TW202026210A - Combined pallet structure - Google Patents
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Description
本發明係有關於一種棧板結構,特別是一種採用線性生產來加以組合的方式所構成之棧板結構。 The present invention relates to a pallet structure, in particular to a pallet structure constructed by combining linear production.
棧板為常見的倉儲物流之輔助搬運載體,可配合堆高機的使用,來予以搬運或堆放貨品;最常見的棧板為木質棧板,利用數根木板來加以釘合,構成單面或雙面呈載物品的結構。然而,木質棧板具有數個先天所存在的問題,首先是木板的成本不低,儘管能重複使用,但是抗撞擊與耐潮能力不佳,同時重量也重,對於運輸的成本會大幅提高。 Pallets are a common auxiliary carrier for warehousing and logistics. They can be used with stackers to move or stack goods; the most common pallets are wooden pallets, which are nailed by several wooden boards to form a single-sided or The structure of the double-sided presentation. However, wooden pallets have several inherent problems. First of all, the cost of wooden pallets is not low. Although they can be reused, they have poor impact resistance and moisture resistance. At the same time, they are also heavy, which greatly increases the cost of transportation.
除了常見的木質棧板外,亦有開發出各種不同材質的棧板,譬如為金屬棧板、瓦楞紙棧板、塑膠棧板、或是複合材料的膠合棧板等,但不是重量過重、製造成本太高,不然就是重複使用率過低,目前並難以完全取代木質棧板。 In addition to the common wooden pallets, various pallets of different materials have also been developed, such as metal pallets, corrugated paper pallets, plastic pallets, or laminated pallets made of composite materials, but they are not too heavy and costly to manufacture. Too high, otherwise the reuse rate is too low, and it is currently difficult to completely replace the wooden pallets.
而其中以塑膠棧板的潛力較大,因塑膠材料的成本相對於其他材質較為低廉,且可塑性大,易於清潔、重量也較輕,又能防潮;因此是最受到重視的取代性材質。然而,塑膠棧板目前存在的最大問題是,為了達到足夠的強度來構成棧板,塑膠棧板較為複雜的結構設計,來彌補其材料本身的剛性;而一般塑膠多採用射出成型的方式,複雜的結構設計也連帶使得其模具開發費用高昂,射出(製造)成本、時間也偏高,因此難 以普遍地應用並取代傳統的木質棧板。 Among them, plastic pallets have greater potential, because the cost of plastic materials is relatively low compared to other materials, and they are plastic, easy to clean, lighter, and moisture-proof; therefore, they are the most important substitute materials. However, the biggest problem with plastic pallets is that in order to achieve sufficient strength to form pallets, the more complex structural design of plastic pallets compensates for the rigidity of the material itself; and general plastics mostly use injection molding, which is complicated The structural design of the company also makes the mold development cost high, and the injection (manufacturing) cost and time are also high, so it is difficult It is widely used and replaces traditional wooden pallets.
為解決上述問題,目前亟需提出一種嶄新的棧板結構,來取代既有的木質棧板,並克服其所衍生的相關問題。 In order to solve the above-mentioned problems, it is urgent to propose a new pallet structure to replace the existing wooden pallet and overcome the related problems derived from it.
有鑒於此,本發明提出一種組合式棧板結構,可解決上述習知技術之缺失,係可利用線性生產的製程來予以製造,而能大幅降低製造與生產成本。 In view of this, the present invention proposes a combined pallet structure, which can solve the above-mentioned shortcomings of the conventional technology, and can be manufactured using a linear production process, which can greatly reduce manufacturing and production costs.
本發明之另一目的在於提供一種組合式棧板結構,結構簡單、重量輕且比強度大,能取代既有各種材質的棧板。 Another object of the present invention is to provide a combined pallet structure with simple structure, light weight and high specific strength, which can replace the existing pallets of various materials.
