TW201301676A - Cable connector and method of manufacturing thereof - Google Patents

Cable connector and method of manufacturing thereof Download PDF

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Publication number
TW201301676A
TW201301676A TW100122409A TW100122409A TW201301676A TW 201301676 A TW201301676 A TW 201301676A TW 100122409 A TW100122409 A TW 100122409A TW 100122409 A TW100122409 A TW 100122409A TW 201301676 A TW201301676 A TW 201301676A
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Taiwan
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portions
cover
soldering
power
signal
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TW100122409A
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Chinese (zh)
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Pei-Chiao Hung
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Ant Percision Industry Co Ltd
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Abstract

A cable connector including an insulating body, a signal terminal set, a power terminal set, a first cover, and a second cover is provided. The insulating body has a plate, a slot, a plurality of signal terminal grooves, and a plurality of power terminal grooves. The plate is protruding from one lateral surface of the insulating body vertically. The slot is formed around the periphery of the plate. The signal terminal set includes a plurality of signal terminals respectively disposed in the signal terminal grooves. The power terminal set includes a plurality of power terminals respectively disposed in the power terminal grooves. A first radial width of each of the signal terminals is different from a second radial width of each of the power terminals. The first cover and the second cover are respectively assembled on two opposite lateral surface of the insulating body, and the slot is exposed from the second cover. The first cover at a top location and the second cover at a bottom location are mated with each other to shield the insulating body.

Description

纜線連接器及其製作方法Cable connector and manufacturing method thereof

本發明係有關於一種纜線連接器及其製作方法,尤指一種具有異徑端子的纜線連接器及其製作方法。The present invention relates to a cable connector and a method of fabricating the same, and more particularly to a cable connector having a different diameter terminal and a method of fabricating the same.

按,Serial ATA係一種用於存儲裝置(如硬碟、CD-ROM及DVD)與主機板間之高速傳輸介面。習知中華民國證書號第M371317「SATA電連接器及其組合」已揭露一種符合SATA(Serial Advanced Technology Attachment)標準的連接器,以高速信號傳送及電源傳送的結構。Press, Serial ATA is a high-speed transmission interface between storage devices (such as hard drives, CD-ROMs and DVDs) and motherboards. It is known that the Republic of China Certificate No. M371317 "SATA Electrical Connector and Combination" has disclosed a connector conforming to the SATA (Serial Advanced Technology Attachment) standard for high-speed signal transmission and power transmission.

請參閱圖1所示,習知SATA電連接器包括:絕緣體10a、訊號端子組20a、電源端子組30a、線纜40a及金屬殼體50a。絕緣體10a之基座面110a延伸有一橫向凸肋12a,且凸肋12a之側面延伸有縱向導引部13a。上述訊號端子21a之平直部22a插設於絕緣體10a之訊號端子孔14a。上述電源端子31a之平直部32a插設於絕緣體10a之電源端子孔15a。線纜40a具有第一組導線41a與第二組導線42a,上述導線(41a、42a)各別電性連接於每一訊號端子21a與每一電源端子31a。金屬殼體50a扣固於絕緣體10a之基座11a。上述訊號端子21a之平直部22a突出於凸肋12a之訊號槽孔122a,且電源端子31a之平直部22a突出於凸肋12a之電源槽孔123a。藉此,以縮減電連接器1a整體結構之高度及寬度。Referring to FIG. 1, the conventional SATA electrical connector includes an insulator 10a, a signal terminal group 20a, a power terminal group 30a, a cable 40a, and a metal case 50a. The base surface 110a of the insulator 10a extends with a lateral rib 12a, and a side surface of the rib 12a extends with a longitudinal guiding portion 13a. The flat portion 22a of the signal terminal 21a is inserted into the signal terminal hole 14a of the insulator 10a. The flat portion 32a of the power terminal 31a is inserted into the power terminal hole 15a of the insulator 10a. The cable 40a has a first set of wires 41a and a second set of wires 42a. The wires (41a, 42a) are electrically connected to each of the signal terminals 21a and each of the power terminals 31a. The metal case 50a is fastened to the base 11a of the insulator 10a. The flat portion 22a of the signal terminal 21a protrudes from the signal slot 122a of the rib 12a, and the flat portion 22a of the power terminal 31a protrudes from the power slot 123a of the rib 12a. Thereby, the height and width of the overall structure of the electrical connector 1a are reduced.

然而以現今電子設備而言,習知的電連接器1a整體高度也已不符需求,對於訴求更輕薄短小且空間有限的裝配環境下,實有必要改良結構,以符合潮流。However, in the case of today's electronic devices, the overall height of the conventional electrical connector 1a has not been satisfactory. In an assembly environment where the appeal is thinner, lighter, and limited in space, it is necessary to improve the structure to conform to the trend.

本發明之目的在於提供一種整體高度更低(例如2mm或2mm以下的高度)更輕薄的纜線連接器及其製作方法。It is an object of the present invention to provide a cable connector that is lighter and thinner overall with a lower overall height (e.g., a height of 2 mm or less) and a method of making the same.

本發明之另一目的在於提供一種提高防止電磁干擾(EMI)的纜線連接器及其製作方法。Another object of the present invention is to provide a cable connector for improving electromagnetic interference prevention (EMI) and a method of fabricating the same.

本發明之另一目的在於提供一種結構精簡製程簡便的纜線連接器及其製作方法。Another object of the present invention is to provide a cable connector with a simple structure and a simple manufacturing process and a manufacturing method thereof.

