STOREHOUSES, BARS, RESTAURANTS OR THE LIKE; PAYING COUNTERS
- A47F3/00—Show cases or show cabinets
- A47F3/04—Show cases or show cabinets air-conditioned, refrigerated
- A47F3/0439—Cases or cabinets of the open type
- A47F3/0443—Cases or cabinets of the open type with forced air circulation
- A47F3/0456—Cases or cabinets of the counter type
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47F—SPECIAL FURNITURE, FITTINGS, OR ACCESSORIES FOR SHOPS, STOREHOUSES, BARS, RESTAURANTS OR THE LIKE; PAYING COUNTERS
- A47F3/00—Show cases or show cabinets
- A47F3/04—Show cases or show cabinets air-conditioned, refrigerated
- A47F3/0482—Details common to both closed and open types
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B5/00—Compression machines, plants or systems, with several evaporator circuits, e.g. for varying refrigerating capacity
- F25B5/02—Compression machines, plants or systems, with several evaporator circuits, e.g. for varying refrigerating capacity arranged in parallel
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D21/00—Defrosting; Preventing frosting; Removing condensed or defrost water
- F25D21/002—Defroster control
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2347/00—Details for preventing or removing deposits or corrosion
- F25B2347/02—Details of defrosting cycles
- F25B2347/021—Alternate defrosting
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2400/00—General features or devices for refrigeration machines, plants or systems, combined heating and refrigeration systems or heat-pump systems, i.e. not limited to a particular subgroup of F25B
- F25B2400/22—Refrigeration systems for supermarkets
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2700/00—Sensing or detecting of parameters; Sensors therefor
- F25B2700/21—Temperatures
- F25B2700/2117—Temperatures of an evaporator
- F25B2700/21171—Temperatures of an evaporator of the fluid cooled by the evaporator
- F25B2700/21173—Temperatures of an evaporator of the fluid cooled by the evaporator at the outlet
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B41/00—Fluid-circulation arrangements
- F25B41/20—Disposition of valves, e.g. of on-off valves or flow control valves
- F25B41/22—Disposition of valves, e.g. of on-off valves or flow control valves between evaporator and compressor
Definitions
- This invention relates generally to the commercial refrigeration art, and more particularly to improvements in food product merchandisers and defrost control systems therefor.
- the commonly assigned, co-pending application Serial No. 08/655,157 discloses improvements in an air cooling and control system for a refrigerated food merchandiser having plural modular cooling coil sections of preselected heat exchange potential and being arranged in horizontally spaced apart disposition, and refrigerant metering means for controlling liquid refrigerant flow on the high (inlet) side of the evaporator sections, and other refrigerant metering and electronic control means for regulating suction pressure and refrigerant vapor flow on the low (outlet) side of the evaporator sections.
- the invention is embodied in a refrigerated merchandiser having an insulated cabinet for a product area having a plurality of zones and separate air flow delivery means for each product zone, modular cooling coils associated with the respective air flow means for the normal cooling thereof, and defrosting control means constructed and arranged for stopping the normal cooling of a selected cooling coil during continued normal cooling of another cooling coil and thence sequentially defrosting the other cooling coils while re-establishing normal cooling of the one cooling coil.
- the invention is also embodied in the method of defrosting the modular cooling coils of the merchandiser to provide substantially continuous cooling of the product area.
- An important feature of the invention is in controlling the operation of commercial refrigerator cooling means to maintain preselected food zone temperatures at substantially constant values.
- Still another object is to provide an improved apparatus and control strategy for regulating the defrosting of separate modular refrigeration coils to achieve operating temperatures while maintaining display area temperatures even during modular coil defrosting.
