WO1998004396A1 - Procede d'etirage et d'injection-soufflage de produits moules par soufflage - Google Patents
Procede d'etirage et d'injection-soufflage de produits moules par soufflage Download PDFInfo
- Publication number
- WO1998004396A1 WO1998004396A1 PCT/JP1997/002607 JP9702607W WO9804396A1 WO 1998004396 A1 WO1998004396 A1 WO 1998004396A1 JP 9702607 W JP9702607 W JP 9702607W WO 9804396 A1 WO9804396 A1 WO 9804396A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- mold
- cavity
- preform
- resin
- gate
- Prior art date
Links
- 238000002347 injection Methods 0.000 title claims abstract description 31
- 239000007924 injection Substances 0.000 title claims abstract description 31
- 238000000071 blow moulding Methods 0.000 title claims abstract description 12
- 238000000034 method Methods 0.000 title claims description 5
- 229920005989 resin Polymers 0.000 claims abstract description 42
- 239000011347 resin Substances 0.000 claims abstract description 42
- 229920000515 polycarbonate Polymers 0.000 claims abstract description 8
- 239000004417 polycarbonate Substances 0.000 claims abstract description 8
- 238000000465 moulding Methods 0.000 claims description 15
- 238000012805 post-processing Methods 0.000 claims description 8
- 238000010103 injection stretch blow moulding Methods 0.000 claims description 6
- 229920005992 thermoplastic resin Polymers 0.000 claims description 4
- 230000003287 optical effect Effects 0.000 claims description 3
- 229920001225 polyester resin Polymers 0.000 claims description 2
- 239000004645 polyester resin Substances 0.000 claims description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 abstract description 6
- 239000005020 polyethylene terephthalate Substances 0.000 abstract description 6
- 238000004806 packaging method and process Methods 0.000 abstract description 4
- -1 polyethylene terephthalate Polymers 0.000 abstract description 3
- 229920003002 synthetic resin Polymers 0.000 abstract description 3
- 239000000057 synthetic resin Substances 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 239000000047 product Substances 0.000 description 6
- 238000001746 injection moulding Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 238000007664 blowing Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000005034 decoration Methods 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000012778 molding material Substances 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 235000014171 carbonated beverage Nutrition 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000006735 deficit Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000003651 drinking water Substances 0.000 description 1
- 235000020188 drinking water Nutrition 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/02—Combined blow-moulding and manufacture of the preform or the parison
- B29C49/06—Injection blow-moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0025—Preventing defects on the moulded article, e.g. weld lines, shrinkage marks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/071—Preforms or parisons characterised by their configuration, e.g. geometry, dimensions or physical properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/08—Biaxial stretching during blow-moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/48—Moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0025—Preventing defects on the moulded article, e.g. weld lines, shrinkage marks
- B29C2045/0027—Gate or gate mark locations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/27—Sprue channels ; Runner channels or runner nozzles
- B29C45/2701—Details not specific to hot or cold runner channels
- B29C45/2708—Gates
- B29C2045/2714—Gates elongated, e.g. film-like, annular
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/02—Combined blow-moulding and manufacture of the preform or the parison
- B29C2049/023—Combined blow-moulding and manufacture of the preform or the parison using inherent heat of the preform, i.e. 1 step blow moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2949/00—Indexing scheme relating to blow-moulding
- B29C2949/07—Preforms or parisons characterised by their configuration
- B29C2949/072—Preforms or parisons characterised by their configuration having variable wall thickness
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2949/00—Indexing scheme relating to blow-moulding
- B29C2949/07—Preforms or parisons characterised by their configuration
- B29C2949/072—Preforms or parisons characterised by their configuration having variable wall thickness
- B29C2949/0724—Preforms or parisons characterised by their configuration having variable wall thickness at body portion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2949/00—Indexing scheme relating to blow-moulding
- B29C2949/07—Preforms or parisons characterised by their configuration
- B29C2949/073—Preforms or parisons characterised by their configuration having variable diameter
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2949/00—Indexing scheme relating to blow-moulding
- B29C2949/07—Preforms or parisons characterised by their configuration
- B29C2949/073—Preforms or parisons characterised by their configuration having variable diameter
- B29C2949/0733—Preforms or parisons characterised by their configuration having variable diameter at body portion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2949/00—Indexing scheme relating to blow-moulding
- B29C2949/07—Preforms or parisons characterised by their configuration