本發明實施例提供一種纜線連接器,包括:一絕緣本體、一訊號端子組、一電源端子組、一第一蓋體及一第二蓋體。該絕緣本體具有一舌板、一插槽、多個訊號端子槽、及多個電源端子槽,該舌板凸出並垂直該絕緣本體一側表面設置,該插槽形成於該舌板周圍。該訊號端子組包括分別設置於該些訊號端子槽內的多個訊號端子,每一該訊號端子具有一第一徑向寬度。該電源端子組包括分別設置於該些電源端子槽內的多個電源端子,每一該電源端子具有一第二徑向寬度,每一該訊號端子的第一徑向寬度與每一該電源端子的第二徑向寬度相異。該第一蓋體組裝於該絕緣本體的另一側表面。該第二蓋體組裝於該絕緣本體的該側表面,該第一蓋體與該第二蓋體以上下相互卡合的方式來包覆該絕緣本體,該第二蓋體暴露出該插槽。The embodiment of the invention provides a cable connector, comprising: an insulating body, a signal terminal group, a power terminal group, a first cover body and a second cover body. The insulative housing has a tongue plate, a slot, a plurality of signal terminal slots, and a plurality of power terminal slots. The tongue plate protrudes and is disposed perpendicular to a side surface of the insulative housing, and the slot is formed around the tongue plate. The signal terminal group includes a plurality of signal terminals respectively disposed in the signal terminal slots, each of the signal terminals having a first radial width. The power terminal group includes a plurality of power terminals respectively disposed in the power terminal slots, each of the power terminals having a second radial width, a first radial width of each of the signal terminals and each of the power terminals The second radial width is different. The first cover is assembled to the other side surface of the insulative housing. The second cover body is assembled on the side surface of the insulative housing, and the first cover body and the second cover body are respectively engaged with each other to cover the insulative housing, and the second cover body exposes the slot. .

本發明實施例提供一種纜線連接器的製作方法,包括下列步驟:首先,提供形成有多個訊號端子槽及多個電源端子槽的一絕緣本體;然後,組裝多個訊號端子及多個電源端子於對應的每一該訊號端子槽及每一該電源端子槽內,每一該訊號端子及每一該電源端子分別具有一第一徑向寬度及一第二徑向寬度,該第一徑向寬度與該第二徑向寬度相異,每一該訊號端子及每一該電源端子分別具有一第一焊接部及一第二焊接部;接著,分別電性連接多個第一電纜及多個第二電纜於該些第一焊接部及該些第二焊接部;最後,分別組裝一第一蓋體與一第二蓋體於該絕緣本體的一側表面與另一側表面上,以暴露該絕緣本體之一舌板及形成於該舌板周圍之一插槽。The embodiment of the invention provides a method for manufacturing a cable connector, comprising the following steps: firstly, providing an insulating body formed with a plurality of signal terminal slots and a plurality of power terminal slots; and then assembling a plurality of signal terminals and a plurality of power sources Each of the signal terminals and each of the power terminals has a first radial width and a second radial width, respectively, in each of the corresponding signal terminal slots and each of the power terminal slots, the first diameter The width of the width is different from the width of the second radial direction. Each of the signal terminals and each of the power terminals respectively has a first soldering portion and a second soldering portion. Then, the plurality of first cables and the plurality of first cables are electrically connected respectively. a second cable is disposed on the first soldering portion and the second soldering portion; finally, a first cover body and a second cover body are respectively assembled on one side surface and the other side surface of the insulating body A tongue of one of the insulating bodies is exposed and formed in one of the slots around the tongue.

綜上所述,本發明實施例所提供的纜線連接器,使本發明的纜線連接器整體高度更低更輕薄,且在結構上及製程便捷。此外,藉由金屬製之第一蓋體及第二蓋體屏蔽於絕緣本體上,有助於提高訊號在高頻傳輸時之防止電磁干擾效果。In summary, the cable connector provided by the embodiment of the present invention makes the cable connector of the present invention lower in overall height, lighter in thickness, and convenient in structure and process. In addition, the first cover body and the second cover body made of metal are shielded from the insulating body, which helps to improve the electromagnetic interference prevention effect of the signal during high-frequency transmission.

為使能更進一步瞭解本發明之特徵及技術內容,請參閱以下有關本發明之詳細說明與附圖,然而所附圖式僅提供參考與說明用,並非用來對本發明加以限制者。For a better understanding of the features and technical aspects of the present invention, reference should be made to the accompanying drawings.

請參閱圖2A至圖2F、圖3A至圖3B及圖4A至圖4B所示,本發明提供一種纜線連接器,包括:一絕緣本體1、一訊號端子組2、一電源端子組3、接地端子4、多個第一電纜5及多個第二電纜6。Referring to FIG. 2A to FIG. 2F, FIG. 3A to FIG. 3B and FIG. 4A to FIG. 4B, the present invention provides a cable connector, comprising: an insulative housing 1, a signal terminal group 2, a power terminal group 3, The ground terminal 4, the plurality of first cables 5, and the plurality of second cables 6.

