US20130111881A1 - Method and device pertaining to cooling of dosing units of hc dosing systems for exhaust cleaning - Google Patents
Method and device pertaining to cooling of dosing units of hc dosing systems for exhaust cleaning Download PDFInfo
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- US20130111881A1 US20130111881A1 US13/704,389 US201113704389A US2013111881A1 US 20130111881 A1 US20130111881 A1 US 20130111881A1 US 201113704389 A US201113704389 A US 201113704389A US 2013111881 A1 US2013111881 A1 US 2013111881A1
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- Prior art keywords
- fuel
- dosing
- feed device
- cooling
- dosing unit
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/24—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
- F01N3/36—Arrangements for supply of additional fuel
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
- F01N3/021—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
- F01N3/023—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles
- F01N3/025—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles using fuel burner or by adding fuel to exhaust
- F01N3/0253—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles using fuel burner or by adding fuel to exhaust adding fuel to exhaust gases
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N9/00—Electrical control of exhaust gas treating apparatus
- F01N9/002—Electrical control of exhaust gas treating apparatus of filter regeneration, e.g. detection of clogging
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2610/00—Adding substances to exhaust gases
- F01N2610/03—Adding substances to exhaust gases the substance being hydrocarbons, e.g. engine fuel
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2610/00—Adding substances to exhaust gases
- F01N2610/11—Adding substances to exhaust gases the substance or part of the dosing system being cooled
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2610/00—Adding substances to exhaust gases
- F01N2610/14—Arrangements for the supply of substances, e.g. conduits
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2610/00—Adding substances to exhaust gases
- F01N2610/14—Arrangements for the supply of substances, e.g. conduits
- F01N2610/1433—Pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2610/00—Adding substances to exhaust gases
- F01N2610/14—Arrangements for the supply of substances, e.g. conduits
- F01N2610/1453—Sprayers or atomisers; Arrangement thereof in the exhaust apparatus
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2610/00—Adding substances to exhaust gases
- F01N2610/14—Arrangements for the supply of substances, e.g. conduits
- F01N2610/1473—Overflow or return means for the substances, e.g. conduits or valves for the return path
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/40—Engine management systems
Definitions
- the present invention relates to a method for cooling a dosing unit pertaining to an HC (hydrocarbon) dosing system for exhaust cleaning which comprises the dosing unit for fuel and a feed device to supply said fuel for cooling.
- the invention relates also to a computer programme product containing programme code for a computer for implementing a method according to the invention.
- the invention relates also to an HC dosing system for exhaust cleaning which comprises a dosing unit for fuel and a feed device to supply said fuel for cooling, and a motor vehicle which is equipped with the HC dosing system.
- diesel fuel is used as fuel in DPF (diesel particulate filter) systems which comprise a particle filter.
- the particle filter is adapted to capturing, for example, diesel particles and soot.
- DOC oxidation catalyst
- active regeneration of the particle filter diesel fuel is supplied to an exhaust pipe downstream of an engine and is led into an oxidation catalyst, also called DOC.
- DOC oxidation catalyst
- said diesel fuel is burnt and causes a rise in the temperature of the exhaust system. Active regeneration of the particle filter situated downstream of the oxidation catalyst can thus be effected.
- One type of DPF system comprises a container for diesel fuel.
- the DPF system may also have a pump adapted to drawing said diesel fuel from the container via a suction hose and to supplying it via a pressure hose to a dosing unit situated adjacent to an exhaust system of the vehicle, e.g. adjacent to an exhaust pipe of the exhaust system.
- the dosing unit is adapted to injecting a necessary amount of diesel fuel into the exhaust pipe upstream of the particle filter according to operating routines stored in a control unit of the vehicle.
- the system also comprises a return hose which runs back from a pressure side of the system to the container.
- This configuration makes it possible to cool the dosing unit by means of said diesel fuel which, during cooling, flows from the container via the pump and the dosing unit and back to the container. This results in active cooling of the dosing unit.
- the return flow from the dosing valve to the container is currently substantially constant.
- the dosing unit As the dosing unit is currently situated adjacent to the vehicle's exhaust system which becomes warm during operation of the vehicle, e.g. depending on the engine's load, there is risk of the dosing valve becoming overheated. Overheating of the dosing unit may entail degradation of its functionality, potentially impairing its performance.
- the dosing unit currently comprises electrical components, certain of them being provided with a circuit card.
- Said circuit card may for example be adapted to controlling the dosing of diesel fuel to the vehicle's exhaust system.
- these electrical components are sensitive to high temperatures. Too high temperatures of the dosing unit may result in degradation of the electrical components, potentially leading to expensive repairs at a service workshop.
- diesel fuel present in the dosing unit may at least partly convert to solid form at too high temperatures, potentially leading to obstruction of the dosing unit.
- said diesel fuel undergoes pyrolysis in the dosing unit and is thereby at least partly converted to coke. Thus at least part of said diesel fuel may carbonise. It is therefore of the utmost importance that the temperature of the dosing unit of the DPF system should not exceed a critical level.
