JPS6257719A - Pess die device - Google Patents
Pess die deviceInfo
- Publication number
- JPS6257719A JPS6257719A JP60194786A JP19478685A JPS6257719A JP S6257719 A JPS6257719 A JP S6257719A JP 60194786 A JP60194786 A JP 60194786A JP 19478685 A JP19478685 A JP 19478685A JP S6257719 A JPS6257719 A JP S6257719A
- Authority
- JP
- Japan
- Prior art keywords
- die
- resin layer
- punch
- blank
- press
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Mounting, Exchange, And Manufacturing Of Dies (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野)
本発明は、パンチとダイにより薄金属板tプレス成形す
るためのプレス型装置に関する。DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to a press mold apparatus for press forming a thin metal plate using a punch and a die.
(従来の技術)
従来、プレス装置のパンチとダイは鋳鉄(FO材)その
他の金属材を機械加工で形彫りしたのち手作業で仕上げ
、更に試し打ち?含む合わせ作業により修正をしていた
。ま几、金型製作の手数や価格を減少するために、ゴム
パンチを用い之シ、特公昭40−1112号公報に見ら
nるように、パンチ模型を基にして作った型にフンクリ
−)を充填してダイとパンチt−製作シていた。(Conventional technology) Conventionally, the punches and dies of press equipment are die-sinked from cast iron (FO material) or other metal materials by machining, then finished by hand, and then tested. Corrections were made through alignment work. However, in order to reduce the labor and cost of mold production, rubber punches were used. Filled with die and punch T-manufacturing.
(発明が解決しようとする問題点)
鋳鉄材からなるダイの形彫り1手作業による仕上げ、修
正作業は、凹部内面に対する加工であるから作業が極め
て困難であり、正確に仕上げないとワークの精度全確保
できなくなるので熟練を要し、こnが型gRを高価にす
る原因となっていた。まな、ゴムパンチを用いる方法で
は、細部の形状に「だn」が生じて正確な形状に成形す
ることが困難であり、コンクリート製のダイやパンチは
、小量プレス部品又は試作プレス部品の製造用でろって
大量生産用としては使用できなかった。(Problems to be Solved by the Invention) Manual finishing and correction work for die-sinking a die made of cast iron is extremely difficult because it involves machining the inner surface of a recess. Since it is not possible to secure all parts, skill is required, and this is the reason why type gR is expensive. However, with the method using a rubber punch, it is difficult to form into an accurate shape due to the formation of dents in the detailed shape, and concrete dies and punches are not suitable for manufacturing small-scale press parts or prototype press parts. It could not be used for mass production.
(問題点を解決するための手段)
本発明は、前記の問題照を極めて簡単な手段で解決した
ものであって、パンチとダイとを備えるプレス型装置に
おいて、一方の型の基部をなす金型本体の表面を、シヤ
ツトハイト状態で他方の型の成形面を転写せしめた硬質
合成樹脂層で被覆し、成形加工時、シャツトノ)イト状
態で硬質合成樹脂層がワーク板厚分だけ圧縮さnてワー
クを加圧するようにしたことを特徴とするものである。(Means for Solving the Problems) The present invention solves the above-mentioned problems using extremely simple means. The surface of the mold body is covered with a hard synthetic resin layer on which the molding surface of the other mold is transferred in the shaft height state, and during the molding process, the hard synthetic resin layer is compressed by the thickness of the workpiece in the shirt height state. The feature is that the workpiece is pressurized.
(実施例)
第1図ないし第3図において、(lliダイ、(2)は
パンチ、(31iブランクホルダ全示し、機台(4)上
にパンチ(2)が固定さn1バンチ(2)の外周にブラ
ンクホルダ(31’k [挿しクッションビン(51’
を介して機台(4)上に上下動自在に支持し、−万ダイ
(11は、機台(4)の上方にある昇降枠(6)に下向
きに取付けらnる。(Example) In Figures 1 to 3, (lli die, (2) is punch, (31i blank holder is fully shown), punch (2) is fixed on machine base (4), and n1 bunch (2) is shown. Blank holder (31'k) on the outer periphery [Insert cushion bin (51'
It is supported vertically movably on the machine base (4) via the machine base (4), and the -10,000 die (11) is attached downward to the elevating frame (6) above the machine base (4).