根據本發明所揭露之組合式棧板結構,其包含有底板與面板,底板與面板皆為可線性生產的結構,而能以擠出、押出、抽出等簡單且價格低廉的方式來製造,底板與面板具有複數個強化肋,並以強化肋概略成垂直的狀態對接的方式來接合,構成組合式棧板結構。 According to the combined pallet structure disclosed in the present invention, it includes a bottom plate and a panel. Both the bottom plate and the panel are structures that can be linearly produced and can be manufactured by simple and inexpensive methods such as extrusion, extrusion, and extraction. It has a plurality of reinforcing ribs with the panel, and they are joined in such a way that the reinforcing ribs are almost perpendicular to each other to form a combined pallet structure.
根據本發明所揭露之組合式棧板結構的另一實施例,也可採用面板單一結構為主體的方式,面板同樣是可線性生產的結構,而底部的強化肋直接以概略垂直的方式接合強化肋,而能更進一步節省材料成本。 According to another embodiment of the combined pallet structure disclosed in the present invention, a single panel structure can also be used as the main body. The panel is also a structure that can be linearly produced, and the reinforcing ribs at the bottom are directly joined and strengthened in a roughly vertical manner. Ribs, which can further save material costs.
另一方面,為了補強棧板結構的強度,可於面板或底板的強化肋側面增設有補強件,補強件可採用相同或是不同的材質構成,藉以補強結構弱點或是增加強度,而能適用於各種狀況。 On the other hand, in order to reinforce the strength of the pallet structure, reinforcements can be added to the side of the reinforcement ribs of the panel or bottom plate. The reinforcements can be made of the same or different materials to reinforce structural weaknesses or increase the strength. In various situations.
根據本發明所揭露之組合式棧板結構的又一實施例,其包含有複數個主體柱以及複數個橫柱,主體柱與橫柱皆為可線性生產結構,其上皆具有組裝槽,而可相互交錯配置組裝來構成組合式棧板結構,而能大 幅省去運送時所佔據的材積,進而大幅降低運送成本。 According to another embodiment of the combined pallet structure disclosed in the present invention, it includes a plurality of main columns and a plurality of horizontal columns. Both the main column and the horizontal column are linearly-producible structures with assembling grooves on them. It can be assembled in staggered configuration to form a combined pallet structure, which can greatly Width saves the volume occupied during transportation, thereby greatly reducing transportation costs.
10‧‧‧底板 10‧‧‧Bottom plate
11‧‧‧強化肋 11‧‧‧Strengthening rib
111‧‧‧卡槽 111‧‧‧Card Slot
12‧‧‧穿孔 12‧‧‧Perforation
20‧‧‧面板 20‧‧‧Panel
21‧‧‧強化肋 21‧‧‧Strengthening rib
211‧‧‧卡槽 211‧‧‧Card slot
30‧‧‧腳柱 30‧‧‧Pole
31‧‧‧螺帽 31‧‧‧Nut
40‧‧‧補強件 40‧‧‧Reinforcement
50‧‧‧主體柱 50‧‧‧Main column
501‧‧‧上橫樑 501‧‧‧Upper beam
502‧‧‧下橫樑 502‧‧‧Lower beam
51‧‧‧組裝槽 51‧‧‧Assembly slot
52‧‧‧卡槽 52‧‧‧Card slot
61‧‧‧橫柱 61‧‧‧Horizontal Column
611‧‧‧組裝槽 611‧‧‧Assembly slot
612‧‧‧中央肋 612‧‧‧Central rib
613‧‧‧卡扣 613‧‧‧buckle
62‧‧‧橫柱 62‧‧‧Horizontal Column
621‧‧‧組裝槽 621‧‧‧Assembly slot
622‧‧‧中央肋 622‧‧‧Central rib
623‧‧‧卡扣 623‧‧‧buckle
624‧‧‧止擋柱 624‧‧‧stop column
70‧‧‧邊條 70‧‧‧Edge strip
71‧‧‧卡勾 71‧‧‧Kago
80‧‧‧腳柱 80‧‧‧Pole
81‧‧‧腳柱體 81‧‧‧Foot cylinder
82‧‧‧套筒 82‧‧‧Sleeve
第1圖係本發明組合式棧板結構的分解示意圖。 Figure 1 is an exploded schematic diagram of the combined pallet structure of the present invention.
