US1628322A - Winding machine - Google Patents

Winding machine Download PDF

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US1628322A
US1628322A US624357A US62435723A US1628322A US 1628322 A US1628322 A US 1628322A US 624357 A US624357 A US 624357A US 62435723 A US62435723 A US 62435723A US 1628322 A US1628322 A US 1628322A
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Prior art keywords
winding
rollers
web
core
feeding
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US624357A
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Marcalus Nicholas
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00Changing the web roll
    • B65H19/22Changing the web roll in winding mechanisms or in connection with winding operations
    • B65H19/2238The web roll being driven by a winding mechanism of the nip or tangential drive type
    • B65H19/2269Cradle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/40Type of handling process
    • B65H2301/41Winding, unwinding
    • B65H2301/414Winding
    • B65H2301/4148Winding slitting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/40Type of handling process
    • B65H2301/41Winding, unwinding
    • B65H2301/417Handling or changing web rolls
    • B65H2301/418Changing web roll
    • B65H2301/4181Core or mandrel supply
    • B65H2301/41814Core or mandrel supply by container storing cores and feeding through wedge-shaped slot or elongated channel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/40Type of handling process
    • B65H2301/41Winding, unwinding
    • B65H2301/417Handling or changing web rolls
    • B65H2301/418Changing web roll
    • B65H2301/4182Core or mandrel insertion, e.g. means for loading core or mandrel in winding position
    • B65H2301/41822Core or mandrel insertion, e.g. means for loading core or mandrel in winding position from above, i.e. by gravity

Definitions

  • This invention relates to web-windingmachines. More particularly, it relates to a machine in which a web of paper', cloth or other lexible material is unwound from a parent roll, slit into units of the desired width, wound upon tubes or cores fed to the machine, perforated, wrapped, glued and discharged. There are no machines at present in use for performing all of these operalo tions. According 'to the best practice prior to my invention, the operator places the tubes or cores about which 'the material is to be wound, upon a. spindle, places the spindle in the-machine, wra s by hand sevl5 eral turns of the material gom the parent roll.
  • lt is broadly the object of the present 2t invention to provide' a machine, which shall perform all 'of these loperations ⁇ without the intervention ot the operator; and in which the entire sequence from the feeding of the cores to the discharging of the Wound, 3o Wrapped and glued rolls shall be automatic and continuous as long as any material re mains on the parent roll.
  • y feed a wrapper to the Winding rollers cooperate with a perforator to perforate or score it after a predetermined length has ation is initiated.
  • Winding rollers then continue to rotate. in winding positionA long enough to tighten the Wrapper about the roll and ensure the adhesion of the glue. Thereupon the Winding rollers separate' to dischargethe Wound and wrapped rolls, and a new'core is fed into place. The operation is then repeated.
  • l To operate these three sets of rollers in their sequential relations, l have designed three gear trains, each controlling the rotation of 'a given set of'rollers. These gear trains are thrown into-and out of connection with a constant source of power in properly timed relation, bymeans ol a'constantly rotating cam drum.
  • This drumA is also designed to control the core feed-and roll discharge mechanisnn the perforator and the air Jets, which guide ⁇ the oncomingweb about the core 'when each Winding opel ⁇ ln order that the invention may be morev clearly understood, l shall now describe the" construction and operation of a preferred embodiment of it, which isillustrated in the accompanying drawings.
  • Fig. 1 is a side elevation of a sheet winding machine, built in accordance with the present invention with part of the gear housing removed to show the ythree gear trains and the cam 105 drum ⁇ ; ig. 2'is a' vertical transverse section ofthe machine taken along line 2f2 of Fig. 1; Fig. 3 is' a horizontal section taken along line 3-'3 of Figs. 2 and 4; Fig.
  • FIG. 4 is an enlarged vertical, transverse section taken llo 1o wrapped core alo line 4-4 of Fig. 3 and shdwing in particular the three sets of rollers 'and' the core feeding mechanism, (in this view the core is shown'in the'act of being wound);
  • Fig. 5 is a view similar to Fig. 4 omitting a showing of the wrapperrollers and showing the relation of the parts as a new core is fed intowinding position;
  • Fig. 6 is a view similar t0, Fig. 5 showin about to be discharged;
  • Fig. 7 is a view similar t0, Fig. 5 showin about to be discharged;
  • Fig. 1 an enlar vertical, transverse .section 'taken alo e 7--7 of Fig. 8, showing the relation o the various r trains;
  • Fi 8 is a' vertical lorgitudinal -section ta en along line 8-.-8 of i I lwhatmore in detail an.
  • Fig. 1 the relations vamong the various ear trams and the cam drum;
  • Fig.' 9 is a perspectiveal section taken alongline 9-9 of Fig. 7;
  • Fig. 10 is a diagrammatic la out of al cam drum; and Fig.
  • l11 is av detai of the slitting roller of the winding setz taken along line 11-11 of Fi 4, showmglts relation-to the adjacent fee l ing roller.
  • Y shall first describe the o eration of the rollers and the core feed an --dscharge mechanisms, and shall then'turn to a consideration of the'construction and operation of the variousgear trains, which actuate.
  • these .partaf' In describin the rollers and the core feed mechanism I all refer particularly to Figs. 4, 5 and 6.
  • the parent wrapper roll is indicated at 4, and is suitably mounted at the top of the mac e.
  • the f rollers are indicat y 5, 6, and 7;thewin grollersby8,9and10andthe 'wrapper rollers b 11, 12 and 13.
  • the pa r web is perfora forating hxife 22 mounted upon a rotati shaft 23, and cooperat' with a longitudinal'groove 24 in the f ing roller 6.
  • the wrapper is similarly perforated or cut bfyt means of a knife 25 rotating upon a sha 26 and cooperating with a groove 27 in the ycores l are fed intonwinding position between e windmg ro ers from a magazine 15; this.
  • This wrapper as it is fed to the wound roll, is coated with strips of glue by contactingwith a series of gluing discs 28 which dip within a glue reservoir or trough 29 as the rotate..
  • a series of gluing discs 28 which dip within a glue reservoir or trough 29 as the rotate..
  • this glue frombecomingsmea'red over the face of the .wrapper rollers or Vthe winding 1 roller 10 with 'which the 'glued face of t wrapper comes in contact, .1 rovide these rollers 12 and 10 with suita ly placed grooves 31 and 32.
  • Dischaii'ge of the wound and wrapped rolls is e ected byv a downward movement, at the appropriate time, of the lowest winding roller 9. This removes the support from the roll andpermits it to make its exit from the machine under theiniluence of gravity.
  • jets of air iuing from the pipes 17 and 18 guide the advancing end of the -web about vthe core and between the core and the winding rollers. This air continues to blow until theJweb has made one complete Y turn about the com, meanwhile the slitting foration for each revolution of the'feedin roller 6. If, however, the paper woun upon the core is to be one continuous sheet,
  • the shaft 23 does not rotate until the time comes to sever the paper on the core from When this time comes, the feeding rollers 5, 6 and 7 stopl and the winding rollers 8, 9 and 10 continue to rotate. At this time a perforation extends across the web between the core and rollers7, and 8, so that con-l tinued rotation of the core by the winding rollers, exerting a tension upon the web,
  • the wrapper rollers 11, 12 and 13 begin to rotate, feeding the wrapper web from its roller down between rollers 7 and 10 to the wound core. These rollers are spaced slightly apart so that the counter-rotation of roller 10 does not interfere with the feeding of the Wrapper. rlhis arrangement also lessens the likelihood of smearing roller 10 with glue.
  • the wrapper web 34 contacts with thelgluing discs 28, it causes them to rotate and thus apply strips of glue to the lcontacting face of the wrapper.
  • the wrapper is thus fed to the wound roll and as it adheres to it the u/seof air or other means for causing it to follow the rolll is unnecessary.
  • the shaft 26 rotates and the knife 25 perforates the wrapper web, thus marking od' a wrapper. of the desired length.
  • a pinion 43 Fixed upon this sleeve and coaxial with the shaft 36 is a pinion 43, which in turn4 meshes with a gear- 44, which gear meshes with a second inion 45.
  • the pinions 43, 44 and 45 constitute the gear train, which operates the feeding rollers, and in order that these rollers be rotated, it is only necessary that the pinion 43 beoperatively connected to the constantly rotating shaft 36.
  • a double-faced clutch pinion 51 is a double-faced clutch pinion 51, mounted for longitudinal movement upon-the shaft 36, and being wide enough to remain in mesh with the adjacent' gears of its train in every position which it may be in upon the shaft 36.
  • Meshing with this clutch pinion directly to the right, as shown inl Fig. 7 is a pinion 52 and directly vloelo'vv it is a pinion 53.
  • Meshing with the pinion 53 in an idler gear 54 which in turn meshes with a pinion 55, mounted upon an Varm 56, pivoted about the axis of the idler 54.
  • the other end of this arm 5 6 terminates in a cam follower 57.
