TWI801826B - Adaptor device - Google Patents
Adaptor device Download PDFInfo
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- TWI801826B TWI801826B TW110109690A TW110109690A TWI801826B TW I801826 B TWI801826 B TW I801826B TW 110109690 A TW110109690 A TW 110109690A TW 110109690 A TW110109690 A TW 110109690A TW I801826 B TWI801826 B TW I801826B
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Description
本發明係有關於電壓轉換裝置,尤其是一種可自動化組裝的電壓轉換裝置。The invention relates to a voltage conversion device, in particular to a voltage conversion device that can be assembled automatically.
現有的變壓器一般包含有一變壓電路板,變壓電路板的其中一面設有電子元件且其另一面需以金屬罩罩蓋以隔離電磁干擾。然而金屬罩遮蔽了電子元件的焊接點,為使電子元件能夠進行自動化焊接,金屬罩無法連同電路板及電子元件置入焬爐進行自動化焊接。金屬罩必需另以人工焊接而固定於電路板。The existing transformer generally includes a transformer circuit board, one side of the transformer circuit board is provided with electronic components, and the other side of the transformer circuit board needs to be covered with a metal cover to isolate electromagnetic interference. However, the metal cover covers the soldering points of the electronic components. In order to enable the electronic components to be welded automatically, the metal cover cannot be put into the furnace for automatic welding together with the circuit board and the electronic components. The metal cover must be fixed on the circuit board by manual welding.
在製造及組裝過程中,人工焊接作業無法以統一的品質標準管控,各作業人員焊接品質不一,因此使得產品良率不穩定。再者,人工焊接之成本也遠高於自動化組裝。During the manufacturing and assembly process, the manual welding operation cannot be controlled by a unified quality standard, and the welding quality of each operator is different, which makes the product yield unstable. Furthermore, the cost of manual welding is much higher than that of automated assembly.
有鑑於此,本發明人遂針對上述現有技術,特潛心研究並配合學理的運用,盡力解決上述之問題點,即成為本發明人改良之目標。In view of this, the inventor of the present invention aimed at the above-mentioned prior art, devoted himself to research and combined with the application of theories, and tried his best to solve the above-mentioned problems, which became the goal of the inventor's improvement.
本發明提供一種可自動化組裝的電壓轉換裝置。The invention provides a voltage conversion device that can be assembled automatically.
本發明提供一種電壓轉換裝置,其包含一電路板以及一屏蔽金屬罩。電路板具有一正面以及一背面,電路板的正面設置有一變壓電路以及電性連接變壓電路的一組裝端子,且電路板對應組裝端子之位置開設有一穿孔。屏蔽金屬罩罩蓋電路板的背面,且屏蔽金屬罩設置對應組裝端子的一導電銷。組裝端子具有一夾具,夾具配置對應穿孔之位置,導電銷穿過穿孔且被夾具夾持而將屏蔽金屬罩固定於電路板。The invention provides a voltage conversion device, which includes a circuit board and a shielding metal cover. The circuit board has a front and a back. The front of the circuit board is provided with a transformer circuit and an assembly terminal electrically connected to the transformer circuit, and the circuit board is provided with a through hole at a position corresponding to the assembly terminal. The shielding metal cover covers the back of the circuit board, and the shielding metal cover is provided with a conductive pin corresponding to the assembly terminal. The assembly terminal has a jig, and the jig is configured at a position corresponding to the through hole. The conductive pin passes through the through hole and is clamped by the jig to fix the shielding metal cover on the circuit board.
本發明的電壓轉換裝置更包含一絕緣外殼,電路板及屏蔽金屬罩容置於絕緣外殼內,且屏蔽金屬罩之外形與絕緣外殼內壁面至少一部分之外形相配合。The voltage conversion device of the present invention further includes an insulating shell, the circuit board and the shielding metal cover are accommodated in the insulating shell, and the shape of the shielding metal cover matches the shape of at least a part of the inner wall of the insulating shell.
本發明的電壓轉換裝置,其組裝端子具有立設於電路板的一底座,底座的底部延伸出一焊腳且焊腳焊接於電路板,底座的一側延伸出一對夾爪,且對應組裝端子的導電銷被夾爪夾持。In the voltage conversion device of the present invention, the assembly terminal has a base erected on the circuit board, a solder leg extends from the bottom of the base and the solder leg is welded to the circuit board, and a pair of jaws extend from one side of the base, and the corresponding assembly The conductive pins of the terminals are held by the jaws.
