1248423 九、發明說明： 【發明所屬之技術領域】 本發明是有關於-種切割方法，特別是指一種可以減 少碎屑殘留及可駿洗淨工時之平板麵㈣割方法。 【先前技術】 平板玻璃在製成後尚得經過切割才能成為符合使用需 求的玻璃，如圖工所示，一般的切割方法是先在一加熱台 10頂側依序放置—基板u、—青板12、1層13及—待 切割平板玻璃14’然後進行加熱作業使料層13 該待切割平板玻璃14 ...... 4 "口等到該蠟層13冷卻凝固使該 待切割平板玻璃14 ^位後，就可使用_切割刀15切割該 :::割平板玻璃14使成為數玻璃單元14〇,然後加熱使該 :層π再度熱溶以剝離該等玻璃單元⑽，等到該等玻璃 早凡M0冷卻之後’就可使用人工將該等玻璃單元⑽撿 =並置入—清洗槽（圖未示）進行洗淨作業，等到洗淨作業完 成後’就可獲得玻璃成品。 上述切割方法雖然可以切割獲得多數玻璃成品，但是 存有下列缺點： i述切°|J方法須經過兩次加熱作業程序使該蠟層 ,/，、、溶。，及兩次冷卻作業程序分別使該壞層13凝固與使該 荨玻璃早元14 0冷卻，在力依& ^ 子在屑耗費較多等待工時導致作業 效率不佳的缺點。 二、因為該蝶層13會沾覆在該等玻璃單元14〇的底面 141及切割面142，至於 頂面143則會有碎錢留，所以須 5 1248423 要較久時間才能完成洗淨作業導致作業效率不佳。 【發明内容】 因此，本發明之目的是在提供—種可以有效提高作業 效率之平板玻璃的切割方法。 於是，本發明平板玻璃的切割方法，包含下列步驟： (A) 提供一治具框，該治具框具有相對的一第一表面與一第 一表面，及一貫穿該二表面的穿孔； (B) 貼覆一第一黏性膠膜於該治具框的第一表面； (C) 置入一待切割平板玻璃於該穿孔内，且使該平板玻璃被 該第一黏性膠膜黏住； (D) 貼覆一第二黏性膠膜於該治具框的第二表面同時使該待 切割平板玻璃被黏貼定位； (E) 切吾“亥待切割平板玻璃，是切斷該第一黏性膠膜與該第 二黏性膠膜其中之一及該待切割平板玻璃，進而可獲得 數已切割之玻璃單元。 較佳地，本發明更包含步驟（F)洗淨作業、步驟（G)烘乾 作業、步驟（H)去除步驟(E)之已切斷黏性膠膜、步驟⑴降低 步驟（H)之未切斷黏性膠膜的黏性，及步驟⑺撿取玻璃成品 〇 藉由上述步驟即可獲得多數玻璃成品，因為不須耗費 等待工時及可減少該等玻璃單元的殘留碎屑，相對可縮短 洗>尹工時’使本發明具有可提高作業效率的特性。1248423 IX. Description of the invention: [Technical field to which the invention pertains] The present invention relates to a cutting method, and more particularly to a flat surface (four) cutting method which can reduce debris residue and can be cleaned. [Prior Art] After the flat glass is made, it has to be cut to become the glass that meets the requirements of use. As shown in the figure, the general cutting method is to first place on the top side of the heating table 10 - the substrate u, - green The plate 12, the first layer 13 and the flat glass to be cut 14' are then subjected to a heating operation to make the material layer 13 the flat glass to be cut 14 ... 4 " Wait until the wax layer 13 is cooled and solidified to make the plate to be cut After the glass is at 14 position, the dicing blade 15 can be used to cut the::: the cutting glass 14 is made into a number of glass units 14 〇, and then heated to re-heat the layer π to peel off the glass units (10), and wait until After the glass is cooled, the glass unit (10)捡 can be manually placed into the cleaning tank (not shown) for cleaning, and the glass finished product can be obtained after the cleaning operation is completed. Although the above cutting method can cut most of the finished glass products, the following disadvantages exist: i. The method of cutting the film is subjected to two heating procedures to dissolve the wax layer, /, and . And the two cooling operation procedures respectively cause the bad layer 13 to solidify and cool the bismuth glass early, and the work efficiency is poor in the case that the dynamometer & Second, because the butterfly layer 13 will adhere to the bottom surface 141 and the cutting surface 142 of the glass unit 14〇, as for the top surface 143, there will be broken money, so 5 1248423 will take a long time to complete the cleaning operation. The work efficiency is not good. SUMMARY OF THE INVENTION Accordingly, it is an object of the present invention to provide a method of cutting a flat glass which can effectively improve work efficiency. Thus, the method for cutting a flat glass of the present invention comprises the following steps: (A) providing a jig frame having a first surface and a first surface opposite to each other, and a perforation extending through the two surfaces; B) attaching a first