- Cooling the dosing unit of a vehicle's DPF system is currently effected continuously during the vehicle's ordinary operation as a result of said diesel fuel circulating within the DPF system as indicated above. To some extent, cooling the dosing unit during operation of the vehicle currently works satisfactorily. There is however always a need to improve the performance of vehicles' existing subsystems, e.g. DPF systems, not least from a competition perspective.
- thermal energy caused by its operation is stored in primarily the exhaust system.
- This thermal energy may be led to the dosing unit from, for example, a silencer and the particle filter and may warm the dosing unit to a temperature which exceeds a critical value.
- the diesel fuel dosing unit is cooled for a predetermined time, e.g. about 30 minutes, by said diesel fuel in the same way as during ordinary operation.
- This arrangement entails certain disadvantages.
- One is the relatively large amount of energy used to power the pump in the DPF system after the vehicle has been switched off. Any vehicle battery used to power the pump of the DPF system may thus be discharged or reach a relatively low charge level.
- Another disadvantage of the dosing unit being cooled in the same way as during ordinary operation is that the pump of the DPF system emits disturbing noise which for example a driver of the vehicle may find irritating, particularly when he/she has to sleep in the cab after a driving run or is in the immediate vicinity of the vehicle.
- An object of the present invention is to propose a novel and advantageous method for improving the performance of an HC dosing system.
- Another object of the present invention is to propose a novel and advantageous HC dosing system and a novel and advantageous computer programme for improving the performance of an HC dosing system.
- Another object of the present invention is to propose a novel and advantageous method for effecting cooling of a dosing unit of an HC dosing system after cessation of an exhaust flow therein.
- Another object of the invention is to propose a novel and advantageous HC dosing system and a novel and advantageous computer programme for effecting cooling of a dosing unit of an HC dosing system after cessation of an exhaust flow in the HC dosing system.
- a further object is to propose a method, an HC dosing system and a computer programme for reducing the risk that a dosing unit in an HC dosing system might become overheated after cessation of an exhaust flow in the HC dosing system.
- a further object is to propose an alternative method, an alternative HC dosing system and an alternative computer programme for reducing the risk that a dosing unit in an HC dosing system might become overheated after cessation of an exhaust flow in the HC dosing system.
- An aspect of the invention proposes a method for cooling a dosing unit pertaining to HC dosing systems for exhaust cleaning which comprise the dosing unit for fuel and a feed device to supply said fuel for cooling, comprising the steps of cooling said fuel dosing unit by means of fuel supplied to it, and of intermittently, in mutually successive periods of running at certain operating powers and of zero operating power, running said fuel feed device at reduced power compared with ordinary operation.
- the feed device may be run intermittently at an operating power which achieves desirable cooling of the dosing unit.
- the feed device may be run intermittently at reduced power compared with ordinary operation.
- the feed device may be run intermittently with a predetermined interval configuration.
- This predetermined interval configuration may be defined as operation of the feed device being deactivated at certain periodicities and being subsequently reactivated.
- This sequence of temporary deactivation and reactivation may be repeated until the dosing unit of the HC dosing system has reached a predetermined desirable temperature, e.g. 40 degrees Celsius.
- This predetermined interval configuration may comprise catering for rewarming effects of said dosing unit.
- the dosing unit according to certain versions is fitted adjacent to an exhaust system which comprises for example a particle filter and other components which may transfer stored thermal energy to the dosing unit, even after the latter has been cooled to a desirable temperature, it is advantageous to cater for these rewarming effects when determining said interval configuration.
- Operation of the feed device may be activated on the basis of a measured temperature of at least one portion of said HC dosing system.
- Operation of the feed device may result in cooling of said dosing unit to a temperature which is below a predetermined limit value.
- Said fuel may be diesel fuel or some other hydrocarbon-based fuel.
- a proposed function causes operation of the pump of the feed device of the HC dosing system to be deactivated and reactivated any desired number of times during cooling of the dosing unit after the cessation of said exhaust flow.
- the pump speed is lower or substantially lower than that employed during ordinary operation of the HC dosing system, which ordinary operation comprises operation of the HC dosing system when the vehicle is in motion, or previous ordinary operation of the HC dosing system during cooling of the dosing unit after the cessation of said exhaust flow.
- Maintaining intermittent operating power of the feed device with substantially unchanged cooling power of the dosing unit results in less noise than running the feed device at full power as previously.
- Part of the inventiveness of the present invention is that it has been found that the cooling power of the dosing unit is reduced only marginally when the feed device is run intermittently.
- Reducing the operating power of the feed device may entail running it at a lower speed than during ordinary operation. Reducing the power of the feed device may result in a lower pressure of the fuel towards the dosing unit than during ordinary operation.
- the power of the fuel feed device is reduced in at least one stage to a level which results in substantially no change in the cooling power of the dosing unit but uses substantially less energy than in the state of the art.
- the method may comprise the step of intermittently running said feed device at least possible power, with substantially unchanged cooling power of said dosing unit, for as long as cooling continues.
- a cooling function is effected whereby the cooling power of said dosing unit is substantially unchanged but the impact of the HC dosing system is decreased in a desirable way.