- B29C2949/076—Preforms or parisons characterised by their configuration characterised by the shape
- B29C2949/0768—Preforms or parisons characterised by their configuration characterised by the shape characterised by the shape of specific parts of preform
- B29C2949/077—Preforms or parisons characterised by their configuration characterised by the shape characterised by the shape of specific parts of preform characterised by the neck
- B29C2949/0772—Closure retaining means
- B29C2949/0773—Threads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2949/00—Indexing scheme relating to blow-moulding
- B29C2949/07—Preforms or parisons characterised by their configuration
- B29C2949/079—Auxiliary parts or inserts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2949/00—Indexing scheme relating to blow-moulding
- B29C2949/20—Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer
- B29C2949/22—Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer at neck portion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2949/00—Indexing scheme relating to blow-moulding
- B29C2949/20—Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer
- B29C2949/24—Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer at flange portion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2949/00—Indexing scheme relating to blow-moulding
- B29C2949/20—Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer
- B29C2949/26—Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer at body portion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2949/00—Indexing scheme relating to blow-moulding
- B29C2949/20—Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer
- B29C2949/28—Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer at bottom portion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/42392—Avoiding marks or scratches, e.g. mould marks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2067/00—Use of polyesters or derivatives thereof, as moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2069/00—Use of PC, i.e. polycarbonates or derivatives thereof, as moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/25—Solid
- B29K2105/253—Preform
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2022/00—Hollow articles
- B29L2022/002—Globes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/712—Containers; Packaging elements or accessories, Packages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/747—Lightning equipment
- B29L2031/7472—Lampshades
Definitions
- the present invention relates to a method for producing a hollow molded article such as a lighting glove or a packaging container by stretch blow molding from a preform injection-molded with a synthetic resin such as polyethylene terephthalate or polycarbonate.
- a packaging container such as a PET bottle
- an injection-molded preform is elongated in an axial direction in a professional mold and simultaneously expanded by air blow to form bottles of various forms.
- FIG. 5 shows an injection mold for forming a preform used for stretch blow molding.
- This injection mold is composed of a cavity mold 1 forming the preform body, a neck mold 2 forming the preform mouth, and a core mold 3 penetrating through the neck mold 2 and inserted into the cavity mold 1.
- the combination of these forms a cavity 4 that reaches the inside of the neck mold 2, and the cavity 4 is injection-filled with molten resin from the gate 5 at the bottom of the mold to form the required preform 6. .
- the value of the gate traces on the bottom surface may cause a decrease in added value. It is often handled as an article. For this reason, there is a problem in yield when molding containers for expensive contents.
- the gate mark of the preform is formed at the center of the spherical surface. Even if post-processing is possible, this gate trace cannot be completely eliminated.
- the irregular reflection caused by the fine irregularities caused by the processing Then, the translucency of the part becomes worse than others, and a partial shadow comes to occur.
- the value of the glove also serving as a lighting decoration is evaluated to be lower than that of a glass glove.
- the problem with the gate trace on the bottom of the preform is that, as described in Japanese Patent Publication No. 47-38548, the gate position is used as the neck of the preform. And can be solved by.
- a gate is set at a neck portion of a preform in the same manner as the above-mentioned known means. Injection molding of a preform without a gate mark on the bottom surface, and stretching of the preform. It is an object of the present invention to provide a new injection-stretch blow-molding method of a hollow molded article which can prevent the problems of the above and a decrease in added value. Disclosure of the invention
- a core mold which closes a cavity mold forming a main body of a preform and a neck mold forming an opening of a preform, and penetrates the neck mold and is inserted into the cavity, A cavity that reaches the inside of the neck mold is formed inside, and a resin reservoir of the required outer diameter is formed in a ring shape at the parting part of the cavity mold and the neck mold around the cavity to set the gate.
- the gate is communicated with the injection path provided in the parting, the molten resin is injected into the cavity from the resin reservoir, and a preform with no gate trace on the outer bottom surface is injection-molded.
