1290540 九、發明說明: 【發明所屬之技術領域】 本發明涉及一種玻璃模造成型裝置,尤指一種適用於精密非球面光 學鏡片製造的一模多穴型批次式玻璃模造成型裝置。 【先前技術】 按’習知非球面光學玻璃鏡片之模造方法,是以一模板或套筒配合 成對之上、下模仁以形成模穴,並利用玻璃材料之高溫軟化特性,於 此模穴中藉由上模仁及下模仁之加壓過程,將玻璃材料壓造成型,使 其變形並接近預期中模造成品的表面面形與厚度,隨後在玻璃材料冷 卻收縮且黏滯度升高的過程中再給予模造鏡片適當的二次加壓成型, 上下模仁之表面面形將因此轉寫於玻璃材料上,並最終獲得所需表 面面形之光學玻璃鏡片。 爲提高玻璃模造製程的生產效率及産能,目前業界於生產上常採用 一模多穴型模造裝置,如第-圖所示即—種習知—模多穴型玻璃模造 成型裝置之基本構造’其係包括上模板107及下模板刚,複數個上模 仁101係分別安置於該上模板107中,而相應地在下模板上安置 對應數目的複數下模仁104。該等上模仁⑼、下模仁104與上模板 107、下模板108之間係配置有塾片⑽,藉以調整該等上模仁顧、 下模仁U)4在上模板107、下模板1〇8中的置放深度,使各個模穴所壓 造出的鏡片厚度趨於H糾藉由傳動系統帶動上模板或下模板 沿垂直方向活動,個定安裝於上模板及下模板的上模仁、下模仁産 生合模、開模等動作’而完成非球面麵鏡片之模造。 1290540 前述玻璃模造裝置在一套模板上設置多個模仁而形成多個模穴,從 而可大幅度提高生産效率及擴大産能。惟該現有模造裝置中的上、下 模仁係分別固定安裝於上、下模板中,藉傳動系統帶動上、下模板運 動而産生合模、開模等動作,如果其中某個模仁有缺陷,則必須將整 個模板拆卸方能進行零組件更換,贿延誤生産,或者贿穴方式處 理’但若塞穴數量增多,則産能必定相應降低。另,由於每一對模仁 均係藉墊絲調整其相對高度,爲雜由各模穴壓ώ的非球面玻璃鏡 片厚度尺寸一致,需要精確計算和控制墊片尺寸,並進行高精度的安 裝及調試以使各模仁的高度m此會造成_、修模過程繁瑣且 冗長’需要熟練技工花費大量的時間和精力。因此,極有必要改進習 知模造裝㈣賴,_減_、麵工時並降低其繁触度,從而 提高生產效率及產能。 【發明内容】 本發明之目的在於提供_種_觀成雜置,贿”知模造裳 置因墊片不易調整而造成的產品厚度不均之問題,並簡化模造裝置組 模、調試及修模之繁_式,避免由於塞穴或拆卸修勤延誤製程, 從而提高生産效率及産能。 不發月所徒供的玻璃模造成型裝置,其包括··上模板,該上模板 開設有複數孔穴,每-孔穴中各裝設有—上模仁;下模板,該下模 係開設有與上模板之孔穴位置—對應之複數孔穴;活_,係設 該下模板下方對應於每-孔穴位置處,射,每—活動轴端部料 1290540 有一下模仁,該下模仁可隨活動軸在下模板對應之孔穴中活動,以與 上模板之孔穴中的上模仁配合形成用於玻璃模造之模穴。 本發明所提供之玻璃模造成型裝置中,活動軸可採用油壓軸或其他 液壓軸、氣壓軸。 使用時玻璃模造成型裝置的上模板下降,藉定位插銷與下模板上的 疋位孔相配合錢上、下模板的孔穴一一對準精密結合,然後活動軸 上升使下模仁向上模仁靠攏合模,利用輸入準確的距離補正值使各下 模仁高度一致,從而可獲得厚度一致的模造玻璃鏡片。 與習知技術相比較,本發明藉由活動軸控制下模仁之高度而精確控 制模穴之壓製位置,從而獲得厚度均一的成品,免除了習知裝置組模、 調試中墊片調整之繁瑣複雜過程,且採用活動軸控制下模仁之開模及 合模,便於對其中的瑕疵模穴進行拆卸修模而不影響其他模穴的正常 使用,從而避免因修模對生産製程造成嚴重滯礙,提高了作業效率及 機器裝置之生産效能。 【實施方式】 本發明的玻璃模造成型裝置是用於一個一模多穴型的模造機上,請 參閱第二、三圖,該成型裝置包括呈方形設計之上模板2〇la(第一模 板)及與上模板201a相配合之下模板201b (第二模板),該上、下模 板201a、201b包含縱橫劃分的複數方形小區,每一小區各含有一成型 模穴。具體而言,該上模板201a上開設有複數孔穴21〇,每一孔穴21〇 中各裝設有一上模仁202 (第一模仁),並藉壓板207將該等上模仁固 1290540 定於該等孔穴210中。相應地,下模板2〇lb亦開設有複數孔穴, 該等孔穴211係與前述上模板2〇ia之孔穴21〇的位置一一對應且具有 相同的尺寸。於該下模板2〇lb下方對應於每一孔穴211之位置處分別 設置有一活動轴204,在一個較佳實施例中該活動軸可選擇採用油壓 軸,當然亦可依實際條件採用其他液壓軸或氣壓軸。在模造成型裝置 組模後,該等活動轴204係被分別組裝入前述下模板2〇11)的各孔穴2ιι 中,其中,每一活動軸204的端部208係分別固定安裝有一下模仁2〇3 (第二模仁),該等下模仁203具有可與前述下模板2〇lb的孔穴211 相互配合的尺寸,從而可隨各活動軸2〇4的上下活動而在該下模板2〇比 對應之各孔穴211中上下進退,以與上模板2〇la之對應各孔穴21〇中 的上模仁202相配合而形成用於玻璃模造之模穴。 另,於該上模板201a鄰近於每一孔穴210的兩側分別設置有定位 插銷206,而相應於下模板201b的每一孔穴211兩側對應開設有定位 孔209。請配合參照第四圖及第五圖,使用時玻璃模造成型裝置的下模 板201b通常是固定不動的,使上模板2〇la下降,藉定位插銷2〇6與下 模板201b上的定位孔209相配合而使上、下模板201a、2〇lb相抵接, 其孔穴210、211 —一對準精密結合,然後活動軸204上升,使下模仁 203向上模仁202靠攏合模,利用輸入準確的距離補正值使各下模仁 203高度一致,從而使模穴中的模造玻璃鏡片2〇5厚度一致。 本發明藉活動軸204控制下模仁203之高度而達到精確控制模穴之 壓製位置,從而獲得厚度均一的成品,免除了習知成型裝置組模、調 1290540 試中墊片調整之繁賴雜過程,且每個下模仁之開模及合模均分別由 單個活動解獨控制’亦即每一模穴之開模、合模是相對獨立的,因 此可方便鱗其㈣瑕疵歡請拆卸雜㈣t彡響其賴穴的正常 使用,從而避免因修模對生產製程造成嚴重滯礙,提高了作業效率及 機器裝置之生產效能。 綜上所述,本發明確已符合發明專利之要件,爰依法提出專利申 請。惟,以上所述者僅爲本發明之較佳實施方式,舉凡熟習本案技術 之人士援依本發明之精神所作之等效修飾或變化,皆涵蓋於後附之申 請專利範圍内。 1290540 【圖式簡單說明】 第一圖是習知一模多穴型玻璃模造成型裝置的結構示意圖。 第二圖是本發明的玻璃模造成型裝置之立體構造示意圖。 第三圖是本發明的玻璃模造成型裝置合模前之構造示意圖。 第四圖是本發明的玻璃模造成型裝置合模中的構造示意圖。。 第五圖是本發明的玻璃模造成型裝置合模後的構造示意圖。 【圖式符號說明】 上模板 201a 下模板 201b 上模仁 202 下模仁 203 活動軸 204 玻璃鏡片 205 定位插銷 206 壓板 207 端部 208 定位孔 209 模穴 210、211BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a glass mold-forming device, and more particularly to a multi-cavity batch type glass mold-forming device suitable for the manufacture of precision aspheric optical lenses. [Prior Art] According to the conventional method of molding an aspherical optical glass lens, a pair of upper and lower mold cores are formed by a template or a sleeve to form a cavity, and the high temperature softening property of the glass material is utilized. In the hole, the