JPS63267509A - Manufacture of inorganic molded sheet in mode of tilelike panel - Google Patents
Manufacture of inorganic molded sheet in mode of tilelike panelInfo
- Publication number
- JPS63267509A JPS63267509A JP10296287A JP10296287A JPS63267509A JP S63267509 A JPS63267509 A JP S63267509A JP 10296287 A JP10296287 A JP 10296287A JP 10296287 A JP10296287 A JP 10296287A JP S63267509 A JPS63267509 A JP S63267509A
- Authority
- JP
- Japan
- Prior art keywords
- joint
- joint lattice
- lattice
- inorganic
- tilelike
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 6
- 239000000463 material Substances 0.000 claims abstract description 16
- 229910010272 inorganic material Inorganic materials 0.000 claims 1
- 239000011147 inorganic material Substances 0.000 claims 1
- 238000010276 construction Methods 0.000 abstract description 3
- 239000000758 substrate Substances 0.000 abstract 3
- 239000004570 mortar (masonry) Substances 0.000 description 16
- 239000004568 cement Substances 0.000 description 8
- 239000010425 asbestos Substances 0.000 description 6
- 229910052895 riebeckite Inorganic materials 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 238000005507 spraying Methods 0.000 description 5
- 238000000465 moulding Methods 0.000 description 4
- 230000001788 irregular Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 239000010440 gypsum Substances 0.000 description 2
- 229910052602 gypsum Inorganic materials 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 239000002253 acid Substances 0.000 description 1
- 230000003796 beauty Effects 0.000 description 1
- 229910052918 calcium silicate Inorganic materials 0.000 description 1
- 239000000378 calcium silicate Substances 0.000 description 1
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000001023 inorganic pigment Substances 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000011505 plaster Substances 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000004078 waterproofing Methods 0.000 description 1
Landscapes
- Finishing Walls (AREA)
- Producing Shaped Articles From Materials (AREA)
Abstract
Description
【発明の詳細な説明】
（産業上の利用分野）
この発明はタイルパネル様無機成形板の製造方法に関す
る。DETAILED DESCRIPTION OF THE INVENTION (Industrial Field of Application) The present invention relates to a method for manufacturing a tile panel-like inorganic molded board.
（従来の技術）
第８図に示すように、石綿板等成形板１００の表面にタ
イル１０２の配列模様を付けて壁材などとして用いるこ
とが行われている。而して成形板表面にタイル模様を形
成する手段として従来行われているのは、吹付法或いは
型成形法によるものである。前者の吹付法は、成形板表
面を全体的に着色した後、その表面に目地と同パターン
の紙製或いはプラスチックフィルム酸のマスクを被せて
その上から別の着色材を吹き付けるものであり、マスク
を除くとそこにタイルの配列模様が形成される。(Prior Art) As shown in FIG. 8, an arrangement pattern of tiles 102 is attached to the surface of a molded board 100 such as an asbestos board, and the board is used as a wall material or the like. The conventional means for forming a tile pattern on the surface of a molded plate is a spraying method or a molding method. In the former spraying method, after the entire surface of the molded board is colored, a paper or plastic film acid mask with the same pattern as the joints is placed over the surface, and another colorant is sprayed over the mask. When removed, a tile arrangement pattern is formed there.
他方後者の型成形法は、タイルの配列パターンに対応し
た形状の金型を用いて成形板を一体成形し、その表面に
タイルの凹凸模様を形成するものである。On the other hand, the latter molding method uses a mold having a shape corresponding to the tile arrangement pattern to integrally mold a molded plate, and forms the uneven pattern of the tiles on its surface.
（発明が解決しようとする問題点）
しかしながら、前者の吹付法によって得られる成形板の
表面膜様は、殆ど凹凸の無い平坦で変化に乏しいもので
あって、いわゆる塗りものの域を出ない、またこの吹付
法は建築現場にて吹付は作業をしなければならない不具
合がある。(Problems to be Solved by the Invention) However, the surface film of the molded plate obtained by the former spraying method is flat with almost no irregularities and has little change, and is beyond the level of what is called a coating. This spraying method has the disadvantage that spraying must be carried out at the construction site.
他方、後者の型成形法にて得られる成形板は表面に多少
の凹凸はできるもののその凹凸が浅く。On the other hand, although the molded plate obtained by the latter molding method has some unevenness on the surface, the unevenness is shallow.