- FIG. 1 is a vertical cross-sectional view - in extended fragmentary perspective - illustrating a glass front deli merchandiser environment embodying the present invention
- Fig. 2 is a fragmentary perspective view taken substantially along line 2-2 of Fig. 1 and showing one embodiment of the modular evaporator coil features of the invention
- Fig. 3 is a diagrammatic representation of the Fig. 2 modular coil embodiment
- Fig. 4 is a perspective view, partly broken away, illustrating an open front, multideck merchandiser environment embodying the present invention
- Fig.. 5 is an exploded view of the insulated cabinet and air control components of Fig. 4 and showing another embodiment of the modular coil
- Fig. 6 is a diagrammatic representation of the Fig. 4 and 5 embodiment
- Fig. 7 is a diagrammatic front elevational representation of a typical twelve foot merchandiser to illustrate another modification of the invention
- Fig. 8 is a diagrammatic depiction of a modified air cooling system for the Fig. 7 embodiment
- Fig. 9 is a diagrammatic perspective view of a multiple unit island display case illustrating another modified multiple evaporator
- Fig. 10 is a diagrammatic depiction of the air cooling system for the Fig. 9 embodiment.
- Fig. 11 is a diagrammatic view graphically illustrating a staggered defrosting sequence for a three coil modular system.
- FIG. 1 For disclosure purposes different embodiments of the modular cooling coil and defrost control of the present invention are shown in different commercial food display cases or merchandisers as may be installed in a typical supermarket.
- Such display cases are generally fabricated in standard eight (8*) foot and twelve (12 1 ) foot lengths, but may be arranged in a multiple case line-up of several merchandisers operating in the same general temperature range.
- Low temperature refrigeration to maintain display area temperatures of about 0°F for frozen foods requires coil temperatures generally in the range of -5°F to -20°F to achieve exit air temperatures at about -3°F to -11°F; and medium temperature refrigeration to maintain fresh food product area temperatures in the range of 34°F (red meat) to about 50 °F (produce) requires coil temperatures generally in the range of about 15 °F to 28 °F with corresponding exit air temperatures at about 24 °F to 40°F. It is clear that a "closed" front case, such as a deli or reach-in having glass panels, will be easier to refrigerate than an open front, multideck merchandiser and that the nature and amount of insulation are also major design factors.
- a closed deli merchandiser DM basically comprises a cabinet with a lower base section 11 housing air circulation means 12 and having an upper cabinet or display section 13.
- the upper cabinet section 13 has a sloping rear service wall 14 constructed and arranged to provide sliding access service doors 14a, a short horizontal top wall 15, end walls 16 and double-curved glass front panels 17 conforming generally to the configuration of the end wall front margin and which together define a refrigerated product display zone 18 having shelf means 19 therein.
- the lower section 11 and the rear, top and end walls of the upper section 13 will be insulated as needed to maintain optimum refrigerated conditions in the display area 18.
- the glass panels 17 normally close the product area 18 from ambient but are hinged, at 19a, for opening movement for stocking, cleaning or service.
- the weight of these panels 17 when opened is translated to the base 11 through struts 20, which are spaced apart and accommodate the sliding doors 14a therebetween.
- the air circulating means 12 comprises a plenum chamber 12a in the bottom of the cabinet 13, and plural fans 12b to re-circulate air through the cabinet and display area 18.
- a feature of the invention resides in the refrigeration or cooling means for the merchandiser DM, and specifically in the use of plural modular evaporator coil sections 22 in lieu of conventional full length coils.
- the refrigerant metering control for the merchandiser DM includes a high side liquid control or metering means in the form of a thermostatic expansion valve 23 and may also include a low side suction control or metering means in the form of an EEPR valve 24 and electronic controller 25 therefor, as more fully described in co-pending application Serial No. 08/655,157.
- the expansion valve 23 receives high pressure liquid refrigerant from the system receiver 27 through liquid line 27a and meters liquid through a distributor (not shown) and feed lines 23a to the modular coils 22a, 22b and 22c in response to suction temperature/pressure sensed by bulb 28 in a conventional manner.