adhesive film to the first surface of the jig frame; (C) placing a flat glass to be cut in the perforation, and bonding the flat glass to the first adhesive film (D) attaching a second adhesive film to the second surface of the jig frame while the flat glass to be cut is pasted; (E) cutting the "glass to be cut, is to cut the The first adhesive film and one of the second adhesive film and the flat glass to be cut, thereby obtaining a plurality of cut glass units. Preferably, the present invention further comprises the step (F) washing operation, Step (G) drying operation, step (H) removing step (E) of cutting the adhesive film, step (1) reducing the viscosity of the uncut adhesive film of step (H), and step (7) The glass finished product can obtain most of the finished glass products by the above steps, because it does not need to wait for the working hours and can reduce the The residue debris glass unit, can be relatively shortened wash > YIN hours' of the present invention has improved work efficiency characteristics.
【實施方式J 本I月平板玻璃的切割方法前述以及其他技術内容 1248423 特點與功效，在以下配合參考圖式之二較佳實施例的詳細 坑明中，將可清楚的明白。 如圖2所示，本發明平板破璃的切割方法的一第一較 佳貫施例，包含有步驟S20〜S29。 在步驟S20中，西p人一 … T配口圖3所不，是準備一治具框40， 该治具框40具有相科沾 楚 走 -有相對的-弟一表面41與—第二表面42, 及-貫穿該第-表面41與一第二表面42的穿孔43。 當準備好該治具框40之後，接著進行步驟⑵，配合 ::所不，是將一第-黏性膠膜5〇貼覆於該治具框40的 ^ 且。亥第-黏性膠膜5〇具有受熱後可降低黏性 、特性’在該第—較佳實施例中，是舉紫外線膠膜㈣ 仏"^例進行說明’目前市面上販售的有3 M UV tape，其 眼U具有適當黏性’經照射紫外線後會使黏化而 降低黏性。 〜進仃v驟S22，配合圖5所示，是將-待切割平板 =置入該穿孔43内。此時，該待切割平板玻璃3。的 I面31就會被該第-黏性膠膜50黏住，且該待切 告'=玻璃3〇是依設定切割方向置入該穿孔43内。 田放好4待切割平板破璃30之後，旋即再進行步驟 S23，配合圖6所+，β ^ 具框4〇的第面疋、·一士弟二黏性膠膜51貼覆於該治 # 一 ^ 。同時’該待切割平板玻璃30的一 二32被該第二黏性膠臈51黏住，配合該第-表面 / #點性膠膜50黏住’使該待切割平板玻璃30被 貼住定位。 1248423 /該第二黏性膠膜51具有受熱後可降低黏性的特性，[Embodiment J] The method of cutting the flat glass of the present invention and the other technical contents 1248423 The characteristics and effects of the present invention will be clearly understood from the following detailed description of the preferred embodiment of the second embodiment. As shown in Fig. 2, a first preferred embodiment of the method for cutting a flat glass of the present invention comprises steps S20 to S29. In step S20, the west p person one... T matching port 3 is not, is prepared a jig frame 40, the jig frame 40 has a phase to go away - there is a relative - brother a surface 41 and - second Surface 42, and - a perforation 43 extending through the first surface 41 and a second surface 42. After the jig frame 40 is prepared, the step (2) is followed, and the viscous film 5 〇 is attached to the jig frame 40. Haidi-adhesive film 5〇 has the function of reducing the viscosity after heating, and in the first embodiment, it is a UV film (4) 仏 ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ 3 M UV tape, the eye U has a proper viscosity. 'After irradiation with ultraviolet light, it will stick to the viscosity and reduce the viscosity. The step S22, which is shown in Fig. 5, is to insert the plate to be cut into the perforation 43. At this time, the flat glass 3 to be cut is cut. The I face 31 is adhered by the first adhesive film 50, and it is to be noted that '=glass 3〇 is placed in the through hole 43 in the set cutting direction. After the field is placed, the surface of the glass to be cut is 30, and then step S23 is performed again, and the first surface of the frame of Fig. 6 is attached, and the first surface of the frame of the frame is coated with the second layer of the adhesive film 51. #一^ . At the same time, the one or two 32 of the flat glass 30 to be cut are adhered by the second adhesive tape 51, and the first surface/the adhesive film 50 is adhered to make the flat glass 30 to be cut stuck. . 1248423 / The second adhesive film 51 has the property of reducing viscosity after being heated,