タイルの持つ質感、ボリューム感を十分に表現すること
ができない、のみならず大型の金型を必要とするために
装置コストが高くつく他、目地の割付けを変えたい場合
やタイルの配列パターンを変化させたい場合には、その
都度大型の金型を用意しなければならないために対応が
困難である。Not only is it not possible to fully express the texture and volume of the tiles, but it also requires a large mold, which increases equipment costs.In addition, it is not possible to fully express the texture and volume of the tiles, and the equipment cost is high. If you want to do this, it is difficult to do so because you have to prepare a large mold each time.
（問題点を解決するための手段）
本発明の製造方法はこのような問題点を解決するために
案出されたものであり、その要旨は、下地板の上に、形
成すべき目地と同パターンの且つ所定厚みの目地格子を
置いてその上から可塑化状態の無機硬化材料を塗り込ん
で該目地格子の空隙部に充填し、その後目地格子を除去
する一方該無機硬化材料を硬化させると同時に前記下地
板に接着することにある。(Means for Solving the Problems) The manufacturing method of the present invention has been devised to solve the above problems, and its gist is to create joints similar to those to be formed on the base plate. A joint grid having a pattern and a predetermined thickness is placed, a plasticized inorganic hardening material is applied from above to fill the voids of the joint grid, and then the joint grid is removed while the inorganic hardening material is cured. At the same time, it is attached to the base plate.
（作用）
本発明によれば、質感、ボリューム感に富んだタイル状
凹凸を成形板表面に所定配列で形成することができる０
本法によれば目地格子の空隙部に充填された無機硬化材
料が目地格子の厚みに応じた高さのタイル状凸部となり
、しかも目地格子の厚みは自由に選定することができる
からである。(Function) According to the present invention, tile-like unevenness rich in texture and volume can be formed in a predetermined arrangement on the surface of a molded plate.
According to this method, the inorganic hardened material filled in the voids of the joint grid becomes tile-like protrusions with a height corresponding to the thickness of the joint grid, and the thickness of the joint grid can be freely selected. .
即ち本発明によれば、成形板表面に実際のタイルを貼着
したのと同様の凹凸状態を簡単に実現できる。That is, according to the present invention, it is possible to easily realize an uneven state similar to that obtained by pasting actual tiles on the surface of a molded plate.
また本発明によれば、単に目地格子のパターンを変化さ
せるだけでタイル状凸部の形状・配列を自由に変化させ
ることがでる。しかも大型の装置を用いる必要がないか
ら装置コスト、製造コストも安く、加えて工場での製造
段階でかかる凹凸模様を形成でき、現場での作業が不要
である利点も生ずる。Further, according to the present invention, the shape and arrangement of the tile-like protrusions can be freely changed simply by changing the pattern of the joint grid. Moreover, since there is no need to use large-sized equipment, equipment costs and manufacturing costs are low, and in addition, the uneven pattern can be formed at the manufacturing stage in a factory, and there is an advantage that no on-site work is required.
（実施例） 次に本発明の実施例を図面に基づいて詳しく説明する。(Example) Next, embodiments of the present invention will be described in detail based on the drawings.
先ず第３図に示すように、下地板としての石綿セメント
板１０を用意する１本例において石綿セメント板ｌＯは
厚み８ｍｍである。この石綿セメント板ｌＯに防水処理
を施した後、その表面全面にカラーモルタルを塗布する
。カラーモルタルとしては例えばセメント：砂の割合が
重量比で１＝０．５〜ｌであり、且つ無機顔料を含んだ
組成のものを用い得る。尚このカラーモルタルの色は後
において目地の色となるものである。First, as shown in FIG. 3, in one example in which an asbestos cement board 10 is prepared as a base board, the asbestos cement board IO has a thickness of 8 mm. After waterproofing this asbestos cement board IO, colored mortar is applied to its entire surface. As the colored mortar, for example, one having a composition in which the ratio of cement to sand is 1=0.5 to 1 by weight and contains an inorganic pigment can be used. The color of this colored mortar will later become the color of the joints.
次に第４図に示すように石綿セメント板ｌＯの表面に所
定パターンの目地格子１２を載せる（石綿セメント板１
０の硬化後若しくは硬化前の何れでも良い）、目地格子
１２は縦フレーム１４．横フレーム１６を一定間隔毎に
配列して成る格子状のもので、所定厚みを有している。Next, as shown in FIG.
0 after curing or before curing), the joint grid 12 is attached to the vertical frame 14. It is a lattice-like structure in which horizontal frames 16 are arranged at regular intervals, and has a predetermined thickness.