ダイ(1)は、パンチ(2)の上面に対向する凹所(7
)とダイホルダ(3)に対向するダイフェース部(8)
とを有する鋳鉄材その他の金属製の本体(1&)と、所
定の成形形状を表面に転写した成形面金もち、凹所(7
)内に固定さnft硬質合成樹脂層(9)とからなって
いる。硬質合成樹脂層を形成するために用いらnる材料
は、例え、はウレオール(日本チバガイギー株式会社登
録商標)6414A’に主取分とする常温で硬化するウ
レタン樹脂(略称KDF)があり、硬化後のシヲァD硬
度(ISO868)が65〜70程度、破断に至る延び
が100〜150%程度のものがよく、厚さ約1Onで
、厚さt−O,a關のブランクを抑圧したとき0.6t
〜1.2tの歪により、すなわち約10%の変形で1.
5〜3− Ok&/Imの圧縮圧力が得らnるものであ
nば他の合成樹脂でもよい。The die (1) has a recess (7) facing the upper surface of the punch (2).
) and the die face part (8) facing the die holder (3)
A main body made of cast iron or other metal (1&) having
) fixed within the NFT hard synthetic resin layer (9). The material used to form the hard synthetic resin layer is, for example, urethane resin (abbreviated as KDF) that hardens at room temperature, which is the main component of ureol (registered trademark of Nippon Ciba Geigy Co., Ltd.) 6414A'. The subsequent sear D hardness (ISO868) is preferably about 65 to 70, the elongation to break is about 100 to 150%, the thickness is about 1 On, and when the blank with a thickness of t-O, a is pressed, it is 0. .6t
With a strain of ~1.2t, i.e. with a deformation of about 10%.
Other synthetic resins may be used as long as they can provide a compression pressure of 5-3-OK&/Im.
ダイ本体(1a)の凹所(7)にf!l!Iit会成樹
脂層(9)を形成させるには、第1図のようにダイ本体
(1&)とパンチ(2)とをシヤツトハイト状態にセッ
トし、凹所(7]下部とパンチ(2)との隙間に第2図
に示すように目止めαυを施して注入孔αIから合成樹
脂液を注入しながら空気抜き孔α2がら空気を排出し合
成樹脂液を光満させると、凹所(力の内面はパンチ形状
を転写した硬jiIl[@r成樹脂層(9)で被覆さn
る。f! in the recess (7) of the die body (1a). l! To form the Iit composite resin layer (9), set the die body (1&) and punch (2) to the shaft height state as shown in Fig. 1, and connect the lower part of the recess (7) and the punch (2). As shown in Fig. 2, fill the gap αυ and inject the synthetic resin liquid from the injection hole αI while discharging the air through the air vent α2 and filling the synthetic resin liquid with light. is a hard plate with the punch shape transferred [@r coated with a resin layer (9)]
Ru.
プレス作業にあたって、ブランクW を第3 図は、第
5図に示すようにパンチの突出部分に沿って伸はさn5
次いで第4図のようにダイ(1)及びパンチ(2)の成
形面がブランクWに全回当すし、シヤツトハイトの状態
で硬質ウレタン樹& # (91は、はぼブランクWの
厚さだけ庄栂さfしてブランクW K 7JII L力
を及はしてパンチ(2)に押しつけ、パンチ形状及びダ
イ形状をブランクWに転写して精度の高い成形加工が行
わ1Lる。During the pressing operation, the blank W is stretched with scissors n5 along the protruding part of the punch as shown in Figure 3 and Figure 5.