配合圖2A、圖3A及圖4A所示,絕緣本體1具有一舌板10、一插槽11、多個訊號端子槽12及多個電源端子槽13。舉例來說,如圖2E(圖2D的2E-2E剖面圖)或圖2F(圖2D的2F-2F剖面圖)所示,舌板10可凸出並垂直絕緣本體1一側表面設置,且插槽11可形成於舌板10周圍。由於舌板10與插槽11皆形成於絕緣本體1的同一側表面,因此絕緣本體1可以經由此側表面的方向來與一對接連接器(圖未示)相互配合。As shown in FIG. 2A, FIG. 3A and FIG. 4A, the insulative housing 1 has a tongue plate 10, a slot 11, a plurality of signal terminal slots 12 and a plurality of power terminal slots 13. For example, as shown in FIG. 2E (2E-2E cross-sectional view of FIG. 2D) or FIG. 2F (2F-2F cross-sectional view of FIG. 2D), the tongue 10 can be protruded and vertically disposed on one side surface of the insulating body 1, and The slot 11 can be formed around the tongue 10. Since the tongue plate 10 and the slot 11 are both formed on the same side surface of the insulative housing 1, the insulative housing 1 can be mated with a pair of connectors (not shown) via the direction of the side surface.

配合圖2A、圖3A及圖4A所示,本發明纜線連接器另包含一第一蓋體7及一第二蓋體8。第一蓋體7與第二蓋體8較佳為金屬或金屬合金材質所製成。此外,第一蓋體7具有至少兩個第一卡接部70、至少兩個第二卡接部71、至少兩個第一彈性部72、至少一第二彈性部73及至少兩個第三彈性部74。呈狹長形的第二蓋體8具有至少兩個卡扣凸塊80、多個第一卡勾部81及多個第二卡勾部82。卡扣凸塊80為第二蓋體80兩側板上再向外冲壓出的扣片,供與對應第一蓋體7的卡固孔(圖未標示)卡接。每一卡勾部81及每一第二卡勾部82分別交錯的設置於第二蓋體80狹長側的一長端上。再者,第一蓋體7與第二蓋體8可透過卡扣的方式分別組裝於絕緣本體1的兩相對側表面,因此第一蓋體7與第二蓋體8可以上下相互卡合的方式來包覆絕緣本體1,且第二蓋體8暴露出插槽11。2A, 3A and 4A, the cable connector of the present invention further comprises a first cover 7 and a second cover 8. The first cover 7 and the second cover 8 are preferably made of a metal or a metal alloy. In addition, the first cover 7 has at least two first engaging portions 70, at least two second engaging portions 71, at least two first elastic portions 72, at least one second elastic portion 73, and at least two third portions. Elastic portion 74. The second cover 8 having an elongated shape has at least two snap projections 80, a plurality of first hook portions 81, and a plurality of second hook portions 82. The latching projections 80 are punched outwardly on the two side plates of the second cover body 80 for engaging with the fastening holes (not shown) corresponding to the first cover body 7. Each of the hook portions 81 and each of the second hook portions 82 are alternately disposed on a long end of the narrow side of the second cover 80. Furthermore, the first cover body 7 and the second cover body 8 are respectively assembled on the opposite side surfaces of the insulative housing 1 by means of snaps, so that the first cover body 7 and the second cover body 8 can be engaged with each other. The insulating body 1 is covered in a manner, and the second cover 8 exposes the slot 11.

配合圖2A、圖3A及圖4A所示,絕緣本體1具有至少兩個第一卡接孔14、至少兩個第二卡接孔15、至少兩個第一卡接塊16、多個第二卡接塊17(如圖3A所示)、多個第一卡勾槽18(如圖4A所示)及多個第二卡勾槽19(如圖4A所示)。舉例來說,兩個第一卡接孔14可彼此相互對應或對稱,兩個第二卡接孔15亦可彼此相互對應或對稱,且兩個第一卡接孔14與兩個第二卡接孔15較佳皆貫穿絕緣本體1。在如圖2A及圖4A的實施例中,每一第一卡接孔14及第二卡接孔15係分別對應第一蓋體7的每一第一卡接部70及每一第二卡接部71。因此第一蓋體7的第一及第二卡接部70、71得以穿過對應的第一及第二卡接孔14、15,並位於插槽11的兩側。在此需特別說明的是,第一蓋體7的第一及第二卡接部70、71,用以與對應的連接器(圖未繪示)卡接。As shown in FIG. 2A, FIG. 3A and FIG. 4A, the insulative housing 1 has at least two first latching holes 14, at least two second latching holes 15, at least two first latching blocks 16, and a plurality of second The card block 17 (shown in FIG. 3A), the plurality of first hook grooves 18 (shown in FIG. 4A) and the plurality of second hook grooves 19 (shown in FIG. 4A). For example, the two first latching holes 14 may correspond to each other or be symmetrical, and the two second latching holes 15 may also correspond to each other or be symmetric, and the two first latching holes 14 and the two second cards The through holes 15 preferably extend through the insulative housing 1. In the embodiment of FIG. 2A and FIG. 4A , each of the first latching holes 14 and the second latching holes 15 respectively correspond to each of the first latching portions 70 and each of the second cards of the first cover 7 . The joint 71. Therefore, the first and second engaging portions 70, 71 of the first cover 7 are passed through the corresponding first and second engaging holes 14, 15 and are located on both sides of the slot 11. It should be noted that the first and second engaging portions 70 and 71 of the first cover 7 are engaged with corresponding connectors (not shown).