- the step of running said feed device may comprise running it at a power corresponding to 10-30% of that during ordinary operation. With advantage, this results in a substantially reduction in the amount of energy required for adequate cooling of the dosing unit of the HC dosing system, particularly since the feed device is also run intermittently. According to a preferred embodiment, the step of running said feed device may comprise running it at a power corresponding to less than 10% of that during ordinary operation. According to an embodiment, the innovative method may result in a total energy saving of 10-50% compared with cooling methods according to the state of the art.
- the method may further comprise the step of running said feed device on the basis of a measured temperature of at least one portion of said HC dosing system. Any adequate temperature of said at least one portion of said HC dosing system may be used such that cooling of the dosing unit can be switched off automatically when said temperature of the at least one portion of said HC dosing system has been reached after cessation of the exhaust flow.
- Running said feed device may entail catering for rewarming effects.
- Said predetermined period of time and said adequate temperature of the at least one portion of said HC dosing system may be predetermined by a computer model stored in a control unit of the vehicle on the basis of already known rewarming effects of the HC dosing system.
- the rewarming effects may be determined on the basis of predicted energy storage in the HC dosing system.
- the feed device of the method may comprise a feed device adapted to supplying fuel to an injection system of an engine. This makes it possible for an existing feed device of the vehicle to be utilised for a new purpose. Alternatively, a separate feed device may be employed.
- the method may comprise the step of powering said dosing unit by means of a compressed air source.
- the method may comprise the step of cooling said fuel dosing unit by means of fuel after cessation of an exhaust flow.
- the method is easy to implement in existing motor vehicles.
- Software pertaining to an HC dosing system for exhaust cleaning according to the invention may be installed in a control unit of the vehicle during the manufacture of the vehicle. A purchaser of the vehicle may thus have the possibility of selecting the function of the method as an option.
- software which comprises programme code for applying the innovative method pertaining to an HC dosing system for exhaust cleaning may be installed in a control unit of the vehicle on the occasion of upgrading at a service station, in which case the software may be loaded into a memory in the control unit.
- Implementing the innovative method is therefore cost-effective, particularly since the vehicle need not be provided with any further components or subsystems. Relevant hardware is currently already provided in the vehicle. The invention therefore represents a cost-effective solution to the problems indicated above.
- Software comprising programme code for the cooling a fuel dosing unit by means of fuel supplied to the dosing unit, and for intermittently running a feed device for said fuel at reduced power compared with ordinary operation, according to an aspect of the invention, is easy to update or replace.
- Various parts of the software comprising programme code for applying the innovative method may also be replaced independently of one another. This modular configuration is advantageous from a maintenance perspective.
- An aspect of the invention proposes an HC dosing system for exhaust cleaning which comprises a coolable dosing unit for fuel and a feed device to supply said fuel, comprising means for cooling a fuel dosing unit by means of fuel intended to be supplied to it, and means for intermittently, in mutually successive periods of running at certain operating powers and of zero operating power, running said feed device to supply said coolant fuel at reduced power compared with ordinary operation.
- the feed device may be adapted to being run at reduced power compared with ordinary operation.
- the feed device may adapted to being run intermittently with a predetermined interval configuration.
- Said predetermined interval configuration may entail catering for rewarming effects of said dosing unit.
- the feed device may be adapted to being activated on the basis of a measured temperature of at least one portion of said HC dosing system.
- the feed device may be adapted to effecting, during operation, cooling of said dosing unit to a temperature which is below a predetermined limit value.
- the feed device of the method may comprise a feed device adapted to supplying fuel to an injection system of an engine. This makes it possible for an existing feed device of the vehicle to be utilised for a new purpose. Alternatively, a separate feed device may be used.
- the HC dosing system may comprise compressed air means adapted to powering said dosing unit.
- the HC dosing system may comprise means for cooling said fuel dosing unit by means of fuel after cessation of an exhaust flow.
- Said HC dosing system may comprise a DPF system.
- the above objects are also achieved with a motor vehicle which comprises an HC dosing system.
- the vehicle may be a truck, bus or passenger car.
- An aspect of the invention proposes any suitable platform which comprises an HC dosing system, e.g. a watercraft.
- the watercraft may be of any kind, e.g. a motorboat, a steamer, a ferry or a ship.
- An aspect of the invention proposes a computer programme for cooling a dosing unit pertaining to HC dosing systems for exhaust cleaning which comprise the dosing unit for fuel and a feed device to supply said fuel for cooling, which programme contains programme code for causing an electronic control unit or another computer connected to the electronic control unit to perform steps according to any of claims 1 - 9 .
- An aspect of the invention proposes a computer programme for cooling a dosing unit pertaining to HC dosing systems for exhaust cleaning which comprise the dosing unit for fuel and a feed device to supply said fuel for cooling, which programme contains programme code stored on a computer-readable medium for causing an electronic control unit or another computer connected to the electronic control unit to perform steps according to any of claims 1 - 9 .
- An aspect of the invention proposes a computer programme product containing a programme code stored on a computer-readable medium for performing method steps according to any of claims 1 - 9 when said programme is run on an electronic control unit or another computer connected to the electronic control unit.