- refrigerant flow through each of the modular coil sections 22a-22c in normal refrigeration and defrost modes in this embodiment is controlled by other coolant flow control means, such as solenoid valves 21 and a defrost controller 21a, to be described.
- the suction lines 24a from the modular coils 22 are constructed and arranged with the EEPR valve 24 on the low side to return superheated refrigerant vapor to the suction side of the system compressor means 30 through main suction line 30a.
- the compressor means 30 discharges high pressure vaporous refrigerant through discharge line 31a to condenser 31, in which the refrigerant is cooled and condensed to a liquid state and discharged through line 31b to the receiver 27 to complete the circuit.
- the refrigeration system 26 may operate additional food merchandisers in the same temperature range.
- the modularity of the evaporator coil concept accommodates the use of modular internal-external support frame structures to effectively support most commercial merchandiser cabinets - whether single deck as in deli and produce types, or 2-5 multideck cases for frozen foods, meat or dairy, and the cabinet frame members carry the weight of insulated panels, shelving and duct forming members and translate it to an external frame assembly.
- the modular evaporator coils 22 - while of conventional fin and tube configuration - are preferably standardized in four (4') foot lengths to accommodate more flexibility in placement and facilitate the use of modular framing, as disclosed in commonly assigned U. S. patent No. 5,577,826.
- the plurality of modular coils 22 in the merchandiser are constructed and arranged in horizontally spaced, end-to-end relationship to cool separate air flows and deliver them to horizontally adjacent sections of the display area 18.
- Fig. 2 indicates that the deli merchandiser DM of Fig.
- the high side liquid control means comprises a single thermostatic expansion valve 23 arranged to deliver equal amounts of refrigerant or coolant to each of these coil sections (22), and thus the feed lines 23a are constructed and arranged to be the same length from the expansion valve outlet into the respective coil sections 22a, 22b and 22c.
- the placement of the expansion valve 23 at the center coil section 22b means that the feed line 23a thereto has to be bent or otherwise constructed and arranged to accommodate the extra tubing length relative to the shorter direct distance between the valve 23 and center coil 22b.
- the liquid control means further comprises the refrigerant flow control means in the form of the solenoid valves 21 either on the high side or the low side of the modular coils 22, as will be described.
- the single expansion valve 23 may be used in the deli case DM with the use of separate solenoid valves 21 in each of the suction lines 24a from the respective modular coil sections 22, and a single sensor 43 may be employed in the control of the EEPR valve 24.
- controller 25 for the EEPR valve 24 and the controller 21a for the solenoid valves 21 may be part of the same electronic case or master controller or microprocessor for the system.
- a principal feature of the invention is to provide a substantially constant cooling effect to the merchandiser product area so that it will be less sensitive to the periodic defrosting of the respective coil sections 22a, 22b and 22c.
- it has been traditional to defrost the entire evaporator coil for a display merchandiser, usually using electric defrost or hot gas defrost, and to do so as rapidly as possible in order to minimize product temperature rise due to the defrost heat loads imposed on the coils.
- the refrigeration mode to each coil section can be interrupted for a selected off-time defrost period adequate to permit the coil defrost to occur using only sensible heat from recycled return air and without inputting or imposing any positive heat load, such as by the electric or hot gas defrost methods.
- the other coil sections 22a and 22c will continue their normal refrigeration or cooling phase and the cold air flow will continue to be circulated through and cool the respective product area zones with a spread of the cooling effect into the adjacent inoperative zone of the defrosting coil 22b.
- An off-time defrost of a coil section might last for 3-30 minutes or longer depending on a variety of factors that would influence the speed and degree of coil icing during a cooling cycle, and the off-cycle defrost in extreme cases may be terminated by sensing coil temperature and adjusting drip time rather than relying upon a timed sequence per se.
- another coil section i.e., 22a
- the coil section 22c would then be defrosted and the coil sections for any merchandiser would follow a predetermined defrosting sequence.