第2圖係本發明組合式棧板結構的組合示意圖。 Figure 2 is a schematic diagram of the combined pallet structure of the present invention.
第3圖係本發明組合式棧板結構之腳柱的分解示意圖。 Figure 3 is an exploded schematic diagram of the legs of the combined pallet structure of the present invention.
第4圖係本發明組合式棧板結構之腳柱的組合示意圖。 Figure 4 is a schematic diagram of the combination of the legs of the combined pallet structure of the present invention.
第5圖係本發明組合式棧板結構之增設有腳柱的示意圖。 Figure 5 is a schematic diagram of the combined pallet structure of the present invention with additional legs.
第6圖係本發明組合式棧板結構利用刀卡式的結合示意圖。 Figure 6 is a schematic diagram of the combination of the combined pallet structure of the present invention using the knife card type.
第7圖係本發明組合式棧板結構鏤空的實施例示意圖。 Figure 7 is a schematic diagram of an embodiment of the hollow-out combination pallet structure of the present invention.
第8圖係本發明組合式棧板結構之另一實施例示意圖。 Figure 8 is a schematic diagram of another embodiment of the combined pallet structure of the present invention.
第9圖係本發明組合式棧板結構之增設補強件實施例示意圖。 Figure 9 is a schematic diagram of an embodiment of adding a reinforcing member of the combined pallet structure of the present invention.
第10圖係本發明組合式棧板結構之又一實施例分解示意圖。 Fig. 10 is an exploded schematic diagram of another embodiment of the combined pallet structure of the present invention.
第11圖係本發明組合式棧板結構之又一實施例組合示意圖。 Figure 11 is a schematic view of another embodiment of the combined pallet structure of the present invention.
第12-13圖係本發明組合式棧板結構之卡扣結構實施例示意圖。 Figures 12-13 are schematic diagrams of embodiments of the buckle structure of the combined pallet structure of the present invention.
第14-15圖係本發明組合式棧板結構之增設腳柱實施例示意圖。 Figures 14-15 are schematic diagrams of an embodiment of additional foot posts of the combined pallet structure of the present invention.
第16圖係本發明組合式棧板結構之腳柱增設補強件實施例示意圖。 Figure 16 is a schematic diagram of an embodiment of adding reinforcements to the legs of the combined pallet structure of the present invention.
根據本發明所揭露之組合式棧板結構,首先請參閱第1圖,組合式棧板結構包含有底板10與面板20,底板10與面板20蓋略為平板狀,底面皆具有凸出之強化肋11、21,且底板10與面板20皆為可線性生產的結構,換句話說,可採用譬如擠出、押出、抽出等方式來生產,其橫截面概
略為相同的形狀,同時底板10與面板20為相同的形狀為佳,則僅需單一模具來生產即可,能更大服降低製造成本;然而,此部份僅為較佳實施例,並非限定底板10與面板20一定需要為相同的形狀與態樣。而其材質可為塑膠、紙質、發泡材質、高分子材質,金屬,或複數以上材質的組合等等。