在該第一較佳實施例中，H 疋舉备、外線膠膜（UV tape)為例進 "f亍說明’目前市面上販隹士 , 。的有3 M UV tape，其於常態下具 有適當黏性，經照射势冰綠义人丄 系卜線後會使黏膠固化而降低黏性。 值得說明的是，為了枝貼覆該待㈣平板玻璃30盘 該第二黏性膠膜51，可在步驟切之後，先將該治具框4〇 翻面轉換《第二表面42朝上的狀態，等到第二黏性膠膜 51貼覆作業完成之後，再將該治具框翻面轉換成該第-表面41朝上的狀態。 在利用該二黏性膠蹬C1 ^ _ N 、51固疋好該待切割平板玻璃 _〇之後^即可進行步驟S24，配合圖7所示，是將被該第 黏性^艇50與該第二黏性膠膜51貼住定位在該治具框 40的牙孔43内的該待切割平板玻璃3〇整組置放在一工作 …、後使用切剎刀60依設定切割位置切斷該第 一黏性膠膜50與該第二黏性膠膜51其中之—及該待切割 千板玻璃3〇 ’進而可切割獲得數破璃單元300。本較佳與 施例是舉切斷該第一黏性膠膜5〇為例進行說明，且以同日^ 切割該第二黏性膠膜51的局部但不切斷最佳。 完成步驟S24之玻璃切割作業後’接著進行步驟奶， 是將已切斷的該第一黏性膠膜5〇、該等破璃單元 切斷=第二純膠膜51送人洗淨設備⑽未*，例如超音 = :::)進行洗淨作業，是可先透過簡易式清洗將殘留 ，防止對該等玻璃單元3⑼造成留痕，铁後再 進行超音波洗淨以確保料玻料元的潔淨。 1248423 的^進订步驟S26,是對已完成洗淨作業之已切斷 ㈣_5〇、料麵單元爛 二黏性膠膜5〗進行供乾作業。 ㈣弟 烘乾後，即進入步驟奶，配合圖8所示， 一黏性膠膜50去除作業。 σ弟 甘是先使用—紫外線設傷70照射該第一黏性膠膜50使 :降低黏性甚至剝離，然後就可使用人工將其撕除以完成 除作業；也可先使用—般膠帶貼覆該第—黏性膠膜Μ， 再將該膠帶撕除就可完成該第-黏性膠膜50的絲作業。 接著，進行步驟S28,是降低該第二黏性膠膜51的黏 性。此步驟是使賴紫外線設備7G照射該第二㈣膠膜Η 以降低其黏性。 另該第二黏性膠膜51黏性降低之後，最後即進入步驟 S29’配合圖9所示，是可使用—撿取機器}⑼或人工檢取 該等玻璃單元_，使該等玻璃單元3⑼脫離該第二黏性膠 膜51並成為玻璃成品3〇1。 " 如圖1 0所不，為本發明一第二較佳實施例，其與該 第車乂佺見加例的差異，在於該第一黏性膠膜52是舉紫外 線熱捲曲型膠膜為例進行說明，此種膠膜也具有照射紫外 線後可降低黏性並且加熱後可產生捲曲的特性，目前市面 上販售的有日商Adwill公司型號T-5782膠膜。至於第二黏 性膠膜53是與第一較佳實施例的第二黏性膠膜5丨相同。 如此，在步驟S27中，如圖8、1 〇所示，是先使用 該紫外線設備70照射該第一黏性膠膜52使其降低黏性， 1248423 然後再使用-熱風設備80吹該第—黏性膠膜52使里受教 捲曲剝離該等玻璃單元300,同 ” ’ J寸了將該弟一黏性膠膜52 口人離该等破璃單元3〇〇，麸後就 …、傻就了進仃相同於該第一較佳實 施例之步驟S28、S29的作業。 、 的是，本發㈣待切割平板玻璃％可為鐘膜 玻^或未鑛膜玻璃’當為制破璃時，在進行步驟§27時 、，違待切割平板玻璃3G具有可以干擾紫外線使其能量減弱 以防止紫外線穿透該第二黏性膠膜51、Η的特性。 歸納上述，本發明平板玻璃的切割方法具有如下所述 之功效及優點，故確實能達成發明目的： 因為本發明上述步驟可接續進行，並不須耗時等 待，所以相較於習用切割方法須耗時等待峨層熱炫、冷卻 ’再熱炫及等待半成品冷卻，本發明實具有可提高作業效 率的功效與優點。 —二、因為本發明該待切割平板玻璃30的第一表面31、 第二表面32分別貼覆該第一黏性膠膜5〇(52)、該第二黏性 ，膜51(53)可防止污染，所以切割作業完成後，只須清洗該 寺玻璃早7C 30G的切割槽，又因不須清洗壤層，所以可大 幅縮短清洗作業卫時，使本發明具有可提高作業效率的功 效及優點。 淮以上所述者，僅為本發明之二較佳實施例而已，當 不，以此限定本發明實施之範圍，即大凡依本發明申請: 利範圍及發明說明内容所作之簡單的等效變化與修飾，皆 仍屬本發明專利涵蓋之範圍内。 10 1248423 【圖式簡單說明】 圖1是一習用平板玻璃的切割示意圖； 圖2是本發明平板玻璃的切割方法之一較佳實施例的 切割流程圖； 圖3是該較佳實施例的一立體圖，說明一治具框； 圖4是該較佳實施例的一剖視圖，說明在該治具框的 一第一表面貼覆一第一黏性膠膜的狀態； 圖5是一類似於圖4的視圖，說明將一待切割平板玻 璃置入該治具框的一穿孔内的狀態； 圖6是一類似於圖5的視圖，說明在該治具框的一第 二表面貼覆一第二黏性膠膜並將該待切割平板玻璃貼住定 位的狀態； 圖7疋一類似於圖6的視圖’說明使用一切割刀進行 切割作業的狀態； 圖8是一類似於圖7的視圖，說明使用一紫外線設備 照射紫外線的狀態； 圖9是一類似於圖8的視圖，說明撿取玻璃成品的狀 態；及 圖1 0是一類似圖8的視圖，說明本發明一第二較佳 實施例使用一熱風設備吹一第一黏性膠膜的狀態。 1248423 【主要元件符號說明】 30 待切 割 平板玻璃 31 第一表面 32 第二 表 面 300 玻璃單元 301 玻璃成品 40 治具框 41 第一 表 面 42 第二表面 43 穿孔 50 第一黏性膠 膜 51 第二 黏 性膠膜 52 第一黏性膠 膜 53 第二 黏 性膠膜 60 切割刀 70 紫外 線 設備 80 熱風設備 90 工作 台 100 撿取機器 12In the first preferred embodiment, the H 疋 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 There is a 3 M UV tape, which has a proper viscosity under normal conditions. After exposure to the ice, it will cure the adhesive and reduce the viscosity. It should be noted that, in order to cover the second adhesive film 51 of the flat plate glass plate 30, after the step is cut, the jig frame 4 is turned over to convert the second surface 42 upward. In the state, after the second adhesive film 51 is pasted, the jig is turned into a state in which the first surface 41 is upward. After the second adhesive capsule C1 ^ _ N , 51 is used to fix the flat glass to be cut, the