- the frequency of off-cycle defrosting may vary from 3 to 24 times daily depending on the type of merchandiser and extent of frost or ice accumulation. Clearly, if the time frame for effectively defrosting a coil is shorter (i.e., 3 minutes) then the frequency of daily defrosts can be increased (i.e., 12 to 24 or every 1 to 2 hours). Referring to Figs. 4-6, the open front multideck merchandiser MM is described with reference numerals in the "100" series.
- the merchandiser MM has a lower structural base frame 111 and an external vertical structural frame Ilia that carries an upper cabinet section 113 with a rear panel 114, a top wall 115, end walls (not shown) and together defining a refrigerated product display zone 118 having a front opening 117. Suitable shelving (not shown) or other product display means (i.e. pegboard) are mounted in the display zone area 118.
- the exploded view of Fig. 5 illustrates that the upper cabinet 113 is comprised of an outer insulated panel 104 having a vertical back section 114a and top section 115a, and an inner panel or liner 105 having a vertical section 114b and a horizontal top section 115b.
- outer and inner panels 104 and 105 are assembled in spaced relation by spaced internal frame members 106 to define connecting rear and top air distribution ducts (not shown) .
- a lower cabinet panel 107 covers an air duct 112a which connects with air circulating plenums 112 having fans 112b.
- Modular coil sections 122a and 122b are disposed in horizontal end-to-end relationship between the internal frames 106 and communicate with the air circulating means 112 to cool the air flow to produce design exit air temperatures for product cooling in the display zone 118.
- the liquid control means comprises a separate expansion valve 123 for each coil section 122a and 122b, which may be operated independently in response to its own sensing bulb (128) and preset condition.
- An EEPR valve 124 and its controller 125 are positioned within the merchandiser and employ separate air temperature sensors 143 downstream of the respective coils 122.
- Defrost control solenoids 121 are shown on the suction side of the evaporators 122, and Fig. 6 shows that electronic controller 125 may be used as the defrost controller in this embodiment in lieu of a separate controller (121a) or a master system controller.
- Actual metering of refrigerant through the evaporators 22, 122 for refrigeration of the merchandiser product zone 18, 118 is carried out by one or more expansion valves 23, 123 and one or more EEPR valves 24, 124.
- the configuration shown in Fig. 3 comprises a single expansion valve 23 and a single EEPR valve 24.
- Fig. 6 there is shown one expansion valve 123 for each evaporator section 122 and a single EEPR valve 124 on a common suction line therefrom.
- its suction side may have its own EEPR valve, as shown in Fig. 8.
- the amount of refrigeration carried out by the evaporators 22, 122 is controlled by operation of the EEPR valves 24.
- the function of the expansion valves 23, 123 is to optimize the refrigeration operation by maintaining an optimal refrigerant superheat value (e.g., 5°F) on the suction side of the evaporators, not to achieve temperature control.
- each expansion valve 23, 123 is modulated solely in response to the temperature of the refrigerant detected by sensing bulb 28, 128 located on the suction side of the evaporator.
- the expansion valves 23, 123 and their corresponding sensing bulbs 28, 128 can be arranged in several different configurations.
- the single expansion valve 23 used for all three evaporators, as in the Fig. 3 embodiment is controlled by the sensing bulb 28 located on the suction line just downstream of the last evaporator. As shown in Fig. 6 (and Fig.
- each evaporator 122 has its own dedicated expansion valve 123 which is operated by the sensing bulb 128 located adjacent to the outlet of that evaporator.
- expansion valves which are modulated in response to detected exit air temperature from the evaporators. Exit air temperature control for a particular evaporator by operation of an expansion valve at a substantially constant suction pressure will result in variations in the superheat of the refrigerant leaving the evaporator. For example, when the exit air temperature is too cold, the expansion valve throttles down and reduces the refrigerant flow entering the evaporator.
- the defrost arrangement and method of the present invention can be carried out with either the preferred or more conventional expansion valve control.