According to the combined pallet structure disclosed in the present invention, please firstly refer to Figure 1. The combined pallet structure includes a
接著請參閱第2圖,底板10與面板20以強化肋11、21一側相互對接來組合,其強化肋11、21會成一個夾角,較佳者為概略呈垂直狀態,而接合的方式可採用膠黏、高周波接合、超聲波接合、熱壓合、卡合等各種方式,主要取決於材質與使用的場合;但上述僅為舉例說明,並非限定僅能採用此些方法。
Next, please refer to Figure 2. The
因是採用線性方式生產,因此強化肋11、21也具有線性的排列,舉例來說,以面板20而言,平行於強化肋21的方向為結構相對較弱的方向,底板10也是相同的道理,因此,將其採用垂直對接的方式,形成相輔相成的結構,彼此互相補強結構的弱點,而能提供整體棧板結構的強度。若是採用譬如為塑膠等材質,亦能達到足夠的強度來支撐所呈載的貨品,而能適用於棧板結構。而底板10與面板20之間強化肋11、21的間隙,洽可供堆高機的爪部***,來搬運棧板;且因為底板10與面板20的強化肋11、21概略相互垂直,因此堆高機可以藉由四周任意方向***,使用上更為便利。當然此部份也僅為配合圖式所說明的實施例,並非用以限定僅能設計為任意方向***的構造。
Because it is produced in a linear manner, the reinforcing
另一方面,強化肋11、21可概略為片狀,如考量其結構強度較弱,亦可將部份或全部的強化肋11、21改為方形中空的結構,將能大幅增加此部份的結構強度,其可配置於結構強度相對較弱的位置,譬如為載
重處、堆高機***位置、或是邊緣等等;同時,方形中空結構也僅為示意,其他任何增強結構的形狀皆能適用。再者,前述實施例中,儘管稱之為底板10與面板20,但是因為底板10與面板20採用相同的結構,因此並非用以限定其使用的面向,也就是底板10與面板20兩面皆能用以承載、另一面則皆能置放於譬如地面來使用。
On the other hand, the reinforcing
另一方面,請參閱第3、4圖,也可於底板10的適當位置處開設有穿孔12,供腳柱30來設置,其配合螺帽31來加以固定,為了增加結合後強度,腳柱30可設置於兩個強化肋11之間,同時較佳者,為了更進一步增加結合強度,此處的強化肋11可為譬如方形中空等強度增加的態樣。組合後,請參閱第5圖,底板10的適當位置處增設有複數個腳柱30,而能供置放於地面,避免底板10之板面與地面不必要的磨損、或是於部份不適用於整個平面貼合的環境來使用。
On the other hand, referring to Figures 3 and 4, a
再者,為了更進一步增加結合強度,可於底板10之強化肋11開設有卡槽111、而面板20之強化肋21也開設有對應的卡槽211,如第6圖所示,藉由卡槽111、211相互嵌合而呈現刀卡式的結合方式,來大幅增加兩者的結合強度,結合後,亦可再配合前述任一種方式來接合,譬如為膠黏、高周波接合、超聲波接合、熱壓合等。當然,卡槽111、211的形狀僅為示意,且也可為其他任意形狀,同時,也可以僅底板10之強化肋11或面板20之強化肋21具有卡槽,同樣也能相互卡合。
Furthermore, in order to further increase the bonding strength, the reinforcing
另一方面,請參閱第7圖,底板10與面板20的板面部份也可以開設有開孔,來更進一步大幅降低材料成本,同時更可適用需要排水的狀況,譬如呈載的貨品為液態且易於洩漏的情況等。
On the other hand, please refer to Figure 7. The
請參閱第8圖,為本發明組合式棧板結構的另一實施例,基於上述相同概念,也可僅利用單一面板20來作為棧板的主體,垂直方向的結構強度弱點,則利用底面單獨的強化肋11分別卡入面板20之強化肋21的卡槽211內,亦能構成結構更加簡單的組合式棧板,相同的,單獨的強化肋11也可具有卡槽。而單獨之強化肋11可以採用與面板20相同的成型方式,然後再將板面去除來獲得,或是單獨加工成型獨立的強化肋11,在此並不限定於任何製造方式。
Please refer to Figure 8, which is another embodiment of the combined pallet structure of the present invention. Based on the same concept as described above, only a
另一方面,考量若是棧板結構要適用於各種強度需求狀況下,可能需要開設數種不同結構的模具或是不同強度的材料來成型,皆會額外增加製造成本,因此,請參閱第9圖,可於強化肋11、21之間額外增設***補強件40,來輔助增強此強化肋11、21的強度,補強件40的材質可與底板10或面板20相同或不同,但因其為補強之用,以比強度較高的材質為佳,譬如為鋁等金屬;但主要仍取決於所需要的強度來界定,並無特別限定此類材質。就圖式而言,補強件40配合強化肋11、21相互卡合後所形成空間,而以方形中空柱狀為佳,但是並非限定僅能此種型態,也並無限定一定要採用中空的方式。