- FIG. 1 illustrates schematically a vehicle according to an embodiment of the invention
- FIG. 2 illustrates schematically a subsystem for the vehicle depicted in FIG. 1 , according to an embodiment of the invention
- FIG. 3 a is a schematic diagram of operating power of a feed device as a function of time, according to an embodiment of the invention
- FIG. 3 b is a schematic diagram of operating power of a feed device as a function of time, according to an embodiment of the invention.
- FIG. 4 a is a schematic flowchart of a method according to an embodiment of the invention.
- FIG. 4 b is a more detailed schematic flowchart of a method according to an embodiment of the invention.
- FIG. 5 illustrates schematically a computer according to an embodiment of the invention.
- FIG. 1 depicts a side view of a vehicle 100 .
- the exemplified vehicle 100 comprises a tractor unit 110 with an engine 150 and a trailer 112 .
- the vehicle may be a heavy vehicle, e.g. a truck or a bus.
- the vehicle may alternatively be a passenger car.
- the invention is applicable to any suitable HC dosing system and is therefore not restricted to DPF systems of motor vehicles.
- the innovative method and the innovative HC dosing system according to an aspect of the invention are well suited to other platforms which have an HC dosing system than motor vehicles, e.g. watercraft.
- the watercraft may be of any kind, e.g. motorboats, steamers, ferries or ships.
- the innovative method and the innovative HC dosing system according to an aspect of the invention are also well suited to for example, systems which comprise industrial engines and/or engine-powered industrial robots.
- the innovative method and the innovative HC dosing system according to an aspect of the invention are also well suited to various kinds of power plants, e.g. an electric power plant comprising a diesel generator.
- the innovative method and the innovative HC dosing system are well suited to any engine system which comprises an engine and an HC dosing system, e.g. on a locomotive or some other platform.
- the innovative method and the innovative HC dosing system are well suited to any system which comprises a particle generator (e.g. a combustion engine) and an HC dosing system.
- the innovative method and the innovative HC dosing system are well suited to any system which comprises any kind of system which generates exhaust gases with particles and a filter which stores particles, which particles are burnt during regeneration of said filter, particularly during active regeneration of said filter.
- link refers herein to a communication link which may be a physical connection such as an opto-electronic communication line, or a non-physical connection such as a wireless connection, e.g. a radio link or microwave link.
- the term “line” refers herein to a passage for holding and conveying a fluid, e.g. a fuel in liquid form.
- the line may be a pipe of any suitable size.
- the line may be made of any suitable material, e.g. plastic, rubber or metal.
- fuel refers herein to an agent used for active regeneration of a particle filter of an HC dosing system.
- Said fuel according to a version is diesel fuel.
- Other kinds of hydrocarbon-based fuels may of course be used.
- Diesel fuel is herein cited as an example of a fuel, but one skilled in the art will appreciate that the innovative method and the innovative HC device are feasible for other types of fuels, e.g. synthetic fuels, subject to necessary adaptations, e.g. adaptations to adequate carbonisation temperatures for fuels adopted, in control algorithms for executing software code in accordance with the innovative method.
- HC dosing system is used herein to denote a particle filter system
- the invention is not restricted to use of a diesel particle filter.
- other types of particle filter may be used according to the invention.
- One skilled in the art will appreciate which kind of fuel is most suitable for regenerating the particle filter adopted.
- FIG. 2 depicts a subsystem 299 of the vehicle 100 .
- the subsystem 299 is situated in the tractor unit 110 .
- the subsystem 299 may form part of an HC dosing system.
- the subsystem 299 consists according to this example of a container 205 adapted to containing a fuel.
- the container 205 is adapted to containing a suitable amount of fuel and to being replenishable as necessary.
- the container may accommodate, for example, 200 or 1500 litres of fuel.
- a first line 271 is adapted to leading the fuel to a pump 230 from the container 205 .
- the pump 230 may be any suitable pump.
- the pump 230 may be a diaphragm pump provided with at least one filter.
- the pump 230 is adapted to being driven by an electric motor.
- the pump 230 is adapted to drawing the fuel from the container 205 via the first line 271 and supplying it via a second line 272 to a dosing unit 250 .
- the dosing unit 250 comprises an electrically controlled dosing valve by means of which a flow of fuel added to the exhaust system can be controlled.
- the pump 230 is adapted to pressurising the fuel in the second line 272 .
- the dosing unit 250 is provided with a throttle unit against which said pressure of the fuel is built up in the subsystem 299 .
- the dosing unit 250 is adapted to supplying said fuel to an exhaust system (not depicted) of the vehicle 100 . More specifically, the dosing unit 250 is adapted to supplying a suitable amount of fuel in a controlled way to an exhaust system of the vehicle 100 .
- a particle filter (not depicted), e.g. a DPF, is situated downstream of a location in the exhaust system where supply of fuel is effected.
- the amount of fuel supplied in the exhaust system is intended to be used in a conventional way in the HC dosing system for active regeneration of the particle filter.
- the dosing unit 250 is situated adjacent to, for example, an exhaust pipe which is adapted to leading exhaust gases from the combustion engine 150 of the vehicle 100 to said particle filter.