- Initiation of a defrost cycle could be controlled by a timer within the controller 21a, 121a by a master defrost timer located externally of the merchandiser and controlling the refrigeration and defrost cycles for a number of merchandisers in the system 126, or by detection of some parameter other than time.
- the preferred defrost method is by off-time (closing off either the high side liquid feed or the low side suction return by operating the solenoid valves 21, 121 or the like), and the air circulating means 12 associated with the defrosting coil will continue to operate to accelerate the warmer return air distribution through the coil.
- a defrost is typically carried out on a time line that has two components; namely, a de-icing period to fully melt the ice accumulation from the fins 34 and tubing 33 of the coil (which achieves a drip temperature) and a drip period to permit the water to run off the evaporator to prevent a re-freeze condition.
- hot or latent gas defrost might also be used to start and accelerate the initial defrost de-icing period, in which case the fans 12 might be turned off during this portion of the de-icing period of defrost.
- the controller 25, 125 periodically averages the temperatures from the sensors 43, 143 to determine if the averaged temperature equals or exceeds a drip time temperature stored in the controller and empirically selected to be a predetermined exit air temperature value, as detected at the end of the de-icing period when all of the ice on the defrosting coil is gone.
- FIG. 7 and 8 of the drawings another modified embodiment is shown with reference to open front merchandiser PM of twelve foot length and having a cabinet 210 with three product cooling zones 218a, 218b and 218c.
- the product zones 218a and 218b are typical of the merchandiser MM shown and described with reference to Figs. 4-6 in that these zones 218a and 218b have multiple shelves 219 for holding fresh foods such as meat or cheese requiring medium temperature refrigeration at temperatures of about 40° F.
- the product zone 218c represents a pegboard-type back panel (205) for the refrigerated display of pre-packaged products, such as cheese and cold cuts.
- the air distribution characteristics may differ between adjacent zones of shelving and pegboard or the like, and it may result that the air temperatures may be higher in one zone than desired.
- the solution was to operate the entire case at a lower evaporator temperature.
- adjustment can be achieved between adjacent zones such as by operating the evaporator coil (222c) at a lower temperature to provide colder exit air temperatures.
- product zone temperature sensors 209a, 209b and 209c may be provided and the data used by the controller 225 to achieve the operational balance desired.
- one EEPR valve 224b may be used to control two coil sections 222a and 222b and another EEPR valve 224c used for the colder operating coil 222c.
- the refrigeration flow control means i.e., valves 221 are shown interposed in the liquid lines 223a upstream of the expansion valves 223, and these solenoid valves 221 are controlled by a case or master controller 221a or the same function can be programmed into the controller 225, as previously discussed.
- a defrost is initiated in the selected coil section (222a) by closing its liquid line solenoid 221 and starting a predetermined off-time defrost cycle during the continued normal refrigeration of the other coils 222b and 222c.
- the defrost cycle can be terminated by preselected time or by sensed temperature deviation — that accommodate the necessary de-icing and drip time components.
- the merchandiser defrost then progresses sequentially to the next selected coil section (222b) while coil 222a resumes a normal refrigeration cycle and coil 222c continues its normal refrigeration; and the defrost thence progresses to coil 222c in the same manner.
- the merchandiser PM might operate with the following typical temperatures: coil temperature - 24°F exit air temperature from coil - 25 °F discharge air temperature to display area - 30°F product temperature - 40°F
- Prior art case defrosting of full length evaporator coils in this type of merchandiser using electric or hot gas defrosting would probably be carried out 3 times daily for 30 minute defrost periods, and the average product temperature during defrost might go up from about 40°F to about 41.6°F - a rise of 1.6°F.
- the same merchandiser embodying the features of the present invention might provide a modular coil defrost every 2 hours with a total defrost time of each coil section of about 15 minutes (inclusive of a defrosting or ice melting period and a drip-time period), and the observed average product temperature was at 39.6°F during its cooling mode and rose to about 40.3°F in the defrosting zone - a rise of about 0.7°F.