  • 'lhe arm' 56 is normally held in the position shown in Fig. 7 b means of a tension coil spring 50, but un er the action of the cani drum cooperating with the earn follower 5i' (the loperation of which will be described later).
  • This arm 56 may he swung to lowerV the position ofpinion 55.
  • the pinions 52, 53 and 55 with 'the clutch pinion 5l constitute the gear train which actuates the winding-rollers, as will beevident from a comparison of Figs. 4 and 7.
  • a gear 58 Meshing with the gear 44 is a gear 58, loosely journaled upon the shaft 23. rllhis gear 58 can be thrown intooperativerela. tion with the shaft 23 hy means of a clutch 59, so that this shaft is caused to rotate with the feeding roller' 6 to perforate the web.
  • the clutch 59 is operated by means of' an arm 60 pivoted upon a bracket 61 extending from the inner wall of the casing 2y and terminating 4at its lower. end in a cam fole operation of which will bedescribed later.
  • Meshing 'with 'pinion 48 of the wrapper' ing knife 25 rota tes in synchronisln with thev lili wrapper roller 12 and peri'orates ⁇ orl cuts a end terminates in a cam follower 66, which -is actuated in a manner to be presently described.
  • the shaft 36 is provided adjacent pinion 43 with upstanding keys 67 designed t'o cooperate with the clutch pinion 51 to key the latter to the shaft. Similar keys 68 are situated adjacent' the pinion 46, an'd are likewise designed to vcooperate with the pin-f ⁇ ion 51, for the same purpose. Both pinions 43 and 46 are provided with clutch faces 69,
  • the star wheels 16 which permit the feeding of the new core into winding position are rotated step by step by means of a sixtoothed ear 72.
  • the air is admitted to pipes 17 and 18 from a main73 by means of a valve 74.
  • Arm 56 car ing geary 55, clutch arms 60 and 64, gear'w eel 72 and air valve 74, are all operated in their proper sequentialA relations by means of various cams situated upon the cam drum 41, which is constantly rotated through bevel pinions 37 and 38, worm 39 and worm wheel 40.
  • the o ration of the en tire machine can be best escribed at the same time that the arrangement of the cams upon the cam drum is-described.
  • the pinion 51 is in neutral position so that none of the gear trains is in motion. This is the situation while a wound and wrap d roll is being discharged from the machine, asV shown in Fig. 6.
  • the machine as described is d ed to makeV one perforation for each complete wound rocllll and it undeisxl that some meanssu asaspr -not wn,are rovided for returningmie clutcirarm 6g to neutral position to disengage the clutch 59. Should itbe desired tov perforate at more frequent intervals and thus produce a i forated roll, the clutch 59 need onlylie permanentlyheld in clutching position throughout the entireoperation.
  • a web-windingmachine the combination of winding rollers designed to hold and rotate a core, feeding rollers designed to feed a web to thecore, means for perforating or cutting the web, and means for stopping the rotation of thefeeding rollers when the desired length of material has been Wound upon the core, twhile the winding rollers continue to rotate, thus detaching the Wound roll from the Web.
  • a web-Winding machine the combination of winding rollers designed to hold and rotate a core, feeding rollersV4 designed to feed a web to the core, means for perforating or cutting the web, means ⁇ for stopping the rotation of the feeding rollers when the desired length of material has been wound upon the core, while the winding rollers continue to rotate, thus detaching the wound roll from the web, and means for moving'one of the winding rollers to disfcharge the wound roll.
  • a web-winding machine the acombi nationyof winding rollers designed to hold and'rotate a core, feeding rollers designed to feed a Web to the core, means forperforating or cutting the web, means for stopping the rotation of the feedin desired length of materia has been Wound uponthe core, while the winding rollers oontinue to rotate, thus detaching the wound.
  • the combi nation of winding rollers designed to hold and rotate a core
  • feeding rollers designed to feed a web tothe core
  • means for perforating or cutting theweb means for stopping the rotation of the feeding rollers when the desired length of material has been wound upon the core, while the winding rollers continue to rotatethus detaching the wound roll from the web
  • wrapper rollers designed to feed a wra'pper between the wound roll and winding rollers.
  • a web-winding machine the combi'- nation of winding rollers designed tohold and rotate a core, vfeeding' rollers designed yto feedI a web to the core, means for perforating or cutting the web, means for stopping the rotation of the feeding rollers when the desired length of material has been wound vupon the core, while the winding rollers continue to rotate thus detaching the wound roll from the web, wrapper rollers designed to feed a wrapper between the wound roll and the winding rollers, and means for applying glue to the Wrapper.
  • a Web-Winding machine the combination of winding rollers designed to hold and rotate a core, feeding rollers designed to feed a web to the core, means for perforating or cutting the web, means for stopping the rotation of the feeding rollers when the vdesired length of material has been wound kroll from the Web,wrapper rollers designed to feed a wrapper between thewound roll and Winding rollers, and means for cutting off a predetermined length ofA wrapper as it is fed to the roll.
  • a Web-winding machine the combination of Winding rollers designed to hold and rotate a core, feeding rollers designed to feed a web to the core, means for perforating or cutting the web, means for stopping the rotation of the feeding rollers when the desired length of material haslbeen wound upon the core, while the windingv rollers con-y tinue to rotate, thus detaching the wound roll from the web, wrapper rollersdesigned to feed a wrapper between the wound roll and Winding rollers,A and means for stopping the yrotation oftheV wrapper rollers while the winding' rollers continue to rotate loosely mounted on the said power shaft, and
  • the combinationofrollers designed to wrap a wound roll
  • ⁇ wrapper rollers designed to feed a wra pper web to the wrapping rollers
  • means for perforating or cutting the wrapper web and
  • rollers des'i'gned'to wrap awound roll
  • wrapper rollers designed to feed a Wrapper web to the wrapping rollers
  • l gluing discs designed to apply strips of glue to the advancing Wrapper
  • grooves in the rollers contacting with the strips of glue to prevent smearing thereof and adhesion to the rollers.
  • winding rollers designed to hold and rotate a core
  • feeding rollers designed to feed a web to the core
  • means for perforating or cutting the web means for stopping the rotation of the feeding rollers when thc ⁇ desired length of material has been wound upon the core, while the winding rollers continue to rotate, thus detaching the wound roll from the web, and slitting knives on one of the winding rollers designed to cut the coreand the web to make rolls of the desired widths.v
  • winding rollers designed to hold and rotate a core
  • feeding rollers designed to feed a web to the core
  • .means for directing jets of air against the forward endfof the vweb to guide it between the winding rollers and the core during initiation of the winding action
  • an air valve controllingl the air jets
  • a cam drum for operating the air valve
  • a web- ⁇ vinding machine the combination of winding rollers designed to hold and rotate a. core, feeding rollers designed rotation of the feeding rollers when a deto feed a web to thel core, means for persired llength of material has been wound upon the core, while the winding rollers continue to rotate ⁇ thus detaching the wound roll from the web, a pivoted arm supporting one ot' the winding rollers, a.
  • a web-winding machine the combination of winding rollers designedto hold and rotate a core, feeding rollers designed to feed a web to the core, gear trains for rotating said rollers, a power source and means for moving the feeding roller gear train into and outv of engagement with the power source.
  • a machine for winding paper on carrier tubes or cores a group of winding rollers adaptedto impinge upon a cylindrical core placed within the same, means for rotating said winding rollers in the same direction to in turn rotate said core about its longitudinal axis, means for delivering a run of paper intermediate said winding rollers and said core whereby said paper is wound upon the latter, means associated with said delivery means for transversely perforating the paper at longitudinal intervals as it passes to said winding rollers, and one of said winding rollers having annular slitting blades adapted to both slit the paper longitudinally as it passes to said winding rollers and ⁇ correspondingly cross-cut said cylindrical core to produce at one winding operation a lplurality of wound rolls of paper of desired predetermined, length.
  • a machine for winding paper on carrier tubes or cores a group of rotatable winding rollers adapted to impinge upon a cylindrical core placed within the same, two of said rollers occupying a fixed position and the third being movable, means for rotatingy said winding rollers in the same direction to in turn rotate said 'core about its longitudinal axis, means for delivering a run of paper intermediate said winding rollers and said core whereby said paper is wound upon the latter, means for mounting said movable rollers for outward bodily movement, yieldable means opposing the outward movement of said movable rollers.