本發明的電壓轉換裝置,其組裝端子具有一底座,底座為立設於電路板且圍繞穿孔的筒體,底座的底部延伸出一焊腳且焊腳焊接於電路板,自底座的內壁向底座之內延伸出相向配置的一對夾爪,對應組裝端子的導電銷穿入底座之內且被夾爪夾持。In the voltage conversion device of the present invention, the assembly terminal has a base, the base is a cylindrical body standing on the circuit board and surrounding the perforation, a solder leg extends from the bottom of the base and the solder leg is welded to the circuit board, from the inner wall of the base to the A pair of opposite clamping jaws extends from the inside of the base, and the conductive pin corresponding to the assembly terminal penetrates into the base and is clamped by the clamping jaws.
本發明的電壓轉換裝置,其組裝端子具有立設於電路板的一底座,底座的底部延伸出一焊腳且焊腳焊接於電路板,底座的一側延伸出一夾爪,夾爪的末端反轉朝向底座,且對應組裝端子的導電銷被夾持於夾爪及底座之間。In the voltage conversion device of the present invention, the assembly terminal has a base erected on the circuit board, a solder leg extends from the bottom of the base and the solder leg is welded to the circuit board, a clamp claw extends from one side of the base, and the end of the clamp claw The reverse direction faces the base, and the conductive pin corresponding to the assembly terminal is clamped between the clamping claw and the base.
本發明的電壓轉換裝置,其組裝端子具有設於電路板的一底座,底座的底部延伸出一焊腳且焊腳焊接於電路板,底座的一側延伸出一夾爪,且夾爪形成朝向穿孔且相對於電路板傾斜配置的一導引斜面。In the voltage conversion device of the present invention, the assembly terminal has a base provided on the circuit board, a solder leg extends from the bottom of the base and the solder leg is welded to the circuit board, and a clamp claw extends from one side of the base, and the clamp claw is formed toward A guiding slope is perforated and arranged obliquely relative to the circuit board.
本發明的電壓轉換裝置,其屏蔽金屬罩為鋁或不銹鋼製成。導電銷鉚接屏蔽金屬罩。In the voltage converting device of the present invention, the shielding metal cover is made of aluminum or stainless steel. The conductive pin is riveted to the shielding metal cover.
本發明的電壓轉換裝置,其變壓電路包含一接地區,且組裝端子電性連接接地區。In the voltage conversion device of the present invention, the voltage transformation circuit includes a grounding area, and the assembly terminal is electrically connected to the grounding area.
本發明的電壓轉換裝置,其屏蔽金屬罩設置有另一導電銷,各導電銷呈扁平狀,且各導電銷的法線方向相互不平行。In the voltage conversion device of the present invention, the shielding metal cover is provided with another conductive pin, each conductive pin is flat, and the normal direction of each conductive pin is not parallel to each other.
本發明的電壓轉換裝置,其屏蔽金屬罩設置有另一導電銷以及對應設置在電路板的正面的另一組裝端子,其中一組裝端子在相對應的導電銷上之施力方向與另一組裝端子在相對應的另一導電銷上之施力方向不平行。In the voltage conversion device of the present invention, the shielding metal cover is provided with another conductive pin and another assembly terminal correspondingly arranged on the front side of the circuit board, wherein the force direction of one assembly terminal on the corresponding conductive pin is the same as that of the other assembly terminal. The direction of force exerted by the terminal on the corresponding other conductive pin is not parallel.
本發明的電壓轉換裝置藉由扣接的方式組裝屏蔽金屬罩而適用於自動化組裝,而且其他的電子元件也適用於錫爐自動化焊接,因此可全自動化組裝故其成本低廉。The voltage conversion device of the present invention is suitable for automatic assembly by assembling the shielding metal cover in a buckling manner, and other electronic components are also suitable for automatic soldering in a tin furnace, so it can be assembled fully automatically and its cost is low.