- the shorter and more frequent defrosts of the modular coils on a staggered defrosting sequence result in the maintenance of lower product temperature during normal cooling cycles and a smaller rise in product temperature during a defrost.
- the staggered defrosting of the coils means that product area cooling in a zone adjacent to that of the defrosting coil will result in a lateral spread of the refrigerated air flow to the inactive zone.
- solenoid valves 21, 121, 221 are presently preferred as flow control valve means for defrost purposes because of their economics, but that pulse-type electronic expansion valves (not shown but well-known in the refrigeration field) can be programmed with the dual function of (1) metering liquid refrigerant to the coil during normal refrigeration mode operation and (2) closing off liquid flow to effect a defrost mode of the coil.
- EEPR valve can be controlled to (1) regulate refrigerant flow on the suction side during a refrigeration mode and (2) shut down to effect a defrost mode.
- an island or "well” type merchandiser IM may be used for low temperature or medium temperature refrigeration. Such cases frequently are designed with plural product holding areas, and Fig. 9 shows a triple cabinet 310 having two parallel product zones 318a and 318b and an end zone 318c that extends laterally of the other zones.
- the two parallel zones 318a and 318b are arranged back-to-back with a common center wall 308 forming an internal air duct (not shown), and the end section 318c has an independent air cooling system.
- Fig. 9 shows a triple cabinet 310 having two parallel product zones 318a and 318b and an end zone 318c that extends laterally of the other zones.
- the two parallel zones 318a and 318b are arranged back-to-back with a common center wall 308 forming an internal air duct (not shown), and the end
- each cooling zone (318) is refrigerated by evaporator coils (322a for zone 318a; 322b for zone 318b; and 322c for zone 318c).
- the suction from the multiple coils may be controlled by a single EEPR valve 324.
- the controller 325 operates the EEPR valve in response to exit air temperatures sensed by at least one sensor 343 for each air circulating system 312a, 312b and 312c. Since it is an object to maintain a substantially continuous cooling effect in the product area, it will be clearly understood that the modular cooling coils are not defrosted simultaneously (i.e., on a full display case defrost as in the past).
- the modular coils are individually defrosted on a staggered sequence that accommodates a full defrost period followed by a drip time and temperature pull-down time (for start up of the refrigeration cycle and to re-establish full product zone cooling) for each coil before starting the defrost of any other coil. It is also highly desirable that all of the coils be operated in a refrigeration mode for a substantial period following the defrost mode of any coil to thereby maintain optimum product temperatures throughout the product area.
- the staggered sequencing of modular coil defrosts is best shown with reference to
- coil 3 starts its defrost/drip time mode when “coil 2" and "coil 1" are in a full refrigeration mode.
- the defrosting (frost melting) period may be about 12 minutes followed by a drip-time period of 3 minutes and a pull-down period of about 1 minutes for an aggregate defrost time of about 16 minutes.
- all of the coils may have a substantial concurrent cooling mode run-time, such as 20 minutes or longer, following the defrost cycle of each modular coil.
- the coil operating temperature may be set at about 40 °F and result in light frosting or snow-type accumulation that is relatively quickly removed in a 2-5 minute defrost with a 0.5-1.0 minute drip time and negligible pull-down time and the daily frequency may be 12 times for each modular coil.
- Defrost/drip time periods in the range of 15-20 minutes at intervals of 6 to 12 times daily may be useful for fresh meat and dairy merchandisers.
- An objective of the defrost scheduling is to keep the defrost periods as short as possible to best keep the product area at design temperature. Plus, it may be desirable with off-time defrosting to have shorter defrosts at more frequent intervals since heavier frost and ice accumulates on the coil the longer it remains in a refrigeration mode and requires longer defrost and drip times to clean the coil.