  • a group of rotatable winding rollers adapted to impingeupon a cylindrical core -pl'aced within the same, two of said rollers occupying a-ixed position and the third being movable, means for rotating said winding rollers in the same direction to in turn rotate said core about its longitudinal axis, means for delivering a runv of paper intermediate said winding rollers and said core whereby said paper is Wound upon the latter, means for mounting said movable 'roller for outward bodily movement, yieldable means o posing-the outward movement of said movalble roller thus tending to normally hold the same in operative relation to the core and paper while the latter builds up on the former, and said movable roller when outwardly r moved ⁇ permitting the paper wound coreto fall from winding position and the replacement thereby of a succeeding empty core into operative relation to said winding-rollers, means in advance of said winding
  • a group offwinding rolls adapted to imping' upon a cylindrical core placed within t e samef means for rotating said winding rollers in the same direction to in turn rotate said core about its longitudinal axis, means for delivering a run of paper intermediate said winding rollers and said core whereby said paper is wound upon the latter, means associated with said :delivery means for transversely perforating the paper at longitudinal intervalsas it passes to said winding rollers, means for mounting one of said rollers for outward bodily movement, yieldable means opposing the outward movement of said latter roller thus tending to normally hold the same in operative relation to the core and paper while the latter builds up on the former, said movable roller when outwardly moved permitting the removal of a paper wound core from winding position and the insertion of a succeeding empty core into operativefrelation to said winding rollers, means for interrupting the operation of said perforating and winding mechanisms when a predetermined amount of paper is
  • a group of winding rollers comprising an upper roller, a forward lower roll and a rearward lower roller normally spaced equi-distant around and impinging upon a core centered intermediatethe same, transmission means for simultaneously rotatingsaid rollersin the same direction to in turn rotate said core about its longitudinal axis, means mounting said rearward lower roller for outward yieldable movement whereby the same serves *additionally as a compensating and gate their operation.
  • the cbmbination of winding' means mechanism for feeding a web to the winding means including a longitudinally grooved roller, an intermittently operable perforating device rotatable about an axis parallel to the axis of the said roll and operable at a speed enabling it to mesh with the said groove and perforate the moving web along a transverse line, means for starting the rotation of the said device in timed relation with the groove in the Vroller and for stopping the rotation before a second line of perforations is made,
  • the combination of winding means, mechanism for feeding a web to the winding means including a longitudinally grooved roller, an intermittently operable perforating device'rotatable about an axis parallel to .the axis of the said roll and operable at aspeed enabling it to mesh with the said groove and perforate the moving web along a transverse line, and means for operating the perforating device either continuously to transversely pei-forato the web at regular intervals or intermittently to transversely perforate it at-the end of each winding cycle.
  • a web-winding machine the combination of meansfor rotating a core, mechanism for feeding a web to the core, and automatic means acting in timed relation with the feeding mechanism for directing jets of airagainst the forward end of the web along two separate transverse lines to cause the web to adhere to the core during the initiation of the winding action.
  • ⁇ a web-winding machine the combination of rotatable winding rollers for holding and rotating ya core, at least one of the rollers being bodily movable to follow variations in the diameterof the roll while being wound, mechanism for feeding ay web tothe core, annular slitting knives carried by one of the winding rollers for slitting the web longitudinally prior to the winding operation, and automatic means operating on the forward ends of all of the sections of the slitted webl tol engage them with the core and thereby cause the said sections towind on the core to form sectional rolls.
  • a web-winding machine the combination of rotatable winding rollers for holding and rotating a core, mechanism for feeding fa web to the core, means for moving one of the rollers parallelly away from another to provide space for the reception of a core, and mechanism connected to operate in timedrelation with the last said means for feeding a core to the rollers through the said space.
  • v'39. -ln a web-windingrmachine, the Combination vof rotatable winding rollers for holding and rotating a core, mechanism for feedinga web to the core, means for moving one of the rollers parallelly awayl from another to provide space for the reception of a core, mechanism connected to operate in time relation with the last said means for feeding a core to the rollers through the said space, and a stop supplemental to the winding rollers for engaging'said core and holding it until the said movable roller is returned to normal position.
  • the coma core In a web-winding machine, the coma core, mechanism for feeding a web tothe core, and automatically acting devices forcircumferentially cutting the core at a plurality of separate places prior to the'initiation of the winding operation.
  • a web-winding machine the combination of rotatable Awinding rollers for holding and rotating a core, mechanism for feeding a web to the core, and automatically acting devices for circumferentially cutting the core at a plurality of 4separate places prior td the initiation of the winding operation, the said devices consisting of circular y knives carried by oneof the winding rollers.
  • mechanism for feeding a wrapper web to the first said means automatic mechanism for operating the feeding mechanism inter- 15' mittently to feed a predetermined length of wrapper at each operation thereof, and a device connected with the last said mechanism for weakening the wrapper web along a transverse line without completely sever- 0 ing it at each operation of the feeding mechanism whereby the wrapper yweb is severed by the continued action of the winding means after the feeding mechanism has stopped.
  • a web-winding' machine the combination of winding means, mechanism for feeding a web to the winding means, a device for weakening the moving web along a 46.A 'lln a web-winding machine, the combi- 95 nation of winding rollers designed to yhold and rotate a roll, mechanism for feeding a web tothe winding means, a ldevice for weakening the moving web along a transverse line without completely Vsevering it, and mechanism for reducing the rate of actioh of theA feeding mechanism to thereby increase the tension on the web 'and sever itr at the said line of weakening, the said operating automatically, to H05 cause the severing of the web with the lend thereof located between the rollers of the winding means.
  • a winding means adapted to 1m receive and rotate cores, a core magazine, automatic mechanism for successively supplying cores from the magazine to the winding means, mechanism for feeding a web to the-.winding means, devicesfor longitudi 115 nally slitting the web prior to the winding operation, automatic means operating in timed relation with the core Isupplying, mechanism for engaging Lthe forward ends of the several slitted sections of the web with the successive cores so that the former can wind on the latter. and means for discharging the completed sectional rolls from, the winding me ns.
  • a wrap 49.fA winding and wrapping machine comprising in combination, automatic means for winding a web to form acsuccession 'of wound rolls, means for longitudinally slitting the web toform sectional rolls, and.
  • a winding and wrapping machine comprisingin combination automatic means for winding a web to form a successionof wound rolls, mechanism for feeding a wrapper web to the said Winding means, alltomatic means for operating the feeding mechanism intermittently to feed a redetermined length at 4each operation txereof andcause the said successive lengths to be wound ⁇ on the respective rolls, and a device connected with the-last said mechanism ⁇ for weakeningvthe wrappen web along a transverse line without completely severing it at eachV operation' of the 'feeding mechanism contin d action o the winding means after the fe whereby the wrap er web is severed by the ddmg mechanism has stopped.
  • a winding and wrapping machine, ⁇ comprising in combination' a plurality of' rotatable winding rollers arranged -to suprt a succession of rolls while theyI are ing wound, mechanism for feeding a web to 'the said lwinding rollers, mechanism for r web to the said winding means, devices or longitudinally slitting the tlius fed, and
  • the combinati n in a windinv and wrapping machine f means for winding a web to form a succession of wound rolls, mechanism for feeding a web to the winding means, means for starting the winding operation at the initiation of each roll, automatic means for severing the web at the completion of each roll, and automatic means for causing wrappers to be wound on the respective rolls at the completion of the successive web-winding operations.

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  • Replacement Of Web Rolls (AREA)

Description

4 Sheets-Sheet 1 WINDING MACHINE N. MARCALUS Filed March l2, 1923 May 10 ,.1927.`
N. MARCALUS WINDING MACHINE May l y T927.
Filed March 12, 192:5 4 Sheets-Sheet. 2
INVENTQR BYWW-MM/M A TTOR NE Y 5 May lo 1927' N. MARcALUs WINDING MACHINE 4 sheets-Sheet s Filed March 12. 1923 May 10 1927.
N. MARcALUs WINDING MACHINE Filed March 12. '192s Sheets-Sheet 4 Patented May 10, 1927.
NICHOLAS HABCALUS, F PLAINFIELD, NEW JERSEY.
` wmnme IACHINE.
Application led March 12, 1,923. Serial No. 624,357.
This invention relates to web-windingmachines. More particularly, it relates to a machine in which a web of paper', cloth or other lexible material is unwound from a parent roll, slit into units of the desired width, wound upon tubes or cores fed to the machine, perforated, wrapped, glued and discharged. There are no machines at present in use for performing all of these operalo tions. According 'to the best practice prior to my invention, the operator places the tubes or cores about which 'the material is to be wound, upon a. spindle, places the spindle in the-machine, wra s by hand sevl5 eral turns of the material gom the parent roll. about the core and starts the machine, which then Winds and slits by motive power, When the desired quantity has been Wound, the operator stops the machine, breaks the 2o paper along the 'width ot .the web, glues the end of the rolls, removes the spindleA from the machine and lWraps the rolls by hand. This operation is repeated for each set of rolls. lt is broadly the object of the present 2t invention to provide' a machine, which shall perform all 'of these loperations `without the intervention ot the operator; and in which the entire sequence from the feeding of the cores to the discharging of the Wound, 3o Wrapped and glued rolls shall be automatic and continuous as long as any material re mains on the parent roll.
l have attained this object by providing three sets of rollers, which are automaticall rotated in predetermined sequential combinations. @ne set, the winding and Wrapping rollers hold and rotate the core and Wind the web ot material about it, slitting ,the material into sheets of appropriate 4o Widths at the same time and cutting the core into unit lengths. A. second set, the feeding rollers, feed the material to the vcore from the parent roll and cooperate, with a perforator vto perforate or score it transversely at intervals or at the end of i the Winding only. lWhen the desired length of material has been wound about the core, 'the feeding rollers stop, while the winding rollers continue to rotate. This tears the material along a perforation and separates the wound roll from the web. 'Thereupon a third set of rollers. the wrapper rollers,
y feed a wrapper to the Winding rollers cooperate with a perforator to perforate or score it after a predetermined length has ation is initiated.
lfrom a parent roll and Windin vbeen fed. and automatically apply glue'to it.