石綿セメント板ｌＯの上に目地格子１２を置いたら、次
にその上からセメントと砂とを重量比率で１＝２〜３で
含み且つ所定色の顔料を含むカラーモルタル２０（第５
図）を塗り込み、目地格子１２の空隙部１８に充填する
。尚このとき、同図に示すようにこのモルタル２０を目
地格子１２の厚みよりも２〜３１厚く塗っておく、続い
て第６図に示すように１表面が不規則な凹凸形状とされ
たローラ２２をモルタル２０の上に置いて押圧しつつ回
転させる。これによりモルタル２０の表面はローラ２２
の表面形状に対応した不規則な凹凸形状に形成され、同
時に一部が押し潰された形となって目地格子１２の上方
にはみ出す、このローラ掛を終えたら目地格子１２を取
り除き、そしてモルタル２０を硬化させると同時に石綿
セメント板ｌＯに接着する。続いてその表面に透明の塗
料を吹き付けてクリアラッカー仕上げし１表面に光沢を
持たせる。尚このとき目地部分のマスクは不要である。After placing the joint grid 12 on the asbestos cement board IO, next, color mortar 20 (fifth color mortar) containing cement and sand in a weight ratio of 1=2 to 3 and a pigment of a predetermined color is placed on top of the joint grid 12.
) to fill the voids 18 of the joint grid 12. At this time, as shown in the same figure, apply this mortar 20 2 to 31 times thicker than the thickness of the joint grid 12, and then apply a roller whose surface is irregularly shaped as shown in Fig. 6. 22 is placed on the mortar 20 and rotated while pressing. As a result, the surface of the mortar 20 is
It is formed into an irregular uneven shape corresponding to the surface shape of the mortar 20, and at the same time, a part of it is crushed and protrudes above the joint grid 12.After this rolling is completed, the joint grid 12 is removed, and the mortar 20 is At the same time as it hardens, it is adhered to the asbestos cement board IO. Next, a transparent paint is sprayed on the surface to give it a clear lacquer finish, giving it a glossy surface. At this time, there is no need to mask the joint area.
さて第１図、第２図及び第７図はこのようにして成形し
たタイルパネル様成形板２４を示したものである。これ
らの図に示すように、下地板ｌＯ上に形成されたタイル
状のモルタル凸部２８は高さの高いものであり（２〜１
０＋ｓｍ程度）、質感、ボリューム感に富んでいる。従
ってかかる成形板２４を例えば壁材などとして用いると
、その深い凹凸感から従来の成形板からは得られない美
感、即ち下地板の上に実際のタイルを貼着したのと同様
の美感が得られる。一方でこの成形板２４は表面が不規
則な凹凸形状とされていることから、また第７図に示す
ようにモルタル凸部２８の側面が不規則形状となってい
ることから、通常のタイルパネルとはまた一種異なった
独特の美感も生ずる。Now, FIGS. 1, 2, and 7 show a tile panel-like molded plate 24 formed in this manner. As shown in these figures, the tile-shaped mortar protrusions 28 formed on the base plate lO are tall (2 to 1
0+sm), rich in texture and volume. Therefore, when such a molded board 24 is used, for example, as a wall material, its deep unevenness provides an aesthetic appearance that cannot be obtained from conventional molded boards, that is, an aesthetic appearance similar to that obtained by pasting actual tiles on a base board. It will be done. On the other hand, since the surface of this molded plate 24 has an irregular uneven shape, and the side surface of the mortar convex portion 28 has an irregular shape as shown in FIG. 7, it is different from a normal tile panel. It also creates a unique sense of beauty.
以上本発明の実施例を詳述したが、本発明はその他の態
様で実施することも可能である。Although the embodiments of the present invention have been described in detail above, the present invention can also be implemented in other embodiments.
例えば下地板として上記石綿セメント板の他にケイ酸カ
ルシウム板或いは石膏ボードや合板を用いることも可能
であるし、また凸部を構成する無機硬化材料としてモル
タル以外に石膏やプラスターなどを用いることも可能で
ある。更に上記ローラの表面に所定の形状模様を付して
凸部表面にこの形状模様を転写するようにしても良いし
。For example, in addition to the above-mentioned asbestos-cement board, it is also possible to use a calcium silicate board, gypsum board, or plywood as the base board, and it is also possible to use gypsum, plaster, etc. other than mortar as the inorganic hardening material constituting the convex portion. It is possible. Furthermore, a predetermined pattern may be provided on the surface of the roller, and this pattern may be transferred to the surface of the convex portion.