- the dosing unit 250 is situated in thermal contact with the exhaust system of the vehicle 100 . This means that thermal energy stored in, for example, an exhaust pipe, silencer, particle filter and SCR catalyst can thus be led to the dosing unit 250 .
- the dosing unit 250 is provided with an electronic control card which is adapted to handling communication with the control unit 200 .
- the dosing unit 250 comprises also plastic and/or rubber components which might melt or be otherwise adversely affected as a result of too high temperatures.
- the dosing unit 250 is sensitive to temperatures above a certain value, e.g. 120 degrees Celsius. As for example the exhaust pipe, the silencer and the particle filter of the vehicle 100 exceed this temperature value, there is risk that the dosing unit 250 might become overheated during or after operation of the vehicle if not provided with cooling.
- a certain value e.g. 120 degrees Celsius.
- a third line 273 runs between the dosing unit 250 and the container 205 .
- the third line 273 is adapted to leading back to the container 205 a certain amount of the fuel fed to the dosing valve 250 .
- This configuration achieves with advantage cooling of the dosing unit 250 .
- the dosing unit 250 is thus cooled by a flow of the fuel when it is pumped through the dosing unit 250 from the pump 230 to the container 205 .
- the first control unit 200 is arranged for communication with a temperature sensor 220 via a link 293 .
- the temperature sensor 220 is adapted to detecting a prevailing temperature of the fuel where the sensor is fitted. According to this version, the temperature sensor 220 is situated in the container 205 .
- the temperature sensor 220 is adapted to continuously sending signals to the first control unit 200 which contain information about a prevailing temperature of the fuel.
- the temperature sensor 220 is situated adjacent to the dosing unit 250 in order to detect a prevailing temperature there.
- the temperature sensor 220 is situated adjacent to the particle filter of the HC dosing system in order to detect a prevailing temperature there. Any desired number of temperature sensors may be provided in the subsystem 299 to detect a prevailing temperature adjacent thereto.
- the temperature sensor/sensors 220 is/are adapted to detecting at a suitable location within the subsystem 299 a prevailing temperature which may serve as a basis for controlling operation of the pump 230 in order to cool the dosing unit by means of said flow of fuel.
- the first control unit 200 is arranged for communication with the pump 230 via a link 292 .
- the first control unit 200 is adapted to controlling operation of the pump 230 in order for example to regulate the fuel flows within the subsystem 299 .
- the first control unit 200 is arranged for communication with the dosing unit 250 via a link 291 .
- the first control unit 200 is adapted to controlling operation of the dosing unit 250 in order for example to regulate fuel supply to the exhaust system of the vehicle 100 .
- the first control unit 200 is adapted to controlling operation of the dosing unit 250 in order for example to regulate fuel return supply to the container 205 .
- the first control unit 200 is adapted, according to a version, to using the signals received which contain a prevailing temperature of the fuel in the region of the temperature sensor 220 and/or a prevailing temperature of any desired component of the HC dosing system, e.g. the dosing unit, or the subsystem 299 as a basis for controlling the pump 230 in accordance with an aspect of the innovative method.
- the first control unit 200 is adapted, according to a version, to using the signals received which contain a prevailing temperature of the fuel in the region of the temperature sensor 220 and/or a prevailing temperature of any desired component of the HC dosing system or the subsystem 299 as a basis for controlling operation of the pump 230 intermittently and at reduced power compared with ordinary operation, in accordance with an aspect of the innovative method.
- a second control unit 210 is arranged for communication with the first control unit 200 via a link 290 .
- the second control unit 210 may be detachably connected to the first control unit 200 .
- the second control unit 210 may be a control unit external to the vehicle 100 .
- the second control unit 210 may be adapted to performing the innovative method steps according to the invention.
- the second control unit 210 may be used to cross-load software to the first control unit 200 , particularly software for applying the innovative method.
- the second control unit 210 may alternatively be arranged for communication with the first control unit 200 via an internal network in the vehicle.
- the second control unit 210 may be adapted to performing substantially similar functions to those of the first control unit 200 , e.g.
- the innovative method may be applied by either the first control unit 200 or the second control 210 or by both the first control unit 200 and the second control unit 210 .
- the first control unit 200 is adapted to controlling operation of the pump 230 intermittently and at reduced power compared with ordinary operation in such a way that any amount of electrical energy which may be needed for cooling the dosing unit 250 to at least one critical temperature as regards safety is smaller than in the state of the art.
- a compressed air source 260 is provided to supply compressed air to the dosing unit 250 via a line 261 .
- the dosing unit 250 is adapted to using said compressed air supply to divide more finely the fuel being dosed.
- the compressed air may also be used for at least partly causing the dosing unit to dose said fuel into the exhaust duct.
- the compressed air may also be used to blow out of, for example, the dosing unit 250 any fuel which may be present therein. This may be effected during operation of the engine 150 or after the engine 150 has been switched off.
- the container 205 may be the vehicle's fuel tank, in which case portions of the vehicle's existing fuel system are utilised according to the present invention.
- the container may be a separate container, i.e. not the same container as the vehicle's fuel tank.