On the other hand, considering that if the pallet structure is suitable for various strength requirements, it may be necessary to open several molds with different structures or materials with different strengths for molding, which will increase the manufacturing cost. Therefore, please refer to Figure 9. , An
因此,藉由此補強件40的設計,則能以單一模具來生產組裝成棧板,再根據各種使用場合、需求狀況,於需要強化的地方藉由補強件40來補強,則能更加節省製造的成本,無需根據各種使用狀況與需求來改變模具。
Therefore, with the design of the reinforcing
再者,若是考量運送時的材積所衍生的運送成本,棧板一般會佔據大量的材積而不利於長距離的運送,因此本發明組合式棧板結構的
另一實施例,請參閱第10、11圖,其利用複數個主體柱50以及複數個橫柱61、62所構成,同樣的主體柱50與橫柱61、62也是可線性生產的結構,換句話說,可採用譬如擠出、押出、抽出等方式來生產,其橫截面概略為相同的形狀,藉由主體柱50上具有複數個組裝槽51,配合橫柱61、62上具有複數個組裝槽611、621,而可予以交錯排列配置組裝成組合式棧板結構;因此,在未組裝前其僅為複數個柱狀結構,對於運送時的材積,並不會如習知棧板會佔據額外的空間而不利於運送,換句話說,運送過程中所佔據的材積皆為結構體的部份,而不會有結構間額外空間的浪費,因此非常適合運送,並能有效降低運送的成本,克服習知棧板無法長途運送的缺失。再者,其中主體柱50與橫柱61、62交錯配置的緊密程度,換句話說,也就是組裝槽51的排列密度可依需調整。
Moreover, if the transportation cost derived from the volume during transportation is considered, the pallet generally occupies a large volume and is not conducive to long-distance transportation. Therefore, the combined pallet structure of the present invention
For another embodiment, please refer to Figures 10 and 11, which are composed of a plurality of
另一方面,在此需特別說明,此實施例係為本發明第8圖實施例的延伸,係將面板20的板面部份再予以省略,而構成強化肋11、21交錯組裝的態樣,唯此薄片狀的強化肋11、21的強度略顯不足,因此可將其加厚而形成目前第10、11圖的態樣,而為了更進一步節省材料並兼顧強度需求,而將主體柱50與橫柱61、62設計為加厚且中空的型態。
On the other hand, it needs special explanation here. This embodiment is an extension of the embodiment in Figure 8 of the present invention. The surface part of the
而就第10、11圖的態樣而言,主體柱50於上、下兩側都具有組裝槽51,因此,橫柱61、62可藉由其上的組裝槽611、621來裝設於上、下兩側,而形成橫柱61、62夾設主體柱50的態樣,藉此組裝結構,棧板於使用時,堆高機的爪部***時,不論以任何方向***,皆會有雙側且交錯的結構支撐,而不會產生結構強度不足使結構脫離或崩壞的情況。再者,為了更進一步增加棧板結構的強度,主體柱50位於其中空部份可具有上橫
樑501與下橫樑502,而橫柱61、62則分別具有中央肋612、622,當組裝時,橫柱61之中央肋612會接觸於主體柱50的上橫樑501、橫柱62之中央肋622會接觸於主體柱50的下橫樑502,使得整體結構不單只是組裝槽的對接,更藉由橫樑與中央肋之卡固,使其受到應力時(譬如承載貨品或是堆高機搬運),可藉由此橫樑/中央肋的貼合結構來分散應力,使得整體結構強度有顯著的提升。
As for the aspect of Figures 10 and 11, the
而主體柱50與橫柱61、62間的固定方式,可以採用膠黏、高周波接合、超聲波接合、熱壓合、卡合等各種方式來固定,或是利用橫柱61、62之上、下兩面相互接合來採用膠黏、高周波接合、超聲波接合、熱壓合等方式夾持固定主體柱50。另一方面,請參閱第12、13圖,也可於生產時,將橫柱61、62直接具有卡扣613、623來相互卡合固定,並可配合中央的止擋柱624來防止此卡合關係的脫離;當然,此種卡扣結構僅為配合圖式來示意說明,其他任何種固定方式皆能適用。
The fixing method between the
再回到第10、11圖,主體柱50最邊緣可具有卡槽52,可供邊條70邊緣向內延伸的卡勾71直接勾入,以滑動的方式裝入兩側或四周(橫柱61、62也可具有相同結構),相同的,邊條70也以可線性生產的結構為佳。