glass material is pressed into a shape by the pressing process of the upper mold core and the lower mold core, deforming and approaching the surface shape and thickness of the desired mold, and then the glass material is cooled and contracted and the viscosity is increased. During the process, the molded lens is appropriately subjected to secondary press molding, and the surface profile of the upper and lower mold cores is thus transferred to the glass material, and finally the optical glass lens of the desired surface shape is obtained. In order to improve the production efficiency and productivity of the glass molding process, a multi-cavity molding device is often used in the production of the industry, as shown in the figure--the basic structure of a conventional multi-cavity glass mold-forming device. The upper template 101 and the lower template are respectively disposed, and a plurality of upper molds 101 are respectively disposed in the upper template 107, and correspondingly, a corresponding number of lower mold cores 104 are disposed on the lower template. The upper mold core (9), the lower mold core 104 and the upper template 107 and the lower template 108 are arranged with a cymbal piece (10), thereby adjusting the upper mold core and the lower mold core U) 4 in the upper template 107 and the lower template. The depth of placement in 1〇8 is such that the thickness of the lens produced by each cavity tends to be H-corrected by the transmission system to drive the upper template or the lower template to move in the vertical direction, and is mounted on the upper template and the lower template. The mold core and the lower mold core are subjected to the action of clamping, opening, and the like, and the aspherical surface lens is molded. 1290540 The glass molding apparatus described above is provided with a plurality of mold cores on a set of templates to form a plurality of mold cavities, thereby greatly improving production efficiency and expanding productivity. However, the upper and lower mold cores of the existing molding device are respectively fixedly installed in the upper and lower templates, and the movement of the upper and lower templates is driven by the transmission system to generate a mold clamping, mold opening, etc., if one of the mold cores is defective. , the entire template must be dismantled to replace the components, bribes delay production, or bribes to deal with 'but if the number of plugs increased, the production capacity must be reduced accordingly. In addition, since each pair of mold cores adjusts their relative height by the wire, the thickness of the aspherical glass lens which is pressed by each cavity is uniform, and it is necessary to accurately calculate and control the size of the gasket and perform high-precision installation. And debugging so that the height m of each mold core will cause _, the mold repair process is cumbersome and lengthy 'requires skilled craftsmen to spend a lot of time and effort. Therefore, it is extremely necessary to improve the production efficiency and productivity by improving the conventional mold making (4), reducing the _, and reducing the complexity of the work. SUMMARY OF THE INVENTION The object of the present invention is to provide a problem that the product thickness is uneven due to the difficulty in adjusting the gasket, and simplifying the mold assembly, debugging and repairing of the molding device. The _ type, to avoid delays in the process due to plugging or disassembly, thereby improving production efficiency and productivity. The glass mold-forming device that is not supplied by the moon includes the upper template, which has a plurality of holes. Each of the holes is provided with an upper die; a lower die, the lower die is provided with a plurality of holes corresponding to the positions of the holes of the upper die plate; and a lower portion corresponding to the position of each of the holes below the lower die plate , shot, each - the movable shaft end material 1290540 has a mold core, the lower mold core can move with the movable axis in the corresponding hole of the lower template, and cooperate with the upper mold core in the hole of the upper template to form a glass mold. In the glass mold-making device provided by the present invention, the movable shaft can adopt a hydraulic shaft or other hydraulic shaft and a pneumatic shaft. When used, the upper template of the glass mold-forming device is lowered, and the positioning pin and the lower template are borrowed. The upper hole is matched with the holes of the upper and lower template one by one, and then the movable shaft is raised to make the lower mold core close to the mold, and the correct distance is used to correct the height of each lower mold. Thus, a molded glass lens having a uniform thickness can be obtained. Compared with the prior art, the present invention precisely controls the pressing position of the cavity by controlling the height of the lower mold core by the movable shaft, thereby obtaining a finished product having a uniform thickness, and eliminating the conventional device. The complicated and complicated process of adjusting the gasket in the mold and the debugging, and adopting the movable shaft to control the opening and clamping of the mold core, it is convenient to dismantle the mold cavity without affecting the normal use of other mold holes, thereby avoiding Due to the serious stagnation of the production process, the work efficiency and the production efficiency of the machine device are improved. [Embodiment] The glass mold-forming device of the present invention is used for a one-mold multi-cavity molding machine, please refer to In the second and third figures, the molding device comprises a template 2〇la (first template) on a square design and a template 201b in cooperation with the upper template 201a (second The upper and lower templates 201a, 201b comprise a plurality of square cells divided vertically and horizontally, each of which contains a molding cavity. Specifically, the upper template 201a is provided with a plurality of holes 21, each of which is 21 〇 Each of the upper mold cores 202 (first mold cores) is mounted, and the upper mold cores 1290540 are fixed in the holes 210 by pressing plates 207. Accordingly, the lower molds 2 lb are also provided with a plurality of holes. The holes 211 are in one-to-one correspondence with the positions of the holes 21〇 of the upper template 2〇ia and have the same size. A movable shaft 204 is respectively disposed at a position corresponding to each of the holes 211 below the lower template 2〇1b. In a preferred embodiment, the movable shaft can be selected to adopt a hydraulic shaft, and of course, other hydraulic shafts or pneumatic shafts can be used according to actual conditions. After the mold-forming device is assembled, the movable shafts 