- the dosing unit 250 is situated immediately adjacent to an exhaust duct of the HC dosing system. According to another example, the dosing unit 250 is provided with a passive nozzle running through said exhaust duct to dose said fuel directly into the exhaust duct.
- said pump 230 is the same pump as normally generates fuel pressure for an injection system of the engine 150 .
- said pump 230 is a separate pump, i.e. not the same pump as normally generates the fuel pressure for the injection system.
- a precatalyst and/or oxidation catalyst are/is fitted in series with, and upstream of, the particle filter.
- FIG. 3 a is a schematic diagram of an operating power P of the feed device as a function of time t, according to an embodiment of the invention.
- the feed device 230 may be run on the basis of a first predetermined interval configuration.
- the feed device 230 continues, where a need for cooling of the dosing unit 250 is determined, e.g. after cessation of the exhaust flow, to be run at an ordinary operating power P 1 until a first time t 1 .
- the operating power P of the feed device 230 is zero (0) and the feed device is therefore off or idling.
- the feed device 230 is run at an ordinary operating power P 1 until a third time t 3 .
- the operating power P of the feed device 230 is zero (0) and the feed device is therefore off or idling.
- the feed device is therefore off or idling.
- the period t 1 -t 2 and the period t 2 -t 3 are of substantially equal duration.
- various periods for operation and non-operation of the feed device in a predetermined interval configuration may differ in length according to a version. It should also be noted that an interval configuration may also have any suitable number of periods of operation and non-operation of the feed device.
- the periods pertaining to operation of the feed device e.g. the period t 2 -t 3
- the periods relating to operation of the feed device are within a range of 30 to 90 seconds.
- the periods relating to operation of the feed device e.g. the period t 2 -t 3
- the periods relating to operation of the feed device are shorter than one (1) minute.
- the periods relating to operation of the feed device e.g. the period t 2 -t 3
- the predetermined interval configuration has a length of the order of 30 minutes.
- the predetermined interval configuration may be shorter than 30 minutes.
- the predetermined interval configuration may be longer than 30 minutes.
- a version of the invention determines at any desired times in an interval configuration whether a predetermined criterion is fulfilled, in which case switching off of the feed device 230 may be effected on that basis. Said predetermined criterion is described in more detail with reference to FIG. 4 b below.
- FIG. 3 b is a schematic diagram of an operating power of the feed device as a function of time, according to an embodiment of the invention.
- the feed device 230 may be run on the basis of a second predetermined interval configuration.
- the feed device 230 continues, where a need for cooling of the dosing unit 250 is determined, e.g. after cessation of the exhaust flow, to be run at a reduced operating power P 2 , compared with ordinary operation, until a first time t 1 .
- the operating power P of the feed device 230 is zero (0) and the feed device is therefore off or idling.
- the feed device 230 is run at operating power P 2 until a third time t 3 ′.
- the period t 2 -t 3 ′ is shorter than the period t 2 -t 3 described with reference to FIG. 3 a .
- the operating power P of the feed device 230 is zero (0) until a fourth time t 4 ′ and the feed device is therefore off or idling.
- the period t 3 ′-t 4 ′ is shorter than the period t 3 -t 4 described with reference to FIG. 3 a .
- the feed device 230 is run at further reduced operating power until a fifth time t 5 .
- the fifth time t 5 it is determined that predetermined criteria are fulfilled and the feed device then continues to be off, whereupon the operating power becomes zero (0).
- the fifth time t 5 it is determined that it will not be possible for a prevailing temperature of the dosing unit 250 to be increased by rewarming effects to too high a temperature at which there would be risk of its functional degradation.
- FIG. 4 a is a schematic flowchart of a method for cooling a dosing unit pertaining to HC dosing systems for exhaust cleaning which comprise the dosing unit for fuel and a feed device to supply said fuel for cooling, according to an embodiment of the invention.
- the method comprises a first step s 401 .
- Method step s 401 comprises the steps of cooling a fuel dosing unit by means of fuel supplied to the dosing unit, and of intermittently, in mutually successive periods of running at certain operating powers and of zero operating power, running said fuel feed device at reduced power compared with ordinary operation.
- the method ends after step s 401 .
- FIG. 4 b is a schematic flowchart of a method for cooling a dosing unit pertaining to HC dosing systems for exhaust cleaning which comprise the dosing unit for fuel and a feed device to supply said fuel for cooling, according to an embodiment of the invention.
- the method comprises a first step s 410 .
- Method step s 410 comprises the step of shutting off an exhaust flow from a combustion engine of the vehicle 100 .
- the dosing unit 250 is cooled in an ordinary way, i.e. at an operating power of the pump 230 which is needed to maintain the same cooling flow for the dosing unit as during ordinary operation. Shutting off the exhaust flow is effected by switching off the engine of the vehicle 100 .
- the first method step s 410 is an optional step. The invention is applicable, according to an aspect, to HC dosing systems in which the engine 150 is in operation and therefore provides the HC dosing system with an exhaust flow. Step s 410 is followed by a step s 420 .
- Method step s 420 comprises the step of evaluating whether there is a continuing need to cool the dosing unit by means of a flow of the fuel in the HC dosing system.