Next, as shown in Fig. 4, the molding surfaces of the die (1) and punch (2) contact the blank W all the time, and the hard urethane resin (91) is pressed by the thickness of the blank W in the state of the shaft height. The blank W is pressed against the punch (2) by applying force, and the punch shape and die shape are transferred to the blank W to perform a highly accurate forming process.
次に、第5図ないし第8図によって本発明の成形作用を
更に説明する。Next, the forming operation of the present invention will be further explained with reference to FIGS. 5 to 8.
第5図は自動車の車体に用いらするm材5PO(J工S
)の応力−歪線図を示す口この鋼材は、歪み約0.2%
で降伏点に達し、歪みが約0.2%を超えると、応力の
極めて僅かな増加によって歪みの増大が著しくなる。Figure 5 shows m material 5PO (J Engineering S) used for automobile bodies.
) The steel material shown in the stress-strain diagram has a strain of approximately 0.2%.
When the yield point is reached and the strain exceeds about 0.2%, a very small increase in stress causes a significant increase in strain.
こfLi実際のプレスにあてはめてみると、第6図(a
)に示すようにダイ111とブランクホルダ(3)で長
さ11のブランクw2固定し、パンチ(2)を同図(b
)に示す位置まで押し上げると、ブランクWはItまで
伸びて歪の小さい部分でもは!塑性加工領域に入り、同
図(0)の状態になると第5図の0.2%を超えた水平
に近い線上にある状態となシ、強加工を必要とする曲率
の大きい部分も硬質合成樹脂層からの押圧力Pによって
十分に成形加工さn、同図(d)のシヤツトハイトの状
態で全面に均等な荷重が加わって平滑な成形面が得られ
る。When applied to an actual press, Figure 6 (a)
), fix the blank w2 of length 11 with the die 111 and blank holder (3), and insert the punch (2) into the same figure (b).
) When the blank W is pushed up to the position shown in ), the blank W extends to It, even in the area where the distortion is small! When entering the plastic working area and reaching the state shown in the figure (0), it will be on a nearly horizontal line exceeding 0.2% in Figure 5, and parts with large curvature that require heavy working will also be hard synthetic. The pressing force P from the resin layer sufficiently molds the molded material, and in the state of the shaft height shown in FIG.
前述の性質を有する硬質合成樹脂の応力−歪線図は第7
図に示さn、王権歪10%において圧縮応力は1.5〜
5 kl?/m1iであり、一般ウレタンに比べ3〜1
0倍の圧縮応力をもつが、エポキシ樹脂及び鋳鉄(FO
!10)に比べると極めて圧縮変形し易い。しかし、ワ
ークが前記のSPCで厚さ0.8龍の場合、厚さ約10
闘の硬質合成樹脂層(9)が、第7図の硬質合成樹脂■
及び■の特性を有するものであ几ば、ダイの成形面とし
て高精度の加工をなし得ることが判った。The stress-strain diagram of the hard synthetic resin having the above-mentioned properties is shown in the seventh figure.
n shown in the figure, the compressive stress is 1.5~ at 10% royal strain.
5kl? /m1i, which is 3 to 1 compared to general urethane.
Although it has a compressive stress of 0 times, epoxy resin and cast iron (FO
! Compared to 10), it is extremely easy to compress and deform. However, if the workpiece is the above-mentioned SPC and has a thickness of 0.8 mm, the thickness is about 10 mm.
The hard synthetic resin layer (9) is the hard synthetic resin shown in Figure 7.
It has been found that if the material has the characteristics of (1) and (2), it can be processed with high precision as the molding surface of the die.