參閱圖1至圖6,本發明的第一實施例提供一種電壓轉換裝置,其包含一電路板100以及一屏蔽金屬罩300。Referring to FIGS. 1 to 6 , the first embodiment of the present invention provides a voltage conversion device, which includes a
電路板100的二面分別為一正面101以及一背面102,電路板100的正面101設置有一變壓電路110以及電性連接變壓電路110的一組裝端子200,且電路板100對應組裝端子200之位置開設有一穿孔103。本發明的電壓轉換裝置,其變壓電路110包含一接地區111,且組裝端子200電性連接接地區111。The two sides of the
屏蔽金屬罩300罩蓋電路板100的背面102,且屏蔽金屬罩300設置對應組裝端子200的一導電銷400。於本實施例中,屏蔽金屬罩300為鋁或不銹鋼製成以用於阻隔電磁干擾。導電銷400可以與屏蔽金屬罩300以沖壓方式一體成形而簡化加工。導電銷400也可以另行鉚接於屏蔽金屬罩300以強化連結結構,另外,導電銷400可以為銅製以利於焊接,其可以先行插接組裝端子200固定後再焊接於穿孔103,藉此減少人工焊接的不穩定性。The
組裝端子200具有一夾具220,夾具220配置對應穿孔103之位置,導電銷400穿過穿孔103且被夾具220夾持而將屏蔽金屬罩300固定於電路板100。藉此同時也將屏蔽金屬罩300電性連接接地區111。The
本發明的電壓轉換裝置更包含一絕緣外殼500,電路板100及屏蔽金屬罩300容置於絕緣外殼500內,且屏蔽金屬罩300之外形與絕緣外殼500內壁面至少一部分之外形相配合,屏蔽金屬罩300除了屏蔽電磁干擾同時也能定位電路板100。The voltage conversion device of the present invention further comprises an
本發明的電壓轉換裝置,其組裝端子200具有立設於電路板100的一底座210以及一夾具220。底座210的底部延伸出一焊腳211且焊腳211焊接於電路板100。夾具220包含自底座210的一側延伸而出一對夾爪221,且對應組裝端子200的導電銷400被夾爪221夾持。再者,各夾爪221分別形成朝向穿孔103且相對於電路板100傾斜配置的一導引斜面222。當導電銷400***夾具220時,導引斜面222能夠引導導電銷400而易於***夾具220。In the voltage converting device of the present invention, the assembling
以最簡單實施方式而言,屏蔽金屬罩300設置單一導電銷400,電路板100對應設置單一組裝端子200即能夠達成本發明藉由扣接方式將蔽金屬罩組裝至電路板100之功效。本發明的實施例中,較佳地,屏蔽金屬罩300設置有二導電銷400,電路板100的正面101則對應設置二組裝端子200,電路板100上也分別對應各導電銷400及相對應的各組裝端子200之位置而設置二穿孔103,然而,本發明不限定導電銷400及其相對應組裝端子200及穿孔103之數量。In the simplest embodiment, the
多個導電銷400以及組裝端子200之配置另可以達到定位之功效,其具體說明如後。其中一組裝端子200在相對應的導電銷400上之施力方向與另一組裝端子200在相對應的另一導電銷400上之施力方向不平行。藉此能夠避免屏蔽金屬罩300沿各導電銷400的橫向位移。具體而言,本發明的電壓轉換裝置,其各導電銷400呈扁平狀,且各導電銷400的法線方向相互不平行。各具分別夾持對應導電銷400的側緣,藉此使得其中一組裝端子200在相對應的導電銷400上之施力方向與另一組裝端子200在相對應的另一導電銷400上之施力方向不平行。The arrangement of the plurality of
於本實施例中,夾具220導電銷400時夾持各夾爪221分別施力於導電銷400的側緣。由於導電銷400呈扁平狀,藉此使得各夾爪221有較大的彈性變量以增加夾持力強度。In this embodiment, when the
參閱圖7至圖8所示本發明的第二實施例,本實施例提供了組裝端子200的另一種實施方式。其組裝端子200具有一底座210以及一夾具220,底座210為立設於電路板100且圍繞穿孔103的筒體,底座210的底部延伸出一焊腳211且焊腳211焊接於電路板100。夾具220包含有自底座210的內壁向底座210之內延伸出相向配置的一對夾爪221,對應組裝端子200的導電銷400穿入底座210之內且被夾爪221夾持。再者,各夾爪221分別形成朝向穿孔103且相對於電路板100傾斜配置的一導引斜面222。當導電銷400***夾具220時,導引斜面222能夠引導導電銷400而易於***夾具220。本實施例的夾具220其設置在夾爪221筒狀的底座內而能夠避免導電銷400***夾具220時造成夾具220偏斜。Referring to the second embodiment of the present invention shown in FIG. 7 to FIG. 8 , this embodiment provides another implementation manner of the assembled
參閱圖9至圖11所示本發明的第三實施例,本實施例提供了組裝端子200的又另一種實施方式。其組裝端子200具有立設於電路板100的一底座210及一夾具220,底座210的底部延伸出一焊腳211且焊腳211焊接於電路板100。夾具220包含有自底座210的一側延伸出一夾爪221,夾爪221的末端反轉朝向底座210,且對應組裝端子200的導電銷400被夾持於夾爪221及底座210之間。以最簡單的實施方式而言,單一夾爪221及可達到本實施之功效,本實施例不限定其夾爪221之數量。本實施例中較佳地設置有一對外形相鏡射的夾爪221,其各夾爪221之功效相同,藉此配置以增加對於導電銷400的夾持力並使夾爪221對於導電銷400的施力平均。再者,各夾爪221分別形成朝向穿孔103且相對於電路板100傾斜配置的一導引斜面222。當導電銷400***夾具220時,導引斜面222能夠引導導電銷400而易於***夾具220。Referring to the third embodiment of the present invention shown in FIGS. 9 to 11 , this embodiment provides yet another embodiment of the assembled
於本實施例中,導電銷400被夾持於夾爪221及底座210之間。底座210為不可動,因此能夠定位導電銷400以避免導電銷400位移。In this embodiment, the
本發明的電壓轉換裝置藉由扣接的方式組裝屏蔽金屬罩300而適用於自動化組裝,而且其他的電子元件也適用於錫爐自動化焊接,因此可全自動化組裝故其成本低廉。The voltage conversion device of the present invention is suitable for automatic assembly by assembling the shielding
以上所述僅為本發明之較佳實施例,非用以限定本發明之專利範圍,其他運用本發明之專利精神之等效變化,均應俱屬本發明之專利範圍。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Other equivalent changes using the patent spirit of the present invention shall all fall within the patent scope of the present invention.
