TWM524355U - Vertical type dyeing machine - Google Patents
Vertical type dyeing machine Download PDFInfo
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- TWM524355U TWM524355U TW104221388U TW104221388U TWM524355U TW M524355 U TWM524355 U TW M524355U TW 104221388 U TW104221388 U TW 104221388U TW 104221388 U TW104221388 U TW 104221388U TW M524355 U TWM524355 U TW M524355U
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Description
本創作係有關一種染布機結構,尤指一種胴身為立式構造,其灑水布環可被調整角度,以適用於小批量或樣品布匹染色之立式染布機。This creation is about a dyeing machine structure, especially a vertical dyeing machine that can be adjusted to an angle, so that it can be used for small batch or sample cloth dyeing.
按,一般之染布機結構90,如圖1所示,係於一胴身10內部形成有儲布槽11,且於該胴身10機頭端16設置有進出布口12,並相對該進出布口12於該胴身10內部設置有導布輪13與噴嘴14,而於該胴身10內部或外部相對該噴嘴14及儲布槽11設置有導布管15;一染液供給裝置20,其具有幫浦21、出口端22、及進口端23,染液L係自胴身10下端經該幫浦21之進口端23吸入,再經幫浦21加壓後將染液L由出口端22送至熱交換裝置30,而熱交換裝置30中的流體包括蒸氣T1及冷卻水T2,蒸氣T1可將染液L提升溫度,冷卻水T2則可將染液L降低溫度;染液L進入熱交換裝置30後先與其流體T1或T2進行熱交換以提升或降低溫度,再由該噴嘴14噴射該染液L以推動布匹C經該導布管15回至儲布槽11進行循環浸染作業。According to the general dyeing machine structure 90, as shown in FIG. 1, a storage tank 11 is formed inside a body 10, and an inlet and outlet port 12 is disposed at the head end 16 of the body 10, and is opposite to the body. The cloth feeding port 12 is provided with a guide wheel 13 and a nozzle 14 inside the body 10, and a guide tube 15 is disposed inside or outside the body 10 with respect to the nozzle 14 and the storage tank 11; a dye supply device 20, which has a pump 21, an outlet end 22, and an inlet end 23, the dyeing liquid L is sucked from the lower end of the body 10 through the inlet end 23 of the pump 21, and then the dyeing liquid L is pressurized by the pump 21 The outlet end 22 is sent to the heat exchange device 30, and the fluid in the heat exchange device 30 includes a vapor T1 and a cooling water T2. The vapor T1 can raise the dye liquor L to a temperature, and the cooling water T2 can lower the dye liquor L to a temperature; After entering the heat exchange device 30, L first exchanges heat with the fluid T1 or T2 to raise or lower the temperature, and then sprays the dye liquid L by the nozzle 14 to push the cloth C back to the storage tank 11 through the guide tube 15 for circulation. Dip dyeing operation.
再按,一般之染布機結構90,其體積相當龐大,因此,佔用的生產空間也很大;又,此種染布機多屬於臥式結構,其儲布槽11可容納大批量之布匹,且該染布機結構90設有導布管15,加上儲布槽11的長度,導致布匹完成一次循環的流程變得很長,因此,一般之染布機結構90適用於大批量布匹的染色作業。Press again, the general dyeing machine structure 90, its volume is quite large, so the occupied production space is also large; in addition, the dyeing machine is mostly horizontal structure, and its storage slot 11 can accommodate large quantities of cloth. And the dyeing machine structure 90 is provided with the guide tube 15, and the length of the storage tank 11 is increased, so that the process of completing the circulation of the cloth becomes very long, and therefore, the general dyeing machine structure 90 is suitable for a large number of cloths. Dyeing job.
惟,晚近之製衣產業為了進入高擋服飾的生產領域,多走向少量多樣的生產模式;再者,業者為了搶佔市場,必須加速樣品的開發及上市時程,更造成生產日程被極端壓縮。由於傳統染布機適合大批量的生產模式,一但套用在需要快速生產的小批量模式中,就顯得大而不當,換言之,以資源的應用及生產效率而言,傳統染布機已無法滿足少量多樣,且講求生產時效的產業需求。However, in order to enter the production field of high-end apparel, the garment industry in the near future has moved to a small number of different production modes. Moreover, in order to seize the market, the industry must accelerate the development of samples and time-to-market, and the production schedule is extremely compressed. Because the traditional dyeing machine is suitable for high-volume production mode, it can be used in a small batch mode that requires rapid production. In other words, in terms of resource application and production efficiency, the traditional dyeing machine can not meet the requirements. A small number of diverse, and demanding industrial needs for production timeliness.