第8図は、本発明のダイと鋳鉄製のダイを用いて自動車
のドアスキンをプレスした場合の製品の比較を示すもの
で、ドアスキンPは全体的に極めて緩い凸面カーブを持
ち、一部に取手用四部Qが形成さrしているものであり
、該凹部Qのや一下方で点0から板端まで300゜を測
定した。この部分は凹部Qの影春で正確な成形がしにく
い場所である。図中、aはパンチの高さの変化を示す曲
線であシ、Pは本発明の硬質合成樹脂を用いたダイによ
シ成形したドアスキンを示し、0は鋳鉄製ダイで成形し
たドアスキンを示す。Figure 8 shows a comparison of products obtained by pressing an automobile door skin using the die of the present invention and a cast iron die. 300° was measured from point 0 to the edge of the plate slightly below the recess Q. This part is difficult to form accurately due to the shadow of the recess Q. In the figure, a is a curve showing the change in the height of the punch, P shows a door skin molded with a die using the hard synthetic resin of the present invention, and 0 shows a door skin molded with a cast iron die. .
図において、ffM b n ill 6と殆んど一致
しているが、こnに対し線Oは点0から約80龍までの
区間Aと200〜300Bの区rlIB”t’Uパンチ
の線aよシ凹み、中間部分では急激に線&よシ盛上って
いる。こnは、この部分の金型間の間隙が大きく、七の
九めm*する間隙の狭い部分での加圧によるワークの伸
びに押さnてこの部分でしわとなって現nたものである
0更に、微視的に見ても間隔不均等に基づく表面の凹凸
が顕著に現nている。In the figure, it almost coincides with ffM b n ill 6, but on the other hand, the line O is the section A from point 0 to about 80 dragons and the section rlIB"t'U punch line a from 200 to 300B. There is a dent in the horizontal direction, and a sharp line and rise in the middle part.This is due to the large gap between the molds in this part, and the pressure applied in the narrow part of the gap of 7.9 m*. Wrinkles appear at the lever portions due to the elongation of the workpiece.Furthermore, even when viewed microscopically, surface irregularities due to uneven spacing are clearly visible.
こnに対して曲線すは、パンチの表面の曲線aに極めて
近似した曲線であって、しかも、表面のなめらかさにお
いてもパンチ表面と変るところがなく、精度の高い成形
が行わnた〇(発明の効果)
パンチの形状を常温で硬化する硬質樹脂層に転写してダ
イ成形面を形成するから、ダイを作るための困難な形彫
99手仕上げ1合わせ作業が不要となシ極めて容易にか
つ正確にダイを作ることができる。そして、ブランクは
ダイ成形面の樹脂層によって弾力的に抑圧さnるため、
なめらかに成形さn高精度の製品が得らnる口The curve for this curve is extremely similar to curve a on the surface of the punch, and the smoothness of the surface is also the same as that of the punch surface, allowing for highly accurate forming. (Effects) Since the die forming surface is formed by transferring the shape of the punch to a hard resin layer that hardens at room temperature, there is no need for the difficult die-cutting, 99 hand-finishing, and 1-alignment operations required to make the die, making it extremely easy and You can make dies accurately. Since the blank is elastically suppressed by the resin layer on the die forming surface,
Smoothly molded and high precision products can be obtained.