- the step of deciding whether there is a need to continue said cooling may be based on various parameters. According to an example, deciding whether there is a continuing need for cooling is based on the signals from the temperature sensor 220 which contain information about a prevailing temperature of at least one component of the HC dosing system or the subsystem 299 of the vehicle 100 . If there is no continuing need for cooling, the method ends. If there is a continuing need for cooling, a subsequent step s 430 is performed.
- Method step s 430 comprises the step of influencing the operation of the pump 230 in such a way that it is run intermittently.
- the pump 230 is run intermittently with a predetermined interval configuration.
- the pump 230 is run intermittently at an operating power corresponding to ordinary operation.
- the pump 230 is run intermittently at a reduced operating power compared with an operating power employed for maintaining a cooling flow of the dosing unit 250 during ordinary operation.
- Step s 430 is followed by a step s 440 .
- Method step s 440 comprises the step of deciding whether a predetermined criterion is fulfilled.
- the predetermined criterion may be any suitable criterion.
- Said criterion may be associated with a predetermined interval configuration.
- Said criterion may be associated with a measured temperature of at least one portion of said HC dosing system.
- Said criterion may be associated with rewarming effects of at least one portion of said HC dosing system.
- the predetermined criterion may thus be fulfilled if the operating power of the pump 230 has been controlled in accordance with the predetermined interval configuration, in which case it may be assumed that the dosing unit 250 has reached a desired temperature at which it needs no further cooling.
- step s 440 If a predetermined temperature of at least one portion of the HC dosing system has been reached, after the pump 230 has been run intermittently in a certain way, it may be assumed that the dosing unit 250 has reached a desired temperature at which it needs no further cooling. If it is decided at step s 440 that the predetermined criterion is fulfilled, the method ends. If it is decided at step s 440 that the predetermined criterion is not fulfilled, the pump 230 continues to run intermittently, possibly also at reduced power compared with ordinary operation, and step s 440 is performed again. The method ends after step s 440 .
- FIG. 5 is a diagram of a version of a device 500 .
- the control units 200 and 210 described with reference to FIG. 2 may in a version comprise the device 500 .
- the device 500 comprises a non-volatile memory 520 , a data processing unit 510 and a read/write memory 550 .
- the non-volatile memory 520 has a first memory element 530 in which a computer programme, e.g. an operating system, is stored for controlling the function of the device 500 .
- the device 500 further comprises a bus controller, a serial communication port, I/O means, an ND converter, a time and date input and transfer unit, an event counter and an interruption controller (not depicted).
- the non-volatile memory 520 has also a second memory element 540 .
- a proposed computer programme P comprises routines for, e.g. after cessation of exhaust flow, cooling the fuel dosing unit by means of fuel supplied to it, and for intermittently, in mutually successive periods of running at certain operating powers and of zero operating power, running a fuel feed device at reduced power compared with ordinary operation, according to the innovative method.
- the programme P may be stored in an executable form or in a compressed form in a memory 560 and/or in a read/write memory 550 .
- the data processing unit 510 is described as performing a certain function, it means that the data processing unit 510 effects a certain part of the programme stored in the memory 560 , or a certain part of the programme stored in the read/write memory 550 .
- the data processing device 510 can communicate with a data port 599 via a data bus 515 .
- the non-volatile memory 520 is intended for communication with the data processing unit 510 via a data bus 512 .
- the separate memory 560 is intended to communicate with the data processing unit 510 via a data bus 511 .
- the read/write memory 550 is adapted to communicating with the data processing unit 510 via a data bus 514 .
- the data port 599 may for example have the links 290 , 291 , 292 and 293 connected to it (see FIG. 2 ).
- signals received on the data port 599 contain information about a prevailing temperature of at least one portion of the HC dosing system.
- the signals received on the data port 599 may be used by the device 500 to run the pump 230 intermittently according to an aspect of the invention.
- the signals received on the data port 599 may used by the device 500 to run the pump 230 intermittently with a predetermined interval configuration, according to an aspect of the invention.
- the signals received on the data port 599 may be used by the device 500 to run the pump 230 intermittently at reduced operating power compared with ordinary operation and, where applicable, with a predetermined interval configuration, according to an aspect of the invention.
- Parts of the methods herein described may be effected by the device 500 by means of the data processing unit 510 which runs the programme stored in the memory 560 or the read/write memory 550 .