緣是,本創作之主要目的,係在提供一種佔用空間較小且能源使用效益較高的染布機結構,以適用現今產業少量多樣的生產模式。The reason is that the main purpose of this creation is to provide a dyeing machine structure that takes up less space and has higher energy use efficiency, so as to be applicable to a small number of production modes in the current industry.
為達上述目的,本創作採取的技術手段,包括:一胴身,其具 有一儲布槽;一染液供給裝置,係設置於該胴身外部,其具有一幫浦、一出口端、一進口端,一進水管路,係自該儲布槽連通至該進口端,一出水管路,係自該出口端接出;以及一染液熱交換裝置,係設置於該胴身外部、臨近該染液供給裝置處,其包括一升降溫環管、以及一染液環管,該升降溫環管進口端係連結一蒸氣/冷卻水管,其出口端則連結一冷凝水/冷卻水管,該染液環管進口端係連結該出水管路,其出口端則連結一染液輸送管。In order to achieve the above purposes, the technical means adopted by the present invention include: a body having a storage tank; a dye supply device disposed outside the body, having a pump, an outlet end, and a At the inlet end, a water inlet pipe is connected from the storage tank to the inlet end, and a water outlet pipe is connected from the outlet end; and a dyeing liquid heat exchange device is disposed outside the body The dyeing liquid supply device comprises a temperature rising and falling loop pipe and a dyeing liquid ring pipe, wherein the inlet end of the temperature rising and low temperature pipe is connected with a steam/cooling water pipe, and the outlet end is connected with a condensed water/cooling water pipe. The inlet end of the dyeing liquid ring is connected to the water outlet pipe, and the outlet end is connected to a dyeing liquid conveying pipe.
其特徵在於:該胴身為立式構造,其上端設有一進出布口、及一蓋體; 一導布輪,係設置於該胴身內且臨近該進出布口處;一導布斗,係設置於該導布輪下方,其功能在導引該儲布槽的布匹平順導入該導布輪運轉;一灑水布環,係設置於該導布輪的下方、該導布斗的相對側,其具有一進口及複數個噴水孔,該進口係連結該染液輸送管,且該灑水布環可被調整角度,對布匹噴灑染液,以滿足不同材質布匹所需的染色條件。The utility model is characterized in that: the body is a vertical structure, an upper end is provided with an inlet and outlet opening, and a cover body; a guide cloth wheel is disposed in the body and adjacent to the inlet and outlet cloth; a guiding cloth bucket, The utility model is disposed under the guide cloth wheel, and functions to guide the cloth guiding the storage tank to be smoothly introduced into the guide cloth wheel; a sprinkling cloth ring is disposed under the guide cloth wheel, and the opposite of the guide cloth bucket The side has an inlet and a plurality of water spray holes, the inlet is connected to the dye liquid conveying pipe, and the watering cloth ring can be adjusted in angle, and the cloth is sprayed with the dyeing liquid to meet the dyeing conditions required for the cloth of different materials.
藉此,布匹係經由導布斗導引,及該導布輪帶動,通過該灑水布環後再回到儲布槽,以循環進行布匹的噴染與浸染作業;再者,蒸氣或冷卻水流入該升降溫環管,染液則自該儲布槽下緣流出,經該幫浦加壓後流入該染液環管,染液與蒸氣或冷卻水進行熱交換後,再送至該灑水布環以適宜的角度對布匹進行噴染。Thereby, the cloth is guided by the guide cloth, and the guide cloth wheel is driven, and the cloth is returned to the storage tank through the watering cloth ring to circulate the cloth dyeing and dip dyeing operation; further, steam or cooling Water flows into the temperature riser loop, and the dye liquor flows out from the lower edge of the storage tank, and after being pressurized by the pump, it flows into the dye liquid loop tube, and the dye liquor is exchanged with steam or cooling water, and then sent to the sprinkle. The water cloth ring sprays the cloth at an appropriate angle.
依據前揭特徵,本創作中更至少包括一視窗孔,係設置在該胴身上,用以觀察該灑水布環的角度及布匹的染色狀態。According to the foregoing feature, the present invention further includes at least one window hole disposed on the body for observing the angle of the sprinkling cloth ring and the dyeing state of the cloth.
依據前揭特徵,本創作中該胴身一側更裝設一補水管及一逆止閥,用以對該儲布槽補充染液;再者,本創作中,該胴身另一側之適當位置更裝設一溢流管及一關斷閥,使過多之染液得自胴身內流出。According to the pre-existing feature, in the creation, the side of the body is further provided with a water supply pipe and a check valve for replenishing the storage tank; in addition, in the creation, the other side of the body is An overflow pipe and a shut-off valve are installed at appropriate positions to allow excess dye liquor to flow out of the body.