再者,兩個第一卡接塊16可彼此相互對應或對稱,且從絕緣本體1的一第一表面100向外凸出。在如圖2A所示的實施例中,每一第一卡接塊16係位於形成平台的第一表面100的兩側。如圖3A所示,多個第二卡接塊17可排列成一直線且從絕緣本體1的一第二表面101向外凸出,其中絕緣本體1的第一表面100與第二表面101為兩相反方向的表面。Moreover, the two first snap blocks 16 may correspond to each other or be symmetrical, and protrude outward from a first surface 100 of the insulative housing 1. In the embodiment shown in FIG. 2A, each of the first snap blocks 16 are located on either side of the first surface 100 forming the platform. As shown in FIG. 3A, the plurality of second latching blocks 17 can be arranged in a straight line and protrude outward from a second surface 101 of the insulative housing 1, wherein the first surface 100 and the second surface 101 of the insulative housing 1 are two. The surface in the opposite direction.

當第一蓋體7設置於絕緣本體1的另一側表面上時,每一第一卡接部70可分別對應穿過每一第一卡接孔14至插槽11一側。每一第一卡接塊16可分別順勢卡固於每一第一彈性部72的第一卡固孔720內。每一第二卡接部71可分別對應穿過每一第二卡接孔15,且多個第二卡接塊17可分別對應卡固於第二彈性部73的多個第二卡固孔730內,如此以組裝在絕緣本體1上。當第二蓋體8設置於絕緣本體1相對第一蓋體7的另一面時,每一卡扣凸塊80分別卡固於每一第三彈性部74的一第三卡固孔740內,且每一第一卡勾部81分別卡固於每一第一卡勾槽18內。每一第一卡勾部81分別位於每兩個第二卡勾部82之間,每一第二卡勾部82則穿過每一第二卡勾槽19。在如圖4B所示之實施例中,每一第一卡接部70、每一第二卡接部71及每一第二卡勾部82共同形成了對應連接器(圖未繪示)插拔時的扣接點。因此透過第一蓋體7與第二蓋體8屏蔽於絕緣本體1上,不但可形成防止訊號被電磁波干擾(EMI)的作用,更可增加對接連接器(圖未繪示)的插拔力。When the first cover 7 is disposed on the other side surface of the insulative housing 1, each of the first latching portions 70 can respectively pass through each of the first latching holes 14 to the side of the slot 11. Each of the first latching blocks 16 can be locked in the first fastening hole 720 of each of the first elastic portions 72. Each of the second latching portions 71 can respectively pass through each of the second latching holes 15 , and the plurality of second latching blocks 17 respectively corresponding to the plurality of second latching holes of the second elastic portion 73 . In 730, it is assembled on the insulative housing 1 in this manner. When the second cover body 8 is disposed on the other side of the first cover body 7 of the first cover body 7 , each of the latching protrusions 80 is respectively fastened in a third fastening hole 740 of each third elastic portion 74 . Each of the first hook portions 81 is respectively locked in each of the first hook grooves 18. Each of the first hook portions 81 is located between each of the two second hook portions 82, and each of the second hook portions 82 passes through each of the second hook grooves 19. In the embodiment shown in FIG. 4B, each of the first latching portions 70, each of the second latching portions 71, and each of the second latching portions 82 form a corresponding connector (not shown). The buckle point when pulling out. Therefore, the first cover 7 and the second cover 8 are shielded from the insulative housing 1 to prevent the signal from being disturbed by electromagnetic waves (EMI), and the insertion and removal force of the docking connector (not shown) can be increased. .

配合圖2A、圖2B、圖2E及圖2F所示,訊號端子組2包括分別設置於多個訊號端子槽12內的多個訊號端子20。電源端子組3包括分別設置於多個電源端子槽13內的多個電源端子30。每一訊號端子20具有一第一徑向寬度D1,每一電源端子具有一第二徑向寬度D2,且每一訊號端子20的第一徑向寬度D1與每一電源端子30的第二徑向寬度D2相異。舉例來說,依據不同的客戶需求,每一訊號端子20的第一徑向寬度D1可設計成大於或小於每一電源端子30的第二徑向寬度D2。再者,每一訊號端子20具有一第一焊接部200、從第一焊接部200延伸而出的一延伸部201、從延伸部201彎折延伸的一接觸部202,及從接觸部202彎折且勾住舌板10(配合圖2F所示)的一卡勾部203。2A, 2B, 2E, and 2F, the signal terminal group 2 includes a plurality of signal terminals 20 respectively disposed in the plurality of signal terminal slots 12. The power terminal group 3 includes a plurality of power terminals 30 respectively disposed in the plurality of power terminal slots 13. Each signal terminal 20 has a first radial width D1, each power terminal has a second radial width D2, and a first radial width D1 of each signal terminal 20 and a second diameter of each power terminal 30 It varies to the width D2. For example, the first radial width D1 of each signal terminal 20 can be designed to be greater or smaller than the second radial width D2 of each power terminal 30, depending on customer requirements. Furthermore, each of the signal terminals 20 has a first soldering portion 200, an extending portion 201 extending from the first soldering portion 200, a contact portion 202 bent from the extending portion 201, and a bent portion from the contact portion 202. A hook portion 203 is folded and hooked to the tongue 10 (shown in Fig. 2F).