step S24 can be performed, and as shown in FIG. 7 , the first adhesive boat 50 and the The second adhesive film 51 is attached to the flat glass 3 to be cut positioned in the dental hole 43 of the jig frame 40, and is placed in a working position, and then cut by the cutting blade 60 according to the set cutting position. The first adhesive film 50 and the second adhesive film 51 and the glass plate 3 to be cut can be cut to obtain the plurality of glass breaking units 300. In the present preferred embodiment, the first adhesive film 5 is cut as an example, and the second adhesive film 51 is cut on the same day, but the cutting is not optimal. After the glass cutting operation of step S24 is completed, 'the next step of the milk is to cut the first adhesive film 5〇, the glass breaking unit is cut off=the second pure film 51 is sent to the washing device (10) If there is no *, such as super sound = :::), the cleaning operation can be carried out by simple cleaning to prevent the glass unit 3 (9) from leaving marks, and the iron is then ultrasonically washed to ensure the glass material. The cleanliness of the yuan. The step S26 of 1248423 is to perform the dry operation for the cut (4)_5〇, the surface unit rotten adhesive film 5 of the finished cleaning operation. (4) After drying, the baby enters the step milk, and as shown in Fig. 8, a sticky film 50 is removed. σ弟甘 is the first to use - ultraviolet ray injury 70 to illuminate the first adhesive film 50 to: reduce the viscosity or even peel, and then you can use manual to tear it off to complete the removal; can also use the first tape After the first adhesive film is covered, the tape is removed by tearing off the tape to complete the wire work of the first adhesive film 50. Next, the step S28 is performed to lower the viscosity of the second adhesive film 51. This step is to cause the ultraviolet light device 7G to illuminate the second (four) film to reduce its viscosity. After the viscosity of the second adhesive film 51 is lowered, the process proceeds to step S29'. As shown in FIG. 9, it is possible to use the pick-up machine (9) or manually pick up the glass units _ to make the glass units 3(9) is detached from the second adhesive film 51 and becomes a finished glass product 3〇1. " As shown in Fig. 10, a second preferred embodiment of the present invention, which differs from the first embodiment of the vehicle, is that the first adhesive film 52 is an ultraviolet heat-curling film. As an example, the film also has the property of reducing the viscosity after being irradiated with ultraviolet rays and causing curl after heating. Currently, the Japanese company Adwill's model T-5782 film is sold on the market. The second adhesive film 53 is the same as the second adhesive film 5 of the first preferred embodiment. Thus, in step S27, as shown in FIG. 8 and FIG. 1 , the first adhesive film 52 is first irradiated with the ultraviolet device 70 to reduce the viscosity, and 1248423 is then used to blow the first-hot air device 80. The adhesive film 52 causes the curly glass to be peeled off from the glass unit 300, and the same as the 'J inch, the brother-adhesive film 52 people are separated from the glass unit 3, the bran is... The operation of the steps S28 and S29 of the first preferred embodiment is the same as that of the first preferred embodiment. The present