- the part is held and the main body is stretched and molded into a gateless hollow molded article that does not require post-processing on the outer bottom surface.
- the present invention also provides a preform formed by injecting and filling a molten resin into the cavity from the above-mentioned resin reservoir, and stretch-blowing the same in a professional mold for molding an opening for lighting, and forming a gate mark with the resin. It is formed on a flange portion formed by a pool, and is stretch-blow-molded into a gateless lighting glove that does not require post-processing of a gate mark that causes optical impairment in the center of the light-transmitting portion of the glove. The part is also formed integrally with the light-transmitting part as it is as a flange for attaching the glove.
- the present invention provides a preform formed by injecting and filling a molten resin into the cavity from the above-mentioned resin reservoir by stretch-blowing in a blow mold for container molding, and forming a gate trace by a flange formed by the above-mentioned resin reservoir. It is also formed in a part and stretch blow-molded into a container for a gateless that does not require post-processing, and the above flange part is formed integrally with the main body as it is as a cap receiving flange , There is also.
- thermoplastic resin having heat resistance such as polycarbonate
- thermoplastic resin such as polyester resin and polycarbonate is employed. This is also a feature of the present invention.
- FIG. 1 is a longitudinal sectional view of an injection mold showing an injection molding state of a preform according to the present invention.
- FIG. 2 is a vertical cross-sectional view of a blow mold showing a stretched blow molded state of a spherical glove.
- FIG. 3 is a longitudinal sectional view of a spherical globe formed by the present invention.
- FIG. 4 is a longitudinal sectional view of a professional mold showing a stretch blow molding state of the packaging container according to the present invention.
- FIG. 5 is a vertical sectional view of an injection mold showing a state of injection molding of a preform of a container such as a conventional PET bottle.
- FIG. 1 to FIG. 3 show an embodiment in the case of forming a lighting glove according to the present invention.
- reference numeral 10 denotes an injection mold for preform molding, which is a cavity mold 11 for forming a preform body, a neck mold 12 for forming a preform mouth, and a neck of the same as in the conventional structure.
- the core mold 13 penetrates the mold 12 and is inserted into the cavity mold 11, and the core mold 13 forms a vertically long cavity 14 reaching the inside of the neck mold 12.
- the gate 15 for injecting and filling the molten resin into the cavity 14 is provided at a parting portion of the cavity mold 11 and the neck mold 12 around the cavity 14.
- a resin reservoir 17 having a required outer diameter is formed in a ring shape, and the gate 15 is set in the resin reservoir 17.
- Gates 1 and 5 are cavities It is communicated with an injection path 18 provided for the parting between the neck mold 11 and the neck mold 12.
- Reference numeral 19 denotes an installation base for the cavity type 11 and reference numeral 20 denotes a transfer plate such as a rotary plate which is mounted on the lower surface of the neck type 12 so that it can be opened and closed horizontally.
- the mold is opened and closed by moving up and down with respect to 1.
- the core mold 13 is connected to a mold clamping device disposed above the lift plate 21 with a force ⁇ not shown in the figure, and the transfer plate 20 and the lift plate 21 are closed after the mold is closed by the operation of the mold clamp device. And through the neck mold 1 2 and inserted into the center of the cavity mold 11.
- reference numeral 22 denotes a professional mold having a pair of split dies which open and close the upper surface of the installation base 23, and the main body is formed into a spherical lighting globe 30 by closing the mold. Having. At the top, a blow core 26 with a stretch rod 25 penetrating it is provided so as to be able to move up and down freely.
- the injection mold 10 is closed, the injection device is set on the injection path gate of the parting nozzle, and a milky white polycarbonate is formed.
- the injection of molten resin is performed.
- the injection pressure is received by the mold clamping force applied in the vertical direction, and the injection path 18 is provided for the parting of the cavity type 11 and the neck type 12 so that the injection pressure 18 Since the pressing force is reduced, there is no need for a mold clamping means for preventing the neck mold 12 from being pushed to the side.