另外,每一電源端子30相似於每一訊號端子20。換言之,電源端子30分別具有一第二焊接部300、從第二焊接部300延伸而出的一延伸部301、從延伸部301彎折延伸的一接觸部302,及從接觸部302彎折且勾住舌板10(配合圖2E所示)的一卡勾部303。在本實施例中,電源端子30與訊號端子20較佳斷面結構相近僅徑向寬度相異。然而在其他不同的實施例中,亦可將每一電源端子30的徑向寬度D2製作成與每一訊號端子20的徑向寬度D1相同,依不同客戶需求或設計需要而改變。In addition, each power terminal 30 is similar to each of the signal terminals 20. In other words, the power terminal 30 has a second soldering portion 300, an extending portion 301 extending from the second soldering portion 300, a contact portion 302 bent from the extending portion 301, and being bent from the contact portion 302. A hook portion 303 of the tongue 10 (shown in Fig. 2E) is hooked. In the present embodiment, the power supply terminal 30 and the signal terminal 20 have similar cross-sectional structures and differ only in radial width. However, in other different embodiments, the radial width D2 of each of the power terminals 30 may be made the same as the radial width D1 of each of the signal terminals 20, and may be changed according to different customer requirements or design requirements.

配合圖2A及圖2B所示,接地端子4設置於絕緣本體1上並與部分訊號端子20接觸。舉例來說,接地端子4具有一主體部40、從主體部40延伸的多個抵觸部41(本實施例提供3個抵觸部41),及分別設於主體部40兩端之至少兩個***部42(本實施例提供4個***部42),其中抵觸部41供與第一焊接部200電性連接。在此所述之電性連接較佳係指焊接等相關作業。As shown in FIG. 2A and FIG. 2B, the ground terminal 4 is disposed on the insulative housing 1 and is in contact with a portion of the signal terminal 20. For example, the ground terminal 4 has a main body portion 40, a plurality of abutting portions 41 extending from the main body portion 40 (the three anti-contact portions 41 are provided in the present embodiment), and at least two insertions respectively provided at the two ends of the main body portion 40. The portion 42 (the present embodiment provides four insertion portions 42), wherein the abutting portion 41 is electrically connected to the first welding portion 200. The electrical connection described herein preferably refers to related operations such as welding.

配合圖2B及圖2C所示,多個第一電纜5可電性連接於每一訊號端子20之第一焊接部200上,且多個第二電纜6可電性連接於每一電源端子30之第二焊接部300上。舉例來說,依據不同的設計需求,第一電纜5與第二電纜6可為異徑或同徑電纜。另外,其中三個第一電纜5可分別透過三個抵觸部41以間接電性連接於其中三個第一焊接部200,而多個第二電纜6可直接電性接觸每一第二焊接部300。如圖2E及圖2F所示,為增加接地端子4、每一第一電纜5及第二電纜6焊接在每一電源端子30與每一訊號端子20上之強度,更可在焊接後施以披覆膠體9,例如UV膠、熱溶膠或其他適合材料,亦即俗稱的點膠(Dispensing)作業。As shown in FIG. 2B and FIG. 2C , a plurality of first cables 5 are electrically connected to the first soldering portion 200 of each of the signal terminals 20 , and a plurality of second cables 6 are electrically connected to each of the power terminals 30 . On the second welded portion 300. For example, the first cable 5 and the second cable 6 may be different diameter or same diameter cables according to different design requirements. In addition, three of the first cables 5 can be indirectly electrically connected to the three first soldering portions 200 through the three abutting portions 41, and the plurality of second cables 6 can directly electrically contact each of the second soldering portions. 300. As shown in FIG. 2E and FIG. 2F, in order to increase the strength of the ground terminal 4, each of the first cable 5 and the second cable 6 soldered to each of the power terminals 30 and each of the signal terminals 20, it may be applied after soldering. The covering colloid 9, such as UV glue, hot melt or other suitable material, also known as Dispensing.

請配合圖5所示,本發明另提供一種纜線連接器的製作方法。如圖所示的纜線連接器的製作方法包括下列幾個步驟:首先,配合圖2A所示,提供形成有多個訊號端子槽12及多個電源端子槽13的一絕緣本體1(步驟S100);接著,配合圖2A與圖2B所示,組裝多個訊號端子20及多個電源端子30於對應的每一訊號端子槽12及每一電源端子槽13內,每一訊號端子20及每一電源端子30分別具有一第一徑向寬度D1及一第二徑向寬度D2,第一徑向寬度D1與第二徑向寬度D2相異,每一訊號端子20及每一電源端子30分別具有一第一焊接部200及一第二焊接部300(步驟S102);然後,分別電性連接(例如使用焊接方式)多個第一電纜5及多個第二電纜6於多個第一焊接部200及多個第二焊接部300(步驟S104);最後,配合圖2C與圖2D所示,分別組裝一第一蓋體7與一第二蓋體8於絕緣本體1的兩相對側表面上,以暴露絕緣本體1之一舌板10及形成於舌板10周圍之一插槽11(步驟S106)。Please refer to FIG. 5, the present invention further provides a method for manufacturing a cable connector. The manufacturing method of the cable connector as shown in the following includes the following steps: First, as shown in FIG. 2A, an insulating body 1 is formed with a plurality of signal terminal slots 12 and a plurality of power terminal slots 13 (step S100). Then, as shown in FIG. 2A and FIG. 2B, a plurality of signal terminals 20 and a plurality of power terminals 30 are assembled in each of the corresponding signal terminal slots 12 and each of the power terminal slots 13, each of the signal terminals 20 and each. A power supply terminal 30 has a first radial width D1 and a second radial width D2, respectively. The first radial width D1 is different from the second radial width D2, and each of the signal terminals 20 and each of the power terminals 30 respectively Having a first soldering portion 200 and a second soldering portion 300 (step S102); and then electrically connecting (eg, using soldering) the plurality of first cables 5 and the plurality of second cables 6 to the plurality of first solders a portion 200 and a plurality of second soldering portions 300 (step S104); finally, as shown in FIG. 2C and FIG. 2D, a first cover body 7 and a second cover body 8 are respectively assembled on opposite side surfaces of the insulative housing 1 Upper to expose one of the tongues 10 of the insulative housing 1 and one of the slots 11 formed around the tongue plate 10 (step S 106).