"continue to rotate, thus tearing the Wra per along the perforation and detaching it rom the Wrapper web. The Winding rollers then continue to rotate. in winding positionA long enough to tighten the Wrapper about the roll and ensure the adhesion of the glue. Thereupon the Winding rollers separate' to dischargethe Wound and wrapped rolls, and a new'core is fed into place. The operation is then repeated.
ln carrying out this sequence. of operations automatically, I have found it necessary in starting the Winding toprovide means for guiding the advancing end 'of the web about the core. This l do in accordance with the 'present invention by means of properly directed and timed air Jets.
To operate these three sets of rollers in their sequential relations, l have designed three gear trains, each controlling the rotation of 'a given set of'rollers. These gear trains are thrown into-and out of connection with a constant source of power in properly timed relation, bymeans ol a'constantly rotating cam drum. `This drumA is also designed to control the core feed-and roll discharge mechanisnn the perforator and the air Jets, which guide` the oncomingweb about the core 'when each Winding opel` ln order that the invention may be morev clearly understood, l shall now describe the" construction and operation of a preferred embodiment of it, which isillustrated in the accompanying drawings. This machine was designed primarily for unwinding paper it about a series of individual cores, and t e invention will 'be described in connection'with this machine, although itis. of course, obvious that the principles involved are not so `t0n limited.- ln these drawings, Fig. 1 is a side elevation of a sheet winding machine, built in accordance with the present invention with part of the gear housing removed to show the ythree gear trains and the cam 105 drum`; ig. 2'is a' vertical transverse section ofthe machine taken along line 2f2 of Fig. 1; Fig. 3 is' a horizontal section taken along line 3-'3 of Figs. 2 and 4; Fig. 4 is an enlarged vertical, transverse section taken llo 1o wrapped core alo line 4-4 of Fig. 3 and shdwing in particular the three sets of rollers 'and' the core feeding mechanism, (in this view the core is shown'in the'act of being wound);
5 Fig. 5 is a view similar to Fig. 4 omitting a showing of the wrapperrollers and showing the relation of the parts as a new core is fed intowinding position; Fig. 6is a view similar t0, Fig. 5 showin about to be discharged; Fig. 7
1s an enlar vertical, transverse .section 'taken alo e 7--7 of Fig. 8, showing the relation o the various r trains; Fi 8 is a' vertical lorgitudinal -section ta en along line 8-.-8 of i I lwhatmore in detail an. Fig. 1 the relations vamong the various ear trams and the cam drum; Fig.' 9 is a orizontal section taken alongline 9-9 of Fig. 7; Fig. 10 is a diagrammatic la out of al cam drum; and Fig.
l11 is av detai of the slitting roller of the winding setz taken along line 11-11 of Fi 4, showmglts relation-to the adjacent fee l ing roller.
As shown 1. As shown inv Fi 1 the rollers areheld within the left han part of the frame, and
the operating mechanism, the gear trains, cams, etc., are housed within the casing 2 at the right hand :part of the machine. I
Y shall first describe the o eration of the rollers and the core feed an --dscharge mechanisms, and shall then'turn to a consideration of the'construction and operation of the variousgear trains, which actuate. these .partaf' In describin the rollers and the core feed mechanism, I all refer particularly to Figs. 4, 5 and 6. In these figures, 3.represents the parent roll, which -is suitably mounted .for rotation wlthin the frame 1. The parent wrapper rollis indicated at 4, and is suitably mounted at the top of the mac e.
rollers, tbe windin andwrapping rollers, and the .wrapper eed or wrgiper rollers. The f rollers are indicat y 5, 6, and 7;thewin grollersby8,9and10andthe ' wrapper rollers b 11, 12 and 13. The pa r web is perfora forating hxife 22 mounted upon a rotati shaft 23, and cooperat' with a longitudinal'groove 24 in the f ing roller 6. The wrapper is similarly perforated or cut bfyt means of a knife 25 rotating upon a sha 26 and cooperating with a groove 27 in the ycores l are fed intonwinding position between e windmg ro ers from a magazine 15; this. feeding being governed by star wheels 16. During the initiation 'of the winding action, the oncomi web is guided about the core and between e core and the 7, and/showing some-- 4 in the drawings,'the machine is supported upon'and enclosed'within a frame There are three sets of'rolllers-the feeding'.
. or cut prior tobeing ed, to the rollers by means of-a per wrapper roller 12. The cardboard tubes or winding rollers by means of jetsof air which impinge upon it from pipes 17 and 18. If
plurality of annularslitting knives 19, which fit withm appropriate grooves 20 in feeding roller 7 (see act first to sever the cardboard core, then ig. 1 1). These slitting knives to slit the oncoming paper web and finally to l slit the wrapper.- Y
This wrapper, as it is fed to the wound roll, is coated with strips of glue by contactingwith a series of gluing discs 28 which dip within a glue reservoir or trough 29 as the rotate.. In order to prevent this glue frombecomingsmea'red over the face of the .wrapper rollers or Vthe winding 1 roller 10 with 'which the 'glued face of t wrapper comes in contact, .1 rovide these rollers 12 and 10 with suita ly placed grooves 31 and 32. y
Dischaii'ge of the wound and wrapped rolls is e ected byv a downward movement, at the appropriate time, of the lowest winding roller 9. This removes the support from the roll andpermits it to make its exit from the machine under theiniluence of gravity.
In order to make clear the o ration oi h malline l:sthdeeribed thus dnallmsll". shall oow ug e itng mapping, gluing aeritdmscharging of. one, roll. Fig. 5 the relation of the parts just after the star wheels 16 have turnedl, of a revolution to feed a new. core between the winding roller. The roller 9 has returned part way from discharging position, -just enough to permit the new core to roll into place but not enough to force it into windin position against the other two winding ro ers. As the new core drops/'between rollers 7 and 9 it falls against the upper ends of the pipes 17 which serve as Y stops and hold it temporarily until the roller 9 returns to winding position. This return movement of the roller 9 is now immediately` completed 'so that the new core is held snugliy in winding position between the three win ing rollers (as shown in Fig. 4). simuitaneously the feeding and winding rollers begin to rotate, cooperating to feed the web 33 from the parent roll 3 around the feeding rollers and to the core. Rollers 7 Aand 8 are spaced slightly apart so tlht the paper is not pinched between them. `The reason for Athis will be obvious when I describe the severing of the wound roll from the web. At the same time, jets of air iuing from the pipes 17 and 18 guide the advancing end of the -web about vthe core and between the core and the winding rollers. This air continues to blow until theJweb has made one complete Y turn about the com, meanwhile the slitting foration for each revolution of the'feedin roller 6. If, however, the paper woun upon the core is to be one continuous sheet,
'the web.
.' chine through pu'lley35.
the shaft 23 does not rotate until the time comes to sever the paper on the core from When this time comes, the feeding rollers 5, 6 and 7 stopl and the winding rollers 8, 9 and 10 continue to rotate. At this time a perforation extends across the web between the core and rollers7, and 8, so that con-l tinued rotation of the core by the winding rollers, exerting a tension upon the web,
tears it along this perforation. At the same time, the wrapper rollers 11, 12 and 13 begin to rotate, feeding the wrapper web from its roller down between rollers 7 and 10 to the wound core. These rollers are spaced slightly apart so that the counter-rotation of roller 10 does not interfere with the feeding of the Wrapper. rlhis arrangement also lessens the likelihood of smearing roller 10 with glue. As the wrapper web 34 contacts with thelgluing discs 28, it causes them to rotate and thus apply strips of glue to the lcontacting face of the wrapper. The wrapper is thus fed to the wound roll and as it adheres to it the u/seof air or other means for causing it to follow the rolll is unnecessary. Simultaneously with the rotation of the wrapper rollers, the shaft 26 rotates and the knife 25 perforates the wrapper web, thus marking od' a wrapper. of the desired length.
When the wrapper has been completely Wrapped about the roll, the lwrapper rollers stop and thewinding rollers continue to rotate long enough to sever the wrapper along the perforation from its web and press it tightly about the roll. At this point,
described above. In this description, par-- ticular reference will be made to Figs. 1, 2, 3, 7, 8 and 9. Power -is appliedto the mariven in any desired manner from any prime mover. This pulley 35 is mounted upon Ia, shaft 36 ]ournaled in the casing 2 ofthe machine and iscoanial with a bevel pinion 37 likewise fixedto the shaft 36, this inion 37 meshin with 4a second bevel pinion -3 which rives a worm39. This worm drives a large worm wheel"40, to which is fixed `a cam drum 41. The shaft 36 extends to the left, as shown in Figs. 1, 8 'and 9, and is journaled" at its inner end in a sleeve 42,
-' lower 62,l t
which is integral with and forms the shaft of feeding roller 7.