- the molten resin in the injection path 18 flows from the gate 15 into the resin reservoir 17, flows in a ring shape while being guided by the resin reservoir 17, and is charged into the cavity 14 from the periphery. Therefore, even if the gate is located at one location, the molten resin flows uniformly and simultaneously to both the cavity type 11 side and the neck type 12 side without disturbing.
- the mouth 161 which has a screw on the outer periphery, is formed by the neck mold 12, and then a briform 16 is formed on the outer periphery of the flange 36, which is formed by the resin pool 17, with a force.
- the neck mold 12 and the core mold 13 are moved upward to open the mold, the preform 16 is released from the cavity mold 11 and the core mold 13, and the mouth 16 b is formed into the neck mold. While being held at 12, it is transferred to the blow mold 22, and stretch blow molding of the spherical glove 30 is performed by ordinary means.
- the main body 16a of the preform 16 is extended in the axial direction by the stretching rod 25 after the mold is closed, and is expanded to the fullness of the blowability by the air blow to form the spherical globe 30.
- the mold After molding, the mold is opened, transferred to another position while holding the neck mold 12 and released from the mold, and the mouth 16b above the flange 31 is cut off as post-processing.
- the gate trace after cutting the sprue generated by the injection path 18 is formed at the outer end of the flange 31, the processing of the gate trace at the center of the main body as in the past is not possible. It becomes unnecessary, and even if there is a gate mark, it is not in the light-transmitting part, so it does not impair the appearance.
- the screws are also possible to use the screws on the outer periphery of the opening 16b without cutting it, and to attach it to the socket. If the opening 16b is cut off, the flange 31 is used for mounting. It is used as it is as a flange.
- the shadow at the center of the port due to the gate trace disappears, and power such as the noticeability of the gate trace caused by the difference in the surface luminance after processing is eliminated.
- the material is a synthetic resin such as polycarbonate, there is no difference from the glass-made one, which significantly improves the value of the glove as a lighting decoration, and reduces costs as it can be mass-produced using stretch blow molding. Can also be achieved.
- FIG. 4 shows an embodiment of the container 32 having no gate mark at the center of the outer bottom surface.
- a preform 16 is formed in the same manner as in the case of the lighting glove 30, and the preform 16 is formed into a container 3 by a professional mold 3 4 having a cavity 3 3 forming a vertically long container. It is molded by stretching blow to 2.
- this container 32 as well, as shown in FIG.
- the resin reservoir 17 of the parting part 17 of the cavity 14 of the injection mold 10 15 The force of the gate 17 of the resin 17 and the melting of polyethylene terephthalate Since the preform 16 formed by injecting and filling resin into the cavity 14 is stretch-blow-molded by the blow mold 34, gate marks are generated on the flange portion 35 due to the resin reservoir 17 above. As a result, a gateless container 32 that does not require post-processing of the outer bottom surface is obtained.
- the flange 35 formed by the resin reservoir 17 can be formed as it is with the main body as a flange for receiving the cap.
- the injection mold 10 is configured with the cavity mold 11 on the lower side and the neck mold 12 on the upper side.
- the cavity 11 is fixed downward to the upper base, and the neck mold 12 is disposed on the lower surface thereof together with the transfer means so as to be vertically movable.
- a gate is set in a ring-shaped resin reservoir of a required external shape formed in a parting part of a cavity, and a preform having no gate trace on an outer bottom surface is injection-molded.
- this is stretch-blown and formed into a gateless hollow molded product, optical obstacles due to gate marks are eliminated in lighting gloves and the like.
- the added value is prevented from decreasing by the gate traces on the outer bottom surface, so its use is industrially useful.