上述分別電性連接多個第一電纜5及多個第二電纜6於多個第一焊接部200及多個第二焊接部300的步驟(步驟S104)前,另包含:將一接地端子4設置於絕緣本體1上,且接地端子4的一部分抵觸訊號端子組2的多個第一焊接部200(步驟S103)。另外,上述分別電性連接多個第一電纜5及多個第二電纜6於多個第一焊接部200及多個第二焊接部300的步驟(步驟S104)後,另包含:將一披覆膠體9覆蓋於多個第一焊接部200及多個第二焊接部300上(步驟S105)。Before the step of electrically connecting the plurality of first cables 5 and the plurality of second cables 6 to the plurality of first soldering portions 200 and the plurality of second soldering portions 300 (step S104), the method further comprises: connecting a grounding terminal 4 The insulating body 1 is disposed on the insulating body 1 and a part of the ground terminal 4 is in contact with the plurality of first soldering portions 200 of the signal terminal group 2 (step S103). In addition, after the step of electrically connecting the plurality of first cables 5 and the plurality of second cables 6 to the plurality of first soldering portions 200 and the plurality of second soldering portions 300 (step S104), the method further includes: The rubber body 9 covers the plurality of first welded portions 200 and the plurality of second welded portions 300 (step S105).

舉例來說,上述步驟S100中,依據不同的使用需求,組裝多個訊號端子20與多個電源端子30於多個訊號端子槽12及多個電源端子槽13的方式可包含***成型(insert molding)或傳統組裝法。另外,由於披覆膠體9被覆蓋於多個第一焊接部200及多個第二焊接部300上(如圖2E或圖2F所示),所以每一第一電纜5及每一第二電纜6可以更穩固地分別固定在第一焊接部200及第二焊接部300上。For example, in the above step S100, the manner of assembling the plurality of signal terminals 20 and the plurality of power terminals 30 to the plurality of signal terminal slots 12 and the plurality of power terminal slots 13 according to different usage requirements may include insert molding. ) or traditional assembly methods. In addition, since the covering colloid 9 is covered on the plurality of first soldering portions 200 and the plurality of second soldering portions 300 (as shown in FIG. 2E or FIG. 2F), each of the first cables 5 and each of the second cables 6 can be fixed to the first welded portion 200 and the second welded portion 300 more stably.

以上所述僅為本發明之較佳可行實施例,非因此侷限本發明之專利範圍,故舉凡運用本發明說明書及圖式內容所為之等效技術變化,均包含於本發明之範圍內。The above are only the preferred embodiments of the present invention, and are not intended to limit the scope of the invention, and the equivalents of the invention are included in the scope of the invention.

1...絕緣本體1. . . Insulating body

100...第一表面100. . . First surface

101...第二表面101. . . Second surface

10...舌板10. . . Tongue

11...插槽11. . . Slot

12...訊號端子槽12. . . Signal terminal slot

13...電源端子槽13. . . Power terminal slot

14...第一卡接孔14. . . First card hole

15...第二卡接孔15. . . Second card hole

16...第一卡接塊16. . . First card block

17...第二卡接塊17. . . Second card block

18...第一卡勾槽18. . . First hook groove

19...第二卡勾槽19. . . Second hook groove

2...訊號端子組2. . . Signal terminal group

20...訊號端子20. . . Signal terminal

D1...第一徑向寬度D1. . . First radial width

200...第一焊接部200. . . First weld

201...延伸部201. . . Extension

202...接觸部202. . . Contact

203...卡勾部203. . . Hook section

3...電源端子組3. . . Power terminal group

30...電源端子30. . . Power terminal

D2...第二徑向寬度D2. . . Second radial width

300...第二焊接部300. . . Second weld

301...延伸部301. . . Extension

302...接觸部302. . . Contact

303...卡勾部303. . . Hook section

4...接地端子4. . . Ground terminal

40...主體部40. . . Main body

41...抵觸部41. . . Conflicting part

42...***部42. . . Insertion

5...第一電纜5. . . First cable

6...第二電纜6. . . Second cable

7...第一蓋體7. . . First cover

70...第一卡接部70. . . First card joint

71...第二卡接部71. . . Second card joint

72...第一彈性部72. . . First elastic part

720...第一卡固孔720. . . First card hole

73...第二彈性部73. . . Second elastic part

730...第二卡固孔730. . . Second card hole

74...第三彈性部74. . . Third elastic part

740...第三卡固孔740. . . Third card hole

8...第二蓋體8. . . Second cover

80...卡扣凸塊80. . . Buckle bump

81...第一卡勾部81. . . First hook

82...第二卡勾部82. . . Second hook

9...披覆膠體9. . . Coated colloid

圖1為習知SATA電連接器的分解示意圖。FIG. 1 is an exploded perspective view of a conventional SATA electrical connector.

圖2A為本發明纜線連接器的其中一視角的立體分解示意圖(不含纜線)。2A is a perspective exploded view (without a cable) of one of the viewing angles of the cable connector of the present invention.