Fixed upon this sleeve and coaxial with the shaft 36 is a pinion 43, which in turn4 meshes witha gear- 44, which gear meshes with a second inion 45. The gear 44.is fixed to thepsha t of the -feedino roller 6 and the pinion 45 to the-shaft oi=` the feeding roller 5. Thus the pinions 43, 44 and 45 constitute the gear train, which operates the feeding rollers, and in order that these rollers be rotated, it is only necessary that the pinion 43 beoperatively connected to the constantly rotating shaft 36.
Loosely journaled upon the shaft 36 adjacent the -bevel pinion 37,'is a pinion 46 which meshes with the pinion 47, which inA turn meshes with inion 48, and that again with pinion 49. hese pinions 47, 48 and' 49 are keyed to the shafts of the wrapper rollers 1l, 12 and 13 respectively, and hence with the pinion 46 constitute the gear train which actuates these rollers.
Loosely journaled upon the shaft 36 and intermediate the two inions 43 and 46, is a double-faced clutch pinion 51, mounted for longitudinal movement upon-the shaft 36, and being wide enough to remain in mesh with the adjacent' gears of its train in every position which it may be in upon the shaft 36. Meshing with this clutch pinion directly to the right, as shown inl Fig. 7 is a pinion 52 and directly vloelo'vv it is a pinion 53. Meshing with the pinion 53 in an idler gear 54 which in turn meshes with a pinion 55, mounted upon an Varm 56, pivoted about the axis of the idler 54. The other end of this arm 5 6 terminates in a cam follower 57. 'lhe arm' 56 is normally held in the position shown in Fig. 7 b means of a tension coil spring 50, but un er the action of the cani drum cooperating with the earn follower 5i' (the loperation of which will be described later). This arm 56 may he swung to lowerV the position ofpinion 55. The pinions 52, 53 and 55 with 'the clutch pinion 5l constitute the gear train which actuates the winding-rollers, as will beevident from a comparison of Figs. 4 and 7.
Meshing with the gear 44 is a gear 58, loosely journaled upon the shaft 23. rllhis gear 58 can be thrown intooperativerela. tion with the shaft 23 hy means of a clutch 59, so that this shaft is caused to rotate with the feeding roller' 6 to perforate the web. The clutch 59 is operated by means of' an arm 60 pivoted upon a bracket 61 extending from the inner wall of the casing 2y and terminating 4at its lower. end in a cam fole operation of which will bedescribed later.
Meshing 'with 'pinion 48 of the wrapper' ing knife 25 rota tes in synchronisln with thev lili wrapper roller 12 and peri'orates` orl cuts a end terminates in a cam follower 66, which -is actuated in a manner to be presently described.
The shaft 36 is provided adjacent pinion 43 with upstanding keys 67 designed t'o cooperate with the clutch pinion 51 to key the latter to the shaft. Similar keys 68 are situated adjacent' the pinion 46, an'd are likewise designed to vcooperate with the pin-f` ion 51, for the same purpose. Both pinions 43 and 46 are provided with clutch faces 69,
ldesigned to. cooperate in turn with clutch' faces 70, on the pinion 51, so that the pinions 43 and 51 may rotate in unison at one time and the pinions 46 and 51 rotate in unison at another'time.
IThe star wheels 16 which permit the feeding of the new core into winding position are rotated step by step by means of a sixtoothed ear 72.
The air is admitted to pipes 17 and 18 from a main73 by means of a valve 74.
Arm 56 car ing geary 55, clutch arms 60 and 64, gear'w eel 72 and air valve 74, are all operated in their proper sequentialA relations by means of various cams situated upon the cam drum 41, which is constantly rotated through bevel pinions 37 and 38, worm 39 and worm wheel 40. The o ration of the en tire machine can be best escribed at the same time that the arrangement of the cams upon the cam drum is-described. As shown in Figs. 1, 8 and 9, the pinion 51 is in neutral position so that none of the gear trains is in motion. This is the situation while a wound and wrap d roll is being discharged from the machine, asV shown in Fig. 6. 'Immediately thisdischarg'e has taken place, the winding roller 9 returns to theV shown in Fig. 5, when a new core is opped -into place. This results from'a` turning of star wheels 16 to 1A; of a turn, which turning is effected by means of pin 75 on the inner face of the'drum contacting with the gear wheel 72. The winding roller 9.now forces the new core into winding position.
. At this momentcam 76 contacts with roller 77 of the valve 74, and rmits the discharge of air ,-throu'gh pipes 17 and `18. At the same time'. a cam 78 contacting with cam follower 66 of clutch arm 64 throws the clutch pinion 51 hard over to the left where its left hand clutch face engages the clutch osition is under the winding rollers continue and the wrapper rollers are put into motion. Thereupon the glued wrapper is fed'about the wound roll and perforated at the same time. When the predetermined length of ,wrapper -has been wound about the roll, a cam 81 contacts with cam follower 66, and throws the clutch. pinion 51 out of engagement with the clutch face 69 of pinion 46, but still in .contact with key 68, so that in this position the winding rollers alone rotate. winding rollers after the wrapper rollers have stopped, severs thel wrapper along the perforation and completesthe wrapping action. At this point, cam 82 contacts with *cam follower 57 on arm 56 and swings the piniony 55 and its winding 'roller 9 downwardly, into the position of 56, whereupon the wound and wrapped roll is discharged. After passing the peak of cam- 82, follower 57 drops under the action of its spring YtoY the lower portion of the Thus the roller 9 returns,`not to complete lwinding position but to the position shown in Fig. 5. Thereupon the pin 75 contacting with the gear 72 causes a new core to be fed -into winding position between the winding rollers. At this point, the cam follower 57 drops completely fromv the cam- 82, and under the influence of spring 50, the roller 9 is-forced upwardly to hold theqcore snugly between the three rollers. As the winding continues'and the diameter of the wound roll increases, vthe roller 9 is grad- This continued rotation of the ioo" ually forced downward, the arm 56 swinging slightly about its axis, but always urgedinto uppermost position by means ofthe spring 50. By means o'f this construction rolls of various diameters can be wound, and the roll pressure throughout the winding operation.
The machine as described is d ed to makeV one perforation for each complete wound rocllll and it undeisxl that some meanssu asaspr -not wn,are rovided for returningmie clutcirarm 6g to neutral position to disengage the clutch 59. Should itbe desired tov perforate at more frequent intervals and thus produce a i forated roll, the clutch 59 need onlylie permanentlyheld in clutching position throughout the entireoperation.
By means of my invention, lam able to -Wind, slit, wrap, glue, discharge the woundl rolls ^and feed new cores into wind-ing position, all automatically and continuouslylas long as any paper remains on the parent rolls. It is, of course, obvious that the wrapper rollers and their associated geartrains can be eliminated if it is not desired to Wrap the wound rolls. ln such an event, it would he possible to redesign the cam drum so that the clutch pinions 51 vneed never be shifted to the eXtreme right hand pos'tion as shown in Figs. 1 andS. The feeding rollers can be thrown out -of operation and the winding rollers continued in operation by lsimply sliding clutch pinion 5l to disengage it from pinion 43, but not far enough to disengage it from keys 67.
The' accompanying dra-wings showf the einbodiment of the invention, which is now deemed preferable, but it will be understood.
that various changes and substitutions of equivalents can be `made without departing from the spirit of the invention` as set forth in the claims-forming part of this application;
l claim:
l. In a web-windingmachine, the combination of winding rollers designed to hold and rotate a core, feeding rollers designed to feed a web to thecore, means for perforating or cutting the web, and means for stopping the rotation of thefeeding rollers when the desired length of material has been Wound upon the core, twhile the winding rollers continue to rotate, thus detaching the Wound roll from the Web.
2.- ln a web-Winding machine, the combination of winding rollers designed to hold and rotate a core, feeding rollersV4 designed to feed a web to the core, means for perforating or cutting the web, means` for stopping the rotation of the feeding rollers when the desired length of material has been wound upon the core, while the winding rollers continue to rotate, thus detaching the wound roll from the web, and means for moving'one of the winding rollers to disfcharge the wound roll.
3. ln a web-winding machine,the acombi nationyof winding rollers designed to hold and'rotate a core, feeding rollers designed to feed a Web to the core, means forperforating or cutting the web, means for stopping the rotation of the feedin desired length of materia has been Wound uponthe core, while the winding rollers oontinue to rotate, thus detaching the wound.
roll from the web, meansfor moving one of the. winding rollers to discharge the wound roll, and means for feeding a new core into winding position between the winding rollers. y
, 4. In a web-winding machine, the combinaton of winding rollers designed to hold rollers when -t-he` and rotate a core, feeding rollers designed to feed a web to the core, means for perforating or cutting the web, means for stopping the rotation of the feeding rollers when the desired length of material has been wound upon the core, while the winding rollers continue to rotate, thus detaching the wound roll from the web, and means for directing jets of air against the forward end of the webvto guide it between the winding rollers and the core during the initiation of the winding action.