- Injection molds and professional molds also have the conventional structure. Since there is no need to make any significant changes in comparison with the above and no special technology is required for molding, there is great potential for industrial use.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Geometry (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP19970933044 EP0870593B1 (en) | 1996-07-31 | 1997-07-29 | Method for injection and stretch blow molding articles |
BR9706647A BR9706647A (pt) | 1996-07-31 | 1997-07-29 | Método de injeção na moldagem por sopro com estiramento de um artigo oco |
DE69716029T DE69716029T2 (de) | 1996-07-31 | 1997-07-29 | Verfahren zum spritzgiessen und streckblasformen von gegenständen |
AU36352/97A AU712895B2 (en) | 1996-07-31 | 1997-07-29 | Method for injection stretch blow molding hollow articles |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP8/202459 | 1996-07-31 | ||
JP20245996A JP3677690B2 (ja) | 1996-07-31 | 1996-07-31 | 照明用グローブ等の中空成形品の延伸ブロー成形方法 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1998004396A1 true WO1998004396A1 (fr) | 1998-02-05 |
Family
ID=16457890
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP1997/002607 WO1998004396A1 (fr) | 1996-07-31 | 1997-07-29 | Procede d'etirage et d'injection-soufflage de produits moules par soufflage |
Country Status (12)
Country | Link |
---|---|
EP (1) | EP0870593B1 (ja) |
JP (1) | JP3677690B2 (ja) |
KR (1) | KR100441478B1 (ja) |
CN (1) | CN1064890C (ja) |
AU (1) | AU712895B2 (ja) |
BR (1) | BR9706647A (ja) |
DE (1) | DE69716029T2 (ja) |
ES (1) | ES2186905T3 (ja) |
ID (1) | ID19318A (ja) |
MX (1) | MX9802503A (ja) |
TW (1) | TW345529B (ja) |
WO (1) | WO1998004396A1 (ja) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6740283B2 (en) | 2001-06-05 | 2004-05-25 | Inoac Packaging Group Inc. | Molding system and related method using a side-gated injection mold with vacuum assist and resulting blow molded article |
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FR2793214B1 (fr) * | 1999-05-07 | 2001-06-15 | Perrier Vittel Man Et Technolo | Bouteille en plastique prevue pour recevoir une poignee et outillage pour sa fabrication |
FR2818879B1 (fr) * | 2001-01-04 | 2003-06-13 | Coty Sa | Conditionnement en matiere plastique injectee pour produit cosmetique |
US20090206524A1 (en) * | 2005-07-22 | 2009-08-20 | Keith Laidler | Moulding Apparatus and Method |
KR100880331B1 (ko) * | 2007-01-23 | 2009-01-28 | 롯데알미늄 주식회사 | 인너스크류가 구비된 용기 제조방법 |
RU2009144990A (ru) | 2007-05-04 | 2011-06-10 | Дау Глобал Текнолоджиз Инк. (Us) | Смеси с регулируемым глянцем из моновинилиденовых ароматических и этиленовых полимеров |
CN101898483B (zh) * | 2009-05-25 | 2013-05-15 | 蔡瑞安 | 透明塑材水球容器的射出吹气成形制法及其水球容器成品 |
TW201043856A (en) * | 2009-06-12 | 2010-12-16 | Sheng-Yi Zhuang | Method for manufacturing light cover |
TW201107116A (en) * | 2009-08-28 | 2011-03-01 | Lin qiong qi | Bottle retrieving method for blown bottle mold |
BR112012008194B1 (pt) | 2009-10-08 | 2022-02-22 | Dow Global Technologies Llc | Recipiente de parede fina moldado por expansão por sopro e recipiente de parede fina formado por compressão por sopro |
EP2517862B1 (en) * | 2009-12-25 | 2015-03-25 | Nissei ASB Machine Co., Ltd. | Method for producing large container |