- the device 500 runs the programme, methods herein described are executed.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Exhaust Gas After Treatment (AREA)
- Combined Controls Of Internal Combustion Engines (AREA)
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SE1050644A SE536895C2 (sv) | 2010-06-21 | 2010-06-21 | HC-doseringssystem för avgasrening samt förfarande för kylning därav |
SE1050644-2 | 2010-06-21 | ||
PCT/SE2011/050792 WO2011162694A1 (en) | 2010-06-21 | 2011-06-20 | Method and device pertaining to cooling of dosing units of hc dosing systems for exhaust cleaning |
Publications (1)
Publication Number | Publication Date |
---|---|
US20130111881A1 true US20130111881A1 (en) | 2013-05-09 |
Family
ID=45371669
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US13/704,389 Abandoned US20130111881A1 (en) | 2010-06-21 | 2011-06-20 | Method and device pertaining to cooling of dosing units of hc dosing systems for exhaust cleaning |
Country Status (7)
Country | Link |
---|---|
US (1) | US20130111881A1 (sv) |
EP (1) | EP2582934B1 (sv) |
JP (1) | JP2013529748A (sv) |
CN (1) | CN102947561A (sv) |
BR (1) | BR112012031778A2 (sv) |
SE (1) | SE536895C2 (sv) |
WO (1) | WO2011162694A1 (sv) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9200557B2 (en) | 2010-06-21 | 2015-12-01 | Scania Cv Ab | Method pertaining to air removal from a dosing system at an SCR system and a SCR system |
US9523299B2 (en) | 2010-06-21 | 2016-12-20 | Scania Cv Ab | Method and device pertaining to cooling of dosing units of SCR systems |
Citations (5)
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JPS59517A (ja) * | 1982-06-23 | 1984-01-05 | Mazda Motor Corp | デイ−ゼルエンジンの排気浄化装置 |
US6470673B1 (en) * | 2000-02-22 | 2002-10-29 | Ford Global Technologies, Inc. | Control of a NOX reductant delivery system |
JP2008169711A (ja) * | 2007-01-09 | 2008-07-24 | Denso Corp | 還元剤供給装置 |
US7607292B2 (en) * | 2005-09-09 | 2009-10-27 | Toyota Jidosha Kabushiki Kaisha | Fuel addition apparatus |
US8307636B2 (en) * | 2007-10-24 | 2012-11-13 | Toyota Jidosha Kabushiki Kaisha | Addition valve control method and addition valve controller |
Family Cites Families (5)
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JP3468254B2 (ja) * | 1995-10-03 | 2003-11-17 | 三菱ふそうトラック・バス株式会社 | ディーゼルエンジンの排気浄化装置 |
JP3861746B2 (ja) * | 2002-05-17 | 2006-12-20 | トヨタ自動車株式会社 | 内燃機関の排気浄化装置 |
JP2004293494A (ja) * | 2003-03-28 | 2004-10-21 | Toyota Motor Corp | 内燃機関の排気浄化装置 |
SE529591C2 (sv) * | 2006-02-08 | 2007-09-25 | Stt Emtec Ab | Insprutningsanordning |
DE102007039794A1 (de) * | 2007-08-23 | 2009-03-12 | Eberspächer Unna GmbH & Co. KG | Dosiersystem und Verfahren zum Dosieren eines flüssigen Reduktionsmittels in ein Abgassystem einer Brennkraftmaschine |
-
2010
- 2010-06-21 SE SE1050644A patent/SE536895C2/sv not_active IP Right Cessation
-
2011
- 2011-06-20 EP EP11798464.1A patent/EP2582934B1/en not_active Not-in-force
- 2011-06-20 BR BR112012031778A patent/BR112012031778A2/pt not_active IP Right Cessation
- 2011-06-20 WO PCT/SE2011/050792 patent/WO2011162694A1/en active Application Filing
- 2011-06-20 CN CN201180030676XA patent/CN102947561A/zh active Pending
- 2011-06-20 JP JP2013516536A patent/JP2013529748A/ja active Pending
- 2011-06-20 US US13/704,389 patent/US20130111881A1/en not_active Abandoned
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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JPS59517A (ja) * | 1982-06-23 | 1984-01-05 | Mazda Motor Corp | デイ−ゼルエンジンの排気浄化装置 |
US6470673B1 (en) * | 2000-02-22 | 2002-10-29 | Ford Global Technologies, Inc. | Control of a NOX reductant delivery system |
US7607292B2 (en) * | 2005-09-09 | 2009-10-27 | Toyota Jidosha Kabushiki Kaisha | Fuel addition apparatus |
JP2008169711A (ja) * | 2007-01-09 | 2008-07-24 | Denso Corp | 還元剤供給装置 |
US8307636B2 (en) * | 2007-10-24 | 2012-11-13 | Toyota Jidosha Kabushiki Kaisha | Addition valve control method and addition valve controller |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9200557B2 (en) | 2010-06-21 | 2015-12-01 | Scania Cv Ab | Method pertaining to air removal from a dosing system at an SCR system and a SCR system |
US9523299B2 (en) | 2010-06-21 | 2016-12-20 | Scania Cv Ab | Method and device pertaining to cooling of dosing units of SCR systems |
US9624807B2 (en) | 2010-06-21 | 2017-04-18 | Scania Cv Ab | Method pertaining to air removal from a liquid supply system and a liquid supply system |
Also Published As
Publication number | Publication date |
---|---|
SE1050644A1 (sv) | 2011-12-22 |
BR112012031778A2 (pt) | 2016-11-01 |
EP2582934A4 (en) | 2016-02-17 |
EP2582934B1 (en) | 2018-05-23 |
CN102947561A (zh) | 2013-02-27 |
JP2013529748A (ja) | 2013-07-22 |
WO2011162694A1 (en) | 2011-12-29 |
SE536895C2 (sv) | 2014-10-21 |
EP2582934A1 (en) | 2013-04-24 |
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