Returning to Figures 10 and 11, the outermost edge of the
接續請參閱第14、15圖,為了增加使用的便利性,此結構亦可結合腳柱80的設計,為了使生產便利與連貫性,腳柱80也採用可線性生產的結構,其包含有腳柱體81以及套筒82,腳柱體81為腳柱80的主體結構,為了變於線性生產,其為具有複數個支撐肋的空心結構,再藉由套筒82裝設於其下半部,來提升腳柱的支撐能力;而上方的支撐肋即可作為裝設與定位的槽孔,來直接套設於主體柱50或橫柱61、62的適當位置處,來構成
整體棧板底部支撐的腳柱80;當然,除了前述套設的方式外,其餘組裝方式,譬如卡合、勾設、夾設或是鎖固、黏合等等各種方式都是可以適用。
Please refer to Figures 14 and 15 for the continuation. In order to increase the convenience of use, this structure can also be combined with the design of the
再者,請參閱第16圖,若是考量腳柱80需要承載整體棧板與其上貨物的重量(靜載),可配合如前述第9圖的結構,配合額外增設的補強件40直接裝設入腳柱體81中間中空的位置,來輔助增強此腳柱體81的強度,其可為與腳柱體81垂直或是水平裝設,同樣的,補強件40的材質可與腳柱體81相同或不同,但因其為補強之用,以比強度較高的材質為佳,譬如為鋁等金屬;但主要仍取決於所需要的強度來界定,並無特別限定此類材質;相同的,補強件40除了為此中空柱狀外,亦可為其他任何形狀。
Furthermore, please refer to Figure 16. If considering that the
雖然本發明以前述之較佳實施例揭露如上,然其並非用以限定本發明,且本發明之各部件的連接型式在不違反同一發明精神下並不以實施例為限,只要在不脫離本發明之精神和範圍內,當可作些許之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 Although the present invention is disclosed in the foregoing preferred embodiment as above, it is not intended to limit the present invention, and the connection type of the components of the present invention is not limited to the embodiment without departing from the same spirit of the invention, as long as it does not deviate from Within the spirit and scope of the present invention, some changes and modifications can be made. Therefore, the scope of protection of the present invention shall be subject to the scope of the attached patent application.
50‧‧‧主體柱 50‧‧‧Main column
501‧‧‧上橫樑 501‧‧‧Upper beam
502‧‧‧下橫樑 502‧‧‧Lower beam
51‧‧‧組裝槽 51‧‧‧Assembly slot
52‧‧‧卡槽 52‧‧‧Card slot
61‧‧‧橫柱 61‧‧‧Horizontal Column
611‧‧‧組裝槽 611‧‧‧Assembly slot
612‧‧‧中央肋 612‧‧‧Central rib
62‧‧‧橫柱 62‧‧‧Horizontal Column
621‧‧‧組裝槽 621‧‧‧Assembly slot
622‧‧‧中央肋 622‧‧‧Central rib
Claims (14)
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TW107147653A TW202026210A (en) | 2018-12-28 | 2018-12-28 | Combined pallet structure |
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TW107147653A TW202026210A (en) | 2018-12-28 | 2018-12-28 | Combined pallet structure |
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TW202026210A true TW202026210A (en) | 2020-07-16 |
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