圖2B為本發明纜線連接器的訊號端子組、電源端子組及接地端子完成組裝後的立體示意圖。2B is a perspective view of the signal terminal group, the power terminal group and the ground terminal of the cable connector of the present invention after being assembled.

圖2C為本發明纜線連接器的第一電纜及第二電纜分別完成電性連接於訊號端子組及電源端子組後的立體示意圖。2C is a perspective view of the first cable and the second cable of the cable connector of the present invention after being electrically connected to the signal terminal group and the power terminal group, respectively.

圖2D為本發明纜線連接器的其中一視角的立體組合示意圖(含纜線)。2D is a perspective view of a perspective view of a cable connector of the present invention (including a cable).

圖2E為本發明圖2D的2E-2E剖面示意圖。2E is a schematic cross-sectional view of 2E-2E of FIG. 2D of the present invention.

圖2F為本發明圖2D的2F-2F剖面示意圖。2F is a schematic cross-sectional view of the 2F-2F of FIG. 2D of the present invention.

圖3A為本發明纜線連接器的另外一視角的立體分解示意圖(不含纜線)。3A is a perspective exploded view (without cable) of another perspective view of the cable connector of the present invention.

圖3B為本發明纜線連接器的另外一視角的立體組合示意圖(含纜線)。3B is a perspective view of a perspective view of a cable connector of the present invention (including a cable).

圖4A為本發明纜線連接器的再一視角的立體分解示意圖(不含纜線)。4A is a perspective exploded view (without cable) of a further perspective view of the cable connector of the present invention.

圖4B為本發明纜線連接器的再一視角的立體組合示意圖(含纜線)。4B is a perspective view of a perspective view of a cable connector of the present invention (including a cable).

圖5為本發明纜線連接器的製作方法的流程圖。5 is a flow chart of a method of fabricating a cable connector of the present invention.

1...絕緣本體1. . . Insulating body

14...第一卡接孔14. . . First card hole

15...第二卡接孔15. . . Second card hole

16...第一卡接塊16. . . First card block

2...訊號端子組2. . . Signal terminal group

20...訊號端子20. . . Signal terminal

3...電源端子組3. . . Power terminal group

30...電源端子30. . . Power terminal

5...第一電纜5. . . First cable

6...第二電纜6. . . Second cable

7...第一蓋體7. . . First cover

70...第一卡接部70. . . First card joint

71...第二卡接部71. . . Second card joint

72...第一彈性部72. . . First elastic part

74...第三彈性部74. . . Third elastic part

740...第三卡固孔740. . . Third card hole

8...第二蓋體8. . . Second cover

80...卡扣凸塊80. . . Buckle bump

81...第一卡勾部81. . . First hook

82...第二卡勾部82. . . Second hook

Claims (10)