由於本創作之胴身為立式結構,其體積較小,不會佔用過多的生產空間;再者,胴身內部空間小,染布流程短,適用於小批量或樣品布匹之染色作業。Because this creation is a vertical structure, it is small in size and does not occupy too much production space. Moreover, the internal space is small and the dyeing process is short, which is suitable for the dyeing operation of small batches or sample cloth.
首先,請參閱圖2~3所示,為本創作立式染布機100之一可行實施例,包括:一立式胴身10,其下端設有一儲布槽11,其上端設有一進出布口12、及一蓋體13;一染液供給裝置20,係設置於該胴身10外部,其具有一幫浦21、一出口端22、一進口端23,一進水管路24,係自該儲布槽11連通至該進口端23,一出水管路25,係自該出口端22接出;以及一染液熱交換裝置30,係設置於該胴身10外部、臨近該染液供給裝置20處,其包括一升降溫環管31、以及一染液環管32,該升降溫環管31進口端係連結一蒸氣管33/冷卻水管34,其出口端則連結一冷凝水管35/冷卻水管36,該染液環管32進口端係連結該出水管路25,其出口端則連結一染液輸送管37。一導布輪40,係設置於該胴身10內且臨近該進出布口處12;一導布斗41,係設置於該導布輪40下方,其功能在導引該儲布槽11的布匹C平順導入該導布輪40運轉;一灑水布環50,係設置於該導布輪40的下方、該導布斗41的相對側,其具有一進口51及複數個噴水孔52,該進口51係連結該染液輸送管37,且該灑水布環50可被調整角度,對布匹C噴灑染液L,以滿足不同材質布匹所需的染色條件。First, please refer to FIG. 2 to FIG. 3, which is a possible embodiment of the present vertical dyeing machine 100, comprising: a vertical body 10 having a storage slot 11 at the lower end and an incoming and outgoing cloth at the upper end thereof. a port 12 and a cover 13; a dye supply device 20 is disposed outside the body 10, and has a pump 21, an outlet end 22, an inlet end 23, and a water inlet pipe 24, The storage tank 11 is connected to the inlet end 23, a water outlet pipe 25 is taken out from the outlet end 22, and a dye liquid heat exchange device 30 is disposed outside the body 10 and adjacent to the dye supply. The device 20 includes a temperature riser loop 31 and a dye liquor loop 32. The inlet end of the temperature riser loop 31 is connected to a vapor tube 33/cooling water pipe 34, and the outlet end is connected to a condensation water pipe 35/ A cooling water pipe 36 is connected to the water outlet pipe 25 at the inlet end of the dyeing liquid pipe 32, and a dye liquid conveying pipe 37 is connected to the outlet end. A guide wheel 40 is disposed in the body 10 adjacent to the access opening 12; a guide bucket 41 is disposed under the guide wheel 40, and its function is guiding the storage slot 11 The cloth C is smoothly introduced into the guide wheel 40; a sprinkling cloth ring 50 is disposed under the guide wheel 40 and on the opposite side of the guide bucket 41, and has an inlet 51 and a plurality of water spray holes 52. The inlet 51 is coupled to the dye liquid delivery tube 37, and the watering cloth ring 50 can be adjusted in angle to spray the dye liquid L on the cloth C to meet the dyeing conditions required for the cloth of different materials.
本實施例中,布匹C係經由導布斗41導引,及該導布輪40帶動,通過該灑水布環50後再回到儲布槽11,以進行布匹C連續性的噴染與浸染作業;再者,蒸氣T1或冷卻水T2流入該升降溫環管31,染液L則自該儲布槽11下緣流出,經該幫浦21加壓後流入該染液環管32,染液L被蒸氣T1加溫或被冷卻水T2減溫完成熱交換流程後,再送至該灑水布環50以適宜的角度對布匹C進行噴染。In this embodiment, the cloth C is guided by the guide cloth 41, and the cloth guide wheel 40 is driven, and then passes through the watering cloth ring 50 and then returned to the storage tank 11 to perform the continuous dyeing of the cloth C and In addition, the steam T1 or the cooling water T2 flows into the temperature rising and falling loop pipe 31, and the dyeing liquid L flows out from the lower edge of the storage tank 11, and is pressurized by the pump 21 and flows into the dyeing liquid ring pipe 32. The dyeing liquid L is heated by the steam T1 or desuperheated by the cooling water T2 to complete the heat exchange process, and then sent to the sprinkling cloth ring 50 to spray the cloth C at an appropriate angle.