第1図は本発明プレス型装置における硬質ウレタン樹脂
層形成工程を示す縦断面図、第2図は目止めを示す拡大
図、第3図、第4図に成形作業の途中及び完了時の縦断
面図、第5図にブランクの応力−歪線図、第6図(a)
〜(d)は成形作業の説明図、第7図は硬質合成樹脂の
圧縮応力−歪線図、第8図は、本発明のダイと鋳鉄製の
ダイ上用い念場合の製品の形状を示す線図である。図中
、tlし・・・・ダ イ、(2し・・・・パンチ、(3
)・・・・・・ブランクホルダ、(9)・・・・・・硬
質合成樹脂層。
W・・・・・・ブランク。
外2名
第1図
第2図
第4図
第7図
第6図Fig. 1 is a longitudinal cross-sectional view showing the hard urethane resin layer forming process in the press mold device of the present invention, Fig. 2 is an enlarged view showing the sealing, and Figs. 3 and 4 are longitudinal cross-sectional views during and at the completion of the molding operation. Top view, Figure 5 is the stress-strain diagram of the blank, Figure 6 (a)
- (d) are explanatory diagrams of the molding operation, Figure 7 is a compressive stress-strain diagram of hard synthetic resin, and Figure 8 shows the shape of the product when used on the die of the present invention and a cast iron die. It is a line diagram. In the figure, tl...Die, (2...Punch, (3
)... Blank holder, (9)... Hard synthetic resin layer. W...Blank. 2 people Figure 1 Figure 2 Figure 4 Figure 7 Figure 6
Claims (1)
型の基部をなす金型本体の表面を、シヤツトハイト状態
で他方の型の成形面を転写せしめた硬質合成樹脂層で被
覆し、成形加工時、シヤツトハイト状態で硬質合成樹脂
層がワーク板厚分だけ圧縮されてワークを加圧するよう
にしたことを特徴とするプレス型装置。In a press mold device equipped with a punch and a die, the surface of the mold body forming the base of one mold is coated with a hard synthetic resin layer on which the molding surface of the other mold is transferred in a shaft height state, and during the molding process, A press-type device characterized in that a hard synthetic resin layer is compressed by the thickness of the workpiece in a shaft height state to pressurize the workpiece.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP60194786A JPS6257719A (en) | 1985-09-05 | 1985-09-05 | Pess die device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP60194786A JPS6257719A (en) | 1985-09-05 | 1985-09-05 | Pess die device |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS6257719A true JPS6257719A (en) | 1987-03-13 |
JPH0331527B2 JPH0331527B2 (en) | 1991-05-07 |
Family
ID=16330234
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP60194786A Granted JPS6257719A (en) | 1985-09-05 | 1985-09-05 | Pess die device |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS6257719A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5189266A (en) * | 1989-06-09 | 1993-02-23 | Nissan Motor Co., Ltd. | Vehicular exhaust resonance suppression system and sensing means therefore |
KR100796082B1 (en) | 2005-04-20 | 2008-01-21 | 쟈트코 가부시키가이샤 | Press forming method and apparatus |
JP2015096271A (en) * | 2013-11-15 | 2015-05-21 | Jfeスチール株式会社 | Press molding method and device of outer plate panel for automobile |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS558171U (en) * | 1978-06-30 | 1980-01-19 | ||
JPS5911370A (en) * | 1982-07-09 | 1984-01-20 | Nippon Paint Co Ltd | Coating resin composition |
JPS61176426A (en) * | 1985-01-31 | 1986-08-08 | Honda Motor Co Ltd | Press die device |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS52100792A (en) * | 1976-02-20 | 1977-08-24 | Takara Nakajima Kk | Medical vacuum device |
-
1985
- 1985-09-05 JP JP60194786A patent/JPS6257719A/en active Granted
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS558171U (en) * | 1978-06-30 | 1980-01-19 | ||
JPS5911370A (en) * | 1982-07-09 | 1984-01-20 | Nippon Paint Co Ltd | Coating resin composition |
JPS61176426A (en) * | 1985-01-31 | 1986-08-08 | Honda Motor Co Ltd | Press die device |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5189266A (en) * | 1989-06-09 | 1993-02-23 | Nissan Motor Co., Ltd. | Vehicular exhaust resonance suppression system and sensing means therefore |
KR100796082B1 (en) | 2005-04-20 | 2008-01-21 | 쟈트코 가부시키가이샤 | Press forming method and apparatus |
JP2015096271A (en) * | 2013-11-15 | 2015-05-21 | Jfeスチール株式会社 | Press molding method and device of outer plate panel for automobile |
Also Published As
Publication number | Publication date |
---|---|
JPH0331527B2 (en) | 1991-05-07 |
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Legal Events
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