一種纜線連接器,包括:一絕緣本體,具有一舌板、一插槽、多個訊號端子槽、及多個電源端子槽,該舌板凸出並垂直該絕緣本體一側表面設置,該插槽形成於該舌板周圍;一訊號端子組,包括分別設置於該些訊號端子槽內的多個訊號端子,每一該訊號端子具有一第一徑向寬度;一電源端子組,包括分別設置於該些電源端子槽內的多個電源端子,每一該電源端子具有一第二徑向寬度,每一該訊號端子的第一徑向寬度與每一該電源端子的第二徑向寬度相異;一第一蓋體,組裝於該絕緣本體的另一側表面;以及一第二蓋體,組裝於該絕緣本體的該側表面,該第一蓋體與該第二蓋體以上下相互卡合的方式來包覆該絕緣本體,該第二蓋體暴露出該插槽。A cable connector includes: an insulative housing having a tongue plate, a slot, a plurality of signal terminal slots, and a plurality of power terminal slots, wherein the tongue plate protrudes and is disposed perpendicular to a side surface of the insulative housing, a slot is formed around the tongue plate; a signal terminal group includes a plurality of signal terminals respectively disposed in the signal terminal slots, each of the signal terminals having a first radial width; and a power terminal group including a plurality of power terminals disposed in the power terminal slots, each of the power terminals having a second radial width, a first radial width of each of the signal terminals and a second radial width of each of the power terminals a first cover body assembled to the other side surface of the insulative housing; and a second cover body assembled to the side surface of the insulative housing, the first cover body and the second cover body being upper and lower The insulative housing is covered by a mutual engagement, and the second cover exposes the slot. 如申請專利範圍第1項所述之纜線連接器,其中該第一蓋體具有至少兩個第一卡接部及至少兩個第一彈性部,該絕緣本體具有至少兩個第一卡接孔及至少兩個第一卡接塊,每一該第一卡接部分別穿過每一該第一卡接孔,每一該第一卡接塊分別卡固於每一該第一彈性部的一第一卡固孔內。The cable connector of claim 1, wherein the first cover has at least two first engaging portions and at least two first elastic portions, the insulating body having at least two first snaps a hole and at least two first engaging blocks, each of the first engaging portions respectively passing through each of the first engaging holes, and each of the first engaging blocks is respectively fastened to each of the first elastic portions One of the first stuck holes inside. 如申請專利範圍第1項所述之纜線連接器,其中該第一蓋體具有至少兩個第二卡接部及至少一第二彈性部,該絕緣本體具有至少兩個第二卡接孔及多個第二卡接塊,每一該第二卡接部分別穿過每一該第二卡接孔,該些第二卡接塊分別卡固於該第二彈性部的多個第二卡固孔內。The cable connector of claim 1, wherein the first cover has at least two second engaging portions and at least one second elastic portion, the insulating body having at least two second engaging holes And a plurality of second latching blocks, each of the second latching portions respectively passing through each of the second latching holes, and the second latching blocks are respectively fastened to the plurality of second of the second elastic portions Inside the card hole. 如申請專利範圍第1項所述之纜線連接器,其中該第一蓋體具有至少兩個第三彈性部,該第二蓋體具有至少兩個卡扣凸塊及多個第一卡勾部,該絕緣本體的具有多個第一卡勾槽,每一該卡扣凸塊分別卡固於每一該第三彈性部的一第三卡固孔內,每一該第一卡勾部分別卡固於每一該第一卡勾槽內。The cable connector of claim 1, wherein the first cover has at least two third elastic portions, and the second cover has at least two snap projections and a plurality of first hooks The insulating body has a plurality of first hook grooves, and each of the latching protrusions is respectively engaged in a third fixing hole of each of the third elastic portions, and each of the first hook portions The card is fixed in each of the first hook grooves. 如申請專利範圍第4項所述之纜線連接器,其中該第二蓋體具有多個第二卡勾部,每一該第一卡勾部分別位於每兩個第二卡勾部之間,該絕緣本體具有多個第二卡勾槽,每一該第二卡勾部分別卡固於每一該第二卡勾槽內。The cable connector of claim 4, wherein the second cover has a plurality of second hook portions, each of the first hook portions being located between each of the two second hook portions The insulating body has a plurality of second hook grooves, and each of the second hook portions is respectively locked in each of the second hook grooves. 如申請專利範圍第1項所述之纜線連接器,另包含一接地端子,設置於該絕緣本體上並與部分該訊號端子接觸,該接地端子具有一主體部、從該主體部延伸的多個抵觸部、及分別設於該主體部兩端的至少兩個***部,其中該抵觸部供與該第一焊接部電性連接。The cable connector of claim 1, further comprising a grounding terminal disposed on the insulating body and in contact with a portion of the signal terminal, the grounding terminal having a body portion extending from the body portion And an at least two insertion portions respectively disposed at two ends of the main body portion, wherein the contact portion is electrically connected to the first welding portion. 如申請專利範圍第1項所述之纜線連接器,其中每一該訊號端子或該電源端子具有分別從該第一焊接部或該第二焊接部延伸而出的一延伸部、從該延伸部彎折延伸的一接觸部、及從該接觸部彎折且勾住該舌板的一卡勾部。The cable connector of claim 1, wherein each of the signal terminals or the power terminal has an extension extending from the first soldering portion or the second soldering portion, and extending therefrom a contact portion that is bent and extended, and a hook portion that is bent from the contact portion and hooks the tongue plate. 一種纜線連接器的製作方法,包括下列步驟:提供形成有多個訊號端子槽及多個電源端子槽的一絕緣本體;組裝多個訊號端子及多個電源端子於對應的每一該訊號端子槽及每一該電源端子槽內,每一該訊號端子及每一該電源端子分別具有一第一徑向寬度及一第二徑向寬度,該第一徑向寬度與該第二徑向寬度相異,每一該訊號端子及每一該電源端子分別具有一第一焊接部及一第二焊接部;分別電性連接多個第一電纜及多個第二電纜於該些第一焊接部及該些第二焊接部;以及分別組裝一第一蓋體與一第二蓋體於該絕緣本體的一側表面與另一側表面上,以暴露該絕緣本體之一舌板及形成於該舌板周圍之一插槽。A method for manufacturing a cable connector, comprising the steps of: providing an insulating body formed with a plurality of signal terminal slots and a plurality of power terminal slots; assembling a plurality of signal terminals and a plurality of power terminals for each of the corresponding signal terminals Each of the signal terminals and each of the power terminals has a first radial width and a second radial width, the first radial width and the second radial width, respectively, in the slot and each of the power terminal slots Differently, each of the signal terminals and each of the power terminals has a first soldering portion and a second soldering portion; respectively, electrically connecting the plurality of first cables and the plurality of second cables to the first soldering portions And the second soldering portion; and respectively assembling a first cover body and a second cover body on one side surface and the other side surface of the insulating body to expose a tongue of the insulating body and formed thereon One of the slots around the tongue. 如申請專利範圍第8項所述之製作方法,其中上述分別電性連接該些第一電纜及該些第二電纜於該些第一焊接部及該些第二焊接部的步驟前,另包含將一接地端子設置於該絕緣本體上,且該接地端子的一部分抵觸該訊號端子組的該些第二焊接部。The manufacturing method of claim 8, wherein the step of electrically connecting the first cable and the second cables to the first soldering portions and the second soldering portions separately includes A grounding terminal is disposed on the insulative housing, and a portion of the grounding terminal abuts the second soldering portions of the signal terminal group. 如申請專利範圍第8項所述之製作方法,其中上述分別電性連接該些第一電纜及該些第二電纜於該些第一焊接部及該些第二焊接部的步驟後,另包含將一披覆膠體覆蓋於該些第一焊接部及該些第二焊接部上。The manufacturing method of claim 8, wherein the step of electrically connecting the first cable and the second cables to the first soldering portions and the second soldering portions separately comprises A covering gel is applied to the first soldering portions and the second soldering portions.
TW100122409A 2011-06-27 2011-06-27 Cable connector and method of manufacturing thereof TW201301676A (en)

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