invention (4) the glass to be cut can be a clock glass or a non-mineral glass. At the time of performing step §27, the cut-off plate glass 3G has a characteristic that it can interfere with the ultraviolet rays to weaken the energy to prevent the ultraviolet rays from penetrating the second adhesive film 51, Η. In summary, the flat glass of the present invention The cutting method has the following advantages and advantages, so that the object of the invention can be achieved: Since the above steps of the present invention can be carried out continuously without waiting for time, it is time-consuming to wait for the layer to be hot compared to the conventional cutting method. Cooling 're-cool and waiting for the semi-finished product to cool, The present invention has the advantages and advantages of improving the work efficiency. Second, because the first surface 31 and the second surface 32 of the flat glass 30 to be cut of the present invention respectively adhere the first adhesive film 5〇(52) The second viscosity, the film 51 (53) can prevent pollution, so after the cutting operation is completed, it is only necessary to clean the cutting groove of the temple glass 7C 30G early, and the cleaning operation can be greatly shortened because the soil layer does not need to be cleaned. The present invention has the advantages and advantages of improving the work efficiency. The above is only the preferred embodiment of the present invention, and the scope of the present invention is not limited thereto, that is, according to the present invention. Application: The simple equivalent changes and modifications made by the scope of the invention and the description of the invention are still within the scope of the patent of the invention. 10 1248423 [Simple description of the drawing] Fig. 1 is a schematic view of cutting a conventional flat glass; FIG. 3 is a perspective view of a preferred embodiment of the present invention; FIG. 3 is a perspective view of the preferred embodiment, and FIG. 4 is a cross-sectional view of the preferred embodiment; a first surface of the jig frame is attached to a first adhesive film; FIG. 5 is a view similar to FIG. 4, showing a flat glass to be cut into a perforation of the jig frame Figure 6 is a view similar to Figure 5, illustrating a second adhesive film on a second surface of the jig frame and a state in which the flat glass to be cut is placed in a position; A view similar to that of Fig. 6 illustrates a state in which a cutting operation is performed using a cutting blade; Fig. 8 is a view similar to Fig. 7, illustrating a state in which ultraviolet rays are irradiated using an ultraviolet device; Fig. 9 is a view similar to Fig. 8, The state in which the finished glass is taken is illustrated; and FIG. 10 is a view similar to FIG. 8 illustrating a state in which a first adhesive film is blown using a hot air device according to a second preferred embodiment of the present invention. 1248423 [Description of main component symbols] 30 Flat glass to be cut 31 First surface 32 Second surface 300 Glass unit 301 Glass finished product 40 Fixture frame 41 First surface 42 Second surface 43 Perforation 50 First adhesive film 51 Second Adhesive film 52 First adhesive film 53 Second adhesive film 60 Cutter 70 Ultraviolet device 80 Hot air device 90 Work table 100 Picking machine 12