本實施例中,更包括二視窗孔14,係設置在該胴身10上,用以觀察該灑水布環50的角度調整及布匹C的染色狀態。又,該胴身10一側更裝設一補水管15及一逆止閥16,用以對該儲布槽11補充染液L;再者,該胴身10另一側之適當位置更裝設一溢流管17及一關斷閥18,使過多之染液L得自胴身10內流出。In this embodiment, a second window hole 14 is further disposed on the body 10 for observing the angle adjustment of the watering cloth ring 50 and the dyeing state of the cloth C. Further, the body 10 is further provided with a water supply pipe 15 and a check valve 16 for replenishing the storage tank 11 with the dye liquor L. Further, the other side of the body 10 is further mounted at the appropriate position. An overflow pipe 17 and a shut-off valve 18 are provided to allow excess dye liquor L to flow out of the body 10.
請進一步參閱圖4所示,係為本創作灑水布環50之結構示意圖 ,其中,該灑水布環50設有一進口51及複數個噴水孔52,其兩端以一樞轉軸53連結至該胴身10外緣。Please refer to FIG. 4 for a schematic view of the structure of the watering cloth ring 50. The watering cloth ring 50 is provided with an inlet 51 and a plurality of water spray holes 52, and the two ends are connected by a pivot shaft 53 to The body is 10 outside.
由於本創作之胴身10為立式結構,其體積較小,不會佔用過多的生產空間;再者,胴身10內部空間小,染布流程短,配合該灑水布環50可被調整角度,以滿足不同材質布匹C所需的染色條件,適用於小批量或樣品布匹之染色作業,因此,本創作可提升染布效率,亦能符合少量多樣生產模式的效益。Because the body 10 of the creation is a vertical structure, its volume is small, and it does not occupy too much production space; in addition, the internal space of the body 10 is small, the dyeing process is short, and the sprinkling cloth ring 50 can be adjusted. The angle is to meet the dyeing conditions required for different materials of cloth C. It is suitable for dyeing of small batches or sample cloths. Therefore, this creation can improve the dyeing efficiency and meet the benefits of a small number of different production modes.
綜上所述,本創作所揭示之構造,為昔所無,且確能達到功效之增進,並具可供產業利用性,完全符合新型專利要件,祈請 鈞局核賜專利,以勵創新,無任德感。In summary, the structure revealed by this creation is unprecedented, and it can achieve the improvement of efficacy, and it can be used for industrial utilization. It fully complies with the new patent requirements, and invites the bureau to grant patents to encourage innovation. There is no sense of morality.
惟,上述所揭露之圖式、說明,僅為本創作之較佳實施例,大凡熟悉此項技藝人士,依本案精神範疇所作之修飾或等效變化,仍應包括在本案申請專利範圍內。However, the drawings and descriptions disclosed above are only preferred embodiments of the present invention, and modifications or equivalent changes made by those skilled in the art in accordance with the spirit of the present invention should still be included in the scope of the patent application.
10‧‧‧胴身
11‧‧‧儲布槽
12‧‧‧進出布口
13‧‧‧蓋體
14‧‧‧視窗孔
15‧‧‧補水管
16‧‧‧逆止閥
17‧‧‧溢流管
18‧‧‧關斷閥
20‧‧‧染液供給裝置
21‧‧‧幫浦
22‧‧‧出口端
23‧‧‧進口端
24‧‧‧進水管路
25‧‧‧出水管路
30‧‧‧染液熱交換裝置
31‧‧‧升降溫環管
32‧‧‧染液環管
33‧‧‧蒸氣管
34‧‧‧冷卻水管
35‧‧‧冷凝水管
36‧‧‧冷卻水管
37‧‧‧染液輸送管
40‧‧‧導布輪
41‧‧‧導布斗
50‧‧‧灑水布環
51‧‧‧進口
52‧‧‧噴水孔
53‧‧‧樞轉軸
C‧‧‧布匹
L‧‧‧染液
T1‧‧‧蒸氣
T2‧‧‧冷卻水10‧‧‧胴
11‧‧‧ storage trough
12‧‧‧In and out of the mouth
13‧‧‧ Cover
14‧‧‧Window hole
15‧‧‧Water supply pipe
16‧‧‧Check valve
17‧‧‧Overflow tube
18‧‧‧Shutdown valve
20‧‧‧dye supply device
21‧‧‧
22‧‧‧export end
23‧‧‧ imported end
24‧‧‧Inlet pipe
25‧‧‧Water outlet
30‧‧‧ dyeing liquid heat exchange device
31‧‧‧ Lifting temperature loop
32‧‧‧ dyeing liquid loop
33‧‧‧Vapor tube
34‧‧‧Cooling water pipes
35‧‧‧Condensate
36‧‧‧Cooling water pipes
37‧‧‧ dyeing liquid pipe
40‧‧‧ Guide wheel
41‧‧‧Guide
50‧‧‧Sprinkle cloth ring
51‧‧‧Import
52‧‧‧Water jet hole
53‧‧‧ pivot shaft
C‧‧‧ cloth
L‧‧‧ dye solution
T1‧‧‧Vapor
T2‧‧‧ cooling water
圖 1 :係習用一般染布機之結構示意圖。 圖 2 :係本創作一可行實施例之組合示意圖。 圖 3 :係本創作一可行實施例之胴身剖示圖。 圖 4 :係本創作主要特徵之結構剖示圖。Figure 1: Schematic diagram of the structure of a conventional dyeing machine. Figure 2 is a schematic diagram of a combination of a possible embodiment of the present invention. Figure 3 is a cross-sectional view of a possible embodiment of the present invention. Figure 4: A structural cross-sectional view of the main features of this creation.