またかかるローラ掛そのものを省略することも可使であ
る。この他１本発明は様々な大きさの成形板に適用でき
るなど、その主旨を逸脱しない範囲において種々変形を
加えた態様で実施可能である。It is also possible to omit the roller hook itself. In addition, the present invention can be applied to molded plates of various sizes, and can be implemented with various modifications without departing from the spirit thereof.
（発明の効果）
このように、本発明は下地板の上に目地格子を置いてそ
の上から無機硬化材料を塗り込むようにしたものである
。(Effects of the Invention) As described above, the present invention is such that a joint grid is placed on the base plate and the inorganic hardening material is applied from above.
これによりボリューム感のあるタイル様の凹凸表面を備
えたパネルを簡単且つ安価に形成できるようになる。ま
たその凹凸模様を様々に変化させ−ることも可能となり
、しかもパネル成形作業を建築現場で行わなくても良い
など優れた効果が生ずる。This makes it possible to easily and inexpensively form a panel with a voluminous tile-like uneven surface. Furthermore, it becomes possible to vary the uneven pattern, and excellent effects such as the need to perform panel molding work at the construction site are produced.
第１図は本発明に従って形成された成形板の斜視図であ
り、第２図は第１図の成形板の要部斜視図である。第３
図乃至第６図は本発明の一実施例を説明するための図で
あって、第３図は下地材を示す平面図、第４図は第３図
の下地材の上に目地格子を置いた一１＃ニア！ｉの平面
図、第５図は第４図の目地格子の上から無機硬化材料と
してのモルタルを塗った状態の側面図、第６図は第５図
のモルタルの表面にローラ掛をする際に用いられるロー
ラの斜視図である。第７図はローラ掛によって得られた
成形板の平面図であり、第８図は従来の方法にて形成さ
れる成形板の一例を示す斜視図である。
ｌＯ：下地板
１２二目地格子
２０：モルタル
２４：タイルパネル様成形板
２８：モルタル凸部
第１図
第３図
１ｎ
第６図FIG. 1 is a perspective view of a molded plate formed according to the present invention, and FIG. 2 is a perspective view of essential parts of the molded plate of FIG. Third
6 to 6 are diagrams for explaining one embodiment of the present invention, in which FIG. 3 is a plan view showing a base material, and FIG. 4 is a plan view showing a joint grid placed on the base material in FIG. 3. Taichi #Nia! Fig. 5 is a side view of the state in which mortar as an inorganic hardening material is applied from above the joint grid shown in Fig. It is a perspective view of the roller used. FIG. 7 is a plan view of a molded plate obtained by rolling, and FIG. 8 is a perspective view showing an example of a molded plate formed by a conventional method. lO: Base plate 12 Second joint grid 20: Mortar 24: Tile panel-like molded plate 28: Mortar convex portion Fig. 1 Fig. 3 Fig. 1n Fig. 6
Claims (1)
厚みの目地格子を置いてその上から可塑化状態の無機硬
化材料を塗り込んで該目地格子の空隙部に充填し、その
後目地格子を除去する一方該無機硬化材料を硬化させる
と同時に前記下地板に接着することを特徴とするタイル
パネル様無機成形板の製造方法。A joint grid with the same pattern and predetermined thickness as the joints to be formed is placed on the base plate, and a hardened inorganic material in a plasticized state is applied from above to fill the voids in the joint grid. 1. A method for producing a tile panel-like inorganic molded board, which comprises removing the inorganic hardening material while simultaneously curing the inorganic hardening material and adhering it to the base board.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP10296287A JPS63267509A (en) | 1987-04-25 | 1987-04-25 | Manufacture of inorganic molded sheet in mode of tilelike panel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP10296287A JPS63267509A (en) | 1987-04-25 | 1987-04-25 | Manufacture of inorganic molded sheet in mode of tilelike panel |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS63267509A true JPS63267509A (en) | 1988-11-04 |
| JPH0422401B2 JPH0422401B2 (en) | 1992-04-17 |
Family
ID=14341408
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP10296287A Granted JPS63267509A (en) | 1987-04-25 | 1987-04-25 | Manufacture of inorganic molded sheet in mode of tilelike panel |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS63267509A (en) |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS556391U (en) * | 1978-06-29 | 1980-01-16 |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AT315698B (en) * | 1972-04-06 | 1974-06-10 | Smolka & Co Wiener Metall | Toe piece for ski bindings |
-
1987
- 1987-04-25 JP JP10296287A patent/JPS63267509A/en active Granted
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS556391U (en) * | 1978-06-29 | 1980-01-16 |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0422401B2 (en) | 1992-04-17 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| LAPS | Cancellation because of no payment of annual fees |