5. In a Web-winding machine, the combi nation of winding rollers designed to hold and rotate a core, feeding rollers designed to feed a web tothe core, means for perforating or cutting theweb, means for stopping the rotation of the feeding rollers when the desired length of material has been wound upon the core, while the winding rollers continue to rotatethus detaching the wound roll from the web, and wrapper rollers designed to feed a wra'pper between the wound roll and winding rollers. i
6. ln a web-winding machine, the combi'- nation of winding rollers designed tohold and rotate a core, vfeeding' rollers designed yto feedI a web to the core, means for perforating or cutting the web, means for stopping the rotation of the feeding rollers when the desired length of material has been wound vupon the core, while the winding rollers continue to rotate thus detaching the wound roll from the web, wrapper rollers designed to feed a wrapper between the wound roll and the winding rollers, and means for applying glue to the Wrapper.
7. ln a Web-Winding machine, the combination of winding rollers designed to hold and rotate a core, feeding rollers designed to feed a web to the core, means for perforating or cutting the web, means for stopping the rotation of the feeding rollers when the vdesired length of material has been wound kroll from the Web,wrapper rollers designed to feed a wrapper between thewound roll and Winding rollers, and means for cutting off a predetermined length ofA wrapper as it is fed to the roll.
8. ln a Web-winding machinethe combination of Winding rollers designed to hold and rotate a core, feeding rollers designed to feed a web to the core, means for perforating or cutting the web, means for stopping the rotation of the feeding rollers when the desired length of material haslbeen wound upon the core, while the windingv rollers con-y tinue to rotate, thus detaching the wound roll from the web, wrapper rollersdesigned to feed a wrapper between the wound roll and Winding rollers,A and means for stopping the yrotation oftheV wrapper rollers while the winding' rollers continue to rotate loosely mounted on the said power shaft, and
means for sliding the clutch pinion to engage the key and the clutch face of the gea r to cause rotation of both trains.
10. In a web-winding machine, the combination of winding rollers designed to hold land rotate a core, feeding rollers designed to feed a web to the core, gear trains for' rotating said rollers, a power shaft coaxial with one of the gears in the feeding roller train, but normally unconnected therewith, a clutch face on said gear, a key on the, power shaft, a slidable clutch pinion forming part of the winding roller train and loosely mounted on the said power shaft, and means for sliding the clutch pinion to engage the key and the clutch face of the gear to cause rotation of both trains, or to engage the key only, to cause rotation of the winding train onl i 131. In a web-winding machine, the combination of winding rollers designed to hold and rotate a core, feeding rollers, designed to feed a web to the core,- wrapper rollers designed to feed a wrapper between the wound roll and the winding rollers, gear trains for rotating said rollers, a power shaft coaxial with a gear in each of the feeding and wrapper trains, but normally unconnected therewith, clutch faces on said gears, keys on the power shaft adjacent said gears, a slidable double-faced clutch pinion loosely mounted on said power shaft betweenthe feeding andv wrapper trains, and forming part of the winding train, and means for sliding said l clutch pinion to engage a key and the clutch gear of the feeding train, at key and the clutch gear of the wrappgr train or a. ke only, so that the feeding and winding, winV -f ingr and wrapper or winding trains can be [rotated in succession. 2 @$112. In a web-winding machine, the combination of winding'rollers designed to hold and rotate a core, feeding rollers designed to feed a web to the core, means for perforating or cutting the web, means for stepping the rotation of the feeding rollers when the desired length of material has beenfwound uponthe core, while the winding rollers contin e to rotate, thusv detaching the wound rol? from'the web, wrapper rollers designed to'feed a wrapper web between a wound roll and the windmg rollers, and means for stopy"ping the'. rotation of the wrapper rollers while the Winding rollers continue to rotate, thus detaching the wrapped roll from the wrapper web. i
13. In a web-winding machine, the combinationofrollers designed to wrap a wound roll,`wrapper rollers designed to feed a wra pper web to the wrapping rollers, means for perforating or cutting the wrapper web, and
means for stopping the rntation of the wrapi per rollers when the desired length of wrapper has been fed to the wound roll, while the wrapping rollers conti-nue to rotate, thus 'detaching` the wrapped wrapper from the web.-
14. In a Web-winding machine, the combination of rollers des'i'gned'to wrap awound roll, wrapper rollers designed to feed a Wrapper web to the wrapping rollers,l gluing discs designed to apply strips of glue to the advancing Wrapper, and grooves in the rollers contacting with the strips of glue to prevent smearing thereof and adhesion to the rollers. 4
15. In a web-winding machine, the combination of winding rollersdesigned to hold and rotate a core, feeding rollers designed to feed a web to the core, means for perforating or cutting the web, means for stopping'the rotation of the feeding rollers when the desired length of material has been woundrupon the core, while the winding rollers continue to rotate, thus detaching the wound roll from the web, and slitting means designed to vslit the web intoy appropriate widths. n
16. In a web-winding machine, the combination of winding rollers designed to hold and rotate a core, feeding rollers designed to feed a web to the core, means for perforating or cutting the web, means for stopping the rotation of the feeding rollers when thc` desired length of material has been wound upon the core, while the winding rollers continue to rotate, thus detaching the wound roll from the web, and slitting knives on one of the winding rollers designed to cut the coreand the web to make rolls of the desired widths.v
17. In a web-winding machine, the combination of winding rollers designed to hold and rotate a core, feeding rollers designed to i feed a web to the core, gear trains forvrotatlng said rollers, a power source, .a clutch arm ldeslgned to move the. feeding .roller gear train into andout of engagement with ,the
power source, and a vcam drum for moving the clutch arm.
18. Ina web-winding machine, the combination of winding rollers designed to hold and rotate a core, feeding rollers designed to feed a web to the core,.means for directing jets of air against the forward endfof the vweb to guide it between the winding rollers and the core during initiation of the winding action, an air valve controllingl the air jets, and a cam drum for operating the air valve.
'lill 19. In a webwinding machine, the combination of winding rollers designed to hold and rotate a core, feeding rollers designed to feed a web to the core, means for perforating or cutting the web, means for stopping the winding roller' supporting arm to discharge the wound roll.
24. .ln a web-\ vinding machine, the combination of winding rollers designed to hold and rotate a. core, feeding rollers designed rotation of the feeding rollers when a deto feed a web to thel core, means for persired llength of material has been wound upon the core, while the winding rollers continue to rotate` thus detaching the wound roll from the web, a pivoted arm supporting one ot' the winding rollers, a. magazine for holding new cores,'star wheels for feeding new cores into winding position, gear trains for rotating said feeding and winding rollers, a gear wheel `for rotating said star wheels, a power source, a clutch arm designed to move the gear trains selectively into and out of connection with Jthe power source, and acam drum for moving the clutch arm, for swinging the said winding roller supporting arm to discharge a wound roll, and for rotating the core feed gear wheel to rotate the star wheels and feed a. new core into winding position.
20. lin a web-winding machine, the combination of means for rotating a core, means for feeding a web to the core, and means for arresting the feeding means when the desired length of material has been wound upon the core, while the winding means continue to operate, thus detaching the wound roll from the web. i
2l. In a web-winding machine, the combination of winding rollers designed to hold and rotate a roll, feeding rollers designed to feed sheet material to the roll, wrapper rollers designed to feed a wrapper to the wound roll, passing said wrapper between one of the feeding rollers and one of the winding rollers, said rollers being spaced apart so as not to bear upon the wrapper, and, means for applying glue to the wrapper before it passes between said rollers.
22. ln a web-winding machine, the combination of winding rollers designedto hold and rotate a core, feeding rollers designed to feed a web to the core, gear trains for rotating said rollers, a power source and means for moving the feeding roller gear train into and outv of engagement with the power source. l
23. In a web-windinfr machine, the lcoinbination of winding rollers designed to hold and rotate a roll, feeding rollers designed to feed a web to the roll, means for perforating or cutting the web, means for stopping the rotation of the feeding rollers when the desired length of material has .been wound, while the winding rollers continue to rotate, thus detaching the wound roll from the web, a Apivoted arm supporting one of the winding rollers, a spring actingv on said arm to yieldably urge its winding roller against the roll and a camdrum acting in opposition. to said spring for swingingthe said forating or cutting the web, means for stopping the rotation of the feeding rollers when the desired length of material has been wound, while the winding rollers continue to rotate, thus detaching the wound roll from the web, a pivoted arm supporting one of the winding rollers, a spring acting on said arm to vieldably urge its winding roller against the roll,l means for feeding cores to the windingr rollers, a cani drum, a compound cam on thc-drum 'for swinging said )vinding roller supporting arm in opposition to said spring to discharge the wound roll and permitting its partial return to winding position to receive a core.