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Defrosting Systems (AREA)
- Devices That Are Associated With Refrigeration Equipment (AREA)
- Freezers Or Refrigerated Showcases (AREA)
Abstract
Description
Claims
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP98956301A EP1029207A4 (en) | 1997-11-03 | 1998-10-28 | Refrigerated merchandiser with modular evaporator coils and "no defrost" product area |
HU0004364A HUP0004364A3 (en) | 1997-11-03 | 1998-10-28 | Refrigerated merchandiser with modular evaporator coils and "no defrost" product area |
CA002307814A CA2307814A1 (en) | 1997-11-03 | 1998-10-28 | Refrigerated merchandiser with modular evaporator coils and "no defrost" product area |
BR9815082-0A BR9815082A (en) | 1997-11-03 | 1998-10-28 | Refrigerated display with modular evaporator coils and "no defrost" product area |
NZ504263A NZ504263A (en) | 1997-11-03 | 1998-10-28 | Refrigerated merchandiser with modular evaporator coils and sequential discontinuing of cooling of compartments to effect defrosting |
AU12855/99A AU752756B2 (en) | 1997-11-03 | 1998-10-28 | Refrigerated merchandiser with modular evaporator coils and "no defrost" product area |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US08/963,449 US5924297A (en) | 1997-11-03 | 1997-11-03 | Refrigerated merchandiser with modular evaporator coils and "no defrost" product area |
US08/963,449 | 1997-11-03 |
Publications (2)
Publication Number | Publication Date |
---|---|
WO1999023425A2 true WO1999023425A2 (en) | 1999-05-14 |
WO1999023425A3 WO1999023425A3 (en) | 1999-07-08 |
Family
ID=25507261
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US1998/022919 WO1999023425A2 (en) | 1997-11-03 | 1998-10-28 | Refrigerated merchandiser with modular evaporator coils and 'no defrost' product area |
Country Status (8)
Country | Link |
---|---|
US (1) | US5924297A (en) |
EP (1) | EP1029207A4 (en) |
AU (1) | AU752756B2 (en) |
BR (1) | BR9815082A (en) |
CA (1) | CA2307814A1 (en) |
HU (1) | HUP0004364A3 (en) |
NZ (1) | NZ504263A (en) |
WO (1) | WO1999023425A2 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1500884A2 (en) | 2000-03-31 | 2005-01-26 | Computer Process Controls, Inc. | Method and apparatus for refrigeration system control having electronic evaporator pressure regulators |
EP1500884A3 (en) * | 2000-03-31 | 2007-03-28 | Computer Process Controls, Inc. | Method and apparatus for refrigeration system control having electronic evaporator pressure regulators |
EP1482256A3 (en) * | 2000-03-31 | 2007-03-28 | Computer Process Controls, Inc. | Method and apparatus for refrigeration system control having electronic evaporator pressure regulators |
US9746209B2 (en) | 2014-03-14 | 2017-08-29 | Hussman Corporation | Modular low charge hydrocarbon refrigeration system and method of operation |
EP3812666A1 (en) * | 2019-10-21 | 2021-04-28 | Thermo King Corporation | Transport climate control system with auxiliary cooling |
US11448438B2 (en) | 2019-10-21 | 2022-09-20 | Thermo King Corporation | Transport climate control system with auxilary cooling |
Also Published As
Publication number | Publication date |
---|---|
CA2307814A1 (en) | 1999-05-14 |
HUP0004364A2 (en) | 2001-04-28 |
BR9815082A (en) | 2001-10-23 |
AU1285599A (en) | 1999-05-24 |
AU752756B2 (en) | 2002-09-26 |
US5924297A (en) | 1999-07-20 |
WO1999023425A3 (en) | 1999-07-08 |
EP1029207A4 (en) | 2000-12-13 |
NZ504263A (en) | 2003-01-31 |
HUP0004364A3 (en) | 2003-07-28 |
EP1029207A2 (en) | 2000-08-23 |
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