204 are respectively assembled into the foregoing. In each of the holes 2 ι 1 of the lower template 2〇11), the end portion 208 of each movable shaft 204 is fixedly mounted with a lower mold core 2〇3 (second mold core), and the lower mold core 203 has an The aforementioned hole 211 of the lower template 2〇lb The size of the mating, so that the lower and lower movements of the movable shafts 2〇4 can advance and retreat in the lower molds 211 than the corresponding holes 211, so as to correspond to the upper molds in the respective holes 21 of the upper template 2〇la The bristles 202 cooperate to form a cavity for glass molding. In addition, a positioning pin 206 is disposed on each side of the upper template 201a adjacent to each of the holes 210, and a positioning hole 209 is defined in each of the two sides of each of the holes 211 corresponding to the lower template 201b. Referring to the fourth and fifth figures, the lower template 201b of the glass mold-forming device is generally fixed during use, so that the upper template 2〇la is lowered, and the positioning holes 209 and the positioning holes 209 on the lower template 201b are used. The upper and lower templates 201a and 2b are abutted, and the holes 210 and 211 are precisely combined with each other, and then the movable shaft 204 is raised, so that the lower mold core 203 is closed to the mold core 202, and the input is accurate. The distance correction value makes the lower mold cores 203 highly uniform, so that the thickness of the molded glass lens 2〇5 in the cavity is uniform. The invention adopts the movable shaft 204 to control the height of the lower mold core 203 to accurately control the pressing position of the mold cavity, thereby obtaining a finished product having uniform thickness, eliminating the conventional molding device group mold and adjusting the 1290540 test. The process, and the opening and closing of each of the lower molds are controlled by a single activity solution, that is, the opening and closing of each cavity is relatively independent, so it is convenient to scale (4) (4) t 彡 彡 正常 的 的 的 的 的 的 的 的 , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , In summary, the present invention has indeed met the requirements of the invention patent, and has filed a patent application according to law. The above description is only the preferred embodiment of the present invention, and equivalent modifications or variations made by those skilled in the art in light of the spirit of the present invention are included in the scope of the appended claims. 1290540 [Simple description of the diagram] The first figure is a schematic diagram of the structure of a conventional multi-cavity glass mold-forming device. The second figure is a schematic perspective view of the glass mold-forming apparatus of the present invention. The third figure is a schematic view of the structure of the glass mold-forming device of the present invention before clamping. The fourth figure is a schematic view of the construction of the glass mold-forming apparatus of the present invention in the mold clamping. . Fig. 5 is a schematic view showing the construction of the glass mold-forming device of the present invention after clamping. [Illustration of the symbol] Upper template 201a Lower template 201b Upper mold 202 Lower mold 203 Active shaft 204 Glass lens 205 Positioning pin 206 Platen 207 End 208 Positioning hole 209 Cavity 210, 211