25. ln a machine for winding paper on carrier tubes or cores, a group of winding rollers adaptedto impinge upon a cylindrical core placed within the same, means for rotating said winding rollers in the same direction to in turn rotate said core about its longitudinal axis, means for delivering a run of paper intermediate said winding rollers and said core whereby said paper is wound upon the latter, means associated with said delivery means for transversely perforating the paper at longitudinal intervals as it passes to said winding rollers, and one of said winding rollers having annular slitting blades adapted to both slit the paper longitudinally as it passes to said winding rollers and `correspondingly cross-cut said cylindrical core to produce at one winding operation a lplurality of wound rolls of paper of desired predetermined, length.
26. ln a machine for winding paper on carrier tubes or cores, a group of rotatable winding rollers adapted to impinge upon a cylindrical core placed within the same, two of said rollers occupying a fixed position and the third being movable, means for rotatingy said winding rollers in the same direction to in turn rotate said 'core about its longitudinal axis, means for delivering a run of paper intermediate said winding rollers and said core whereby said paper is wound upon the latter, means for mounting said movable rollers for outward bodily movement, yieldable means opposing the outward movement of said movable rollers.
thus tending to normally hold the same in operative relation to the core and paper while the latter winds up on the former, and said movable roller when outwardly moved permitting the paper wound core to fall lll5 -. from winding position and the replacement vthereby of a succeeding empty core into operative relation to said winding rollers.
27. In a machine for Winding paper on windin carrier tubes orcores, a group of rotatable rollers adapted to impinge vupon'a cylindrical core placed within thesame, two of,said rollers occupying a fixed position and the third being movable, means forrotating said winding rollers in the same direction to in turn rotate said core about its longitudinal axis, means for delivering a run of paper intermediate said winding rollers and said core whereby said paper is wound upon the latter, means for mountingl said movable roller for outward bodily movement, yieldalile means opposing the outward movement-,of said movable roller thus tending to normally hold the same in operative relationto -the core and paper 'while the latter builds up on the former, and said movable roller when outwardly moved permitting the paper wound core to fall from winding position and the replacement thereby of a succeeding empty Acore into operativel relation to said winding rollers, means in advance of said winding rollers for transversely perforating the paper at longitudinal intervals as it passes to .said winding rollers.
28. In av machinel for Winding paper on carrier tubes or, cores, a group of rotatable winding rollers adapted to impingeupon a cylindrical core -pl'aced within the same, two of said rollers occupying a-ixed position and the third being movable, means for rotating said winding rollers in the same direction to in turn rotate said core about its longitudinal axis, means for delivering a runv of paper intermediate said winding rollers and said core whereby said paper is Wound upon the latter, means for mounting said movable 'roller for outward bodily movement, yieldable means o posing-the outward movement of said movalble roller thus tending to normally hold the same in operative relation to the core and paper while the latter builds up on the former, and said movable roller when outwardly r moved `permitting the paper wound coreto fall from winding position and the replacement thereby of a succeeding empty core into operative relation to said winding-rollers, means in advance of said winding rollers for transversely perforating `the paper at longitudinal intervals as it passes to said winding rollers, and one of said winding rollers having annular slitting blades adapted to both slit the paper longitudinally as it passes to said winding rollers and correspondingly cross-cut said cylindrical ,core to produce at one winding opera- -tion a plurality of wound rolls of paper of desired predetermined length.
29. In a machine-for winding paper on carrier tubes o r cores, a group of winding rollers adapted toI impinge upon a cylindrical core placed within the same, means for rotating said winding rollers lto'in turn rotate said core about its longitudinal axis,
y tion of the detached means for delivering a run of paper intermediate said Winding rollers and said core whereby said paper is wound upon the latter, means associated with said delivery means for transversely perforating the paper at longitudinal intervals asit passes to said. winding rollers, means for mounting one of said rollers for outward bodily movement, yieldable means opposing the outward movement of said latter roller thus tending to normally holdthe saine in operative relation to the core and paper while the latter builds up on the former, said movable roller when outwardly moved permitting the removal of a paper wound core from winding position and -the insertion of a succeeding empty core into operative relation to said winding rollers, means for interrupting the operation of said perforating and winding mechanisms direction to. in 1turn rotate said core about'4 its longitudinal axis, means for delivering a run of paper intermediate said winding rollers and said core whereby said paper is wound upon the latter, means associated with said delivery means for transversely perforating the paper at longitudinal intervals as it passes to said winding'rollers, means for mounting one of said rollers for outward bodily movement, yieldable means opposing the`outward movement of said latter roller thus tending to normally hold the same in operative relation tothe core and paper while the latter builds up on the former, said movable roller when outwardly moved permitting the removal ot a paper wound core from winding position and the insertion of a succeeding empty core into operative relation to said winding rollers, means for interrupting the operation of said perforating and winding mechanisms when a predeterminedu amount of paper is wound `vupon said core, means for detaching the their operation, and means for automati-` cally shifting said .bodily movable winding rollers to open position to permit the ejecpaperwound core from the winding rollers.
31. In a machine for windingy paper on carrier tubes or cores, a group offwinding rolls adapted to imping' upon a cylindrical core placed within t e samef means for rotating said winding rollers in the same direction to in turn rotate said core about its longitudinal axis, means for delivering a run of paper intermediate said winding rollers and said core whereby said paper is wound upon the latter, means associated with said :delivery means for transversely perforating the paper at longitudinal intervalsas it passes to said winding rollers, means for mounting one of said rollers for outward bodily movement, yieldable means opposing the outward movement of said latter roller thus tending to normally hold the same in operative relation to the core and paper while the latter builds up on the former, said movable roller when outwardly moved permitting the removal of a paper wound core from winding position and the insertion of a succeeding empty core into operativefrelation to said winding rollers, means for interrupting the operation of said perforating and winding mechanisms when a predetermined amount of paper is wound upon said core, means for detaching the wound core fromV the run of paper feeding the same and ejecting the same from the winding rollers during the interruption of their operation, means for automatically shifting said bodily movable winding roller to open position to permit the ejection of the detached paper wound core from the winding rollers, and means for delivering an empty tube to the winding rollers while said bodily movable winding roller is in open position. l
32. In a machine for winding paper on` carrier tubes or cores, a group of winding rollers comprising an upper roller, a forward lower roll and a rearward lower roller normally spaced equi-distant around and impinging upon a core centered intermediatethe same, transmission means for simultaneously rotatingsaid rollersin the same direction to in turn rotate said core about its longitudinal axis, means mounting said rearward lower roller for outward yieldable movement whereby the same serves *additionally as a compensating and gate their operation.
In a web-winding "machine, the cbmbination of winding' means, mechanism for feeding a web to the winding means including a longitudinally grooved roller, an intermittently operable perforating device rotatable about an axis parallel to the axis of the said roll and operable at a speed enabling it to mesh with the said groove and perforate the moving web along a transverse line, means for starting the rotation of the said device in timed relation with the groove in the Vroller and for stopping the rotation before a second line of perforations is made,
and means for thereafter changing the relative rate of movement of .the winding means` and the feeding mechanism to increase the tension on the web and thereby severit at the said line of perforations. f
34. In a web-winding machine, the combination of winding means, mechanism for feeding a web to the winding means including a longitudinally grooved roller, an intermittently operable perforating device'rotatable about an axis parallel to .the axis of the said roll and operable at aspeed enabling it to mesh with the said groove and perforate the moving web along a transverse line, and means for operating the perforating device either continuously to transversely pei-forato the web at regular intervals or intermittently to transversely perforate it at-the end of each winding cycle.,
ln a web-winding machine, the combination of meansfor rotating a core, mechanism for feeding a web to the core, and automatic means acting in timed relation with the feeding mechanism for directing jets of airagainst the forward end of the web along two separate transverse lines to cause the web to adhere to the core during the initiation of the winding action. i
36. In a web-'winding machine the combination of means including parts fixed against bodily movement for holding and rotating a core, mechanism for feeding a web to the core, devices for slit-ting the web longitudinally prior to the winding opera-y tion, and .automatic means operating on the forward ends ofall of the sections of the slitted web to engage them with the core and thereby cause the said sections to wind on the core to form sectional rolls.
37. In `a web-winding machine, the combination of rotatable winding rollers for holding and rotating ya core, at least one of the rollers being bodily movable to follow variations in the diameterof the roll while being wound, mechanism for feeding ay web tothe core, annular slitting knives carried by one of the winding rollers for slitting the web longitudinally prior to the winding operation, and automatic means operating on the forward ends of all of the sections of the slitted webl tol engage them with the core and thereby cause the said sections towind on the core to form sectional rolls.
38. ln a web-winding machine, the combination of rotatable winding rollers for holding and rotating a core, mechanism for feeding fa web to the core, means for moving one of the rollers parallelly away from another to provide space for the reception of a core, and mechanism connected to operate in timedrelation with the last said means for feeding a core to the rollers through the said space.
v'39. -ln a web-windingrmachine, the Combination vof rotatable winding rollers for holding and rotating a core, mechanism for feedinga web to the core, means for moving one of the rollers parallelly awayl from another to provide space for the reception of a core, mechanism connected to operate in time relation with the last said means for feeding a core to the rollers through the said space, and a stop supplemental to the winding rollers for engaging'said core and holding it until the said movable roller is returned to normal position. v
40. In a web-winding machine, the coma core, mechanism for feeding a web tothe core, and automatically acting devices forcircumferentially cutting the core at a plurality of separate places prior to the'initiation of the winding operation.