100:電路板 101:正面 102:背面 103:穿孔 110:變壓電路 111:接地區 200:組裝端子 210:底座 211:焊腳 220:夾具 221:夾爪 222:導引斜面 300:屏蔽金屬罩 400:導電銷 500:絕緣外殼 100: circuit board 101: Front 102: back 103: perforation 110: Transformer circuit 111: grounding area 200:Assembly terminals 210: base 211: welding foot 220: fixture 221: Gripper 222: guide bevel 300: shielded metal cover 400: conductive pin 500: Insulated shell
圖1係本發明第一實施例之電壓轉換裝置之立體示意圖。FIG. 1 is a three-dimensional schematic diagram of a voltage conversion device according to a first embodiment of the present invention.
圖2至圖5係本發明第一實施例之電壓轉換裝置之各立體分解示意圖。2 to 5 are three-dimensional exploded schematic diagrams of the voltage conversion device according to the first embodiment of the present invention.
圖6係本發明第一實施例之電壓轉換裝置之橫向剖視圖。Fig. 6 is a lateral sectional view of the voltage conversion device according to the first embodiment of the present invention.
圖7至圖8係本發明第二實施例之電壓轉換裝置之立體示意圖。7 to 8 are three-dimensional schematic diagrams of a voltage conversion device according to a second embodiment of the present invention.
圖9至圖11係本發明第三實施例之電壓轉換裝置之立體示意圖。9 to 11 are three-dimensional schematic diagrams of a voltage converting device according to a third embodiment of the present invention.
100:電路板 100: circuit board
101:正面 101: Front
102:背面 102: back
103:穿孔 103: perforation
111:接地區 111: grounding area
200:組裝端子 200:Assembly terminals
210:底座 210: base
211:焊腳 211: welding foot
220:夾具 220: fixture
221:夾爪 221: Gripper
222:導引斜面 222: guide bevel
300:屏蔽金屬罩 300: shielded metal cover
400:導電銷 400: conductive pin
Claims (11)
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CN102074764A (en) * | 2009-11-24 | 2011-05-25 | 西胜国际股份有限公司 | Charger structure |
CN102405690A (en) * | 2009-01-28 | 2012-04-04 | 诺斯特里集团有限责任公司 | Card for interconnecting electronic components using insulated cable or wire |
TW201228150A (en) * | 2010-12-22 | 2012-07-01 | Powertech Ind Co Ltd | Socket apparatus with replaceable protection module |
TW201535890A (en) * | 2014-03-06 | 2015-09-16 | Foxconn Interconnect Technology Ltd | Receptacle connector |
TW201541752A (en) * | 2014-04-09 | 2015-11-01 | Foxconn Interconnect Technology Ltd | Receptacle connector |
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CN102405690A (en) * | 2009-01-28 | 2012-04-04 | 诺斯特里集团有限责任公司 | Card for interconnecting electronic components using insulated cable or wire |
CN102074764A (en) * | 2009-11-24 | 2011-05-25 | 西胜国际股份有限公司 | Charger structure |
TW201228150A (en) * | 2010-12-22 | 2012-07-01 | Powertech Ind Co Ltd | Socket apparatus with replaceable protection module |
TW201535890A (en) * | 2014-03-06 | 2015-09-16 | Foxconn Interconnect Technology Ltd | Receptacle connector |
TW201541752A (en) * | 2014-04-09 | 2015-11-01 | Foxconn Interconnect Technology Ltd | Receptacle connector |
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