10‧‧‧胴身 10‧‧‧胴
11‧‧‧儲布槽 11‧‧‧ storage trough
12‧‧‧進出布口 12‧‧‧In and out of the mouth
13‧‧‧蓋體 13‧‧‧ Cover
15‧‧‧補水管 15‧‧‧Water supply pipe
16‧‧‧逆止閥 16‧‧‧Check valve
17‧‧‧溢流管 17‧‧‧Overflow tube
18‧‧‧關斷閥 18‧‧‧Shutdown valve
20‧‧‧染液供給裝置 20‧‧‧dye supply device
21‧‧‧幫浦 21‧‧‧
22‧‧‧出口端 22‧‧‧export end
23‧‧‧進口端 23‧‧‧ imported end
24‧‧‧進水管路 24‧‧‧Inlet pipe
25‧‧‧出水管路 25‧‧‧Water outlet
30‧‧‧染液熱交換裝置 30‧‧‧ dyeing liquid heat exchange device
31‧‧‧升降溫環管 31‧‧‧ Lifting temperature loop
32‧‧‧染液環管 32‧‧‧ dyeing liquid loop
33‧‧‧蒸氣管 33‧‧‧Vapor tube
34‧‧‧冷卻水管 34‧‧‧Cooling water pipes
35‧‧‧冷凝水管 35‧‧‧Condensate
36‧‧‧冷卻水管 36‧‧‧Cooling water pipes
37‧‧‧染液輸送管 37‧‧‧ dyeing liquid pipe
40‧‧‧導布輪 40‧‧‧ Guide wheel
41‧‧‧導布斗 41‧‧‧Guide
50‧‧‧灑水布環 50‧‧‧Sprinkle cloth ring
C‧‧‧布匹 C‧‧‧ cloth
L‧‧‧染液 L‧‧‧ dye solution
T1‧‧‧蒸氣 T1‧‧‧Vapor
T2‧‧‧冷卻水 T2‧‧‧ cooling water
Claims (4)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW104221388U TWM524355U (en) | 2015-12-31 | 2015-12-31 | Vertical type dyeing machine |
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TW104221388U TWM524355U (en) | 2015-12-31 | 2015-12-31 | Vertical type dyeing machine |
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TWM524355U true TWM524355U (en) | 2016-06-21 |
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TW104221388U TWM524355U (en) | 2015-12-31 | 2015-12-31 | Vertical type dyeing machine |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110144686A (en) * | 2018-02-12 | 2019-08-20 | 杭州航民合同精机有限公司 | The gas-liquid fabric dyeing machine of cloth circulation is driven with crawler belt |
CN110685085A (en) * | 2018-07-05 | 2020-01-14 | 温必新 | Low bath ratio cloth dyeing machine |
-
2015
- 2015-12-31 TW TW104221388U patent/TWM524355U/en not_active IP Right Cessation
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110144686A (en) * | 2018-02-12 | 2019-08-20 | 杭州航民合同精机有限公司 | The gas-liquid fabric dyeing machine of cloth circulation is driven with crawler belt |
CN110685085A (en) * | 2018-07-05 | 2020-01-14 | 温必新 | Low bath ratio cloth dyeing machine |
CN110685085B (en) * | 2018-07-05 | 2022-07-29 | 温必新 | Low bath ratio cloth dyeing machine |
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MM4K | Annulment or lapse of a utility model due to non-payment of fees |