KR100996166B1 (ko) * | 2010-06-04 | 2010-11-23 | 한윤정 | 광확산 폴리카보네이트용 브로아 타입의 사출금형과 사출방법 |
KR101273350B1 (ko) | 2011-04-06 | 2013-06-12 | 김영춘 | 부트 씰의 제조방법 및 위 제조방법에 의해 제조되는 부트 씰과 부트 씰의 제조를 위한 성형 코어 |
KR101435855B1 (ko) * | 2012-07-09 | 2014-08-29 | 엘지전자 주식회사 | 조명장치용 광학커버의 제조방법 |
PT106948A (pt) * | 2013-05-16 | 2014-11-17 | Moldes Rp Ind De Moldes Su Lda | Processo de moldação por injeção sobreposta e insuflação |
CN104139518A (zh) * | 2014-07-21 | 2014-11-12 | 任金瑞 | 一种制作球形聚碳灯罩的模头 |
CN106273359B (zh) * | 2016-09-23 | 2018-08-17 | 厦门普拉米达光电科技有限公司 | 一种led塑料拉尾泡壳制作工艺及设备 |
CN107187002B (zh) * | 2017-06-09 | 2019-05-17 | 厦门普拉米达光电科技有限公司 | 一种全角度led塑料球泡灯罩制作工艺 |
CN110920028A (zh) * | 2019-12-10 | 2020-03-27 | 江苏上磁塑料制品有限公司 | 一种pc饮水罐加工制造方法 |
CN113799370A (zh) * | 2021-08-25 | 2021-12-17 | 东莞市博发光电科技有限公司 | 一种pc灯壳的制备方法 |
KR20240054031A (ko) | 2022-10-18 | 2024-04-25 | 에스. 피. 엘 (주) | 다이 터닝 인젝션 몰드 및 이를 이용한 성형방법 |
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GB2278802B (en) * | 1990-12-29 | 1995-07-12 | A K Tech Lab Inc | Method for moulding an article |
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- 1996-07-31 JP JP20245996A patent/JP3677690B2/ja not_active Expired - Fee Related
-
1997
- 1997-07-28 TW TW086110696A patent/TW345529B/zh active
- 1997-07-29 KR KR10-1998-0702340A patent/KR100441478B1/ko not_active IP Right Cessation
- 1997-07-29 WO PCT/JP1997/002607 patent/WO1998004396A1/ja active IP Right Grant
- 1997-07-29 AU AU36352/97A patent/AU712895B2/en not_active Ceased
- 1997-07-29 EP EP19970933044 patent/EP0870593B1/en not_active Expired - Lifetime
- 1997-07-29 BR BR9706647A patent/BR9706647A/pt unknown
- 1997-07-29 DE DE69716029T patent/DE69716029T2/de not_active Expired - Fee Related
- 1997-07-29 CN CN971910030A patent/CN1064890C/zh not_active Expired - Fee Related
- 1997-07-29 ES ES97933044T patent/ES2186905T3/es not_active Expired - Lifetime
- 1997-07-30 ID ID972640A patent/ID19318A/id unknown
-
1998
- 1998-03-31 MX MX9802503A patent/MX9802503A/es not_active IP Right Cessation
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JPS4738548B1 (ja) * | 1969-05-19 | 1972-09-29 | ||
JPS63114604A (ja) * | 1986-10-31 | 1988-05-19 | Dainippon Printing Co Ltd | 壜口部の成形方法 |
JPH0550430A (ja) * | 1991-08-23 | 1993-03-02 | Sekisui Chem Co Ltd | 成形品の成形装置 |
JPH08281782A (ja) * | 1995-04-20 | 1996-10-29 | Toshiba Chem Corp | インジェクション・ブロー成形方法及び成形装置 |
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US6740283B2 (en) | 2001-06-05 | 2004-05-25 | Inoac Packaging Group Inc. | Molding system and related method using a side-gated injection mold with vacuum assist and resulting blow molded article |
Also Published As
Publication number | Publication date |
---|---|
MX9802503A (es) | 1998-11-30 |
TW345529B (en) | 1998-11-21 |
JP3677690B2 (ja) | 2005-08-03 |
DE69716029D1 (de) | 2002-11-07 |
CN1064890C (zh) | 2001-04-25 |
DE69716029T2 (de) | 2003-06-05 |
EP0870593A1 (en) | 1998-10-14 |
BR9706647A (pt) | 1999-01-12 |
AU3635297A (en) | 1998-02-20 |
JPH1044223A (ja) | 1998-02-17 |
ID19318A (id) | 1998-07-02 |
EP0870593B1 (en) | 2002-10-02 |
ES2186905T3 (es) | 2003-05-16 |
AU712895B2 (en) | 1999-11-18 |
KR19990063868A (ko) | 1999-07-26 |
CN1198125A (zh) | 1998-11-04 |
EP0870593A4 (en) | 1999-02-10 |
KR100441478B1 (ko) | 2004-10-12 |
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