41. ln a web-winding machine, the combination of rotatable Awinding rollers for holding and rotating a core, mechanism for feeding a web to the core, and automatically acting devices for circumferentially cutting the core at a plurality of 4separate places prior td the initiation of the winding operation, the said devices consisting of circular y knives carried by oneof the winding rollers.
porting and rotating a succession of wound f rolls, mechanism for feeding a wrapper web to the first said means, automatic mechanism for operating the feeding mechanism inter- 15' mittently to feed a predetermined length of wrapper at each operation thereof, and a device connected with the last said mechanism for weakening the wrapper web along a transverse line without completely sever- 0 ing it at each operation of the feeding mechanism whereby the wrapper yweb is severed by the continued action of the winding means after the feeding mechanism has stopped. l43.A The combination of means for sup- ,portingl and rotating a succession of wound I ros`,-rollers for feeding a wrapper web to a roll at the first said means to permit the saidweb to be wound thereon, one of the -said m Vfeeding rollers having'a longitudinal groove therein, automatic mechanism for operating thewrapper feeding rollers intermittently to'feed a predetermined length at each oper-` ation thereof, andfa perforating device ro- 35' tatable aboutan axis parallel to the axis, of
r bination of means for holding and rotating.
42. The combination of means for sup'- mechanism thesaid grooved roller and operable at a speed enabling it to mesh with the said groove and perforate the web along a transverse` line.
44; The combination of means for sup- 70 porting k,and rotating a succession of wound rolls, automatic mechanism for intermittently and successively feeding wrappers to the first. saidl means, automatic devices for longitudinally slitting, the wrappers thus f fed, and automatic means for engaging the forward ends of the several slitted'sections of the successive wra )perswith the several successive wound rolls to cause the said wrappers to wind on the rolls.
45. n a web-winding' machine, the combination of winding means, mechanism for feeding a web to the winding means, a device for weakening the moving web along a 46.A 'lln a web-winding machine, the combi- 95 nation of winding rollers designed to yhold and rotate a roll, mechanism for feeding a web tothe winding means, a ldevice for weakening the moving web along a transverse line without completely Vsevering it, and mechanism for reducing the rate of actioh of theA feeding mechanism to thereby increase the tension on the web 'and sever itr at the said line of weakening, the said operating automatically, to H05 cause the severing of the web with the lend thereof located between the rollers of the winding means. if' 47, The combination in a web-windingv machine, of a winding means adapted to 1m receive and rotate cores, a core magazine, automatic mechanism for successively supplying cores from the magazine to the winding means, mechanism for feeding a web to the-.winding means, devicesfor longitudi 115 nally slitting the web prior to the winding operation, automatic means operating in timed relation with the core Isupplying, mechanism for engaging Lthe forward ends of the several slitted sections of the web with the successive cores so that the former can wind on the latter. and means for discharging the completed sectional rolls from, the winding me ns.
48. In a webinding machine, the combination ofwinding means, mechanism for feeding a webto the winding means, mecha nism for supplying cores tothe winding? means, means for starting the winding of the'web on the successive cores, aneans'for 130 discharging the completedl rolls from the winding means, and a rotary cam serving at each rotation and in succession to stop the web feeding mechanism, to operate the roll discharging means, to cause the core supplying mechanism to supply a core, to start the web lfeeding mechanism and to operate the t means for 'starting the winding of the web.
feeding a wrap 49.fA winding and wrapping machine comprising in combination, automatic means for winding a web to form acsuccession 'of wound rolls, means for longitudinally slitting the web toform sectional rolls, and.
automatic means for 'causing separate wrappers to be wound on the several sectional rolls at the completion of the successive web- `winding operations. A
50. A winding and wrapping machine comprisingin combination automatic means for winding a web to form a successionof wound rolls, mechanism for feeding a wrapper web to the said Winding means, alltomatic means for operating the feeding mechanism intermittently to feed a redetermined length at 4each operation txereof andcause the said successive lengths to be wound` on the respective rolls, and a device connected with the-last said mechanism` for weakeningvthe wrappen web along a transverse line without completely severing it at eachV operation' of the 'feeding mechanism contin d action o the winding means after the fe whereby the wrap er web is severed by the ddmg mechanism has stopped.
51; A winding and wrapping machine,` comprising in combination' a plurality of' rotatable winding rollers arranged -to suprt a succession of rolls while theyI are ing wound, mechanism for feeding a web to 'the said lwinding rollers, mechanism for r web to the said winding means, devices or longitudinally slitting the tlius fed, and
permit the discharge of the successive wound` and wrapped sectional rolls.
52. The combinati n in a windinv and wrapping machine, f means for winding a web to form a succession of wound rolls, mechanism for feeding a web to the winding means, means for starting the winding operation at the initiation of each roll, automatic means for severing the web at the completion of each roll, and automatic means for causing wrappers to be wound on the respective rolls at the completion of the successive web-winding operations.
53. ,The combination 1n a Winding and wrapping machine, of automatic mechanism for successively feeding cores, automatic mechanism for' feeding a web and winding it on the successive cores to form a succes-v sion of wound rolls, means for starting the winding operation atv the initiation of each roll, automatic means for severingt 1e web at the completion of each roll, and automatic mechanism for causing wrappers to be wound 4on the respectiverolls at the completion of the successive webswindingvoper- 80 f ations. i
' In testimony whereof I aiiix my signature.
=N1cHoLAs MARCALUS.
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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2579199A (en) * 1945-09-26 1951-12-18 Marcalus Nicholas Winding machine
US2585227A (en) * 1946-03-21 1952-02-12 Peter J Christman Winding apparatus
US2676764A (en) * 1950-06-19 1954-04-27 Eddystone Machinery Company Web winder
US3052073A (en) * 1959-06-10 1962-09-04 Reichel & Drews Inc Strip rolling and wrapping machine
DE2335930A1 (en) * 1972-07-18 1974-01-31 Fabio Perini WINDING DEVICE WITH CONTINUOUS OPERATION FOR PAPER TRAILS OR THE LIKE
DE19504170A1 (en) * 1995-02-09 1996-08-14 Chemnitzer Spinnereimaschinen Reliable, low-maintenance appts. to wind nonwoven fleece on cores
US20050017739A1 (en) * 2003-04-23 2005-01-27 Hamren Steven L. Method and apparatus for processing semiconductor devices in a singulated form
WO2006117822A1 (en) * 2005-05-02 2006-11-09 Fabio Perini S.P.A. Method and device for manufacturing rolls of web material with an outer wrapping
US10427902B2 (en) 2016-03-04 2019-10-01 The Procter & Gamble Company Enhanced introductory portion for a surface winder
US10427903B2 (en) 2016-03-04 2019-10-01 The Procter & Gamble Company Leading edge device for a surface winder
US10442649B2 (en) 2016-03-04 2019-10-15 The Procter & Gamble Company Surface winder for producing logs of convolutely wound web materials

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2579199A (en) * 1945-09-26 1951-12-18 Marcalus Nicholas Winding machine
US2585227A (en) * 1946-03-21 1952-02-12 Peter J Christman Winding apparatus
US2676764A (en) * 1950-06-19 1954-04-27 Eddystone Machinery Company Web winder
US3052073A (en) * 1959-06-10 1962-09-04 Reichel & Drews Inc Strip rolling and wrapping machine
DE2335930A1 (en) * 1972-07-18 1974-01-31 Fabio Perini WINDING DEVICE WITH CONTINUOUS OPERATION FOR PAPER TRAILS OR THE LIKE
DE19504170A1 (en) * 1995-02-09 1996-08-14 Chemnitzer Spinnereimaschinen Reliable, low-maintenance appts. to wind nonwoven fleece on cores
US20050017739A1 (en) * 2003-04-23 2005-01-27 Hamren Steven L. Method and apparatus for processing semiconductor devices in a singulated form
WO2006117822A1 (en) * 2005-05-02 2006-11-09 Fabio Perini S.P.A. Method and device for manufacturing rolls of web material with an outer wrapping
US20100101185A1 (en) * 2005-05-02 2010-04-29 Fabio Perini S.p.A. Method and device for manufacturing rolls of web material with an outer wrapping
CN101189177B (en) * 2005-05-02 2011-08-10 法比奥·泼尼股份公司 Method and device for manufacturing rolls of web material with an outer wrapping
US8215086B2 (en) 2005-05-02 2012-07-10 Fabio Perini S.P.A. Method and device for manufacturing rolls of web material with an outer wrapping
US10427902B2 (en) 2016-03-04 2019-10-01 The Procter & Gamble Company Enhanced introductory portion for a surface winder
US10427903B2 (en) 2016-03-04 2019-10-01 The Procter & Gamble Company Leading edge device for a surface winder
US10442649B2 (en) 2016-03-04 2019-10-15 The Procter & Gamble Company Surface winder for producing logs of convolutely wound web materials

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